2011MY

WORKSHOP MANUAL

GENERAL INFORMATION

No.LGGEN-WE-1111
LGGEN-WE-1111_Maegaki 11.7.26 4:50 PM ページ 1

This Workshop Manual deals only with the screen toned section(s) in the table below.
Section Sub Section
0 GENERAL INFORMATION 0A GENERAL INFORMATION
0B MAINTENANCE AND LUBRICATION
1 HEATING AND AIR CONDITIONING 00 SERVICE INFORMATION
1A HEATING AND VENTILATION
2 FRAME AND CAB 00 SERVICE INFORMATION
2 CAB AND FRAME
3 STEERING, SUSPENSION, WHEELS 00 SERVICE INFORMATION
AND TIRES 3A FRONT END ALIGNMENT
3B1 POWER STEERING
3B2 MANUAL STEERING
3B3 STEERING LINKAGE
3B4 STEERING COLUMN
3C FRONT SUSPENSION
3D REAR SUSPENSION
3E WHEELS AND TIRES
4 PROPELLER SHAFT AND AXLE 00 SERVICE INFORMATION
4A PROPELLER SHAFT
4B REAR AXLE
4C FRONT AXLE
5 BRAKES 00 SERVICE INFORMATION
5A HYDRAULIC BRAKES
5C PARKING BRAKES
5E EXHAUST BRAKE
6 ENGINE 00 SERVICE INFORMATION
6A GENERAL ENGINE MECHANICAL
6A1 4JB1/4JB1-TC-ENGINE
6B ENGINE COOLING
6C ENGINE FUEL
6D ENGINE ELECTRICAL
6E EXHAUST GAS RECIRCULATION (EGR) SYSTEM
6F ENGINE EXHAUST
6G TURBOCHARGER
7 MANUAL TRANSMISSION AND CLUTCH 00 SERVICE INFORMATION
7B MANUAL TRANSMISSION
7C CLUTCH
8 CAB AND CHASSIS ELECTRICAL 8 CAB AND CHASSIS ELECTRICAL
(LEFT HAND DRIVE MODEL)
8 CAB AND CHASSIS ELECTRICAL 8 CAB AND CHASSIS ELECTRICAL
(RIGHT HAND DRIVE MODEL)
9 SEAT BELT, SRS AIRBAG 9A SEAT BELT
LGGEN-WE-1111_Maegaki 11.7.26 4:50 PM ページ 2
LGGEN-WE-1111.book 1 ページ ２０１１年７月２７日　水曜日　午後２時４８分

GENERAL INFORMATION 0A-1

GENERAL INFORMATION
SECTION 0A
GENERAL INFORMATION
Contents
GENERAL REPAIR INSTRUCTIONS................... 0A-2
General Repair Instructions............................... 0A-2
IDENTIFICATION.................................................. 0A-3
Chassis Number ................................................ 0A-3
Engine Number.................................................. 0A-3
Vehicle Identification Plate ................................ 0A-3
LIFTING INSTRUCTION....................................... 0A-4
Lifting Instruction ............................................... 0A-4
Garage Jack and Safety Stand.......................... 0A-4
TORQUE SPECIFICATIONS ................................ 0A-6
Standard Bolts ................................................... 0A-6
Flare Nuts .......................................................... 0A-6
RECOMMENDED LIQUID GASKET..................... 0A-7
Recommended Liquid Gasket ........................... 0A-7
Application Procedure ....................................... 0A-8
RECOMMENDED THREAD LOCKING AGENT ... 0A-9
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0A-2 GENERAL INFORMATION

