ContiLube™ II micro

Safety and operating instructions

Central lubrication system

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Contents

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation, storage, maintenance and disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly / Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly the ContiLube™ II micro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting the ContiLube™ II micro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Preparation before breaking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Risk area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating the ContiLube™ II micro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Breaking under water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Manually lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Every second hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Changing worn parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Noise declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 3
Original instructions
Contents ContiLube™ II micro

EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

Introduction
Thank you for choosing a product from Atlas Copco. Since 1873, we have been
committed to finding new and better ways of fulfilling our customers' needs.
Through the years, we have developed innovative and ergonomic product
designs that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of
customer centers and distributors worldwide. Our experts are highly trained
professionals with extensive product knowledge and application experience.
In all corners of the world, we can offer product support and expertise to ensure
that our customers can work at maximum efficiency at all times.
For more information please visit: www.atlascopco.com
Atlas Copco Construction Tools AB
105 23 Stockholm
Sweden

About the Safety and operating

instructions
The aim of the instructions is to provide you with knowledge of how to use the
central lubrication system in an efficient, safe way. The instructions also give
you advice and tell you how to perform regular maintenance on the central
lubrication system.
Before using the central lubrication system for the first time you must read
these instructions carefully and understand all of them.

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 5
Original instructions
Safety and operating instructions ContiLube™ II micro

● are trained to operate a carrier in conformity with

Safety instructions national directives,
To reduce the risk of serious injury or death to ● are aware of all the relevant national safety
yourself or others, read and understand the Safety instructions and accident prevention instructions,
and operating instruction before installing, operating,
● and have read and understood the Safety and
repairing, maintaining, or changing accessories on
operating instructions.
the machine.
Post this Safety and operating instruction at work
Testing
locations, provide copies to employees, and make
sure that everyone reads the Safety and operating Testing of the hydraulic installation must only be
instruction before operating or servicing the machine. carried out by professional technicians. The
technicians must be authorised to approve a
In addition, the operator or the operator's employer
hydraulic installation in accordance with national
must assess the specific risks that may be present
directives.
as a result of each use of the machine.
Personal protective equipment
Safety signal words Always use approved protective equipment.
Operators and all other persons in the working area
must wear protective equipment, including at a
The safety signal words Danger, Warning and
minimum:
Caution have the following meanings:
● Protective helmet
DANGER Indicates a hazardous situation ● Hearing protection
which, if not avoided, will result
in death or serious injury. ● Impact resistant eye protection with side protection
WARNING Indicates a hazardous situation
which, if not avoided, could ● Respiratory protection when appropriate
result in death or serious injury.
● Protective gloves
CAUTION Indicates a hazardous situation
which, if not avoided, could ● Proper protective boots
result in minor or moderate
injury. ● Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.

Personal precautions and Drugs, alcohol or medication

qualifications WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
Only qualified and trained persons may operate or judgment and powers of concentration. Poor
maintain the central lubrication system. Always use reactions and incorrect assessments can lead to
your common sense and good judgement. severe accidents or death.
► Never use the central lubrication system when you
Installation, storage, maintenance and
are tired or under the influence of drugs, alcohol
disposal or medication.
Installation, storage, maintenance, and disposal of
the central lubrication system may only be ► No person who is under the influence of drugs,
undertaken by persons who: alcohol or medication may operate the central
lubrication system.
● are aware of all the relevant national safety
instructions and accident prevention instructions
● and have read and understood the Safety and
operating instructions.

Operation
Operation of the central lubrication system may only
be undertaken by qualified carrier operators. Carrier
operators are qualified if they:

