Micro Hi-Fi System MCM166

-/12/55/05/77

This service manual is only for MCM166/12/55/05/77

This is previous generation models.

The serial number is:

before LM011039227020(only for/12)
before LM001039092086(only for /55/77)

CONTENTS

Technical specification ..................................................................1-2

Version variations .........................................................................1-2

Service measurement setup..........................................................1-3

Service aids .................................................................................1-4

Instructions on CD playability ................................................2-1..2-2

Disassembly diagram............ ........................................................3-1

Block diagram ................................................................................4-1

Wiring diagram ..............................................................................4-2

MCU board
Circuit diagram .........................................................................5-1
Layout diagram ..................................................................5-2..5-3

Main board
Circuit diagram ..................................................................6-1..6-3
Layout diagram ..................................................................6-4..6-5

USB board
Circuit diagram .........................................................................7-1
Layout diagram .........................................................................7-2

Exploded view diagram .................................................................8-1

© Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 1206 Service Audio Subject to modification 3141 785 33134

Version 1.4
 1-2

TECHNICAL SPECIFICATION

Amplifier Tuner
Rated Output Power 2X5W RMS Tuning Range FM: 87.5 - 108MHz;
Frequency Response 60 - 16kHz, ±3dB MW: 531 - 1602kHz
Signal to Noise Ratio >65dB Tuning grid 50KHz
Aux Input 0.5 V RMS 20kohm Sensitivity
- Mono, 26dB S/N Ratio <22 dBf
- Stereo, 46dB S/N Ratio >43 dBf
Disc Search Selectivity >28dBf
Laser Type Semiconductor Total Harmonic Distortion <3%
Disc Diameter 12cm/8cm Signal to Noise Ratio >55dB
Support Disc CD-DA, CD-R, CD-RW,
MP3-CD,WMA-CD
Audio DAC 24Bits / 44.1kHz Speakers
Total Harmonic <1% Speaker Impedance 4ohm
Distortion Speaker Driver 3.5”woofer+0.8” tweeter
Frequency 60Hz -16kHz (44.1kHz) Sensitivity >82dB/m/W
Response
S/N Ratio >65dBA
General information
AC power 220 - 230V, 50Hz
Operation Power 20W
Consumption
Standby Power <4W
Consumption
Eco Standby Power <2W
Consumption
USB Direct Version 2.0/1.1
Dimensions
- Main Unit (W x H x D) 209 x231 x 147mm
- Speaker Box (W x H x D) 146 x 228 x 160mm
Weight
- With Packing 6.6 kg
- Main Unit 1.95 kg
- Speaker Box 2 x 1.2 kg

VERSION VARIATION

Type /Versions: MCM166(for first generation)

Service policy /05 /12 /55 /37 / 61 /93 /98

Board in used:
MCU BOARD C C C
MAIN BOARD C C C

USB BOARD C C C

Type /Versions: MCM166(for first generation)

Features Feature diffrence /05 /12 /55 /37 /61 /93 /98
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair
-- Used
 1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
 1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
 2-1

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM

"SET OK" 2

return set

1 - 4 For description - see following pages

 2-2

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
• playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint 10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 “Cleaning Solvent
• jump forward/backward (search) within a reasonable time

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.
 3-1 3-1

DISASSEMBLY DIAGRAM VIEW

 4-1 4-1

SET BLOCK DIAGRAM

 4-2 4- 2

SET WIRING DIAGRAM

 5-1 5-1

CIRCUIT DIAGRAM - MCU BOARD

 5-2 5-2

LAYOUT DIAGARM - MCU BOARD

COMPONENT SIDE VIEW
 5-3 5-3

LAYOUT DIAGARM - MCU BOARD

COPPER SIDE VIEW
 6-1 6-1

CIRCUIT DIAGRAM - MAIN BOARD

AF & AMP PART
 6-2
6-2

CIRCUIT DIAGRAM - MAIN BOARD

TUNER PART
 6-3 6-3

CIRCUIT DIAGRAM - MAIN BOARD

CD PART
 6-4 6-4

LAYOUT DIAGARM - MAIN BOARD

COMPONENT SIDE VIEW
 6-5 6-5

LAYOUT DIAGARM - MAIN BOARD

COPPER SIDE VIEW
 7-1 7-1

CIRCUIT DIAGRAM - USB BOARD

 7-2 7-2

LAYOUT DIAGRAM - USB BOARD

 8-1 8-1

EXPLODED VIEW DIAGRAM

Micro Hi-Fi System MCM166
-/12/55/ 77

This service manual is only for MCM166/12/55/77

This is 3rd generation models.
The serial number begins with:
LM011132315450 or LM021133318950(only for/12)
LM00113216591(only for /55)
LM1B1136014413(only for /77)