GENERAL REPAIR INSTRUCTIONS

General Repair Instructions
1. Park the vehicle on level ground and chock the
front or rear wheels before lifting the vehicle.
2. Use covers on the vehicle body, seats, and floor to
prevent damage and/or contaminations.
3. Disconnect the grounding cable from the battery
before performing service operations. This will pre-
vent cable damage or burning due to short-circuit-
ing.
4. Raise the vehicle with a jack set against the axle or
the frame.
5. Support the vehicle on chassis stands.
6. Handle brake fluid and engine coolant with great
care.
Spilling these liquids on painted surfaces will dam-
age the paint.
7. The use of the proper tool(s) and special tool(s)
where specified is essential to efficient, reliable,
and safe service operations.
8. Always use genuine ISUZU replacement parts.
9. Discard used cotter pins, gasket, O-rings, oil seals,
lock washers, and self-locking nuts at disassem-
bly.
Normal function of these parts cannot be guaran-
teed if they are reused.
10. Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.
11. Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design
according to installation positions.
12. Clean all parts before inspection or reassembly.
13. Clean the oil ports and other openings with com-
pressed air to make certain that they are free of dirt
and obstructions.
14. Lubricate the rotating and sliding faces of all mov-
ing parts with oil or grease before installation.
15. Use the recommended liquid gasket to prevent
leakage.
16. Be sure to tighten bolts and nuts to the specified
torque, using a properly maintained torque wrench.
17. When service operation is completed, make a final
check to be sure service has been done properly
and problem has been corrected.
18. To assure safety, always slowly release air pres-
sure from the air tanks before disconnecting pipes,
hoses or other parts from any unit under pressure.
19. Prior to start the welding work, the following opera-
tions are required:
• Disconnect all connectors of electronic control
unit.
• Disconnect battery ground terminal.
• Welding machine ground cable must be con-
nected near the welding point.
• Turn off the all switches.
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GENERAL INFORMATION 0A-3

IDENTIFICATION
Chassis Number Vehicle Identification Plate
It is stamped on the front right-hand side face of the The vehicle identification plate is attached to the interior
chassis side member. side of the cab side panel on the right side.

LNUB10SH001301 N0A0004E

Engine Number
The engine number is stamped on the left side rear of
the cylinder body.

N0A0002E
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0A-4 GENERAL INFORMATION

LIFTING INSTRUCTION
Lifting Instruction Front Side Lifting Point
If it is necessary to use a lifting device other than the Notice:
original equipment jack, see illustration for acceptable Do not lift or support on engine oil pan.
lifting points.
Lifting should only be done at the positions indicated to
prevent possible damage to the vehicle.
Caution:
Failure to observe the acceptable lift points may result in
unsatisfactory vehicle performance or a durability failure
which may result in loss of control of the vehicle.

Garage Jack and Safety Stand

Lifting Point and Supportable Point Location

N0A0008E

Front Side Supportable Point

N0A0005E

Legend
1. Front axle
2. Side frame front side
3. Rear axle center
4. Side frame rear side

N0A0010E
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GENERAL INFORMATION 0A-5

Rear Side Lifting Point

Notice:
Do not lift or support on rear axle tube.

N0A0012E

Rear Side Supportable Point

N0A0013E
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0A-6 GENERAL INFORMATION

TORQUE SPECIFICATIONS
Standard Bolts
The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kg⋅m / lb⋅ft)
N⋅m [kg⋅cm / lb⋅in]

N0A0023E

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as cast-
ing, etc.

Flare Nuts
N⋅m (kg⋅m / lb⋅ft)

Pipe diameter mm (in) Torque Pipe diameter mm (in) Torque

4.76 (0.187) 16 (1.6 / 12) 10.00 (0.94) 44 (4.5 / 33)
6.35 (0.250) 20 (2.0 / 14) 12.00 (0.472) 59 (6.0 / 43)
8.00 (0.315) 34 (3.5 / 25)
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GENERAL INFORMATION 0A-7

RECOMMENDED LIQUID GASKET

Recommended Liquid Gasket

TYPE BRAND NAME MANUFACTURER APPLICATION PARTS (EXAMPLE)

RTV* ThreeBond 1207B ThreeBond Engine Oil Seal Retainer
Silicon ThreeBond 1207C ThreeBond Engine Oil Pan
ThreeBond 1215 ThreeBond Timing Gear Case
ThreeBond 1216 ThreeBond Cylinder Head Cover
ThreeBond 1281 ThreeBond Fuel Pump
Water Base ThreeBond 1141E ThreeBond Rear Axle
Solvent ThreeBond 1104 ThreeBond etc.
ThreeBond 1194 ThreeBond
Anaerobic LOCTITE 515 LOCTITE Engine Oil Seal Retainer
LOCTITE 518 LOCTITE Water Pump
Transaxle
etc.