6 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

Installation, precautions DANGER Electrical hazard

The central lubrication system is not electrically
insulated. If the central lubrication system comes into
Hydraulic system contact with electricity, serious injuries or death may
WARNING Hydraulic oil at high pressure result.
Thin jets of hydraulic oil under high pressure can ► Never operate the central lubrication system near
penetrate the skin and cause permanent damage. any electric wire or other source of electricity.
► Immediately consult a doctor if hydraulic oil has ► Make sure that there are no concealed wires or
penetrated the skin. other sources of electricity in the working area.
► Never use your fingers to check for hydraulic fluid
leaks.
► Keep your face away from any possible leaks.
Maintenance, precautions
WARNING Hydraulic oil WARNING Hydraulic system under high
Spilled hydraulic oil can cause burns, accidents due pressure
to slippery conditions and will also harm the Maintenance work on a central lubrication system
environment. under pressure can lead to severe injuries.
► Take care of all spilled oil and handle it according Connections can loosen suddenly, parts can
to your safety and environmental regulations. suddenly move and hydraulic oil can be ejected.
► Depressurise the hydraulic system before
► Never dismount the hydraulic machine when the
performing maintenance on the central lubrication
hydraulic oil is hot.
system, hydraulic breaker, or the carrier.
► Never run any hydraulic lines for attachment of
the hydraulic machine through the drivers cab. WARNING Modification on the central
lubrication system
CAUTION Skin eczema Any modification on the central lubrication system
Hydraulic oil can cause eczema if it comes in contact may result in bodily injuries to yourself or others.
with the skin. ► Never modify the central lubrication system.
► Avoid getting hydraulic oil on your hands. Modified central lubrication systems are not
covered by warranty or product liability.
► Always use protective gloves when working with
hydraulic oil. ► Always use original parts and accessories
approved by Atlas Copco.
► Wash hands after contact with hydraulic oil.
► Change damaged parts immediately.
Assembly / Disassembly ► Replace worn components in good time.
WARNING Moving parts
Risk for leaking oil and personal injury, such as WARNING Accessory hazards
crushed hands and fingers. Accidental engagement of accessories during
► Never check bores or passages with hands or maintenance or installation can cause serious
fingers. injuries, when the power source is connected.
► Never inspect, clean, install, or remove
► Any boom movements shall only be done in accessories while the power source is connected.
cooperation with the personnel mounting the
central lubrication system.
Storage, precautions
Operation, precautions
CAUTION Safe storage of the central
lubrication system
WARNING Operating pressure
A falling central lubrication system can result in minor
If the maximum operating pressure for the hydraulic or moderate personal injury.
machine is exceeded, it can result in material
damage and personal injury. ► Store the central lubrication system and the grease
cartridge so that falling or rolling down is
► Always run the hydraulic machine with the correct prevented.
operating pressure. See "Technical data".

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 7
Original instructions
Safety and operating instructions ContiLube™ II micro

Overview Labels
To reduce the risk of serious injury or death to The machine is fitted with labels containing important
yourself or others, read the Safety instructions information about personal safety and machine
section found on the previous pages of this maintenance. The labels must be in such condition
manual before operating the central lubrication that they are easy to read. New labels can be ordered
system. from the spare parts list.

Design and function

Data plate
ContiLube™ II micro is an automatic central
lubrication system for use on hydraulic breakers
providing maintenance free lubrication. No other use
is permitted.
ContiLube™ II micro must be attached to the adapter
plate located between the carrier and the hydraulic A B C D E
breaker. The installation personnel must make the
holes for attachment according to the section A. Machine type
"Assembly".
B. Maximum hydraulic pressure

Main parts C. Serial number

D. The warning symbol together with the book
E D
symbol means that the user must read the
safety and operating instructions before the
A machine is used for the first time.
E. The CE symbol means that the machine is
EC-approved. See the EC Declaration of
F
G Conformity which is delivered with the machine
for more information.
H

Labels
C B

A. ContiLube™ II micro
B. Grease nipple, for manual filling
C. Grease nipple, for connection of central
lubrication hose when grease nipple is removed
D. Lock nut
E. Grease-feed adjustment screw Read through the Safety and operating instructions
carefully.
F. Plug, for connection of pressure hose
G. Gasket
H. Grease cartridge
Installation
Before installing the ContiLube™ II micro on the
carrier and the hydraulic breaker, read the safety and
operating instructions for the hydraulic breaker and
for the carrier provided by the manufacturer. Follow
all instructions.

