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Print-Toyota Service Information 11/3/17, 8(08 pm
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DRIVE SHAFT / PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY(for TMT Made) REASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
· When using a vise, place aluminum plates between the part and vise.
· When using a vise, do not overtighten it.
CAUTION / NOTICE / HINT
HINT:
The following chart describes vehicle types A and B, which are referred to throughout the procedure.
for 2WD and Pre-Runner:
Vehicle Type A Vehicle Type B
Engine Type Transmission Type Engine Type Transmission Type
1GD-FTV R151 1GD-FTV AC60
2GD-FTV AC60E 1GD-FTV RC61
2GD-FTV R151 2GD-FTV RC60
2KD-FTV R151 2KD-FTV RC61
1GR-FE AC60E - -
1TR-FE R151 - -
2TR-FE AC60E - -
2TR-FE R151 - -
for 4WD:
Vehicle Type A Vehicle Type B
Engine Type Transmission Type Engine Type Transmission Type
2GD-FTV AC60F 1GD-FTV AC60F
1KD-FTV A750F 1GD-FTV RC61F
1GR-FE AC60F 2GD-FTV RC61F
2TR-FE R151F 1KD-FTV RC61F
2TR-FE AC60F 2KD-FTV RC61F
PROCEDURE
1.INSTALL CENTER NO. 1 SUPPORT BEARING ASSEMBLY 37230
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000M5T3.html?PUB_TYPE=RM&MODE=1 Page 1 of 15
a.
*a Front Side
*b Seal
*c Cutout
Install the center No. 1 support bearing assembly to the intermediate shaft.
NOTICE:
· Carefully insert the part so that the seal does not invert.
· Make sure to install the part so that the cutouts face the rear of the vehicle.
b. Install the 2 washers.
c.
*a Matchmark
Align the matchmarks on the center yoke and intermediate shaft, and then install the yoke to the shaft.
d.
Install a new nut.

for 2WD and Pre-Runner:
Torque:
for Vehicle Type A : 73.6 N*m (751 kgf*cm, 54 ft.*lbf)
for Vehicle Type B : 101.5 N*m (1035 kgf*cm, 75 ft.*lbf)
for 4WD:
Torque:
for Vehicle Type A : 73.6 N*m (751 kgf*cm, 54 ft.*lbf)
for Vehicle Type B : 101.5 N*m (1035 kgf*cm, 75 ft.*lbf)
e.
Using a chisel and hammer, stake the lock nut.

NOTICE:
· Fully stake the lock nut along the entire groove.
· Do not damage the threads of the intermediate shaft.
2.INSTALL SPIDER BEARING
HINT:
Use the same procedure for all spiders.
a.
Apply grease to a new spider and new spider bearings.

Grease:
Lithium base chassis grease NLGI No. 2
NOTICE:
Do not apply too much grease.
b. Install the spider to the flange yoke.
c.
*a Turn
*b Hold
Using SST, install 2 of the spider bearings to the spider.

SST
09332-25010
d. Using SST, adjust both spider bearings so that the snap ring grooves are as wide as possible and equal in
width.
SST
09332-25010
e.
Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and
allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.
NOTICE:
While the installed snap rings should have equal thickness, if the axial play is greater than 0.05 mm
(0.00196 in.), select 2 snap rings that have as close to the same thickness as possible.
HINT:
Do not reuse the snap rings.
Standard Snap Ring Thickness (for 4WD):