*RTV: Room Temperature Vulcanizer

Notice:
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater than
0.25 mm (0.001 in). Poor adhesion will result.
3. Be careful to use the specified amount of liquid gasket.
Follow the manufacturer’s instructions at all times.
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0A-8 GENERAL INFORMATION

Application Procedure

N0A0014E

1. Completely remove lubricant and moisture from the connecting surfaces.

The surfaces must be perfectly dry.
2. Apply specified bead width of liquid gasket to one of the connecting surfaces.
Notice:
When the application procedures are specified in this manual, follow them.
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GENERAL INFORMATION 0A-9

RECOMMENDED THREAD LOCKING AGENT

Notice:
When the application procedures are specified in this
manual, follow them.

LOCTITE

TYPE COLOR
LOCTITE 242 Blue
LOCTITE 262 Red
LOCTITE 271 Red

Application Steps
1. Completely remove all lubricant and moisture from
the bolts and the female threaded surfaces of the
parts to be joined.
The surfaces must be perfectly dry.
2. Apply LOCTITE to the bolts.
Apply LOCTITE to at least 1/3 of the bolt’s thread-
ed area.

N0A0015E

3. Tighten the bolts to the specified torque.

Notice:
After tightening, be sure to keep the bolts free from vi-
bration and torque for at least an hour until LOCTITE
hardens.
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MAINTENANCE AND LUBRICATION 0B-1

GENERAL INFORMATION
SECTION 0B
MAINTENANCE AND LUBRICATION
Contents
MAINTENANCE SCHEDULE ............................... 0B-2
RECOMMENDED FLUIDS, LUBRICANTS AND
DIESEL FUELS..................................................... 0B-8
Recommended Fluids, Lubricants and Diesel
Fuels.................................................................. 0B-8
OIL VISCOSITY CHART ..................................... 0B-10
Engine Oil ........................................................ 0B-10
Manual Transmission Oil ................................. 0B-11
Rear Axle Oil ................................................... 0B-12
LUBRICATION CHART....................................... 0B-13
QKR55 Model .................................................. 0B-13
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0B-2 MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE
When performing the checks on the following items, regular inspection items should also be checked.
Abbreviations
I : Inspect, clean and correct or replace as necessary
A : Adjust
R : Replace or change
T : Tighten to specified torque
L : Lubricate
OPT : Optional equipment.
*Marks: Under severe driving conditions, more frequent maintenance is required. Refer to “Maintenance schedule un-
der severe driving conditions”.
 LGGEN-WE-1111.book 3 ページ

(I): Inspect, clean and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

SERVICE INTERVAL x 1000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Use odometer

reading or months,
whichever occurs
x 100 mile 6 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600 first

*Engine oil - R R R R R R R R R R R R R R R R R R R R or every 3 months

*Oil filter - - R - R - R - R - R - R - R - R - R - R or every 6 months
Fuel filter - - - - R - - - R - - - R - - - R - - - R or every 12 months
*Air cleaner element - - I - I - I - R - I - I - I - R - I - I or every 24 months
２０１１年７月２７日　水曜日　午後２時４８分

Idling speed and acceleration - - - - I - - - I - - - I - - - I - - - I or every 12 months

Valve clearances I - - - - - - - A - - - - - - - A - - - - or every 24 months
Fuel tank cap & fuel pipes for loose - - - - - - - - I - - - - - - - I - - - I or every 24 months
connections or damage
Drive belt tension and damage I - I - I - I - I - I - I - I - I - I - I or every 6 months
Engine coolant Every 24 months: R (when Isuzu recommended coolant is used)
*Exhaust pipes and mounting - - - - I - - - I - - - I - - - I - - - I or every 12 months
damage or looseness
Cooling system - - - - I - - - I - - - I - - - I - - - I or every 12 months
Damage to air intake ducts and hose - - - - - - I - - - - - I - - - - - I - - or every 12 months
Engine operation condition - - I - I - I - I - I - I - I - I - I - I or every 6 months
Clutch fluid - - I - I - I - R - I - I - I - R - I - I or every 24 months
Clutch pedal travel and free play - I I I I I I I I I I I I I I I I I I I I or every 3 months
*Manual transmission oil - - - I - - I - - R - - I - - I - - R - - or every 24 months
Gear control mechanism for - - - - - - - - I - - - - - - - I - - - - or every 24 months
looseness