8 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

The safety equipment of the hydraulic system must Hose connections

be checked for quality (CE mark, etc), suitability and Left (as seen from operator's seat)
functionability by a professional or authorized Pressure hose, from breaker
supervisor before use.
Symbol

Hoses and connections Hydraulic breaker and G ¼”

ContiLube™ II micro

WARNING Whipping hydraulic hose

Hose connections
Hydraulic hoses under pressure can whip Right (as seen from operator’s seat)
uncontrollably if screws loosen or are loosened. A
Central lubrication hose, from
whipping hydraulic hose can cause severe injuries. ContiLube™ II micro
► Depressurize the hydraulic system before Symbol
loosening the connection of a hydraulic hose.
► Tighten the nuts on the connections of the Hydraulic breaker and G ¼”
hydraulic hoses to the required torque. ContiLube™ II micro

Always clean the connection ports before mounting. Tightening torque for pressure hose and central
Ensure that couplings are clean and correctly lubrication hose
engaged before operation. Always plug hoses and Hydraulic breaker and 30 Nm
hose nipples with tight and clean plugs when ContiLube™ II micro
dismounting.
To order the universal mounting kit for hoses and Assembly
fittings, see the spare parts list. To assemble the
universal mounting kit for hoses and fittings, do the
following: Preparations
1) Cut off the hose at the correct length and with ♦ Find the most suitable space for the ContiLube™
a perpendicular angle. Place the clutch cap in II micro, it can be placed on the front or side of the
a vice, and screw the hose anti-clockwise on carrier adapter.
to the clutch cap until it bottoms.
♦ Prepare the carrier adapter for mounting the
ContiLube™ II micro, by drilling holes according
to the illustration below.
millimetre (inch)
Ø12.5 ± 0.2 Ø20 (Ø0.79) Ø20 (Ø0.79)
(Ø0.49 ± 0.0079)

2) Lubricate the hose and the nipple.

14 (0.55)
28 (1.1)

15 (0.59)
min 8 (0.3) 45 (1.77)

80 (3.15)

3) Place the cap in a vice, and screw the nipple

into the cap until it bottoms. ♦ If it is not possible to place the ContiLube™ II
micro on the carrier adapter, use the universal
adapter kit. To order the universal mounting kit
weld adapter, see the spare parts list.

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 9
Original instructions
Safety and operating instructions ContiLube™ II micro

♦ To assemble the universal mounting kit weld NOTICE Never carry the ContiLube™ II micro by
adapter, weld all around the welding rails (A) with the hose.
a effective weld throat of 10 mm (0.39 in.). If the The hose can be damaged.
space between the welding rails are not enough,
use a 10 mm (0.39 in.) thick steel U-profile. Mounting the ContiLube™ II micro
A A F

Assembly the ContiLube™ II micro

1. Remove the grease nipple (A) for connection of G
central lubrication hose (D), and the plug (B) for
connection of pressure hose (C).

1. Connect the hoses (G) from the ContiLube™ II

C micro to the hydraulic breaker, with a tightening
B
torque of 30 Nm.

E
2. Fill the ContiLube™ II micro manually with grease
by using a grease gun attached to the grease
A nipple (E). Fill until grease is visible around the
D
insertion tool or the bushing.

3. Mount the ContiLube™ II micro on the adapter

plate. Use four Allen screws (F) M12 length 18
mm, and Nord-Lock™ washers NL12, with a
tightening torque of 81 Nm. (Nord-Lock is a
registered trademark of Nord-Lock AB.)

4. Mount the ContiLube™ II micro and adapter plate

on the hydraulic breaker, according to the
2. Connect the pressure hose (C) to connection hydraulic breaker's installation instructions.
port marked P, and the central lubrication hose
(D) to the connection port marked with a 5. Open the grease cartridge by removing the cap
grease-symbol. and press the grease cartridge piston with your
thumb, until grease emerges from the threaded
Always connect both hoses and make sure that end. Screw the grease cartridge into the bore,
all hose connections are tightened. located in the ContiLube™ II micro.
NOTICE Be aware of the connection symbols, NOTICE Do not damage the cone itself.
and connect the hoses to the correct connection
ports. 6. Mount the ContiLube™ II micro, adapter plate,
If the hoses are connected to the incorrect and hydraulic breaker to the carrier, according
connection ports, it can damage the ContiLube™ to the carrier's installation instructions.
II micro.

