FASSI CRANE cI

F 360SE.24 GC.
use and maintenance
FROM SERIAL NUMBER *5001*

INDEX

Chapter I INTRODUCTION page 2

II SAFETY NORMS page 3
III INSTRUCTIONS FOR CRANE USE page 7
IV IDENTIFICATION OF THE CRANE MODEL page 8
V TECHNICAL DATA page 9
VI CRANE NOMENCLATURE page 12
VII SAFETY AND PROTECTION DEVICES page 14
VIII LIFTING MOMENT LIMITING DEVICE page 16
IX CONTROLS TO STABILIZE THE VEHICLE page 18
X CONTROLS TO OPERATE THE CRANE page 21
XI USE OF IMPLEMENTS page 24
XII MAINTENANCE INSTRUCTIONS page 25
XIII POSSIBLE FAULTS page 30
XIV HYDRAULIC AND ELECTRIC SCHEMATICS page 31
XV OIL AND LUBRICANT CHARACTERISTICS page 33
A INSTRUCTION AND WARNING PLATES page 34
B CAPACITY PLATES page 37

Edition 23.06.2006 1
 FASSI CRANE
INTRODUCTION
cI F 360SE.24

F 360SE.24 GC.
use and maintenance

This instruction manual describes the FASSI CRANE F360SE.24 GC.

The fitment must be carried out in accordance with the instructions given
by the Manufacturer in the manual for hydraulic crane fitting.

The Manufacturer declines all responsibility and guarantee if the fitting is

entrusted to workshops without sufficient technical capability to carry out
the work in conformity.

As well as the principal safety norms, this manual contains a description of

the crane and the instructions for use and maintenance.

The crane must only be operated by responsible persons, previously

instructed and authorized.

THANK YOU FOR SELECTING ONE OF OUR CRANES.

2
SAFETY NORMS SAFETY NORMS
F 360SE c II
(!) This symbol draws your attention on the points concerning safety.
It means: WARNING! BE CAREFUL!
IT CONCERNS YOUR SAFETY!

!ATTENTION!

READ THIS MANUAL CAREFULLY prior to use of the crane or any maintenance.
A few minutes spent now could save time and labour later. Be sure that the
unit has been installed, inspected and tested in accordance with the local
legal requirements.

To operate the crane it is necessary to fully understand its working, safety and
warranty norms.

Check that protections are in their place and that all safety devices are fitted
and active.

Warning plates, as well as instruction and operation plates must be replaced

when no longer readable or missing. (See chapters A - B)

Do not run the engine in a indoor area without first making sure there is
adequate ventilation. Fit a suitable extension tube to the vehicle exhaust pipe
to take the fumes away from the working area.

Stabilize the vehicle checking that they rest on a solid base; if necessary use
larger outrigger base plates (available on request) to avoid sinking. If you adopt
other means, make sure that they are suitably sized for the load they must bear.

Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1,5

degrees.

Never operate the outriggers when the crane is loaded.

Remember that the stability of the unit (crane-vehicle) is only guaranteed by

the fully lateral extension of the outriggers.

Should visibility be insufficient, make sure that control stations are properly
lighted so as to ensure safety while operating control functions and allow rea-
ding of the plates.

Before manoeuvering a load check that the

working area is adequate and properly lighted for
your crane.

Make sure that the hook is always free to rotate

on its pin and that nothing obstructs its vertical
positioning.

Check the efficiency of the hook safety catch.

3
 SAFETY NORMS Carefully inspect the load rigging and the con-
c II F 360SE dition of ropes or chains.
Make sure that the lifted load is balanced.

Hook up the load, checking that it does not

exceed the capacity indicated on the lifting
diagram specific to each load configuration.

It is absolutely prohibited to walk or stop under a suspended load and for unau-
thorized persons to be within the working area.
Avoid swinging the load above the control station; any hidden danger situation
must be audibly alarmed.

Avoid all those situations which may result in crushing during crane stabilization,
movement and load handling.
The table reports the minimum safe working distances to avoid crushing parts of
the body.

Parts Minimum safe Figure Parts Minimum safe Figure

of the working of the working
Body distance mm Body distance mm

Body 500 Head 300

Leg 180 Foot 120

Toes 50 Arm 120

Hand
Wrist 100 Finger 25
Fist

In conformity with “EN 349” Standard the minimum safe working distances to avoid cru-
shing parts of the body.

NOTE: Failure to respect the minimum safe distances may result in a

deadly risk for the operator and his assistants.
4
Maintain safe clearances from electrical lines SAFETY NORMS
and apparatus. You must allow for boom sway, F 360SE c II
rock or sag and electrical line and loadline
swaying. This lifting device does not provide
protection from contact with or proximity to an
electrically charged conductor. You must main-
tain a clearance of at least 10 feet between
any part of the crane, loadline or load and any
electrical line or apparatus carrying up to 50.000
volts. One foot additional clearance is required
for every additional 30.000 volts or less.

NOTE: Failure to respect the minimum safe distances may result in electrical
hazards for the operator and his assistants.

Do not utilize the crane with stormy weather or with wind speed exceeding
12,5 m\s (value 6 of the Beaufort scale).

Indications about wind speed

Force of the Wind speed Classification Characteristics

wind m/s
Beaufort scale

0 0,0 - 0,2 Calm Calm wind, smoke

goes up quite vertically

1 0,3 - 1,5 Light breeze Smoke reveals the

2 1,6 - 3,3 direction of the wind,
one can feel the wind
blowing, leaves start
fluttering.

3 3,4 - 5,4 Moderate breeze Leaves and branches

4 5,5 - 7,9 are in constant motion,
small branches start
fluttering. Dust and
papers dance on the
ground.

5 8,0 - 10,7 Fresh breeze Small green branches

bend, the surface of
waterways and lakes
are wavy.

6 10,8 - 13,8 Near gale Big branches bend,

wind whistles through
high-tension cables,
it's difficult to walk
keeping the umbrella
open.

7 13,9 - 17,1 Moderate gale Trees sway, it's hard

to walk.

8 17,2 - 20,7 Storm wind Branches get broken,

it's hard to walk.