LNWB0BXF000201
MAINTENANCE AND LUBRICATION 0B-3
 LGGEN-WE-1111.book 4 ページ

(I): Inspect, clean and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

SERVICE INTERVAL x 1000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Use odometer

reading or months,
whichever occurs
x 100 mile 6 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600 first

Gear control cable - - - - A - - - A - - - A - - - A - - - A or every 12 months

*Propeller shaft universal joints and

- - - L - - - - - L - - - - - L - - - - - or every 12 months
sliding sleeve

Propeller shaft loose connections - - I - I - I - I - I - I - I - I - I - I or every 6 months

Propeller shaft splines for excessive

0B-4 MAINTENANCE AND LUBRICATION
２０１１年７月２７日　水曜日　午後２時４８分

- - - - - - - - I - - - - - - - I - - - - or every 24 months
wear
Propeller shaft bearings and related
- - - - - - - - I - - - - - - - I - - - - or every 24 months
parts for looseness

Propeller shaft center bearing - - - - L - - - L - - - L - - - L - - - L or every 12 months

*Differential gear oil - - - I - - I - - I/R - - I - - I - - I/R - - or every 24 months

*Kingpin - - L - L - L - L - L - L - L - L - L - L or every 6 months

Manual steering gear oil - - - - - - I - - - - - I - - - - - I - - or every 18 months

Power steering system oil leakage - - I - I - I - I - I - I - I - I - I - I or every 6 months

Power steering fluid - - - - - - - - R - - - - - - - R - - - - or every 24 months

* Power steering system for

- - I - I - I - I - I - I - I - I - I - I or every 6 months
looseness or damage
Fitting of knuckles and front axle for
- - I - I - I - I - I - I - I - I - I - I or every 6 months
looseness
Steering mechanism for looseness or
- - - - - - - - I - - - - - - - I - - - - or every 24 months
damage

Steering wheel play - I I I I I I I I I I I I I I I I I I I I or every 3 months

LNWB0BXF000301
 LGGEN-WE-1111.book 5 ページ

(I): Inspect, clean and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

SERVICE INTERVAL x 1000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Use odometer

reading or months,
whichever occurs
x 100 mile 6 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600 first

Steering function - I I I I I I I I I I I I I I I I I I I I or every 3 months

Wheel alignment - - - - - - - - I - - - - - - - I - - - - or every 24 months

Power steering hose - - - - - - - - - - - - - - - - R - - - - or every 48 months

Brake fluid - - I - I - I - R - I - I - I - R - I - I or every 24 months

２０１１年７月２７日　水曜日　午後２時４８分

Brake system for fluid leakage - - I - I - I - I - I - I - I - I - I - I or every 6 months

*Brake lining and drum for wear - - - - I - - - I - - - I - - - I - - - I or every 12 months

Brake pedal travel and free play I I I I I I I I I I I I I I I I I I I I I or every 3 months

Pipes and hoses for loose

- - I - I - I - I - I - I - I - I - I - I or every 6 months
connections or damage

Parking brake cables - - I - I - I - I - I - I - I - I - I - I or every 6 months

Parking brake function - - I - I - I - I - I - I - I - I - I - I or every 6 months

Parking brake lever travel - - I - I - I - I - I - I - I - I - I - I or every 6 months

Lining for wear - - - - - - - - I - - - - - - - I - - - - or every 24 months

Drum for wear or damage - - - - - - - - I - - - - - - - I - - - - or every 24 months

Ratchet for wear or damage - - - - - - - - I - - - - - - - I - - - - or every 24 months

Spring leaves for damage - - I - I - I - I - I - I - I - I - I - I or every 6 months

Suspension mount for looseness or

- - I - I - I - I - I - I - I - I - I - I or every 6 months
damage

Shock absorbers for oil leakage - - I - I - I - I - I - I - I - I - I - I or every 6 months

LNWB0BXF000401
MAINTENANCE AND LUBRICATION 0B-5
 LGGEN-WE-1111.book 6 ページ

(I): Inspect, clean and correct or replace as necessary (A): Adjust (R): Replace or change (T): Tighten to specified torque (L): Lubricate

