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    Standard Operating Procedure FOR HP Heater

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    sambhu
    This document provides the standard operating procedure for the HP heaters at the Jaypee Nigrie Super Thermal Power Plant. It describes the starting procedure which involves opening drains and vents, charging the heaters from the water side, slowly opening extraction steam valves to warm up lines, controlling heater levels, and checking that feedwater temperatures increase as each heater is charged. Technical data on the heaters such as quantities, materials, and steam extractions is also included.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Standard Operating Procedure FOR HP Heater

    Uploaded by

    sambhu
    2K views6 pages
    This document provides the standard operating procedure for the HP heaters at the Jaypee Nigrie Super Thermal Power Plant. It describes the starting procedure which involves opening drains and vents, charging the heaters from the water side, slowly opening extraction steam valves to warm up lines, controlling heater levels, and checking that feedwater temperatures increase as each heater is charged. Technical data on the heaters such as quantities, materials, and steam extractions is also included.

    Original Title

    06. HP HEATER CHARGING

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    This document provides the standard operating procedure for the HP heaters at the Jaypee Nigrie Super Thermal Power Plant. It describes the starting procedure which involves opening drains and vents, charging the heaters from the water side, slowly opening extraction steam valves to warm up lines, controlling heater levels, and checking that feedwater temperatures increase as each heater is charged. Technical data on the heaters such as quantities, materials, and steam extractions is also included.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2K views6 pages

    Standard Operating Procedure FOR HP Heater

    Uploaded by

    sambhu
    This document provides the standard operating procedure for the HP heaters at the Jaypee Nigrie Super Thermal Power Plant. It describes the starting procedure which involves opening drains and vents, charging the heaters from the water side, slowly opening extraction steam valves to warm up lines, controlling heater levels, and checking that feedwater temperatures increase as each heater is charged. Technical data on the heaters such as quantities, materials, and steam extractions is also included.

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    © All Rights Reserved
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    Download as docx, pdf, or txt
    You are on page 1of 6

    STANDARD OPERATING PROCEDURE

    Jaypee Nigrie Super Thermal Power Plant


    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 1 of 6
    Revision Date:

    STANDARD OPERATING
    PROCEDURE
    FOR

    HP HEATER

    Standard Operating Procedure


    STANDARD OPERATING PROCEDURE
    Jaypee Nigrie Super Thermal Power Plant
    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 2 of 6
    Revision Date:

    1. Objective:
    For Smooth Operation of HP HEATERS.

    2. Scope:
    This SOP is applicable for HP HEATERS.

    3. Introduction:
    HP feed water heaters is an important equipment in regenerative system
    of power plant it uses steam extraction of the steam turbine to heat boiler
    feed water and reach the required feed temperature, so as to increase
    thermal efficiency and ensure unit output.

    HP heater system of this unit adopts Double pass, horizontal large


    bypass arrangement, includes 6 HP heaters (HP heater#6A/B, 7A/B,
    8A/B). Each HP heater consists of 3 zones; De-super heating, condensing
    and drain cooling. HPH #6A/B, 7A/B, 8A/B extractions taken from HP
    turbine.

    4. Technical Data as per handbook :


    The Number of Each Unit HP Heater – HP Heater – Hp Heater –
    Equipment 6A/B 7A/B 8A/B
    Unit Horizontal Horizontal Horizontal
    U-tube U-tube U-tube
    Type
    Surface Surface Surface
    Heating Heating Heating
    Total Heating Area
    Make/Supply L&T HED L&T HED L&T HED
    Operating
    Location floor +EL 24mts +EL 24mts
    +EL17Mts
    Total 12 Nos
    heater in 2
    Quantity per unit & type steam A/B & do do
    horizontal
    surface type

    Standard Operating Procedure


    STANDARD OPERATING PROCEDURE
    Jaypee Nigrie Super Thermal Power Plant
    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 3 of 6
    Revision Date:

    Feed water terminal temp .diff.