9 20,8 - 24,4 Storm It damages houses

(antennas and roof tiles
fall down)

5
 SAFETY NORMS For cranes with top seat controls, it is necessary to use a ladder and a cat
c II F 360SE walk to reach the control station.
When operating from the top seat, stay within its side safety guards.

Do not rotate the crane before the load

is lifted, do not operate with sudden
movements, activate the controls with
slow and progressive movements.
Rotate slowly and with care paying
attention to the stability of the vehicle.
With vertical lift, on hydraulic and
mechanical extension, rotate slowly
in order to avoid side-skidding.

Do not utilize the crane for pushpull,

lateral or sideways operations.

Do not move the vehicle if a load is

suspended on the crane.

Under no circumstances interfere with the safety and protection devices.

The vehicle\crane must not be left unless the load is on the ground, the booms of
the crane are folded and laid on a solid base and the power take-off is disengaged.

At the end of the job and prior to driving the vehicle the crane must be folded.
If the booms are to be laid on the body or on the load, they must be blocked to
prevent possible sideways movements.

NOTE Implements can be left mounted on the booms of the crane only
if the overall dimensions are respected.

THE FORK MUST BE TIED DOWN AT ALL TIMES

DURING TRANSPORT

Make sure that the outrigger rams are lifted and the supports re-
entered within the overall width of the truck.

Disengage the power take off.

To avoid hitting bridges or tunnels check and record the overall

height of your crane in the folded position or in laid position in the
body or on the load. Always respect and pay proper attention to
road signs placed in proximity of such obstacles.

6
INSTRUCTIONS FOR CRANE USE INSTRUCTIONS
FOR CRANE USE c III
The use of the crane is reserved to authorized personnel, instructed in F 360SE
advance, who has to strictly conform to the safety norms and instruc-
tions contained in the instruction manual supplied with the crane.

1 — Only authorized persons are allowed to operate the crane.

2 — The crane must be used on firm, level ground.

3 — Check that the vehicle hand brake is on and that the wheels are chocked.

4 — Before every operation make sure that:

— no-one is within the working area of the crane;
— the safety devices are in place and operative;
— the minimum safe working distances from power lines are observed;
— the load is correctly slung and hooked.

5 — Stabilize the vehicle by the outrigger rams, making sure that:

— the lateral supports are fully extended;
— the wheels are in contact with the ground and the suspension is not
completely unloaded;

6 — Use the crane in accordance with the use and maintenance manual,
making sure that:
— the load and radius are within the maximum limits shown on the
crane capacity plate;
— the crane is used progressively avoiding sudden load movements;
— swinging or dragging of the load is avoided;
— the load is lifted before rotating.

7 — When using implements protect the crane working area with a barrier.

8 — The vehicle/crane are not left unless the power take off is disengaged
and the load is on the ground.

9 — Before driving the vehicle make sure that the outriggers are fully retracted
and re-entered, and the crane is in folded position.

fig. 1

THESE INSTRUCTIONS FOR THE USE OF THE CRANE COINCIDE WITH THOSE OF THE
PLATE DE2676 (FIG. 1) PLACED NEXT TO THE CRANE.

7
 IDENTIFICATION OF IDENTIFICATION OF THE CRANE MODEL
c IV THE CRANE MODEL
F 360SE
The exact crane model, serial number and description of implements will
enable FASSI Service Department to give a rapid and efficient response.

Identification data of the crane are marked on the plate DE2141 and fixed on
the base.

1 — Crane model
1 2 — Serial Number
3 — Year of manufacturing
2
3

(!) UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED

ON THE PLATE BE ALTERED.

8
TECHNICAL DATA TECHNICAL DATA
F 360SE.24 cV
The design of this crane has been carried out in respect of DIN 15018 norms,
fatigue test classification H1B3 .

(!) The crane can operate, intermittently, with lifting devices other
than the hook.
The dimensions and the capacity of the implements must be
proportioned with crane performances.

F 360SE.24
Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max. working
capacity reach extension arc torque pressure capacity capacity weight pressure
on the outrigger
(Φ 500)
(Φ 1’7”)

26,6 tm 18,30 m 9,94 m 420° 4,69 tm 30,0 MPa 60+60 l/min 250 l 4680 kg 120 psi
260,86 kNm 45,99 kNm
192398 lbf.ft 60’0” 32’7” 420° 33923 lbf.ft 4351 psi 15,85+15,85 66,04 gals 10318 lbs 8,3 daN/cm2
gal/min

PESO GRU CON SERBATOIO NON RIFORNITO, STABILIZZATORI STANDARD

WEIGHT OF THE CRANE WITH EMPTY TANK, STANDARD STABILIZATION kg 4.800
POIDS DE LA GRUE AVEC RESERVOIR VIDE, STABILISATION STANDARD
KRANGEWICHT MIT LEEREM TANK UND STANDARDABSTUETZUNG
lbs 10.582

F 360SE.24
ST 331
9
 TECHNICAL DATA
cV F 360SE

F 360SE
ST 331

10
 TECHNICAL DATA
F 360SE F 360SE cV

MASSIMA ALTEZZA SOTTOGANCIO.

HAUTEUR MAXIMUM SOUS CROCHET.
MAXIMUM HOOKING POSITION.
MAXIMALHOEHE BIS KRANHAKEN

ST 331
11
 CRANE CRANE NOMENCLATURE (fig. 2)
c VI NOMENCLATURE
F 360SE
Pos. Description

1 - Outrigger rams
2 - Outrigger supports
3 - Base
4 - Rotation cylinders
5 - Column
6 - Inner ram
7 - Inner boom
8 - Outer ram
9 - Outer boom
10 - Booms extension rams
11 - Extension boom sections
12 - Deviator crane - outriggers
13 - Distributor for outriggers
14 - Dual control for deviator crane - outriggers
15 - Outrigger multifunctions transmission
16 - Supplementary hoses (hydraulic implements)
17 - Oil tank
18 - Distributors for crane
19 - Double control for crane distributors

12
 CRANE
NOMENCLATURE c VI
F 360SE

fig. 2

13
 SAFETY AND SAFETY AND PROTECTION DEVICES (fig. 3)
c VII PROTECTION DEVICES
F 360SE
Pos. Description

1 - Check valves for outrigger rams

2 - Check valve for rotation control
3 - Check valve for inner ram
4 - Check valve for outer ram
5 - Check valve for booms extension rams
6 - Lifting moment limiting device assembly
7 - Parachute valves (lifting moment limiting device)
8 - Main pressure valve (outrigger distributor)
9 - Main pressure and auxiliary valves (crane distributors)
10 - Carter for outer ram
11 - Carter for hose protection devices
12 - Carter for booms extensions ram check valve
13 - Levers guard
14 - Emergency tap (lifting moment limiting device)
15 - Heat exchanger

(!) Before crane use check that safety and protection devices are fitted
and active.

