For Safe Operation: Description of Error Detected

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SV-71S Control Box & SM-71S Motor INSTRUCTION MANUAL 2.

2 For motor set up:


Content Index: 2.2.1 Drill three holes of 9 mm on the machine table, fixed the motor
1. For safe operation (suspending bracket Assy.) under the table; be sure that both pulleys
of machine and motor should be parallel.
2.Installation manual
2.2.2 Put the carriage bolts to table holes()
3.Operating way for control box panel and parameter setting Then using() spacer、spring washer、sleeve nut to fix it.
4. General Parameter List
2.3 Installing the connecting rod:
2.3.1 Fix connecting rod ① to install hole A or B of pedal sensor
1. For safe operation lever  with nut .
1.1 Prior the use of this product, please read the instruction Manual. Keep this Instruction Manual and the user 2.3.2 If connecting rod  is installed in the hole A, lengthen the
may read it at anytime when necessary. pedal depressing stroke, and the pedal operation at medium
1.2 Before turn on the power, be sure to check the power voltage and phase agreeing with the nameplate that indicated in speed will be easier to control.
the control box. 2.3.3 If connecting rod  is installed in the hole B, shorten the pedal
* The operated voltage should follow the nameplate with ±10% range. depressing stroke, and the pedal operation will have quicker
1.3 Grounding the machine is always necessary for safe and normal operation. response.
1.4 Check lubricating oil prior to operation. 2.4 Pulley rate adjustment:
1.5 Check that rotational direction of the motor is correct prior to operation.
1.6 So as to prevent personal injuries during operation, be careful not to allow your head and hands to come close to the 2.4.1 Installation of Pulley which
moving parts. Also never try to stop it with external forces. Between Motor and machine.
1.7 For the following conditions, turn off the power or disconnect the power plug from receptacle: 2.4.2 Up-down shift tension adjust nuts.
* For threading needle or replacing bobbin.
* To plug or unplug any connectors from control box. Adjust belt tension force.
* For maintenance and repairing. 2.4.3 Adjust belt tension force ranging
* When machine is not at use, inspected or adjusted. from 15mm/1kgf located in the
* When lightning and thunder occurs. center position.
1.8 Operating environment 2.5 Fixing the synchronizer:
* Operating environment temperature 5℃~45℃. 2.5.1 Securely fix adapter  in the tapped hole in the main shaft of
* Operating environment temperature 30%~95%. sewing machine using screw . Fix.5 supporting rod  on the
* Not close to high frequency or heat sources (such as electric heater). machine head
* Dew, corrosive gases, and dust places should be avoided. 2.5.2 Then insert supporting rod  into slit ⑤ on the synchronizer
* Indoor use only, avoid the direct sunlight.
stopper. Fit synchronizer ④ to adapter  in the direction of the
1.9 Warranty and maintenance
* The warranty period of the product is 18 months from the date of manufacture. arrow.
* Warranty void if improper use / man-made damage / voltage abnormal / bad grounding / self-dismantling / 2.5.3 Tighten set screw ⑥ in synchronizer by turning it in the
self-repair. direction of the arrow. Fixed cord ⑦ of the synchronizer on
* Warranty void if foreign matter into / natural disasters / lightning / salt corrosion / damp / fall / self-transport supporting rod  using cord clamp⑧.
damage.
2.6 Fixing the synchronizer:
* Repair parts should be provided by our company / maintenance person should be approved by our company.
2.6.1 Loosen screw  and remove the cover.
Then loosen screw ④ located at the top of the shaft.
2. Installation manual 2.6.2 Adjust the machine's pulley manually to needle down position.
2.1 Procedure for motor installation: (the same direction as the machine rotates.)
2.6.3 Adjust the photo disc  till LED ⑤ is on.
2.1.1 Check whether the motor exterior is ok and use the accessory
(the same direction as the machine rotates.)
according。 2.6.4 Repeat step 2. Then adjust the sewing machine's
pulley manually till needle remains
in needle up position.
2.6.5 Adjust the photo disc  till LED⑥ is on.
Note: Prior the execution of this procedure,
never rotate pulley and photo disc .
2.6.6 Tighten the screw ④.
2.6.7 Confirm the needle up / down positions of the
by operating the pedal.
In case of error, please repeat steps (2) through
2.6.8 Set the cover and tighten it with screw.
3. Control box How to connecter the Cordially& Parameter setting
3.1 Connector Diagram General Parameter List
NO. Item Range Unit LS OL PB TN CS SP CM
P1 Sewing machine maximum speed 2 ~ 80 *100spm 40 60 20 25 40 8 18
Motor Power CN4
Synchronizer CN1
P2 Sewing machine positioning speed 10 ~ 25 *10spm 20 20 20 20 20 10 20
P3 Motor’s pulley dimension 50 ~ 100 (note1) *1mm 75 85 65 65 75 50 75
Speed unit CN3 P4 Machine’s pulley dimension 50 ~ 120 (note1) *1mm 75 55 65 80 65 120 75
Motor encoder CN2 ON: Refer motor pulley
ratio measurement
P5 Pulley ratio setting mode -- AT AT AT AT AT AT OF
OF: Refer P.3 and P.4
Display CN5 AT: Auto measurement
AC power input CN8 P6
Virtual needle down positioning ON: Valid
-- OF OF OF OF OF OF OF
function OF: Invalid
The angles between virtual needle
P7 down positioning point and needle 70 ~ 250 *1∘ 180 180 180 180 180 180 180
up signal
P8 Soft start stitches 0 ~ 19 *1 stitch 0 0 0 0 0 0 0
3.2 Panel key functions 3.3 Error message indicator
P9 Soft start speed 25 ~ 200 *10spm 40 40 25 40 40 40 40
Error Code Description of error detected
ON: Valid
F1 Synchronizer mode -- OF OF OF OF OF OF ON
OF: Invalid
E.1 or E.A Synchronizer failure
ON: Clock wise
F2 Motor rotating direction -- ON OF ON ON OF OF OF
OF: Counter Clock wise
E.2 Motor is not rotating
F4 Accelerating speed slope 1 ~ 8 (fast~slow) -- 3 3 3 3 3 4 8
E.5 Speed unit output failure
F5 Decelerating speed slope 1 ~ 14 (fast~slow) -- 4 3 6 6 6 10 3

