Mini Hi-Fi System: Service Manual
Mini Hi-Fi System: Service Manual
Mini Hi-Fi System: Service Manual
Website http://biz.lgservice.com
SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
OP0 05
FLD “op0-…..” OP1 00
OP2 00
OP3 00
OP4 00
Move to appropriate position and OP5 01
make changes with remote control. OP6 81
( , , /■ , REPEAT ) OP7 46
OP8 00
OP9 01
Remote control ‘ ’ +
Front ‘STOP’ push same timing.
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM9540_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
↓
MICOM UP
↓
FINISH
↓
Auto POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG480_CM9540_YYMMDDX.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
↓
MCS UP
↓
SMJ UP
↓
FINISH
↓
Auto POWER OFF
1-9
3. DEMO PROGRAM
Download program file name must be DEMO_DAT.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
↓
DEMO UP
↓
FINISH
↓
Auto POWER OFF
1-10
4. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
↓
EQ UP
↓
FINISH
↓
Auto POWER OFF
1-11
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Dimensions (W x H x D) (290 x 349 x 370) mm
Net Weight (Approx.) 5.9 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
Bus Power Supply 5V 500 mA
• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
PORT. IN 1.2 Vrms (3.5 mm stereo jack)
MIC 20 mV
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz
• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• AMPLIFIER
Stereo mode 385 W x 2 (THD 20 %)
Surround mode
Front 385 W x 2 (THD 20 %)
Surround 385 W x 2 (THD 20 %)
Subwoofer 385 W x 2 (THD 20 %)
• FRONT SPEAKER
Type 2 Way 2 Speaker
Impedance 6Ω
Rated Input Power 385 W
Max. Input power 770 W
• SURROUND SPEAKER
Type 1 Way 1 speaker
Impedance 6Ω
Rated Input Power 385 W
Max. Input power 770 W
Net Dimensions (W x H x D) (425 x 505 x 351) mm
Net Weight 13.2 kg
• SUBWOOFER
Type 1 Way 1 speaker
Impedance 6Ω
Rated Input Power 385 W
Max. Input power 770 W
Net Dimensions (W x H x D) (425 x 505 x 354) mm
Net Weight 12.7 kg
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
MEMO
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (CM9540)
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
268 TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
443 LITERATURE.
443
J
J 443
I
443
CABLE1 443
443
L
I
FRONT
H
CABLE2
K
A43
270
SMPS
A47 A
B
K
A42 CABLE3 G 267
291
443
443
NFC Tag 443
E D
443 269
MIC & PTB 443
A56
M
D 443
E
F F
M
CABLE4
252
G MAIN
H
A52
A46 259
B/T A
B
L 300
266
251
252
A44
253 443
272
271
2. MECHANISM DECK SECTION (DP17TM2)
1439
1002
A001
1005 1001
1024
1437
1030
1437
1024
1024
1012
1049
1013 1016 1437
1015
1024
1020
1011
A006
1019
1043
1018 A005
1045
1439
3. PACKING ACCESSORY SECTION
803 Packing
804 Bag
803 Packing
802 Box
4. SPEAKER SECTION
4-1. FRONT SPEAKER (CMS9540F)
• LEFT SPEAKER
A60L
A61
652
LED
SUB 651
A62
LED
MAIN
FRONT SPEAKER (CMS9540F)
• RIGHT SPEAKER
A60R
A61
652
LED
SUB 651
A62
LED
MAIN
4-2. SUBWOOFER SPEAKER (CMS9540W)
A90
LED
A91 SUB
952
LED
MAIN
A92
952
836L Rubber Foot (Left)
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET ....................................................................................... 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET..................................................................... 3-5
4. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-6
5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS) ............................................................ 3-11
6. NO SOUND .......................................................................................................................................... 3-16
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ........................................................................ 3-22
8. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................ 3-23
9. SPEAKER NO AUDIO .......................................................................................................................... 3-24
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
FH901
F901 TH900
FH902
470pF/250VAC
1 2 5ohm
R904 R905 R906
J901
R9E1 R9E2 R9E3
1M
1 2
1M 1M
1M
1 2
0.33uF/275V
J902
FNR-14K681T
0.33uF/275V
T12AH/250V
!