(!) Under no circumstances interfere with the safety and protection devices.

(!) Interference with the check valves and removal of the lead seals remove
the Manufacturer and invalidate the warranty.

14
 SAFETY AND
PROTECTION DEVICES c VII
F 360SE

fig. 3

15
 LIFTING MOMENT
c VIII LIMITING DEVICE
LIFTING MOMENT LIMITING DEVICE
F 360SE
A characteristic which permits the classification of cranes is their lifting capa-
city or maximum lifting moment. The moment is defined by the value obtained
from the product of the load to be lifted (in lbs) by its distance (in ft) from the
centerline of the crane rotation.

The device called “lifting moment limiting device” preserves the crane structure
from overloads, as it prevents any movement which increases the value of the
moment up to the maximum established value.

Lifting moment limiting device “INTELLIGENT TYPE”

This device utilises an electrohydraulic technology, preventing any movement
which causes an increase in the pressure induced by the load in the inner and
outer rams of the crane, up to the “critical values”. These values, which are
non-exceedable, determine the intervention levels and
provide the data for setting the device.

The lifting moment limiting device concernes the fol-

lowing manoeuvres:
- Inner boom descent; the inner boom lift is controlled
by the general main pressure valve of the distributor.
fig. 4 - Outer boom lift.
- Outer boom descent.
- Extension of extension boom sections.

The system uses the specific functions of the distributor by

utilising an electro-hydraulic technology, it does not allow
you exceed the set value, by disactivating the controls
(levers in neutral position) commanded by the limiting devi-
ce. The condition of intervention is operated by the posi-
tion of the outer boom (or, if hydraulic extension is fitted,
the position of the extension outer boom), on which the
electronic signal position (mercury level switch) is read by
a special electrovalve. This determines controls which are
fig. 5 locking or unlocking (resetting) of the controls concerned.
When the moment is reduced, it resets automatically (the
manoeuvres blocked by the device are released). N.B.: There is a delay of
four (4) seconds after the moment reduction before the reset can occur in
order to safeguard the stability of the device.
The crane configurations (fig. 4-5) indicate the manoeuvres which are allowed
and not allowed by the device, in connection with the horizontal position of
the crane and extension outer booms. When the moment is reduced, it resets
automatically (the manoeuvres blocked by the device are released).
(!) CAUTION DANGER (!)
On the outer boom there is a mercury capsule (mercury level
switch) duly protected and provided with the following warning
stickers.

MERCURY IS EXTREMELY TOXIC. IN CASE OF REPLACE-

MENT AND/OR SCRAPPING, DISPOSE OF OR RECYCLE THE
CAPSULE CONTAINING MERCURY WITH MAXIMUM CARE,
AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS
IN FORCE.
(!) In the absence of electric power all crane functions will be desactivated.

16
EMERGENCY tap lever fig. 6 LIFTING MOMENT
LIMITING DEVICE c VIII
Each device is fitted with an emergency tap lever to be used in the event of a F 360SE
black-out, electrical or hydraulic malfunctions or whenever the lifting moment
limiting device makes it impossible to use any controls when handling a load
(this may occur when the extension booms are fully folded and the load is
particularly heavy and bulky). Only In these situations it is permitted to remo-
ve the lead seal placed on the tap lever and place it in the closed position.

(!) ATTENTION (!)

Activation of the exclusion device or of the emergency tap lever.
When the operator uses this device, it means that he wishes to over-
ride the lifting moment limiting device in order to make some manoeu-
vres (which would be impossible with the device active) that bring the
moment to within the level, but involve an overload condition. In such
an emergency condition (where the lifting moment limiting device has
been disabled), the operator must be:
- carefully consider the manoeuvres required to return to normal
working conditions;
- calmly and carefully assess the type and scale of the hazards
arising from these manoeuvres and the possible reaction of the fig. 6
crane (tipping over, frame overload, uncontrolled fall of the load
due to a hydraulic system overload etc...);
- make all movements as slowly as possible to reduce the dynamic
overload to the minimum.

After such emergency operations and prior to re-use of the crane, you must
immediately go to FASSI authorised Center for testing the structure and re-
sealing of the device.

(!) Interferences with the valves or removal of the lead seal release the
FASSI GRU IDRAULICHE
from any responsibility and invalidate the warranty.

(!) ATTENTION (!)

The presence of the lifting moment limiting device does not release the
user from the obligation to respect what is indicated on capacity plates
and lifting curves.

(!) ATTENTION (!)

Do not walk on the electric control panels. (Plate DE1679)
Do not use water to estinguish fire! (Plate DE1680)

DE1679 DE1680

17
 CONTROLS CONTROLS TO STABILIZE THE VEHICLE
c IX TO STABILIZE
THE VEHICLE
F 360SE The outriggers rams prevent harmful stresses both to the frame and to the vehicle
suspensions on which the crane is mounted and assure the stability of the unit during
load handling.
Be very careful during vehicle stabilization operation; make sure that no one is or tran-
sits in close proximity of the working area of the outriggers specially in the case that the
outrigger controls is executed from the opposite side of the vehicle (it is not possible
visually check the operation).
(!) ATTENTION (!)
The crane stability is maintained by the maximum extension of the outrigger sup-
ports, by the solidity of the base underneath the plates of the outrigger rams and
by the observance of the capacity plates. To check the maximum working pressure
see Paragraph D0.1 Technical data.
Check that the outrigger rams are applied on a solid base; if necessary use larger
outrigger base plates (available on request) to avoid sinking.
When stabilization is complete the wheels of the vehicle must still be in contact with
the ground and the suspensions must not be fully unloaded.
Stabilize the crane so as to operate on a horizontal plane with a maximum tolerance of
1,5 degrees.
While loading, it may be necessary to vertically adjust the outrigger rams to prevent an
overload on the outriggers, then stabilize again.
While unloading, the outrigger rams may not be perfectly in contact with the ground
because of a rise in the suspension; it is therefore recommended to stabilize the vehi-
cle during operation to avoid an overturn.