10 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

7. Adjust the grease-feed adjustment screw,

according to the number of revolutions (I) shown
Operating
in the diagram below. The length is proportional
to the operating performance, and regulates the Risk area
distribution of grease g/stroke (H). The default Before starting the hydraulic breaker, make sure that
setting is maximum distribution of grease. The no persons are in the risk area, 20 meters both
installation may be different from the diagram horizontally and vertically from the hydraulic breaker.
below, check the amount of grease in a practical
test to verify the settings.
Diagram shown with 150 bar operating
pressure, no back pressure
0.4
20 m
H (g/stroke)

0.3

0.2

0.1

0.0
0 1 2 3 4 5 6 7 Operating the ContiLube™ II micro
I (no of rev) During operation, observe the following information:
● The grease cartridge is made of transparent,
Turn the screw clockwise = less delivery of recyclable plastic, so the lubricant level can be
grease per stroke. observed from the driver's cab at all times.
Turn the screw anti-clockwise = more delivery of
● ContiLube™ II micro is self-bleeding, which means
grease per stroke.
that the system requires no additional bleeding.
● When starting the ContiLube™ II micro, the
Operation delivery rate must be set so that the hydraulic
breaker receives adequate grease. The amount
of lubrication is set by using the grease-feed
Preparation before breaking adjustment screw. See the section "Assembly" for
instructions on how to adjust the screw. Adjust the
lubrication if the following signs are shown:
Operating temperatures
The operating temperatures of the ContiLube™ II ● Excessive lubrication is indicated by large
micro are between – 10 ºC (+ 14 ºF) and + 80 ºC (+ amounts of grease being scraped off by the
176 ºF). insertion tool.
CAUTION Temperature hazard ● Insufficient lubrication is indicated by dry
The ContiLube™ II micro and the hydraulic oil system areas on the insertion tool.
of the carrier can be damaged if used at higher or ● The piston end of the grease cartridge must never
lower temperatures. be sealed off, as this would render delivery
► Only start the ContiLube™ II micro when the impossible.
hydraulic oil has reached the proper operating ● When not in use, the ContiLube™ II micro must
temperature. be sealed off to prevent water or dust penetration.
► If the ambient temperature is below – 10 ºC (+ 14 Close it with a dust cap or simply leave the empty
ºF), you must warm up the grease cartridge before grease cartridge in position.
use. NOTICE If water or dust penetrates the ContiLube™
► If the oil temperature exceeds + 80 ºC (+ 176 °F), II micro, gaskets and other parts can be damaged.
you must not use the ContiLube™ II micro as the Seal the ContiLube™ II micro when not in use.
oil quality becomes inadequate which severely
shortens the life of seals and O-rings. Breaking under water
When breaking under water, all pollution control
regulations must be observed.
The following applies for the ContiLube™ II micro:
● The central lubrication system and its mounting
bracket must be above water level.

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 11
Original instructions
Safety and operating instructions ContiLube™ II micro

Manually lubrication Every second hour

CAUTION Skin eczema Regularly check the grease level visually in the
Grease can cause eczema when it comes in contact transparent grease cartridge, if necessary exchange
with the skin. the grease cartridge.
► Avoid getting grease on your hands.
Every day
If the ContiLube™ II micro fails during operation, or
if the grease cartridge runs out without immediate
replacement, manual lubrication is possible. ♦ Check that hoses and couplings are in a good
condition.
NOTICE Never overfill the grease cartridge, this
will result in the piston cartridge becoming loose and ♦ Check that bolts and connections are free from
stopping the grease distribution. damage and properly tightened. See tightening
torques in the spare parts list.
Filling
1. Push the tool all the way into the hydraulic ♦ Check the grease cartridge level.
breaker to the stop (A). Otherwise the space
♦ Check that the grease cartidge is tightened until
between the top of the tool and the hydraulic
fixed location.
breaker will be filled up with grease.