    (-) 1.7ᵒC 0ᵒC (-) 1.7ᵒC
    (TTD) de-superheating 3zone

    Desper
    heating
    Heating 3 zones condensing do do
    &drain
    cooling
    Drain cooler Approach (DCA) 5.6ᵒC 5.6ᵒC 5.6ᵒC
    Shell material SA516 Gr.70 do do
    Supports Plate baffles materials SA516 Gr.70 do do
    Tube OD* Tube Thickness
    15.9*2.3 15.9*2.4 15.9*2.4
    BGW/Min

    Steam Extractions (At TMCR condition)

    No. of Steam Ext. Connected Ext. Steam


    extraction extraction steam to steam flow in
    s & turbine stage of press in temp. in kg/hr.
    turbine Kg/cm2(a) °C

    1st (HPT) From inlet of


    HPT 8th stage 96.6 HPH-8 417.3 186280

    2nd (CRH) From CRH


    line 60.2 HPH-7 349.8 175526

    3rd (IPT) From inlet of


    IPT 5th stage 30.2 HPH-6 496.2 122762

    4th (IPT From IPT

    Standard Operating Procedure


    STANDARD OPERATING PROCEDURE
    Jaypee Nigrie Super Thermal Power Plant
    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 4 of 6
    Revision Date:

    exhaust) exhaust 12.07 HTR- 358.8 87288


    5/DRTR/BFPT

    5th (LP1T) From inlet


    LP1T 3rd 5.55 LPH4 269 89583
    stage

    6th (LP2T) From inlet of


    LP2T 5th 2.15 LPH3 168.6 85111
    stage

    7th (each @
    equal pr. From inlet of LPH2 88.7 45754
    From LP1T & LP1T & LP2T 0.682
    LP2T) 7 stage
    th

    8th (each @
    equal pr. From inlet of 0.326 70.6 54530
    From LP1 & LP1T & LP2T LPH1
    LP2) 8th stage

    5. Operating Procedure:

    a. Starting Procedure:

     The unit load is around 17 % with both set of auxiliaries running. (112Mw).

     All shell side and water side drain and vents are in open condition

     All drip line manual valve and control valves are in open condition

    Standard Operating Procedure


    STANDARD OPERATING PROCEDURE
    Jaypee Nigrie Super Thermal Power Plant
    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 5 of 6
    Revision Date:

     The unit is synchronized and HP/LP bypass valves are closed.

     Ensure that HPH 6, 7, 8 stream charged from water side i.e. HPH inlet and
    outlet valves open with bypass valve closed.


    Ensure that operation vent of HPH 6,7,8 going to de-aerator is in full open
    condition

    Open the extraction steam to HPH 6 block valve.

    HP heater charging sequence - FIRST-6 ,second-7 & third-8
    Open the extraction steam to heater by opening MOV (inching MOV).

    Initially open MOV by 10% .Ensure line pressure and temperature and
     before NRV steam pressure & temperature .Give sufficient time for warm-up
    the line completely. Also observe feed water temperature. The feed water
    temperature starts increasing then opens the MOV step by step to full open.

    Control Main heater level through both emergency drain & normal drain
     V/V. While charging, close emergency drain V/V and maintain with normal
    drain.
     Put HP heater 6 drips to de-aerator CV in Auto.
     Check that the heater levels are normal and controller modulates to
    maintain level.
     Close the Extraction steam line drain valve after NRV.
     Check that HPH 6 feed water outlet temperature increases.
     In the same manner charge HPH 7 and 8 also. Check that drip control valve
    LCV maintains the HP heater level.
     HPH 7 and 8 outlet feed water temperature increases.
     Close the Heater shell side drains and Vents
     Ensure all drain valve fully closed and no passing.

    Alarms and Set Points.

     8A/B- high high – 417mm


    high - 392 mm

    Standard Operating Procedure


    STANDARD OPERATING PROCEDURE
    Jaypee Nigrie Super Thermal Power Plant
    2 X 660 MW IPP
    SOP FOR HP HEATER
    Revision No.: 02
    Document No.: PMPL/SOP/ Effective Date: Page 6 of 6
    Revision Date:

    Low - 332mm
    Low Low – 327mm

     7A/B- high high – 422mm


    High - 397mm
    Low - 337mm
    Low Low – 332mm
     6A/B- high high – 437mm
    High - 412mm
    Low - 352mm
    Low Low – 347mm

    b. Shutdown Procedure:
    PLANNED SHUTDOWN :
    1. Close extraction to the HP Heater gradually.
    2. Closing sequence FIRST-Hp heater-8,second-7,Third-6
    3. Close HP Heater I/L & O/L Valves.
    4. Open Water Side Drains
    5. Open shell Side Drains

    EMERGENCY SHUT DOWN:


    Causes:
    1. Heater drain control valve are not operating properly so should be checked
    2. Due to tube leakage, feed water may enter the H.P heater & increase the
    Effect:
    3. If level goes to Hi Hi then water can go to turbine through NRV(if they are
    Action:
    4. Isolate the extraction steam by closing extraction NRV & MOV.
    5. Heater Emergency drain valve should be opened fully. If still level is not
    maintaining then all HPH will be bypassed automatically.

    Standard Operating Procedure

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