Functions of control levers for stabilization

The controls to stabilize the vehicle are activated only from ground level and on both
sides of the crane base.
NOTE
The graphic symbols illustrated hereunder are marked on the plates (DE4486-
DE4487-DE4485-DE4497-DE4488-DE4489) affixed next to the control stations and
indicate with the following symbolism.

They indicate the position of the operator in

relation to the vehicle and the crane.

Lever CD for selecting

outrigger ram Levers D
or Deviator -E/S
outrigger support

Lever C to control
outrigger support
or
outrigger ram

See Paragraph R0 Instruction and warning plates.

Lever function D - CD - C

Levers D Control for deviator crane-outriggers ( - E\S ).

Levers CD Control for selecting the supports or the outrigger rams.
Levers C Control for the support or the outrigger ram selected

18
The "multifunction" control group adopted allows to select and manoeuvre the outrig- CONTROLS
ger support or the ram, through simultaneous operation of the selecting lever CD and TO STABILIZE c IX
THE VEHICLE
the control lever C.
CD
F 360SE
Exemple
To select the support E2 or the outrigger ram S2 D
- Position the lever CD (corresponding to outrigger
support E2 and to outrigger ram S2) on E2 or S2 and
keep it in position.
To carry out the operation
- Operate lever C to activate the exit/re-entry of outrigger
support E2 or the descent/lift of outrigger ram S2.

Special base plates (detachable) C

The outrigger rams of the crane and of the supplementary outriggers they are sup-
plied with base plates which can be fastened to the ram stems through jaw securing
devices.
Fastening of the base plate
- Place the base plate underneath the ram, remove the check pin
and open the anchor jaws. (fig.10-10a)
- Operate the corresponding lever S to control the descent of the ram
until the ball joint touches the seat cut in the base plate; close the
jaws and secure them in their seat with the check pin. (fig. 10b-10c)
Removal of the base plate fig. 10 fig. 10a
- Release the check pin and open the anchor jaws.
- Operate the corresponding lever S to control the re-entry of the ram.
- Close the jaws, secure them with the check pin and remove the
base plate.
(!) For the safety and for the encumbrances we recommend to
remove the plates before putting the rams to the rest position;
special handles are featured for the plates handling and the
opening and closing of the securing device (jaws). fig. 10b fig. 10c

(!) WARNING (!)

Keep clean the ball joint heads of the outrigger rams and the seats cut in the
base plates to avoid their deterioration.

Controls to stabilize the vehicle fig. 12 fig. 13

Controls for positioning the outriggers of the crane and the supplementary beam.
(!) WARNING (!)
Due to the special construction of the hydraulic circuit (double circuit with two pumps)
the distributor placed on the right of the operator (rotator control, outer ram and crane
rotation) is alimented by one pump also with the lever D of oil-diverter crane-outriggers
( - E/S) on E/S.
The controls are activated on both sides, on crane distributors side (DE4485 fig. 12) or
on crane double controls side (DE4497 fig. 13)
(!) ATTENTION (!)
When controlling the outriggers from the opposite side of the vehicle (it is not
possible visually check the operation) make sure that no one is or transits in
close proximity of the working area of the outriggers. (Fig. 11 plate DE2497 and
fig. 12 plate DE2498)

fig. 11 fig. 12
19
 CONTROLS (!) ATTENTION (!)
c IX TO STABILIZE Operation of the crane outrigger supports must be from the control station
THE VEHICLE on that side; it is not allowed to operate outriggers on the opposite side of
F 360SE the vehicle due to unseen dangers. DE4491
See Paragraph "Special base plates" for details of the fastening of the base
plates on the outrigger rams.
Position lever D of oil diverter ( -E/S) on E/S. DE4488
How to exit the outrigger support E2 (crane)
- Operate the corresponding lever CD towards right (E2) and keep it in position.
- Operate the lever C towards right to exit the outrigger support.
How to descent the outrigger ram S2 (crane)
- Operate the corresponding lever CD towards left (S2) and keep it in position.
- Operate the lever C towards right to descent the outrigger ram.
How to exit the outrigger support E3 (supplementary outriggers)
- Operate the corresponding lever CD towards right (E3) and keep it in position.
- Operate the lever C towards right to exit the outrigger support.
How to descent the outrigger ram S3 (supplementary outriggers)
- Operate the corresponding lever CD towards left (S3) and keep it in position.
- Operate the lever C to descent the outrigger ram.
How to exit the outrigger support E1 (crane)
- Operate the corresponding lever CD towards right (E1) and keep it in position.
- Operate the lever C towards right to exit the outrigger support.
How to descent the outrigger ram S1 (crane)
- Operate the corresponding lever CD towards left (S1) and keep it in position.
- Operate the lever C towards right to lift the outrigger ram.
How to exit the outrigger support E4 (supplementary outriggers)
- Operate the corresponding lever CD towards right (E4) and keep it in position.
- Operate the lever C to exit the outrigger support.
How to descent the outrigger ram S4 (supplementary outriggers)
- Operate the corresponding lever CD towards left (S4) and keep it in position.
- Operate the lever C to descent the outrigger ram.
(!) ATTENTION (!)
The complete extension of the outrigger supports is visually indicated by the yellow
triangles which are found at the end of the beam (and of the support if it’s supplied
with extra double extension beams).
The stabilization has to be carried out with care and gradually keeping the vehicle in
horizontal levelled condition to prevent springs overloads and chassis torsions.
(!) ATTENTION (!)
During the stabilising operations, for each outrigger ram, it is recommended to
DESCENT the outrigger as the last manoeuvre.
To operate the crane controls, after having completed the descent and stabilisation manoeu-
vres,
- Position lever D of oil diverter ( - E/S) on .
Manoeuvres for re-entry of the crane outriggers and supplementary outriggers
within the overall vehicle width after crane use.
Position lever D of oil diverter ( - E/S) on E/S.
See Paragraph "Special base plates" for details of the removal of the base plates from
the outrigger rams.
How to lift the outrigger ram S
- Operate the corresponding lever CD towards left (S) and keep it in position.
- Operate the lever C towards left to lift the outrigger ram.
How to re-enter the outrigger support E
- Operate the corresponding lever CD towards right (E) and keep it in position.
- Operate the lever C towards left to re-enter the support.
(!) WARNING (!)
Assure that the outrigger supports and rams are completely re-entered before
20 moving the vehicle.
CONTROLS TO OPERATE THE CRANE CONTROLS
TO OPERATE cX
THE CRANE
(!) WARNING (!) F 360SE
Before operating the crane it is compulsory to set the outriggers.

