Scanner and Accessories - BIGPROBE PDF
Scanner and Accessories - BIGPROBE PDF
Scanner and Accessories - BIGPROBE PDF
SCANNERS
AND ACCESSORIES
PRODUCT MANUALS
Scanners
Accessories
01
CONTENTS
Scanners
........................................................................................................
Chain Scanner BCSM1806 for pipe inspection 04
........................................................................................................
Chain Scanner BCSM1809 for pipe inspection 06
........................................................................................................
Chain Scanner R8 for Small-Diameter Pipe 07
........................................................................................................
Easy Scanner BHST-06 for manual inspection 12
............................................................................................................................ 15
Weld Scanner R3 for TOFD and PA inspection
........................................................................................................
Weld Scanner R3-2005 for TOFD and PA inspection 17
............................................................
Multifunction Scanner BC08 for weld and corrosion inspection 18
................................................................................ 20
Multifunctional Scanner R4-X4 for composite inspection
.............................................................................................. 22
Two-Axis Scanner LSC1907 for composite inspection
................................................... 23
Two-Axis Wire Drawing Scanner Wing-X3 for Wind blade inspection
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CONTENTS
Accessories
.........................................................................................................................
Dovetail Encoder BCSM1806-11 25
..................................................................................................................................................
Mini Encoder BMINI 26
..............................................................................................................................
Hinged Encoder BM0S-01-03 29
...................................................................................
Hinged Long Arm Encoder BCSM1806-11-01 30
.................................................................................................................................
Conical Encoder BM0S-01-04 31
................................................................................
Water Filling Device For Corrosion EIAM4 32
..................................................................................................................
Ultrasonic Immersion Device EIA6 33
Other
Product Description ............................................................................................................................................................. 35
Package .............................................................................................................................................................
36
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BIGPROBE Product Series
Scanners & Accessories
Application
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BIGPROBE Product Series
Scanners & Accessories
Options
BCSM1806-E2P1H : BCSM1806-E1P1:
Two encoders, one frame with a No frame, one encoder with a probe
probe holder holder
BCSM1806-E1P1H: BCSM1806-E1P2H :
One encoder, one frame with a one encoder, one frame with two probe
probe holder holders
BCSM1806-Type 2 : BCSM1806-Type 3:
For flat weld inspection, no chain with Flat plate or tube inner surface inspec-
a encoder tion, no chain with two encoders.
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BIGPROBE Product Series
Scanners & Accessories
Standard packages :
Options: Size :
· Chain links 300mm x1
· Chain links · 560mm chain links
· Spring loaded arm x1
· Encoder interface
· Main frame x1
· Mouse type with encoder x1
Application
Gas pipeline inspection Ring flange inspection
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BIGPROBE Product Series
Scanners & Accessories
Features Up to two phased array probes can be installed to achieve bilateral detection of welds.
Encoder resolution: 93.18Steps/mm.
Probe spacing is adjustable, the adjustment distance is 30mm.
Scanning can be completed in a narrow space less than 20 mm from the pipe.
The chain links are adapted to the scanning of different pipe diameters by quick insertion and
removal.
Can be adapted to bend detection.
Auxiliary Chain 1 2 0 1 1 1
1.2 inch Main Chain 1 1 1 0 1 1
Auxiliary Chain 3 3 0 1 1 1
1.5 inch Main Chain 1 2 1 0 1 1
Auxiliary Chain 1 4 0 1 1 1
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BIGPROBE Product Series
Scanners & Accessories
Options
Method
Hold the concave end of the chain link in one hand and insert the
convex end of the chain link in the other hand.
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BIGPROBE Product Series
Scanners & Accessories
Roller Scanner R1
Description The R1 Roller scanner is suitable for composite materials and other smooth surface materials
inspection , which is commonly used in the aerospace industry. The unique tire materials have
been specially developed to require only a small amount of coupling to obtain a good
transmission model. R1 Roller can scan positions that cannot be reached by conventional
phased arrays.
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BIGPROBE Product Series
Scanners & Accessories
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BIGPROBE Product Series
Scanners & Accessories
Easy Scanner R6
Mini Scanner R6 can connect to the probe wedge for weld inspection without any tools.
Description
It has high-precision coding information, which can be used to locate the defect
position and measure the length. Applicable to the detection of flat plate welds and
pipe outer diameter welds.
Features Single phase array probes used for pipeline and at welds.
Flexible and convenient, can change the probe clamping direction at 90°
Compatible with “depth scan” and “lateral scan”.
Support encoder scanning, quick disassembly and easy installation.
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BIGPROBE Product Series
Scanners & Accessories
Encoder
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BIGPROBE Product Series
Scanners & Accessories
· Encoder x1 encoder
· Encoder interface
Order BC06-XXX-E(L/S)
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BIGPROBE Product Series
Scanners & Accessories
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BIGPROBE Product Series
Scanners & Accessories
Weld Scanner R3
Description R3 welding scanner is a general-purpose pipeline and flatbed scanner.Through the
curvature adjustment can detect the longitudinal seam and ring seam. The scanner can
be installed with one or two pairs of probes, which can realize the use of TOFD (diffrac-
tion time difference method) probe, PA (phased array) probe and pulse echo technolo-
gy to detect the weld.