for Vehicle Type A
Part No. Mark Thickness
2.18 to 2.20 mm (0.0859 to
90520-T0007 F
0.0866 in.)
2.20 to 2.22 mm (0.0867 to
90520-T0008 G
0.0874 in.)
2.22 to 2.24 mm (0.0875 to
90520-T0009 H
0.0881 in.)
2.24 to 2.26 mm (0.0882 to
90520-T0010 J
0.0889 in.)
2.26 to 2.28 mm (0.0890 to
90520-T0011 K
0.0897 in.)
2.28 to 2.30 mm (0.0898 to
90520-T0012 1
0.0905 in.)
2.30 to 2.32 mm (0.0906 to
90520-T0013 2
0.0913 in.)
2.32 to 2.34 mm (0.0914 to
90520-T0014 3
0.0921 in.)
2.34 to 2.36 mm (0.0922 to
90520-T0015 4
0.0929 in.)
2.36 to 2.38 mm (0.0930 to
90520-T0016 5
0.0937 in.)
2.38 to 2.40 mm (0.0938 to
90520-T0017 6
0.0944 in.)
2.40 to 2.42 mm (0.0945 to
90520-T0018 7
0.0952 in.)
2.42 to 2.44 mm (0.0953 to
90520-T0019 8
0.0960 in.)
2.44 to 2.46 mm (0.0961 to
90520-T0020 N
0.0968 in.)
2.46 to 2.48 mm (0.0969 to
90520-T0021 10
0.0976 in.)
2.48 to 2.50 mm (0.0977 to
90520-T0022 A
0.0984 in.)
2.50 to 2.52 mm (0.0985 to
90520-T0023 B
0.0992 in.)
2.52 to 2.54 mm (0.0993 to

90520-T0024 C
0.0999 in.)
2.54 to 2.56 mm (0.1000 to
90520-T0025 D
0.1007 in.)
2.56 to 2.58 mm (0.1008 to
90520-T0026 E
0.1015 in.)
for Vehicle Type B

1.985 to 2.015 mm (0.0782 to
90520-T0223 A 0.0793 in.)
2.015 to 2.045 mm (0.0794 to

90520-T0224 B
0.0805 in.)
2.045 to 2.075 mm (0.0806 to
90520-T0225 C
0.0816 in.)
2.075 to 2.105 mm (0.0817 to
90520-T0226 D
0.0828 in.)
1.98 to 2.00 mm (0.0780 to
90520-T0227 1
0.0787 in.)
2.00 to 2.02 mm (0.0788 to
90520-T0228 2
0.0795 in.)
2.02 to 2.04 mm (0.0796 to
90520-T0229 3
0.0803 in.)
2.04 to 2.06 mm (0.0804 to
90520-T0230 4
0.0811 in.)
2.06 to 2.08 mm (0.0812 to
90520-T0231 5
0.0818 in.)
2.08 to 2.10 mm (0.0819 to
90520-T0232 6
0.0826 in.)
2.10 to 2.12 mm (0.0827 to
90520-T0233 7
0.0834 in.)
2.12 to 2.14 mm (0.0835 to
90520-T0234 8
0.0842 in.)
2.14 to 2.16 mm (0.0843 to
90520-T0235 N
0.0850 in.)
2.16 to 2.18 mm (0.0851 to
90520-T0236 10
0.0858 in.)
NOTICE:
· While the installed snap rings should have equal thickness, if the axial play is greater than 0.05
mm (0.00196in.), select 2 snap rings that have as close to the same thickness as possible.
· Use a new snap ring.
· Use a snap ring with as close to the same thickness as possible on both ends.
f.
*a Hammering Point
Using a hammer, tap the flange yoke until there is no clearance between the spider bearing outer race and
snap ring.
HINT:
Install the spider bearing on the sleeve side using the procedure described above.
g. Align the matchmarks on the flange yoke and propeller shaft.
h. for 2WD and Pre-Runner:

i.
*a Matchmark
Align the matchmarks on the center yoke and propeller shaft.
ii.
*a Matchmark
Align the matchmarks on the sleeve yoke and intermediate shaft.
i. for 4WD:
i.
*a Matchmark
Align the matchmarks on the center yoke and sleeve yoke.
ii.
*a Matchmark
Align the matchmarks on the flange yoke and intermediate shaft.
j.
*a Turn
*b Hold
Using SST, install the 2 spider bearings to the spider.