This coincides with that indicated on the plate DE6723 placed on the outriggers.
Fig. 13

(!) Operate the levers smoothly and gradually.

Hydraulic implements and crane controls

The control stations are on base-plate; the crane and the hydraulic implemen-
ts controls are bilateral, manual and sequential type.
The crane adoptes Danfoss distributors manual control with electric modulars
for remote controls and emergency electro-valve manual block.

(!) WARNING (!)

In the absence of electric power all crane functions will be desactivated.

Distributor side
fig. 13
The left distributor, respect to the operator, control three functions (left to right):

Pallet-fork Extension Outer

booms boom

The right distributor, respect to the operator, control three functions (left to right):

Fork Inner Crane

rotator boom rotation

Double control side

The levers control (left to right, respect to the operator)

Pallet-fork Extension Outer Fork Inner Crane

booms boom rotator Inner rotation

The symbols placed over each lever define their function in relation to their
movement.

(!) First read the instructions given in the User’s Manual supplied
by the Manufacturer before using the remote control to avoid
improper use.

21
 CONTROLS Manoeuvres to unfold the crane into a working condition
cX TO OPERATE
THE CRANE
F 360SE — Engage the power take off.
— Stabilize the vehicle as described on Chapter IX.
— Before lifting the inner boom, be sure that the outer ram is completely open.
— Lift the inner boom over the horizontal line, close the outer boom and even-
tually extend the booms of the crane.
— Operate on the crane rotation to position the pallet-fork on the vertical line
above the load, operate on the pallet-fork rotation control (rotator) for the
correct orientation of the fork.

Manoeuvres to fold the crane into the rest condition

— Open the outer boom to its stroke end.

— Re-enter the extension boom sections.
— Operate the rotation control of the crane and fold the inner boom, paying
attention to the crane boom position on the body. It is necesssary during
this operation to orientate the pallet-fork position to avoid obstacles on the
body or the load.
— Lift and re-enter the outriggers as described.
— Disengage the power take off.

(!) In case of implements on the load or the truck body it is necessary to

check they are locked to assure the impossibility of accidental
movements.

(!) THE FORK MUST BE TIED DOWN AT ALL TIMES DURING TRANSPORT

Emergency restoration buttons of the distributors functions with power

failure. Fig. 14

(!) WARNING (!)

Operating the locking device of the electro-valve connected
in every distributors allowes the operator to manoeuvre only
and exclusively in case of power failure.
The locking device of the electro-valve is instable and allowes
to restore the distributor functions operating with two hands;
you must keep pressed the device and at the same time
operate on the distributor lever in order to effect the stability
manoeuvre.

These buttons must only be used in an emergency and

fig. 14 only to bring the crane to its rest position.

22
Load manoeuvres CONTROLS
TO OPERATE cX
THE CRANE
(!) Before manoeuvering the load, verify that the working area is F 360SE
suitable for your crane.

The lifting curves of the capacity chart indicate the maximum load that the
crane can lift at a certain radius and at a certain height.

(!) Always remember that when operating with implements, their tare
weight must be deducted from the capacity of the crane.

During load handling do not exceed the reach limits given, or the load
indicated on the above mentioned charts. If the limits are exceeded, the
lifting moment limiting device, allowing all manoeuvres, which redu-
ce the lifted load within the permitted reach limits and forbid all other
manoeuvres, will be immediately activated.

(!) The presence of the lifting moment limiting device does not release
the user from the observance of the capacity chart.

23
 USE OF IMPLEMENTS USE OF IMPLEMENTS
c XI F 360SE
OIL COOLER (HEAT EXCHANGER)

The crane can be equipped with an oil cooler (air-oil heat exchanger) to prevent
damage caused by an excessive increase of the oil temperature.

NOTE
When working in a low temperature climate, we recommend to bring the
hydraulic oil up to working temperature prior to starting work, This is best
done by operating the crane thru all its functions ram stroke end.

(!) WARNING (!)

The heat exchanger openings must be kept clear and clean. At no time should
it be covered.

HYDRAULIC ACCESSORIES

The crane can be provided with implements such as:

- Fork rotator
- Pallet-fork

(!) When using an implement it is always necessary to check that its weight,
dimension and capacity is matched to the crane performances.

(!) Warning and norms for crane use also apply for hydraulic implement use.

(!) Always remember that when operating with implements, their tare weight
must be deducted from the capacity of the crane.

Hydraulic connections between implements and hoses fitted on the

extension boom section of the crane.

(!) In case of hoses connection to implements through coupling unions it is

necessary to verify that there is no trace of soil, curt etc. on the unions
and inside the seats so as to avoid the oil contamination and consequen-
tly wear the tightening “ surface of unions.

(!) WARNING (!)

To ensure that the control corresponds to the implement movement, hydraulic
connections are symmetrically fitted with coupling unions. Never invert such
positions: movements inversion as well as operating difficulties could occur.