CONTENTS

Technical specification ..................................................................1-2

Version variations .........................................................................1-2

Service measurement setup..........................................................1-3

Service aids .................................................................................1-4

Instructions on CD playability ................................................2-1..2-2

Disassembly diagram............ ........................................................3-1

Block diagram ................................................................................4-1

Wiring diagram ..............................................................................4-2

MCU board
Circuit diagram .........................................................................5-1
Layout diagram ..................................................................5-2..5-3

Main board
Circuit diagram ..................................................................6-1..6-3
Layout diagram ..................................................................6-4..6-5

USB board
Circuit diagram .........................................................................7-1
Layout diagram .........................................................................7-2

Exploded view diagram .................................................................8-1

© Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 1206 Service Audio Subject to modification 3141 785 33134

Version 1.4
 1-2

TECHNICAL SPECIFICATION

Amplifier Tuner
Rated Output Power 2X5W RMS Tuning Range FM: 87.5 - 108MHz;
Frequency Response 60 - 16kHz, ±3dB MW: 531 - 1602kHz
Signal to Noise Ratio >65dB Tuning grid 50KHz
Aux Input 0.5 V RMS 20kohm Sensitivity
- Mono, 26dB S/N Ratio <22 dBf
- Stereo, 46dB S/N Ratio >43 dBf
Disc Search Selectivity >28dBf
Laser Type Semiconductor Total Harmonic Distortion <3%
Disc Diameter 12cm/8cm Signal to Noise Ratio >55dB
Support Disc CD-DA, CD-R, CD-RW,
MP3-CD,WMA-CD
Audio DAC 24Bits / 44.1kHz Speakers
Total Harmonic <1% Speaker Impedance 4ohm
Distortion Speaker Driver 3.5”woofer+0.8” tweeter
Frequency 60Hz -16kHz (44.1kHz) Sensitivity >82dB/m/W
Response
S/N Ratio >65dBA
General information
AC power 220 - 230V, 50Hz
Operation Power 20W
Consumption
Standby Power <4W
Consumption
Eco Standby Power <2W
Consumption
USB Direct Version 2.0/1.1
Dimensions
- Main Unit (W x H x D) 209 x231 x 147mm
- Speaker Box (W x H x D) 146 x 228 x 160mm
Weight
- With Packing 6.6 kg
- Main Unit 1.95 kg
- Speaker Box 2 x 1.2 kg

VERSION VARIATION

Type /Versions: MCM166( 3rd g eneration)

Service policy /05 /12 /55 /37 /61 /93 /98

Board in used:
DISPLAY BOARD C
MAIN BOARD C

Type /Versions: MCM166 ( 3rd g eneration)

Features Feature diffrence /05 /12 /55 /37 /61 /93 /98
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair
-- Used
 2-1

2.0 SAFTETY INSTRUCTIONS

NL WAARSCHUWING
GB WARNING ESD
Alle IC’s en vele andere halfgeleiders zijn
All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen
susceptible to electrostatic discharges (ESD). (ESD).
Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan
drastically. de levensduur drastisch doen verminderen.
When repairing, make sure that you are Zorg ervoor dat u tijdens reparatie via een
connected with the same potential as the mass polsband met weerstand verbonden bent met
of the set via a wrist wrap with resistance. hetzelfde potentiaal als de massa van het
Keep components and tools also at this apparaat.
potential. Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

F ATTENTION
I AVVERTIMENTO
D WARNUNG
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux Tutti IC e parecchi semi-conduttori sono
décharges statiques (ESD). Alle ICs und viele andere Halbleiter sind sensibili alle scariche statiche (ESD).
Leur longévité pourrait être considérablement empfindlich gegenüber elektrostatischen La loro longevità potrebbe essere fortemente
écourtée par le fait qu’aucune précaution n’est Entladungen (ESD). ridatta in caso di non osservazione della più
prise à leur manipulation. Unsorgfältige Behandlung im Reparaturfall kan grande cauzione alla loro manipolazione.
Lors de réparations, s’assurer de bien être relié die Lebensdauer drastisch reduzieren. Durante le riparazioni occorre quindi essere
au même potentiel que la masse de l’appareil et Veranlassen Sie, dass Sie im Reparaturfall über collegato allo stesso potenziale che quello della
enfiler le bracelet serti d’une résistance de ein Pulsarmband mit Widerstand verbunden massa dell’apparecchio tramite un braccialetto
sécurité. sind mit dem gleichen Potential wie die Masse a resistenza.
Veiller à ce que les composants ainsi que les des Gerätes. Assicurarsi che i componenti e anche gli utensili
outils que l’on utilise soient également à ce Bauteile und Hilfsmittel auch auf dieses gleiche con quali si lavora siano anche a questo
potentiel. Potential halten. potenziale.