E.8 Setting speed over the motor maximum speed Motor’s braking force when
F9 1~8 -- note2 note2 note2 note2 note2 note2 note2
positioning
Auto needle up positioning when ON: Valid
E.9 IPM is failed L1
power on OF: Invalid
-- ON ON ON ON ON ON ON
Reversed revolution angles after
E.0 or E.C Braking timing error L3 0~250 *1∘ 0 0 0 0 0 0 0
pedal heel down
3.4 Parameter setting L4 Increase motor current limitation 0~20 -- 0 0 0 0 0 0 0
0: needle up
Select the machine type and motor specification STEPS Function when pedal is heeled. 1: foot lifting
L5 -- 0 0 0 0 0 0 0
(note3) 2: none
1. Press and simultaneously, and 3: needle up & foot lifting
Machine Type Motor Type 0: Output when motor
turn ON the power until panel display “rS” Thread Suction control mode
LS Lock Stitch 45 SM71S-4550 motor L6 rotates -- 0 0 0 0 0 0 0
then release the key. (note3)
OL Overlock. 55 SM71S -5535 motor 1: Middle
PB Postbed 65 SM71S -6535 motor Thread SD output ON
2. Press key, thus machine type will be L7 0~99 *1 stitch 0 0 0 0 0 0 0
U6 SM80-6535 motor stitches(Middle)
cycled increased. TN Twin Needle
Thread SD output OFF *10
CS ChainStitch d8 SM7-3570 motor L8
stitches(Middle)
0~99
stitch
0 0 0 0 0 0 0
3. Press key to save and enter motor SP Special dA SM7-6560 motor Thread SD_OUT acts time when
L9 0~10 *100ms 0 0 0 0 0 0 0
specification selection. CM Skiving Machine motor stops
O2 2 Output Overlock
note1. 1digital display is hundreds, 2digital display are tens and units respectively
4. Press key, thus motor specification will
be cycled increased. note2. This value depends on motor specification.
5. Press key to save. note3. The function is valid in SV-72 control box
Parameter setting STEPS Parameter Setting Key Description

1.Press key and turn on the power until the panel display “PA.

Release key, the panel display parameters number. (or) 1. Press one time to 1. Press one time to
increase Number. enter Parameter
2.In normal mode, then press key until the panel display “PA”. 2. Hold Press to or parameter
decrease number value.
Release key, the panel display parameters number. 2. Press 2 Seconds
to Save Parameter
value

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