24
 MAINTENANCE
MAINTENANCE INSTRUCTIONS INSTRUCTIONS c XII
To assure a long life to the crane, it is necessary to meticulously follow the
F 360SE
instructions.
General lubrication and small repairs can be carried out by the user; repairs of a
more complicated nature must be carried out by authorized service personnel.
Spare parts must be original.
At least once a year you must take the crane to a Fassi Service Center for a
check.
Good maintenance and proper use are imperative to maintain efficient use and
guarantee the safety of the crane.
(!) Before disconnecting any hydraulic hoses, ensure that there is no pressure
in the hydraulic circuit.
After removing hoses always mark them and their respective ports on the crane.
Faulty replacement can cause damage to the rams and to the hydraulic circuit.
Respect the information supplied for maintenance and technical assistance.
Any maintenance operation must be carried out with the crane power source turned
off. (in case of fixed mounting with hydraulic power pack, the electric motor has to be fig. 15
turned off).
Do not place limbs, fingers or any other parts of anatomy TIRANTI: NON SALDARE!
into areas of the crane, which present possibilities of
shearing, without having blocked such parts of the crane. FIXING ROD: DO NOT WELD!
TIRANTS: NE PAS SOUDER!
Do not weld, drill or grind any part of the crane without
the Manufacturer’s authorisation. ZUGSCHRAUBEN: NICHT SCHWEISSEN!
DE1574
Do not weld the fixing rods of the crane (DE1574 fig. 17)
When repairs to, or checks of, the hydraulic circuit and of the rams are carried
out, it is very important not to use, or be in the proximity of, materials which can
damage the circuit or contaminate the hydraulic oil eg. metal shavings, sand or
dust.
Do not use high pressure washers on the controls (deviators, distributors, dou-
ble controls, hand cable controls), on the electronic components (boxes, control
panels), on the oil cooler (if fitted), on the tank.
Never use detergents, petrolsol or inflammable liquids, always use non flammable
or non toxic liquids.
When cleaning the exchanger (if fitted) direct the jet of water or air parallely to the
fins in order not to damage them; protect the electric motor adequately. Where
needed use a cleaning product which does not eat into the alluminium of the
radiant group.
To avoid down time, it is recommended to periodically carry out the following che-
cks.

After every 8 working hours or at the end of every working day

Check that all safety devices are efficient.

Check the level of the hydraulic oil in the tank.
Check the hoses fittings and all the components of the hydraulic circuit for
possible leaks.
Check that the oil-diverter - E/S lever can be moved easily.
Check that the crane controls (levers and foot) and the outrigger controls
(levers) can be moved easily and return freely to neutral position.
Check the condition of shackles, hooks, wire ropes and every eventually used
equipment.
25
 MAINTENANCE
c XII INSTRUCTIONS
F 360SE
After every 40 working hours or after every working week

Check the tightening torque of the fixing rods of the crane.

(fig. 18)

Tightening torque for the rods M33x2 = 1200 Nm

fig. 16

Clean the oil filter placed in the oil tank of the crane and if any, on the pump sec-
tion and pressure hoses.

6 NOTE The filters of fibre or paper can not be cleaned, they must be replaced.
1
Cleaning of the wire mesh filter on the tank (oil return to the oil-tank) fig. 19.
- Unscrew the security bolts of the filter cover 1 and remove it.
2 - Extract the cartridge, clean by flushing with a non flammable,
non corrosive and non toxic solvent (gas oil or other).
Thoroughly dry the filter inside and out (do not use compressed air).
- Check if the cartridge has collapsed; if so, replace it!
4 - Remove the filter body 3 and clean it
- Re-assemble the filter body and the cartridge: check the sealing of the ‘O’ ring 4-5-6;
3 in case, replace it!
NOTE Take care that no contaminated material passes into the tank.

5 Replacement of the filter on the delivery line (before the distributor) fig. 20
- When the visual indicator becomes red, replace the cartridge.
- Unscrew with a suitable spanner the filter body (1) from the head (2).
- Remove the cartridge (3) and clean inside the filter body (1).
fig. 17 - Insert a new cartridge and re-assemble the filter body into the head
(check the sealing (4)).
Check the oil level in the tank with the crane in the
folded position and with the outriggers (crane and
supplementary) fully re-entered. The oil level must MAX
not exceed the maximum or be lower than the mini-
mum (fig. 21). MIN

Top up using hydraulic oil with the same characteri-

stics as those indicated in the table at page 33. fig. 19

Note! The following lubricators have been centralized and gathered in a case
positioned on the base (crane distributor side):
- rack guide shoe - rotation;
- upper and lower bush of the column - column support;
- rack group - column gear;
- column support group - pendulum beam.
(!) WARNING (!)
At low temperatures, the grease shall not crystallize or, to be more precise,
fig. 18 shall not change its characteristics.
At the effective operative temperature, the grease we recommend shall have a flui-
dity at least equal to rating NLGI 0 or max. 1.
(!) WARNING (!)
Centralized lubrication shall not be used when room temperature is below
-10°C / -20°C.
26
For the sliding sections of the outrigger supports and of the extension booms guide shoes MAINTENANCE
made from a special material have been fitted: to ease their movement it is recommended INSTRUCTIONS c XII
to smear a light film of grease on them, taking care that the surfaces of the outrigger sup- F 360SE
ports and inner and extension booms are free from impurities such as sand etc. For the
sliding sections of the carter of the outer ram and ease their movement it is recommended
to smear a light film of grease on the guide-shoes.
Use a grease with the same characteristics indicated in the table at page 33.

After every 500 working hours

Check the tightening torque

- of the fixing rods of the crane; consult the following table in order to find it’s
value according to the bolt diameter
Table of the tightening torques of the fixing rods of the crane on the vehicle
From “C0404 Kit for crane fixing”

D. Fixing Tightening
rods torque = Nm
M22x1,5 300
M24x2,0 400
M27x2,0 600
M30x2,0 471
M33x2,0 1200
M39x3,0 1800

- of the securing bolts for the ram pins and of all the other bolts and screws,
where the tightening torque is not expressly indicated, consult the following
table in order to find it’s value according to the bolt diameter and class.
Table of the bolts tightening torque with average friction value (0,15) and average-good
tightening accuracy (C).
Bolt Class 8.8 Class 10.9 Class 12.9 Bolt Class 8.8 Class 10.9 Class 12.9
Diameter = D Torque = Nm Torque = Nm Torque = Nm Diameter = D Torque = Nm Torque = Nm Torque = Nm
3 1,06 1,56 1,83 20 339 499 584
4 2,44 3,58 4,19 22 466 685 802
5 4,83 7,10 8,30 24 584 858 1004
6 8,30 12,30 14,30 27 865 1271 1487
8 20 29 35 30 1173 1723 2016
10 40 59 69 33 1594 2342 2740
12 69 102 119 36 2046 3006 3517
14 111 163 191 39 2658 3905 4570
16 173 255 298 From “ELEMENTS DE FIXATION - ASSEMBLAGES VISSES”
18 239 352 412 E 25-030 AGOSTO 1984