0.22uF/275V
TH901 1 2
R:EAE62524901
C901
GP390-02P-TS
TP15
TP13
TP12
(12A 250V)
CM903
CM901
VR900
CM902
600V/10A
5ohm
1M
PN901
1M
TH902 1 2
TP20
TP16
@Opti
TP14
2
BD901 1
C902
READY 4
1M
NC
R-PART:EBG61545701 3 D10XB60
1M
1M
4
L F9 0 2 !
J903 3
25x15
HS906
2 8 mH
1 2
J904
R:EAE62524901
1 2
!
LF901
!
GND
C903
GND
1000pF/250VAC
C909
1000pF/250VAC
C906
1uF /550V
< F901 > < BD901 > < TH900, TH901 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH900, TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following
guide.
PC903
70deg->2.2kohm HS905 H/S
P.GND
TH912 TH914 TH913
1 2
2
MARK:G2 BG PFC_PTC_SMD 0
PFC_TH
FH912
F911 GND
1 2
PFC_OUT 1 2
380V
102PF
102PF
FH911
C979
6.3A/250V
C978
HS904
50X15
P.GND P.GND !
3
2
4
T903 20
READY
C972
2 19
P.GND
2D 18
READY
R986 TP46 BC911
3
C992
100 UBW2012-121F 1G
C935 TP48R993 3S
READY
ZD912
R988TP60 D932
470nF 3.3
Q905 4 17
R990
10K
SMFB14
4.7
D935
/50V SMFB14
IPA60R190E6
5 16
TP42 R992 P.GND
TP43
T902
R9A6
15
10
ON/OFF:11.3~12.7V
6
SMFB14
D934
W1
W3
TP62 Ivcc:5.8mA
W2
1
7 14
R945
1M
BZX84-C16
P.GND
8
6
5
C960 1uF
GND
TP63
13
VCC
HG
LG
8
10nF
READY
C933
ZD904
C932
R944
1M
ICE1HS01G-1
IC902
TP64 12
VCSL:0.8V
VCSH:1.63V
R9A3
11
1M
FBH:4.5V OVERLOAD
FMIN 1
CS 2
2D
FB 3
VINS 4
READY
TP65 Vab:5V Fixed Blanking Time:20ms R9B7 TP47 BC915
C993
Vth:1.25V
100 UBW2012-121F 1G
P.GND D926 3S 27T/8T:2T
R942
READY
R9B8 TP61
ZD917
1M
230uH:65uH
TP41 R949 4.7
Q906
R9B9
SMFB14
10K
22
IPA60R190E6
TP39
C934
1R9272
R950
2.7K
10K
BZX84-C10
22nF
1%
C943
10nF
C940
100nF
ZD915
P.GND
R941
24K
10nF
1250V
C977
NC
22nF
C939
R980
1R9A82
1R9C42
1W 1KV/125C
R951:24K=> 65KHZ
!
R951:20K=> 70KHZ D921 C982
R951 15K 100KHZ 1SS355 READY
3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote
control.
\WX
rl X OZYU^]_ro¡P
OX]P
\WW
OY[to¡P
w~ yj{ys
Oy\m^P
3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
kpnZWXG} mk
{wZWYSG
{wZWZSG
{wZW[
yZY^O{wZW[P G
xZWXGl ZW} T
jGGSGGGGG
GU
GGGGU
3-5
ONE POINT REPAIR GUIDE
4. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
IC509
IC505
D501
3-6
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
X500
p
v
IC500
3-7
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
VCC
IC503 CS#
CLK
DO
3-8
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
IC502 } jj
y
V jz
y hz
jhz
3-9
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
R546
R594
PGPB12
(Yellow)
IC501 R598
PAD19
(Green)
R597
PAD20
(Pink)
y\`[
y\`_
< Signal waveform >
y\`^GOiP
< Signal check point >
3-10
ONE POINT REPAIR GUIDE
5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SPINDLE MOTOR among them.
zwT
_GGju[W\
zwR
w]GGju[W\
pj[W_
zwR
zwT
< Waveform of SP- & SP+ < Signal check point >
for driving SPINDLE motor >
3-11
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SLED MOTOR among them.
zsT
`GGju[W\
zsR
^GGju[W\
zsR
pj[W_G
zsT
< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >
3-12
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
TRAY OPEN/ CLOSE MOTOR among them.
svT svR
wGYGGGju[W\ wG[GGju[W\
svT
svROylkP pj[W_G
tv{vwlu
tv{jsvzl
tv{vwlu tv{jsvzl
^GGpj[W_ ]GGpj[W_
< Waveform for driving TRAY < Signal check point >
open/close motor >
3-13
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER TRACKING ACTUATOR.