Features PA-TOFD weld scanner can be used for phased array and TOFD inspection of at butt
welds and pipe circumferential welds.
Support up to 4 probes and can remove clamping arm manually in a side.
Support encoder scanning, quick disassembly and easy installation.
The spacing of the walking wheels can be adjusted.
work freely in small detection space.
Excellent adaption, can hold wedges in different sizes.
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BIGPROBE Product Series
Scanners & Accessories
Handle module
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BIGPROBE Product Series
Scanners & Accessories
Size :
· 450mmx200mmx120mm
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BIGPROBE Product Series
Scanners & Accessories
Order BC08-M (M/R permanent magnet wheel/demagnetizing wheel)-S (S/D/T single rod/double
rods/triple rods) xxx (length)-H (H/V torsion spring/compression spring) x (probe Quantity 1/2/4)
Information
For example, model BC08-M-S450-H4, configured as permanent magnet wheel, single rod
450mm, 4 torsion spring loading arms.
BC08-R-M450-V2, configured as demagnetizing wheel, double rod splicing, total length 450mm,
2 compression springs vertical loading arm.
BC08-R-T500-V2, configured as demagnetizing wheel, three-bar splicing total length 500mm, 2
compression springs vertical loading arm.
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BIGPROBE Product Series
Scanners & Accessories
Various
Combinations
With 2 pairs of vertical spring loader With 2 pairs of torsion spring loaders
Scan the longitudinal weld with bending Scanning for welds of unequal height
shape
1. Design a special isolation sleeve on the Unique patent, the wheel set can be controlled by
traditional permanent magnet wheel, which plays the knob to make the wheel set magnetic and
a certain role in isolating the iron cutting impurities eliminate the magnetism, so it can clean up the iron
from being absorbed on the wheel set. cutting impurities adsorbed on the wheel set.
2. The price advantage is obvious.
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BIGPROBE Product Series
Scanners & Accessories
Features Modular assembly based on BC08 (minimum detection tube diameter is 150 mm).
For different pipe diameters, the detection of different pipe diameters can be achieved by
increasing the number of long and short chain links (number 6 in the figure).
Encoder resolution: 43steps/mm.
The encoder adopts DB or LEMO connector, which can be directly applied to OMNISCAN
instruments. Customizable encoders are used for phased array instrument FocusLT, Dynaray,
MultiX, Prisma UT,etc.
Example:
R4-X4-08B-M- Ø (150~1000)-L450-H4, configured as
permanent magnet wheel, detection tube diameter
150~1000 mm, single guide rod 450mm, 4 torsion spring
loading arms.
R4-X4-08B-R- Ø (150~500)-L450- H 2, configured as
degaussing wheel, detection tube diameter 150~500 mm,
single guide rod 450mm, 2 torsion spring loading arms.
20
BIGPROBE Product Series
Scanners & Accessories
Information X Y-11 -XxxxYxxx, X and Y distnace can be customized, for example, the standard
model is:
XY-11 -X150Y150
21
BIGPROBE Product Series
Scanners & Accessories
Features It can be used with phased array instruments to detect defects such as blade debonding, stomata
and inclusions.
Automatic conversion of polar coordinates realizes X-axis and Y-axis grid scanning, and generates
A, B, C, and D scanned images.
Specially designed probe loading arm can adapt to changes in blade surface profile.
Ensure good coupling between probe and blade surface.
Vacuum suction cup can make the scanner firmly adhere to the blade surface.
Phased array
water filling device
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BIGPROBE Product Series
Scanners & Accessories
Features
Portable car-controlled system, integrating control panel, battery, control system, water pump
and vacuum pump.
One-key return to zero, single axis up and down left and right jog control and automatic grid
control.
Axial and radial scanning can be switched freely.
The water supply and the scan are synchronized and delayed, and the water is automatically
stopped at the end of the scan, effectively saving the water consumption on site.
The encoder configuration of the scanning rack can ensure that the size of the scanned image of
the instrument is consistent with the size of the blade scanning area, with an error of ±1%.
The battery is equipped with low-voltage alarm, temperature control display, vacuum unit sealed
design. Power failure can ensure that the scanner is kept on the blade for more than 10 minutes to
avoid tooling falling, and provide response time for manual protection
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Encoder &
Accessories
24
BIGPROBE Product Series
Scanners & Accessories
Size
ØD L
30 36
40 50
Encoder Plug m
DB 1
ØD Steps/mm
30 43
LEMO 2
40 32.6 Other 3
P/N:BCSM1806-11-Ø -L -m
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BIGPROBE Product Series
Scanners & Accessories
BMINI
Description BMINI is a mini encoder designed for mini
scannner BHST-06, which is suitable for small
diameter inspection,and widely used in TOFD
or PAUT inspection.