SST
09332-25010
HINT:
Before installing SST, sufficiently raise the part labeled A. If the part labeled A is too low, it may be
difficult to install SST.
k. Using SST, adjust both spider bearings so that the front propeller shaft joint spider bearing snap ring
grooves are as wide as possible and equal in width.
SST
09332-25010
l.
Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and
allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.
NOTICE:
While the installed snap rings should have equal thickness, if the axial play is greater than 0.05 mm
(0.00196 in.), select 2 snap rings that have as close to the same thickness as possible.
HINT:
Do not reuse the snap rings.
Standard Snap Ring Thickness (for 4WD):

for Vehicle Type A
2.18 to 2.20 mm (0.0859 to
90520-T0007 F
0.0866 in.)
2.20 to 2.22 mm (0.0867 to
90520-T0008 G
0.0874 in.)
2.22 to 2.24 mm (0.0875 to
90520-T0009 H
0.0881 in.)
2.24 to 2.26 mm (0.0882 to
90520-T0010 J
0.0889 in.)
2.26 to 2.28 mm (0.0890 to
90520-T0011 K
0.0897 in.)
2.28 to 2.30 mm (0.0898 to
90520-T0012 1
0.0905 in.)
2.30 to 2.32 mm (0.0906 to
90520-T0013 2
0.0913 in.)
2.32 to 2.34 mm (0.0914 to
90520-T0014 3
0.0921 in.)
2.34 to 2.36 mm (0.0922 to
90520-T0015 4
0.0929 in.)
2.36 to 2.38 mm (0.0930 to
90520-T0016 5
0.0937 in.)
2.38 to 2.40 mm (0.0938 to
90520-T0017 6
0.0944 in.)
2.40 to 2.42 mm (0.0945 to
90520-T0018 7
0.0952 in.)
2.42 to 2.44 mm (0.0953 to
90520-T0019 8
0.0960 in.)
2.44 to 2.46 mm (0.0961 to
90520-T0020 N
0.0968 in.)
90520-T0021 10 2.46 to 2.48 mm (0.0969 to

0.0976 in.)
2.48 to 2.50 mm (0.0977 to
90520-T0022 A
0.0984 in.)
2.50 to 2.52 mm (0.0985 to
90520-T0023 B
0.0992 in.)
2.52 to 2.54 mm (0.0993 to
90520-T0024 C
0.0999 in.)
2.54 to 2.56 mm (0.1000 to
90520-T0025 D
0.1007 in.)
2.56 to 2.58 mm (0.1008 to
90520-T0026 E
0.1015 in.)
for Vehicle Type B

1.985 to 2.015 mm (0.0782 to
90520-T0223 A
0.0793 in.)
2.015 to 2.045 mm (0.0794 to
90520-T0224 B
0.0805 in.)
2.045 to 2.075 mm (0.0806 to
90520-T0225 C
0.0816 in.)
2.075 to 2.105 mm (0.0817 to
90520-T0226 D
0.0828 in.)
1.98 to 2.00 mm (0.0780 to
90520-T0227 1
0.0787 in.)
2.00 to 2.02 mm (0.0788 to
90520-T0228 2
0.0795 in.)
2.02 to 2.04 mm (0.0796 to
90520-T0229 3
0.0803 in.)
2.04 to 2.06 mm (0.0804 to
90520-T0230 4
0.0811 in.)
2.06 to 2.08 mm (0.0812 to
90520-T0231 5
0.0818 in.)
2.08 to 2.10 mm (0.0819 to
90520-T0232 6
0.0826 in.)
2.10 to 2.12 mm (0.0827 to
90520-T0233 7
0.0834 in.)
2.12 to 2.14 mm (0.0835 to
90520-T0234 8
0.0842 in.)
2.14 to 2.16 mm (0.0843 to
90520-T0235 N
0.0850 in.)
2.16 to 2.18 mm (0.0851 to
90520-T0236 10
0.0858 in.)
Standard Snap Ring Thickness (for 2WD and Pre-Runner):

for Vehicle Type A
2.18 to 2.20 mm (0.0859 to
90520-T0007 F
0.0866 in.)
2.20 to 2.22 mm (0.0867 to
90520-T0008 G
0.0874 in.)
2.22 to 2.24 mm (0.0875 to
90520-T0009 H
0.0881 in.)
2.24 to 2.26 mm (0.0882 to
90520-T0010 J
0.0889 in.)
2.26 to 2.28 mm (0.0890 to
90520-T0011 K
0.0897 in.)
https://toyotamanuals.com.au/docs/hilux-service-repair-manual…anual/repair/contents/RM100000000M5T3.html?PUB_TYPE=RM&MODE=1 Page 10 of 15
90520-T0012 1 2.28 to 2.30 mm (0.0898 to