{yT {yR
X^GGju[W[ X]GGju[W[
{yT Gju[W[
{yRGGju[W[
ju[W[
3-14
ONE POINT REPAIR GUIDE
NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER FOCUSING ACTUATOR.
mT mR
X_GGju[W[ X\GGju[W[
mRGGju[W[
mT Gju[W[
ju[W[
3-15
ONE POINT REPAIR GUIDE
6. NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following
guide.
kR
kT
< USB function signal flow > < Waveform of USB D± signal >
USB D+ / D- (CN502 Pin1, 2 & 9, 10)
3-16
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the fol-
lowing guide.
tjzijrGGyYX] hkjVtpjkh{hGGGyYX\
{T tjzsyjrGGyYX`
tjztjsrGGyYYX
AUX_L/R
IC202 AUX
CS5346
w{sGGYX
MCS_MCLK ADC/MIC_DATA
pjYWY w{yGGYY
IC501 MCS_BCK
MCS_LRCK
IC600
MLC3730 TAS5548 IR AMP
IRS2092+IRF6775
MIX_DATA_OUT PWM
< AUX function signal flow > < Signal check point >
3-17
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
tjzijrGGyYX] hkjVtpjkh{hGGGyYX\
POT. IN tjzsyjrGGyYX`
{T POT_L/R tjztjsrGGyYYX
IC202 VOLUME
CS5346 Board
w{sGGYX
MCS_MCLK ADC/MIC_DATA
pjYWY w{yGGYY
IC501 MCS_BCK
MCS_LRCK
IC600 IR AMP
MLC3730 TAS5548 IRS2092+IRF6775
MIX_DATA_OUT PWM
< PORT. IN function signal flow > < Signal check point >
3-18
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
{|ulyyG
tjz ijrGGyYX] hkjVtpjkh{hGGGyYX\ GY[
TUNER
{T TUNER_L/R
IC202 Jack
CS5346 Board
{|ulysG
GYZ
MCS_MCLK ADC/MIC_DATA
pjYWY
IC501 MCS_BCK
MCS_LRCK
IC600 IR AMP
MLC3730 TAS5548 IRS2092+IRF6775
MIX_DATA_OUT PWM
tjz syjrGGyYX`
tjz tjsrGGyYYX
< TUNER function signal flow > < Signal check point >
3-19
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
tpjz pnUGGXMYG
MIC IN
MIG_SIG IC506
IC508 MIC
AK5358 S4308 Board
MCS_MCLK ADC/MIC_DATA
MCS_BCK
IC501 IC600
MCS_LRCK IR AMP
MLC3730 TAS5548 IRS2092+IRF6775 tpjpkh{hUGw puG`
MIX_DATA_OUT PWM
tpjsyjrUGw puGXW
< MIC IN function signal flow > < Signal check point >
3-20
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the BLUETOOTH FUNCTION, repair the set according to
the following guide.
i{j{zUGGZ
i{{UGG^ ju\W[
B/T Module
BT_RX,
BT_TX
i{j{zUGGX^Y
IR AMP
IRS2092+IRF6775
i{y{zUGGX^X
i{{UGGX^W
i{yUGGX]`
< BLUETOOTH function signal flow > < Signal check point >
3-21
ONE POINT REPAIR GUIDE
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini
System.
3-22
ONE POINT REPAIR GUIDE
8. NO POWER ON (STANDBY LED IS BLINKING)
It doesn’t turn on, and blinks standby LED(Red).
3-23
ONE POINT REPAIR GUIDE
9. SPEAKER NO AUDIO
Speaker No Audio
9-1. AMP IC
9-1-1. Solution
Please check and replace IC700 ~ IC705 on MAIN board.
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 D960, D961 normal?
Pin4?
YES
No 12 V
Is the NO
VCC 13 VA supplied to IC951 Check or replace D962/ D963.
Pin1?