Size
Encoder Plug m
DB 1
LEMO 2
Other 3
P/N: BMINI-m
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BIGPROBE Product Series
Scanners & Accessories
Size ØD
30
40
Encoder Plug m
DB 1
ØD Steps/mm
30 42 LEMO 2
40 32.6
Other 3
P/N: BM0S-03-04-Ø -m
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BIGPROBE Product Series
Scanners & Accessories
Size ØD
30
40
Encoder Plug m
DB 1
ØD Steps/mm
LEMO 2
30 42
Other 3
40 32.6
P/N: BM0S-03-04A-Ø -m
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BIGPROBE Product Series
Scanners & Accessories
Size ØD
30
40
Encoder Plug m
DB 1
LEMO 2
ØD Steps/mm
30 42 Other 3
40 32.6
P/N:BM0S-01-03-Ø -m
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BIGPROBE Product Series
Scanners & Accessories
Features
IP68 waterproof rating.
Two specifications of encoder resolution: 42steps/mm and 32.6steps/mm.
Convex cone rotation fixed structure, easy to adjust the encoder swing angle, flexible
and convenient to use.
The encoder wheel set adopts anti-skid design.
The encoder adopts DB interface or LEMO interface, which can be directly applied to
OMNISCAN instruments, and can also be customized for mainstream phased array
instruments such as FocusLT, Dynaray, MultiX, and Prisma UT.
Size
ØD
30
40
Encoder Plug m
DB 1
ØD Steps/mm
LEMO 2
30 42
40 32.6 Other 3
P/N: BCSM1806-11-01-Ø -L -m
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BIGPROBE Product Series
Scanners & Accessories
Convex cone rotation fixed structure, easy to adjust the encoder swing angle, flexible
and convenient to use.
The encoder wheel set adopts anti-skid design.
The encoder adopts DB interface or LEMO interface, which can be directly applied to
OMNISCAN instruments, and can also be customized for mainstream phased array
instruments such as FocusLT, Dynaray, MultiX, and Prisma UT.
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BIGPROBE Product Series
Scanners & Accessories
Description EIAM4 is specially designed by water injection, water distribution, and closed structure
of the water immersion tank, and it use a small amount of smooth water flow and a
consumable rubber pad substrate to ensure uniform coupling of each wafer of the
phased array probe. TEIAM4 can be assembled on the chain scanner, using the
two-dimensional motion structure and code output of the chain scanner to provide a
semi-automatic phased array for detecting wall thickness thinning caused by corrosion,
abrasion, and erosion.
Features The thickness of the water layer inside the device can be customized according to customer
requirements.
The adaptable probe of the water shoe module is adjusted according to customer requirements.
Convenient for the instrument to perform corrosion imaging. C Scanning gate is synchronized with
surface wave gate to ensure stable imaging signal.
Using the water layer for coupling, the interface wave of the wedge is removed.
Optimize the resolution of near surface inspection.
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BIGPROBE Product Series
Scanners & Accessories
The ultrasound instruemt is not limited, as long as it supports dual-axis coded imaging,and it
Features
can be combined with a scanning device for scanning imaging, such as OMNISCAN, M2M, ZETEC
and other instruments.
According to the scan axis and scan mode selected by the software, the code output is automat-
ically switched.
The software sink model is synchronized with the actual sink, making it easy to observe the
current state.
When positioning the starting point, the Jog movement can be controlled through the wireless
handle.
Supports linear scanning, multi-axis grid scanning and spiral scanning.
Home
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BIGPROBE Product Series
Scanners & Accessories
Name 5 16
Accuracy Resolution Maximum Effective Automatic
speed itinerary /Manual
NO .1 Axis X1 Axis ±0.05 ≥32 150mm/s 700 Automatic
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BIGPROBE Product Series
Scanners & Accessories
corresponding product manual for each scanner we sold, which records the
scanner specifications, materials and notes and other information. If you have
R1Roller Scanner
User manuls
Edition A
2019
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BIGPROBE Product Series
Scanners & Accessories
Package
BIGPROBE is dedicated to serving customers, and we will provide each scanner
Package
with its appropriate safety protection box to ensure that the main accessories of
the scanner are effectively protected from damage during transportation. The
following picture is for reference only, the packaging style will be adjusted accord-
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BIGPROBE Product Series
Scanners & Accessories
SERVICE AND
SUPPORT
Warning
1.This product contains magnetic materials. The wheels of this device generate a magnetic
field, which can cause malfunctions or permanent damage to objects such as hands
Watches, storage devices, CRT monitors, medical equipment, or other electronic products.
Contact us
Thank you for your interest in BIGPROBE products and services! Our sales representatives will
work with you to find the most cost-effective solution to solve your problems. If you have
questions about non-destructive testing, please call the following number or contact our
sales staff, we will reply to you within 24 hours within the working week.
info@bigprobe.com
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Contact Us
Address: Room 1403,Chanzen Center West Tower,Tianhe Dis-
trict Guangzhou,Guangdong China
TEL: +86 -020-8565 6213
E-mail: info@bigprobe.com
DaSheng Precision
(GuangZhou)Technology Co.,Ltd.