Check the guide shoe wear as it affects the sliding section tolerances; if the clearan-
ces are considerable, damage to the rams and the structure may occur.
Clean the air filter placed in the top of the oil tank filter cap.
Completely replace the hydraulic oil.
(!) The waste oil must be disposed of by authorized persons.
(!) CAUTION DANGER (!)
On the outer boom there is a mercury capsule (mercury level switch) duly
protected and provided with the following warning stickers.
MERCURY IS EXTREMELY TOXIC. IN CASE OF REPLACEMENT AND/
OR SCRAPPING, DISPOSE OF OR RECYCLE THE CAPSULE CONTAI-
NING MERCURY WITH MAXIMUM CARE, AND IN ACCORDANCE WITH
THE NATIONAL REGULATIONS IN FORCE.
27
 MAINTENANCE
c XII INSTRUCTIONS
F 360SE

After every 1000 working hours or after every working year

Perform: Washing, Function Testing, Testing according to the capacity plates
Check: Identification plates, Capacity plates
Checklist in accordance with ISO 9927-1

Element Checks to be carried out:

Subframe Tightening torque of the fixing rods, wear

Structure and fixing rods and any deformation, actions

Base Lubrication, tightening torque of the rods,

Rack group, compensator wear and any deformation, actions

Outriggers Greasing of extension supports, oil-leaks,

Supports, rams, base plates wear, actions, inspection of hoses
safety catches, hoses

Rotation cylinders Oil-leaks, chromium plating,

Cylinders, pistons, seals, any deformation, inspection of hoses

Column Lubrication, wear and any deformation,

Inner boom connection, outrigger actions
connection, pins, bushes

Inner boom Lubrication, wear and any deformation,

Pins, outrigger connections actions

Inner ram Oil-leaks, chromium plating,

Cylinder, rod, piston, any deformation, inspection of hoses
seals, hoses

Outer boom Lubrication, wear and any deformation,

Pins, outrigger connections actions

Outer ram Oil-leaks, chromium plating, strains,

Cylinder, rod, piston, seals, inspection of hoses
hoses

Extension booms Lubrication, wear and any deformation,

Guide shoes, pins, actions
outrigger connections

Extension rams Oil-leaks, chromium plating,

Cylinder, rod, piston, seals, any deformation, inspection of hoses
hoses

Hydraulic jib Lubrication, wear and any deformation,

Booms, pins, outrigger connections actions

Rams (hydraulic jib): Oil-leaks, chromium plating,

Cylinder, rod, piston, seals, any deformation, inspection of hoses
hoses

Winch Lubrication, wear and any deformation,

Torque limiter, brake, actions
rope slide guide, cable, stroke end,
pulleis
28
 MAINTENANCE
Distributors, deviators, valves Checking of the pressure, oil-leaks,
Control levers, forks, joints, wear and any deformation, actions,
INSTRUCTIONS c XII
F 360SE
fixing screws, lead seals

Lifting moment limiting device Checking of the pressure, oil-leaks

Valves, pressure switches,
electrovalves

Power take-off, pump, oil-tank Pump capacity, checking of the pressure,

Filters, hoses oil change, replacement of filters,
inspection of hoses

Oil-pressure system Checking of the pressure, oil-leaks,

Hoses, hose protection devices inspection of hoses

Implements for lifting Safety check, wear and any deformation,

Hooks, chains, cables, slings actions,

Implements Oil-leaks, wear and any deformation,

Wallboard forks, buckets, rotators actions, inspection of hoses

Seat, third control station Access inspection,

Frame, fixing screws wear and any deformation, strains

Tele(radio)remote control Test

Complete overhaul of the crane is required when 10.000 working hours

or 10 years' life are reached - i.e.:

When one of the limits indicated hereunder is reached:

10.000 working hours, (i.e.: 10 years, 50 weeks a year, 20 hours a week, or 5

years, 50 weeks a year, 40 hours a week)

or

10 years' life of the crane,

a complete overhaul with in-depth structural inspection of the crane must be

carried out by the Manufacturer or by an authorised service centre.

29
 POSSIBLE FAULTS POSSIBLE FAULTS
c XIII F 360SE
Many years experience of our product has allowed us to identify and classify the
most common faults which occur. In most cases it requires accurate hydraulic
and electric troubleshooting and simple rectification. In the following table we
report the most frequent inconveniences and our suggested remedies.

(!) Checking and adjustment of oil pressures of valve settings must be carried
out by an authorized service agent, under penalty of warranty forfeiture.

Operations which can be carried out by the user.

Faults Cause Remedies

The crane does not rotate Vehicle non in level position Stabilize the vehicle
properly Lack of lubrication Grease the bushes

The extension booms do Lack of lubrication of the Grease the guide shoes
not completely extend or guide shoes
work jerkily

Crane controls are not Lack of electric energy Check the fuse, the bat-
active with the operator tery and electric circuit
at the control station

Vibrations in crane Shortage of oil Check the level and

operations top up if necessary
Obstructed filters Clean or replace the filter
cartridge

Noteable decrease in Obstructed filters Clean or replace the filter

movement speed cartridge

Operations to be carried out by a service center.