0.0905 in.)
2.30 to 2.32 mm (0.0906 to
90520-T0013 2
0.0913 in.)
2.32 to 2.34 mm (0.0914 to
90520-T0014 3
0.0921 in.)
2.34 to 2.36 mm (0.0922 to
90520-T0015 4
0.0929 in.)
2.36 to 2.38 mm (0.0930 to
90520-T0016 5
0.0937 in.)
2.38 to 2.40 mm (0.0938 to
90520-T0017 6
0.0944 in.)
2.40 to 2.42 mm (0.0945 to
90520-T0018 7
0.0952 in.)
2.42 to 2.44 mm (0.0953 to
90520-T0019 8
0.0960 in.)
2.44 to 2.46 mm (0.0961 to
90520-T0020 N
0.0968 in.)
2.46 to 2.48 mm (0.0969 to
90520-T0021 10
0.0976 in.)
2.48 to 2.50 mm (0.0977 to
90520-T0022 A
0.0984 in.)
2.50 to 2.52 mm (0.0985 to
90520-T0023 B
0.0992 in.)
2.52 to 2.54 mm (0.0993 to
90520-T0024 C
0.0999 in.)
2.54 to 2.56 mm (0.1000 to
90520-T0025 D
0.1007 in.)
2.56 to 2.58 mm (0.1008 to
90520-T0026 E
0.1015 in.)
for Vehicle Type B

1.985 to 2.015 mm (0.0782 to
90520-T0223 A
0.0793 in.)
2.015 to 2.045 mm (0.0794 to
90520-T0224 B
0.0805 in.)
2.045 to 2.075 mm (0.0806 to
90520-T0225 C
0.0816 in.)
2.075 to 2.105 mm (0.0817 to
90520-T0226 D
0.0828 in.)
1.98 to 2.00 mm (0.0780 to
90520-T0227 1
0.0787 in.)
2.00 to 2.02 mm (0.0788 to
90520-T0228 2
0.0795 in.)
2.02 to 2.04 mm (0.0796 to
90520-T0229 3
0.0803 in.)
2.04 to 2.06 mm (0.0804 to
90520-T0230 4
0.0811 in.)
2.06 to 2.08 mm (0.0812 to
90520-T0231 5
0.0818 in.)
2.08 to 2.10 mm (0.0819 to
90520-T0232 6
0.0826 in.)
2.10 to 2.12 mm (0.0827 to
90520-T0233 7
0.0834 in.)
2.12 to 2.14 mm (0.0835 to
90520-T0234 8
0.0842 in.)
2.14 to 2.16 mm (0.0843 to
90520-T0235 N
0.0850 in.)
2.16 to 2.18 mm (0.0851 to

90520-T0236 10
0.0858 in.)
NOTICE:
· While the installed snap rings should have equal thickness, if the axial play is greater than 0.05
mm (0.00196in.), select 2 snap rings that have as close to the same thickness as possible.
· Use a new snap ring.
· Use a snap ring with as close to the same thickness as possible on both ends.
m.
*a Hammering Point
Using a hammer, tap the propeller shaft until there is no clearance between the spider bearing outer race
and snap ring.
HINT:
Install the spider bearing on the sleeve side using the procedure described above.
3.INSTALL REAR PROPELLER SHAFT BOOT CLAMP (for 4WD) 42345A
a. Temporarily install a new rear sliding shaft boot to the propeller shaft with 2 new rear propeller shaft boot
clamps.
b. Coat the splines of the propeller shaft with grease.