Changing worn parts

B
C

D E
A
A

2. Attach a grease gun to the grease nipple for

manual filling, or attach the grease gun to the 1. Remove the plug with p-connection (A).
hose for central lubrication.
2. Remove the check valve and nut (B) and press
3. Fill until grease is visible in the wear bush. As a out the pump parts from the check valve side,
rule, 10 to 15 strokes from a grease gun are change check valve and nut if worn.
sufficient in each case.
3. Remove the M8 hexagon lock pin (C), change if
Use only Atlas Copco chisel paste, available in fully worn.
self-emptying standard grease cartridges. Fully
4. Use a small torque wrench to lock the piston and
emptied grease cartridges can be recycled.
unscrew the spring plate (D) via the four small
holes.
Maintenance 5. Disassemble the pump parts, change pump parts
if worn.
It is essential that regular maintenance is performed
to maintain the breakers maximum efficiency. 6. Change O-rings (E) if worn.
Equipment that is insufficiently maintained can be 7. Assemble the pump parts and press the spring
dangerous for both the operator and persons near while putting Loctite® 243™ on the spring plate
the breaker. Make sure that regular maintenance
(D).
routines with lubrication are followed to keep the
equipment safe and efficient.

12 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

8. Press the pump parts to the bottom of the

ContiLube™ II micro, a small hammer can be
used.

9. Screw the M8 hexagon lock pin (C) until fix

location, use Loctite® 243™ on the threads.

10. Assemble the plug with p-connection (A), use

Loctite® 243™ on the threads (F) according to
the illustration.

11. Assemble the check valve and nut (B).

To order new parts, see the spare parts list.

Loctite is a registered trademark of Henkel
Corporation. 243 is a trademark of Henkel
Corporation.

Storage
If the ContiLube™ II micro is not used for a long time,
the following points have to be considered to protect
it from corrosion:
1. Clean the ContiLube™ II micro carefully.

2. Store the ContiLube™ II micro in a dry place.

Disposal
A used ContiLube™ II micro must be treated and
scrapped in such a way that the greatest possible
portion of the material can be recycled and any
negative influence on the environment is kept as low
as possible.
Before a used ContiLube™ II micro is scrapped it
must be emptied and cleaned from all hydraulic oil.
Remaining hydraulic oil must be deposited and any
negative influence on the environment is to be kept
as low as possible.

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 13
Original instructions
Safety and operating instructions ContiLube™ II micro

Technical data
Machine data

ContiLube™ II micro
Operating weight kg (lb) 4.0 (8.8)
Delivery weight kg (lb) 3.8 (8.4)
Dimensions with grease cartridge
height mm (in.) 115 (4.53)
width mm (in.) 92 (3.62)
length mm (in.) 185 (7.28)
Inside thread on pump body:
hydraulic line G 1⁄4"
lubricant line G 1⁄4"

Capacities

ContiLube™ II micro
Operating pressure bar (PSI) 100 - 200 (1450 - 2900)
Back pressure acceptance bar (PSI) 35 (508)
Delivery g/stroke 0.02 - 0.38

Noise declaration statement

ContiLube™ II micro
Sound pressure 1 dB(A) <70

1
Sound pressure level according to EN ISO 3744 in accordance with directive 2000/14/EC at 10 metres distance.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other tools tested in accordance with
the same directive or standards. These declared values are not adequate for use in risk assessments and
values measured in individual work places may be higher. The actual exposure values and risk of harm
experienced by an individual user are unique and depend upon the way the user works, in what material the
breaker is used, as well as upon the exposure time and the physical condition of the user, and the condition of
the breaker.
We, Atlas Copco, cannot be held liable for the consequences of using the declared values, instead of values
reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have
no control.

14 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08
Original instructions
ContiLube™ II micro Safety and operating instructions

EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
We, Atlas Copco Construction Tools AB, hereby declare that the machines listed below conform to the provisions
of EC Directive 2006/42/EC (Machinery Directive).

Central lubrication system Pmax (bar) Weight (kg)

ContiLube™ II micro 200 3.8

Technical Documentation authorised representative:

Erik Sigfridsson
Atlas Copco Construction Tools AB
Dragonvägen 2
Kalmar
General Manager:
Erik Sigfridsson

Manufacturer:
Atlas Copco Construction Tools AB
105 23 Stockholm
Sweden
Place and date:
Kalmar, 2010-01-25

© 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08 15
Original instructions
 © 2010 Atlas Copco Construction Tools AB | No. 9800 0913 01a | 2010-07-08

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.

www.atlascopco.com