SERVICE INTERVAL x 1000 km 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Use odometer

reading or months,
whichever occurs
x 100 mile 6 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600 first
0B-6 MAINTENANCE AND LUBRICATION
２０１１年７月２７日　水曜日　午後２時４８分

Shock absorbers mount for looseness - - I - I - I - I - I - I - I - I - I - I or every 6 months

Wheel pins and nuts T - - - T - - - T - - - T - - - T - - - T or every 12 months

Wheel disc for damage - - - - I - - - I - - - I - - - I - - - I or every 12 months

Hub bearing grease - - - - - - - - R - - - - - - - R - - - - or every 24 months

Tire pressure and damage - - I - I - I - I - I - I - I - I - I - I or every 6 months

Specific gravity of battery electrolyte - - I - I - I - I - I - I - I - I - I - I or every 6 months

Lights, horn, windshield, wiper and

- - I - I - I - I - I - I - I - I - I - I or every 6 months
washer

Bolts and nuts on chassis and body I - - - - - - - I - - - - - - - I - - - - or every 24 months

LNWB0BXF000501
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MAINTENANCE AND LUBRICATION 0B-7

Maintenance Schedule under Severe Driving Conditions
Severe driving conditions
A : Repeated short trips
B : Driving on rough roads
C : Driving on dusty roads
D : Driving extremely cold weather and/or on salted roads

Condition
Item Interval
A B C D A+D
Engine oil Change every 2,500 km (1,500 miles) ❍ ❍
Engine oil filter Replace every 5,000 km (3,000 miles) ❍ ❍
Exhaust pipes, exhaust brake (if
Inspect every 10,000 km (6,000 miles) ❍ ❍ ❍
equipped) and mounting
Inspect every 5,000 km (3,000 miles)
Air cleaner element ❍
Replace every 20,000 km (12,000 miles)
Steering system for looseness or
Inspect every 5,000 km (3,000 miles) ❍
damage
Universal joints and sliding
Lubricate every 10,000 km (6,000 miles) ❍
sleeve grease
Manual transmission and differ-
Change every 20,000 km (12,000 miles) ❍
ential gear oil
Brake lining and drum for wear Inspect every 10,000 km (6,000 miles) ❍ ❍ ❍
Kingpins Lubricate every 5,000 km (3,000 miles) ❍ ❍
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0B-8 MAINTENANCE AND LUBRICATION

RECOMMENDED FLUIDS, LUBRICANTS AND DIESEL FUELS

Recommended Fluids, Lubricants and Diesel Fuels
In order to obtain maximum performance and longest service life from ISUZU vehicles, it is very important to select
and use correctly best lubricants and diesel fuels.
When lubricating, be sure to use ISUZU genuine lubricants or recommended lubricants listed below, according to the
maintenance schedule for each vehicle model.
The lubrication intervals in the maintenance schedule and the coverage and period of new vehicle warranty are based
on the use of ISUZU genuine lubricants or recommended lubricants as given in the chart which will serve as a guide
for selecting lubricants of proper brand name.

GRADE
LUBRICATION MAKER BRAND*/TYPE
API ACEA JASO
ISUZU GENUINE BESCO MULTI-Z TYPE CF-4 (10W- CF-4
30)
ISUZU GENUINE BESCO S-3 (10W, 20W, 30, 40) CD
CH-4/CG-4
Shell Rimula R3X (15W-40) E5/E3 DH-1
CF-4/CF
Shell Rimula R2 Extra (15W-40) CF-4/CF E2
Diesel engine Shell Rimula R2 (30, 40) CF
crankcase
ExxonMobil Mobil Delvac MX (15W-40) CI-4
Castrol Tection J-Max (15W-40) CH-4 E3 DH-1
BP Vanellus C6 Extra (15W-40) CH-4 E3/E5
Caltex/Chevron Delo Gold (30, 40) CF E2
Caltex/Chevron Delo Gold Multigrade (15W-40) CH-4/CF E3
Caltex/Chevron Delo 400 Multigrade (15W-40) CI-4 Plus E7 DH-1
ISUZU GENUINE BESCO GEAR OIL SH (80W-90, 90, GL-5
140)
ExxonMobil Mobilube HD (80W-90) GL-5
Differential Castrol Dynadrive (80W-90) GL-5
BP Hypogear (80W-90) GL-5
Thuban GL-5 EP (80W-90, 85W-
Caltex GL-5
140)
ISUZU GENUINE BESCO GEAR OIL TRANSAXLE
SG
(5W-30)
Manual trans- CH-4/CG-4
Shell Rimula R3X (15W-40) E5/E3 DH-1
mission CF-4/CF
ExxonMobil Mobil Delvac MX (15W-40) CI-4
Caltex/Chevron Delo 400 Multigrade (15W-40) CI-4 Plus E7 DH-1
ISUZU GENUINE BESCO ATF II, ATF III
Shell Donax TG (Dexron ® III)
Power steering Castrol TQ DIII (Dexron ® III)
BP Autran DXIII (Dexron ® III)
Caltex/Texaco Texamatic 1888 (Dexron ® III)
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MAINTENANCE AND LUBRICATION 0B-9