Standard grease capacity:
27.5 to 32.5 g (0.97 to 1.14 oz)
c. Align the matchmarks on the propeller shaft and sleeve yoke.
d. Install the sleeve yoke to the propeller shaft and connect the rear sliding shaft boot.
e. Align the matchmarks on the propeller shaft, sleeve yoke and the pinching portions of the 2 rear propeller
shaft boot clamps.
HINT:
Make sure to align the matchmarks of the propeller shaft boot clamp.
If the pinching portions are installed at different locations than where they were located before
disassembly, the rotational balance of the propeller shaft cannot be ensured, which may result in
vibrations and noise.
f.
*a Turn
*b Hold
Secure one of the rear propeller shaft boot clamps to the rear sliding shaft boot.
HINT:
· Use the same procedure for each rear propeller shaft boot clamp.
· Make sure that the matchmarks of the pinching portion of the rear propeller shaft boot clamp are
aligned.
i. Install SST to the rear propeller shaft boot clamp, and then while pressing the rear sliding shaft boot,
slightly tighten the SST bolt.
SST
09521-24010
NOTICE:
· Correctly set the rear propeller shaft boot clamp to the guide groove.
· Do not damage the rear sliding shaft boot.
ii. Tighten SST so that the rear propeller shaft boot clamp is pinched.
Standard clearance:
3.8 mm (0.150 in.) or less
NOTICE:
· When tightening SST, make sure the clearance of the rear propeller shaft boot clamp is within
the standard clearance.
· Do not damage the rear sliding shaft boot.
iii. Remove SST from the rear propeller shaft boot clamp.
iv.
Using SST, measure the clearance of the rear propeller shaft boot clamp.
SST
09240-00020
Standard clearance:
3.8 mm (0.150 in.) or less
NOTICE:
If the measured value exceeds the specified value, retighten the rear propeller shaft boot clamp.
4.INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION
HINT:
· When replacing a spider bearing, be sure that the grease fitting hole is facing the direction shown in the
illustration.
· Fill the grease fittings with grease.
Grease:
Lithium base chassis grease NLGI No. 2
*A for 2WD and Pre-Runner *B for 4WD

*1 No. 1 Grease Fitting *2 No. 2 Grease Fitting
*3 No. 3 Grease Fitting - -
*a Rear Side - -
5.INSPECT SPIDER
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Print-Toyota Service Information 11/3/17, 8(08 pm

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

1.INSTALL CENTER NO. 1 SUPPORT BEARING ASSEMBLY 37230

b. Install the 2 washers.

Install a new nut.

Using a chisel and hammer, stake the lock nut.

2.INSTALL SPIDER BEARING

Apply grease to a new spider and new spider bearings.

b. Install the spider to the flange yoke.

Using SST, install 2 of the spider bearings to the spider.

Standard Snap Ring Thickness (for 4WD):

2.52 to 2.54 mm (0.0993 to

for Vehicle Type B

2.015 to 2.045 mm (0.0794 to

g. Align the matchmarks on the flange yoke and propeller shaft.

h. for 2WD and Pre-Runner:

Align the matchmarks on the center yoke and propeller shaft.

Align the matchmarks on the sleeve yoke and intermediate shaft.

Align the matchmarks on the center yoke and sleeve yoke.

Align the matchmarks on the flange yoke and intermediate shaft.

Using SST, install the 2 spider bearings to the spider.

Standard Snap Ring Thickness (for 4WD):

90520-T0021 10 2.46 to 2.48 mm (0.0969 to

for Vehicle Type B

Standard Snap Ring Thickness (for 2WD and Pre-Runner):

90520-T0012 1 2.28 to 2.30 mm (0.0898 to

for Vehicle Type B

2.16 to 2.18 mm (0.0851 to

3.INSTALL REAR PROPELLER SHAFT BOOT CLAMP (for 4WD) 42345A

b. Coat the splines of the propeller shaft with grease.

c. Align the matchmarks on the propeller shaft and sleeve yoke.

4.INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION

*A for 2WD and Pre-Runner *B for 4WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY(for TMT

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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A for 2WD and Pre-Runner B for 4WD