YES
Is there NO
‘H’ signal at IC951 Check P_CTL from μ-com.
Pin4?
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 R965 normal? Check or replace R965 / D959.
Pin2?
YES YES
Is there NO
‘H’ signal at Q953 Check P_CTL from μ-com.
Base?
YES
No output VFD
NO
R968 normal? Replace R968.
YES
NO
D957, D959 normal? Replace D957, D959.
YES
NO
ZD951, ZD952 normal? Replace ZD951, ZD952.
YES
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
Is the VCC NO NO
13 VA supplied to IC952 R952 normal? Check or replace R952.
Pin1 to Pin3?
YES YES
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
Is the NO NO
C904, C905 voltage PFC P.CTL OK? Check PFC P.CTL from μ-com.
about 380 V?
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 Pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 Pin8?
NO
YES
Q911 ~ Q914 OK?
NO
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
“HELLO” NO CN301 NO
Display on FLD cable connection Check 17p FFC cable.
OK? OK?
YES YES
CN301
NO
Pin1, 3, 5 Check SMPS board.
power OK?
YES
CN301
NO
Pin9 ~ 11 data signal Check MAIN board.
OK?
YES
Volume LED
(LD3V31~LD3V40 NO Q301,Q303,Q304 NO
Check SMPS board.
LD3V42~LD3V49) grid voltage OK?
turn on?
YES YES
CN3V01 NO
Pin8, 9 +12 V Check MAIN board.
OK?
YES
Replace LED.
(LD3V09 ~ LD3V24)
CN3V01
When turn the volume, NO NO
pin31, 32 Check FFC cable.
count is change? signal OK?
YES YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO PART
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check Loading motor.
about 12 Ω?
Check IC408.
NO
YES YES
YES YES
IC501 NO
Pin N1, N2, N4 I2S input Check IC501.
signal OK?
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
USB play
YES YES
AUX
IC202 NO
Pin7, 8 AUX input signal Check audio cable.
OK?
YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 Pin41 NO
ADC/MIC_data output signal Replace IC202.
OK?
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
POT. IN
IC202 NO
Pin21,22 POT. IN input signal Check MIC board.
OK?
YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 Pin41 NO
ADC/MIC_data output signal Replace IC202.
OK?
YES
TUNER
IC202 NO TU500 NO
Pin23,24 TUNER_L/R input TUNER_L/R output Check +3.3 V of TU500.
signal OK? signal OK?
YES YES
IC202 NO
Pin42,43,44 I2S input Check IC501.
signal OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
IC501 NO
Pin D1,D2,E1 I2S clock signal Check IC501.
OK?
YES
IC501 NO
Pin E2 I2S data signal Check IC501.
OK?
YES
IC600 NO
PWM data output signal Replace IC600.
OK?
YES
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
Pin28,29,35,36 NO NO Pin26,27,31,32
of IC600, FL/FR± signal of IC600, SWL/SWR± signal
OK? OK?
YES YES
Check IC600. Check IC600.
YES YES
Check IC601, IC602. Check IC603, IC604.
Pin13 of Pin13 of
NO NO
IC700,IC701,IC704,IC705 IC702,IC703,IC706,IC708
FL/FR audio signal SWL/SWR audio signal
OK? OK?
YES Check Check YES
IC700, IC701, IC704, IC705. IC702, IC703, IC706, IC708.
YES YES
Check SMPS. Check SMPS.
Q700, Q704,
Q701,Q702,Q703
NO NO Q705,Q708,Q709
Q714,Q716,Q719,Q720 Q721,Q722,Q723,Q724
OK? OK?
OK
3-34
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (WOOFER SPEAKER)
CD / USB play
CNWM02, NO
CNWS01 Pin3, 4 I2C signal Check IC501.
OK?
YES
NO
Pin1 +12 V OK? Check SMPS board.