Faults Cause Remedies

The crane does not lift Non efficiency of the Replace the pump
the loads indicated on pump
the capacity plate (main pressure or auxiliary) Check the pressure,
valves not properly adjust the valves
adjusted, or worn
Ram seals are not properly Replace the seals
fitted

A boom of the crane does The safety check valve of Replace the valve
not hold up the load and the ram is open
visually lowers Oil leaks inside the ram Defective seals, replace
them

The crane does not rotate Valves controlling the Adjust the valves
properly rotation not adjusted
Wear of the seals of the Replace the seals
rotation cylinder

The extension booms do Wear of guide shoes Check the guide

not completely extend or shoes wear,
work jerkily replace if necessary

Vibrations in crane Non efficient pump Check the pump

operations

Noteable decrease in Non efficient pump Check the pump

movement speed
30
HYDRAULIC AND ELECTRIC SCHEMATICS HYDRAULIC AND
ELECTRIC SCHEMATICS c XIV
Hydraulic schematic for crane - two Danfoss distributors - lifting moment limiting F 360SE
device “intelligent” type

CODE DESCRIPTION

DV011 DEVIATOR VA185 SELECTOR VALVE

DI756 DISTRIBUTOR VA194 DOUBLE EFFECT BLOCK VALVE
FI776 FILTER (HIGH PRESSURE) VA209 SIMPLE EFFECT BLOCK VALVE
FI854 FILTER (RETURN) VA215 OIL FLOW CHECK VALVE
M1/M GAUGE QUICK CONNECTION VA224 LIFTING MOMENT LIMITING DEVICE VALVE
RU971 FAUCET VA225 LEVEL SENSOR VALVE
RU976 FAUCET VA227 SEQUENCE VALVE
SC001 OIL COOLER (HEAT EXCHANGER) VA239 SIMPLE EFFECT BLOCK VALVE
VA102 DOUBLE EFFECT BLOCK VALVE VA249 UNIDIRECTIONAL VALVE
VA177 ANTIBURST VALVE FOR LIFTING RAMS
31
 HYDRAULIC AND
c XIV ELECTRIC SCHEMATICS
F 360SE
Electric schematic for crane - two Danfoss distributors - free rotation

CODE DESCRIPTION

ALIM FEED MAIN CONTROL PANEL

C1 CONDENSATOR FOR BLOCK DELAY
D3 POLARITY PROTECTION DIODE
D4 DIODE FOR LIFTING MOMENT LIMITING DEVICE
D5 DIODE FOR LIFTING MOMENT LIMITING DEVICE
EV2 ELECTROVALVE FOR CRANE LIFTING BLOCK
EV3 ELECTROVALVE FOR CRANE DESCENT BLOCK
F1 PROTECTION FUSE 5A
IPB SENSOR VALVE PROXIMITY
MS MERCURY SLOPE SENSOR ON OUTER BOOM
R1 BLOCK LATE RELAY
RB OVERLOAD SIGNAL RELAY

32
 TABLE OF HYDRAULIC OIL AND TABLE OF HYDRAULIC OIL
LUBRICANTS CHARACTERISTICS AND LUBRICANTS c XV
CHARACTERISTICS
F 360SE
HYDRAULIC OIL WITH HIGH VISCOSITY: ISO-L-HV
Minimal external maximal oil Gradation
temperature: temperature:
-35°C +45°C ISO VG 32
-20°C +75°C ISO VG 46

HYDRAULIC OIL WEAR RESISTANT: ISO-L-HM

Minimal external maximal oil Gradation

temperature: temperature:
-10°C +60°C ISO VG 32
+ 0°C +75°C ISO VG 46
+ 5°C +85°C ISO VG 68
+10°C +90°C ISO VG 100

GREASE (for centralized system)

Use only GREASE NILEX EP1 of the firm NILS.

NOTE: Do not ABSOLUTELY mix different types of grease.

GREASE (for slew ring, extension booms, outrigger supports...)

-30°C up to +130°C EP1 Gradation (cold climate)

EP2 Gradation (warm climate)

All grease used must be free from acid and resin, not hygroscopic and long-
life such as
BP GREASE LTX-EP1\EP2 or ELF EPEXA 1\2
ESSO BEACON EP1\EP2 or TEXACO EP1\EP2
MOBIL EP1\EP2 or SIMILAR.

HYDRAULIC OIL FOR MOTOREDUCER

Classification ISO-L-CC

Gradation EP ISO-VG 150

LUBRICATING OIL (for winch cable)

The most suitable here is a general-purpose lubricating oil with about SAE
30° viscosity. A lubricating oil containing non-stick additives is recommended
if the cables are expected to move quickly through the pulleys.

BRILUBE 50 (BRITISH ROPES - BRINDON)

( ! ) WARNING ( ! )
Don’t use greases with solid particles as “Bisulphide of Molybdenum”
(not compatible with eventual teflon bushes).

33
 INSTRUCTION AND INSTRUCTION AND WARNING PLATES
A WARNING PLATES
F 360SE

DE 2676
Instruction plate and safety norms

DE 6723
Warning plate to stabilize the vehicle
before using the crane

Instruction plates
to stabilize the vehicle

DE 4485 DE 4497

DE 4491
Do not operate from the frontal position, to
extend the outrigger supports
34
 INSTRUCTION AND
WARNING PLATES A
F 360SE

DE 2497 DE 2498

Warning plates to make sure that no one

is or transits in close proximity of the outriggers

DE 1067
Do not walk or stay under a suspended
load and for unauthorized persons to be
DE1067 within the working area.

DE 1686
Do not walk or stop under a suspended
load

DE 1683
Do not operate in proximity of electric
high-tension lines

DE 2361
DE2361
Do not operate in proximity of electric
high-tension lines
35
 INSTRUCTION AND
A WARNING PLATES
F 360SE

DE 2100
Danger plate for crushing of lower limbs

DE 1679
Do not walk on...

DE 1680
Do not use water to estinguish fire

DE 1681
Greasing points with brush

DE 1682
Greasing points at pressure

TIRANTI: NON SALDARE!

FIXING ROD: DO NOT WELD! DE 1574
TIRANTS: NE PAS SOUDER!
ZUGSCHRAUBEN: NICHT SCHWEISSEN! Do not weld the fixing
DE1574 rods

36
 CAPACITY PLATES
CAPACITY PLATES
F 360SE.24 B
For cranes and manual extensions.

The represented plates refer to the nominal design capacities.

! WARNING !

If the capacities are downgraded or partially reduced (e.g. sector in front of

vehicle cab) capacity plates must be applied in line with the final test figures.

37