GB
Safety regulations require that the set be restored to its original “Pour votre sécurité, ces documents
condition and that parts which are identical with those specified, doivent être utilisés par des spécia-
be used. listes agréés, seuls habilités à réparer
votre appareil en panne”.

NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, CLASS 1
identiek aan de gespecificeerde, worden toegepast.
LASER PRODUCT
3122 110 03420

F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
GB Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.

D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu S Varning !
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden. Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

SF Varoitus !
I
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
Le norme di sicurezza esigono che l’apparecchio venga rimesso näkymättömälle laserisäteilylle. Älä katso säteeseen!
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

DK Advarse !
"After servicing and before returning set to customer perform a
leakage current measurement test from all exposed metal parts to Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
earth ground to assure no shock hazard exist. The leakage current ude af funktion. Undgå udsaettelse for stråling.
must not exceed 0.5mA."

Caution: These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
 2-2

2.1 ESD PROTECTION

Whenthepowersupplyisbeingturnedon,youmaynotremovethislasercautionslabel.Ifitremoves,radiationoflaser
maybereceived.

PREPARATIONOFSERVICING

PickupHeadconsistsofalaserdiodethatisverysusceptibletoexternalstaticelectrocity.
Althoughitoperatesproperlyafterreplacement,ifitwassubjecttoelectrostaticdischargeduringreplacement,
itslifemightbeshortened.Whenreplacing,useaconductivemat,solderingironwithgroundwire,etc.to
protectthelaserdiodeformdamagebystaticelectricity.
Andalso,theLSIandICaresameasabove.

Groundconductive
wriststrapforbody.

Solderingiron
withgroundwire
orceramictype

1M
Conductivemat
Thegroundresistance
betweenthegroundline
andthegroundislessthan10
 2-3

SAFTY NOTICE
SAFTY PRECAUTIONS

LEAKAGE CURRENT CHECK

Plug the AC line cord directly into a 120V AC outlet (do Measure the AC voltage across the 1500 resistor.
not use an isolation transformer for this check). Use an The test must be conducted with the AC switch on and
AC voltmeter, having 5000 per volt or more sensitivity. then repeated with the AC switch off. The AC voltage
Connect a 1500 10W resistor,paralleled by a 0.15uF indicated by the meter may not exceed 0.3V.A reading
150V AC capacitor between a knomn good earth ground exceeding 0.3V indicates that a dangerous potential
(water pipe, conduit, etc.) and all exposed metal parts of exists, the fault must be located and corrected.
cabinet (antennas, handle bracket, metal cabinet Repeat the above test with the DVD VIDEO PLAYER
screwheads, metal overlays, control shafts, etc.). power plug reversed.
NEVER RETURN A DVD VIDEO PLAYER TO THE
CUSTOMER WITHOUT TAKING NECESSARY
CORRECTIVE ACTION.

READING SHOULD NOT EXCEED 0.3V

DVD VIDEO PLAYER AC VOLTMETER

(5000 per volt
or more sensitivity)

Good earth ground

such as a water pipe,
1500 conduit, etc.
10W

0.15uF 150V AC
AC OUTLET
Test all exposed metal.
Voltmeter Hook-up for Leakage Current Check

The lightning flash with arrowhead symbol, within an

equilateral triangle, is intended to alert the user to the
presence of uninsulated "dangerous voltage" within the
product's enclosure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle is

intended to alert the user to the presence of important
operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
 3-1 3-1

BLOCK DIAGRAM
 4-1 4-1

WIRING DIAGRAM FOR MCM166/12

 4-1 4-1

WIRING DIAGRAM FOR MCM166/55/77

A
B C
REAR CAB.
TOP CAB.
FRONT CAB.

E
D
 6-1 6-1

CIRCUIT DIAGRAM - MAIN BOARD

 6-2 6-2

CIRCUIT DIAGRAM - MAIN BOARD

 6-3 6-3

CIRCUIT DIAGRAM - DISPLAY BOARD

 6-4 6-4

LAYOUT DIAGRAM - MAIN BOARD

TOP SIDE
 6-5 6-5

LAYOUT DIAGRAM - MAIN BOARD

BOTTOM SIDE
 6-6 6-6

LAYOUT DIAGRAM - DISPLAY BOARD

TOP SIDE
 6-7 6-7

LAYOUT DIAGRAM - DISPLAY BOARD

BOTTOM SIDE
 7-1 7-1

EXPLODED VIEW