YES
3-35
WAVEFORMS OF MAJOR CHECK POINT
1. WAVEFORM OF SERVO
2
3
4
5
3-36
2. WAVEFORM OF MOTOR DRIVE
SL+
8
SP+ 9
6 SL-
7
SP-
00
Figure 2-1. SP- & SP+ for driving SPINDLE motor Figure 2-2. SL- & SL+ for driving SPINDLE motor
(IC408 Pin17, 18) (IC408 Pin11, 12)
10 LO-
MOT_OPEN
11 LO+(RED)
MOT_CLOSE
3-37
3. WAVEFORM OF AUDIO SIGNAL
12 AUDIO_L
LRCK
13 BCK
DATA
14
AUDIO_R
15 MCK
16 LRCK
18 D+
17 BCK
19 D-
3-38
6. WAVEFORM OF CRYSTAL 7. WAVEFORM OF VFD GRID CURRENT DRIVER
20 XI
22
CH1:R327(TP304)
23 CH2:Q301 Emitter
21 XO
3-39
MEMO
3-40
WIRING DIAGRAM
VFD
MIC Vol
FRONT
40P, 1.25mm 10P, 2mm
MIC
Portable
40P, 1.25mm
10P, 1mm
6P, 3.96mm
6P, 3.96mm
MD
10P, 1.25mm
SMPS MAIN
15P, 2.5mm
15P, 2.5mm
FAN
3-41 3-42
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM
Flyback
MAIN - 5V OPAMP
Vcc TRANS
u-com / BT
PFC Out 5.6VA USB / MPEG
(380V) م Motor Drive
PFC IC م
(R2A20112A) FET 12V FAN/LED/ Mic
Totem 13A
Interleaved pole 600V + On/Off
DCM 4EA PFC
On/Off
Gate P-CTRL
Drive
On/Off
AMP
AC Line On/Off م م P-CTRL
Filter Block
(Varistor, Vcc F_ L
X-Cap
Line Filter GATE
Thermistor ) F_R
Half
Half Bridge Bridge R_ L
FET Digital
LLC Resonant Pulse 20A LLC +PVDD Power
IC Trans 600V TRANS (66V) AMP R_R
(ICE1HS01G) 2EA
(AMP)
Gate
Drive SW_L
AC
-PVDD SW_R
(-66V)
4.2CH 2300W
3-43 3-44
2. MAIN SYSTEM BLOCK DIAGRAM
MCS Interface
A,B,C,D,E,F,P (+3.3V_RF,+3.3V_CD,+1.8V)
D 16.9344MHz
USB1 USB2
(VCC50) LD LC78615ERF+ SERVO
SPDO/SLDO/FOD/TRD
P/UP
CD_DIN_DOUT
BUSY,CD_16M
,
CD_MCK/BCK
CD_R/W,
SUBSYQ,
CD_RST
/LRCK/DATA
(+3.3V_USB)
LOAD±,SLED±, (+5V)
SPIN±,TR±,F±
AM5890 USB_HUB_DP/DN
M Mo to r DriveMOT_MUTE,CLOSE,OPEN
(+3.3V_CD, VCC1.2)
BT
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE MIC_SIG0 MIC_DET
BT_RX, BT_CTS (+5_MIC)
DECK 32.768KHz MIC CODEC MIC_SIG
MECHANISM S4308 MIC
(+3.3V_CD)
128Mb it
SDRAM
MLC3730
MCSLOGIC (+5V,
(+3.3V_CD)
DAC_MCLK +3.3V_ADC)
/BCK/LRCK
8MByte
Serial Flas h ADC_DATA PT_L/R
ADC CODEC
CS5346 Po rtable
AUX_L/R
AUX
VFD_STB/CLK/DO/RS T (+3.3V_UCOM)
24MHz TUNER_L/R (+3.3V)
STANDBY_LED,VOL_LED, E2PROM_CLK/DATA
VFD_LED/REMOCON TUNER
FRONT USB_PWR_CTRL/VOL_A/B/
KEY1,2,3 MIC_O_DATA0
PWM_MCK/BCK/ CLK/DAT/CE/RST /GP O2
LRCK
EEPROM AGL_F/R
12.288MHz (+3.3V)
VFD FL± FL
MUC_TX/RX DAC IC FL FL
DIG301 RL± AZ4580 RL RL
RL
IR MCU_CS/MCU_ FL1
FR± DRIVER
TAS5548 DAC IC FR FET
Receiver RST I2C/EXT_MUTE/RST IRS2092FR IRF6775FL2
PWM RR± AZ4580 RR
(x 4EA) RR (x 12EA)
Volume/
Key SW DAC IC SW SW1
SPENA SW1
AZ4580
SW2
LED_CTRL, FILE A/B, SW2
SCRATCH A/B FAN CTRL,
MICOM
R5F100GEAFB AMP_OSC
MIC_VOL A/B
Front : 385W x 2 TH
AGL_SW
PROTEC / SD
/
Surr : 385W x 2 DCP
Woofer : 385W x 2 FAN_CTL OTW
3-45 3-46
3. MAIN POWER BLOCK DIAGRAM
VKK 25mA
IC501 LED
370mA VFD RMC
VFD STBY
FL ±
5mA 20mA
3mA
TU101 IC101
IC600 IC407
TUNER U_COM
TAS5548 RF IC
YST996 RENESAS
2.393A +3.3V
IC505 70mA 150mA 60mA 22mA
LDO 3.2V
+5.6VA
TJ4220 442mA
+5V +3.3V
IC3U01
10mA
USB PWR IC506
LM37102D 1A IC408 ADC
MOTOR Pick up IC202 AZ1117
+5V AM3053S CS5346 50mA
IC204 +1.2V
450mA 80mA 20mA
LDO 80mA
SMPS LM37102D 550mA
USB HUB USB HUB
IC807 IC100 IC102 IC103 IC501
IC502 USB HUB IC510 Bluetooth CP Chip EEPROM RESET PWR SENS MCS
+3.3V SDRAM SMSC FLASH Option Option 24CS16 AZ7027 AZ7027 MLC3730
A EM639165 32Mb RTC3.0
IC507
130mA 7mA
LDO 3.2VA 15mA 20mA 38mA 2mA 2mA 2mA 20mA
-> 0mA
AZ1117
287mA 160mA
+1.2V
+5V IC509
IC601~4 IC506 A
IC707 124mA24mA FRONT SPK Woofer SPK AZ1117
OP AMP FAN X 1 MIC PRE AMP
LM37102D LED(32EA) LED(68EA)
AZ4580 S4308
+12V(2A̗) 980mA 240mA 480mA 100mA 2mA
100mA FRONT LED
100mA IRS2092x6 IRF6775Mx12 16EA
-5V AMP IC FET
160mA
150mA
-48V
16.3 Apk
-62V
+62V
16.3 Apk
3-47 3-48
IMPORTANT SAFETY
12
11
10
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
CAUTION:
1 Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating SMPS #1
and(or) model name described in main label. EAX65367301_18.1.6_SMPS_SD_1
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-49 3-50
2. SMPS - POWER #2 CIRCUIT DIAGRAM
12
11
10
Warning
1 Parts that are shaded are critical with
respect to risk of fire or electrical shock. SMPS #2
EAX65367301_18.1.6_SMPS_SD_2
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-51 3-52
3. MAIN - CD DSP CIRCUIT DIAGRAM
12
11
10
1
CD DSP
EAX65564602_2.1.0_MAIN_SD_1
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-53 3-54
4. MAIN - RF / SERVO CIRCUIT DIAGRAM
12
11
10
1
RF/SERVO
EAX65564602_2.1.0_MAIN_SD_3
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-55 3-56
5. MAIN - ADC / PWM CIRCUIT DIAGRAM
12
11
10
1
ADC/PWM
EAX65564602_2.1.0_MAIN_SD_4
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-57 3-58
6. MAIN - AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EAX65564602_2.1.0_MAIN_SD_5
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-59 3-60
7. FRONT VOLUME CIRCUIT DIAGRAM
12
11
10
1
FRONT VOLUME
EAX65547302_1.1.0_Front_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-61 3-62
8. MIC & PORTABLE CIRCUIT DIAGRAM
12
11
10
1
MIC & PORTABLE
EAX65589002_1.1.0_mic,ptb_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-63 3-64
9. FRONT SPEAKER MAIN CIRCUIT DIAGRAM
12
11
10
1
FRONT SPK MAIN
EAX65664101_6.1.3_F_SPK_LIGHTING_MAIN_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-65 3-66
10. FRONT SPEAKER SUB CIRCUIT DIAGRAM
12
11
10
1
FRONT SPK SUB
EAX65664201_6.1.3_F_SPK_LIGHTING_SUB_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-67 3-68
11. WOOFER SPEAKER MAIN CIRCUIT DIAGRAM
12
11
10
1
WF MAIN
EAX65684301_6.1.3_SPK_LED_LIGHTING_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-69 3-70
12. WOOFER SPEAKER SUB CIRCUIT DIAGRAM
12
11
10
1
WF SUB
EAX65664001_6.1.3_WF_SPK_LIGHTING_SUB_SD
2014. 01. 25
A B C D E F G H I J K L M N O P Q R S T
3-71 3-72
CIRCUIT VOLTAGE CHART
1. CONNECTORS 2. CAPACITORS
Location Spec Spec Range CABLE Margin CABLE Margin Play back Standby
Pin No Location Value & Spec Voltage_Spec
Pin Name (V) (V) Input (V) Output (V)
positive (+) positive (+)
CN106 (MAIN) CN901 (SMPS) CN106 (MAIN)
C102 4.7uF/50V 50V 1.75 2.00
1 VKK 39 35 ~ 43 40.9 1.90 40.9 1.9
C104 1uF/50V 50V 0.00 0.00
2 FL+ 7.2 na 7.65 0.45 7.65 0.45
C106 100uF/16V 16V 10.65 10.84
3 FL- 2.5 na 2.74 0.24 2.76 0.26
C239 100uF/16V 16V 3.30 3.31
5 -5V -5 -4.8 ~ -5.2 -5.01 -0.01 -5.01 -0.01
C244 47uF/16V 16V 5.17 5.18
7,8,9 +5.6V 5.6 5.2~5.8 5.67 0.07 5.66 0.06
C260 47uF/16V 16V 5.05 5.14
13 +12V 12 11 ~ 13 12 0.00 11.99 -0.01
C311 47uF/50V 50V 41.30 41.40
14 -B -66 -64 ~ -68 -65.8 0.20 -65.8 0.2
C402 100uF/16V 16V 5.15 5.17
15 GATE -54 -52 ~ -56 -53.8 0.20 -53.8 0.2
C404 47uF/16V 16V 3.32 3.31
CN502 CN304(USB) CN103 (MAIN)
C429 220uF/16V 16V 5.18 5.17
2,3 +5.6VA 5.6 5.2~5.8 5.65 0.05 5.65 0.05
C479 220uF/16V 16V 1.61 1.65
CN105 CN301 (Front) CN105 (MAIN)
C481 47uF/16V 16V 0.00 0.02
13 FL- 2.5 na 2.83 0.33 2.78 0.28
C501 1000uF/6.3V 6.3V 3.08 3.15
19 VKK 39 35 ~ 43 41.3 2.30 40.8 1.8
C517 47uF/16V 16V 1.23 1.20
20 FL+ 7.2 na 7.35 0.15 7.32 0.12
C5A9 47uF/16V 16V 1.23 1.20
22 3.3V 3.3 3.0~3.6 3.26 -0.04 3.26 -0.04
C643 100uF/16V 16V 5.08 5.17
30 12V 12 11 ~ 13 11.92 -0.08 11.94 -0.06
C700 100uF/16V 16V 0.00 0.00
CN404 (MD) CN404 (MAIN)
C707 2200uF/80V 80V 65.80 65.50
1,8,9 VCC 5 4.8~5.2 4.87 -0.13 5.08 0.08
C728 2200uF/80V 80V 65.75 65.80
CN110 CN902 (SMPS) CN110 (MAIN)
C752 1000uF/80V 80V 65.80 65.50
1,2 -B -66 -64 ~ -68 -65.8 0.20 -65.8 0.20
C798 1000uF/80V 80V 65.75 65.80
5,6 +B 66 64 ~ 68 65.5 -0.50 65.5 -0.50
C881 100uF/16V 16V 11.82 11.86
CN504 (BT) CN504 (MAIN)
10 VDD 3.3 3.0~3.6 3.27 -0.03 3.27 -0.03
3-73 3-74
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
3-75 3-76
SMPS P.C.BOARD
(BOTTOM VIEW)
3-77 3-78
2. MAIN P.C.BOARD
(TOP VIEW)
3-79 3-80
MAIN P.C.BOARD
(BOTTOM VIEW)
3-81 3-82
3. FRONT VOLUME P.C.BOARD
3-83 3-84
4. MIC & PORTABLE P.C.BOARD
3-85 3-86
7. WOOFER SPEAKER MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-87 3-88