GRADE
LUBRICATION MAKER BRAND*/TYPE
API ACEA JASO
ISUZU GENUINE BESCO L-2 GREASE (No.2),
L-3 GREASE (No.3)
Center bearing
Kingpins Shell Retinax LX2 (No.2)
(Multi purpose Mobilgrease XHP 222/223 (No.2/
grease) ExxonMobil
No.3)
Caltex/Texaco Starplex-2 (No.2)
Propeller shaft ISUZU GENUINE ONE LUBER MO GREASE
sliding yoke
Shell Retinax HDX2 (No.2)
Universal joint
(Multi purpose Caltex Molytex Grease EP2 (No.2)
grease contain-
ing molybde-
num disulfide)
ISUZU GENUINE BESCO LLC SUPER TYPE E, AS
Caltex/Texaco/ Extended Life Coolant
Engine cooling Chevron
system Havoline XLC
Delo ELC

* Use Isuzu recommended coolant, or GENERAL MOTORS ENGINEERING STANDARDS GM6277M (Ethylene gly-
col based non-silicate and non-borate coolant) or equivalent.

FLUID TYPE
Besco brake fluid SUPER
Clutch and brake fluid reservoir Hydraulic brake fluid SAE J1703
FMVSS 116 DOT.3 grade

DIESEL FUEL/APPLICABLE STANDARD

JIS (JAPANESE INDUSTRIAL STANDARD) Based on K2204 Diesel Fuel
DIN (DEUTSCHE INDUSTRIE NORMEN) Based on EN590: 1997
SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) Based on SAE J-313C
BS (BRITISH STANDARD) Based on BS EN590: 1997

Notice:
When the recommended lubricants are specified in this manual, follow them.
LGGEN-WE-1111.book 10 ページ ２０１１年７月２７日　水曜日　午後２時４８分

0B-10 MAINTENANCE AND LUBRICATION

OIL VISCOSITY CHART

Engine Oil

ENGINE OIL VISCOSITY CHART

ENGINE OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

[Single grade] SAE 40, 50

SAE 30

SAE 20, 20W

SAE 10W

-30 C -25 C -15 C -10 C 0C 15 C 25 C 30 C

-22 F -13 F 5F 14 F 32 F 59 F 77 F 86 F

SAE 10W-30

SAE 10W-40

SAE 5W-40

SAE 15W-40, 20W-40, 20W-50

*
SAE 5W-30

* Not recommended for sustained high speed driving.

[Multi grade]

LNWB0BMF000101
LGGEN-WE-1111.book 11 ページ ２０１１年７月２７日　水曜日　午後２時４８分

MAINTENANCE AND LUBRICATION 0B-11

Manual Transmission Oil

TRANSMISSION OIL VISCOSITY CHART

TRANSMISSION OIL VISCOSITY GRADE - AMBIENT TEMPERATURE

[Single grade] SAE 40, 50

SAE 30

SAE 20, 20W

SAE 10W

-25 C -15 C -10 C 0 C 15 C 35 C

-13 F 5 F 14 F 32 F 59 F 95 F

SAE 5W-30

SAE 10W-30

SAE 15W-40, 20W-40, 20W-50

[Multi grade]

LNW80AMF000101
LGGEN-WE-1111.book 12 ページ ２０１１年７月２７日　水曜日　午後２時４８分

0B-12 MAINTENANCE AND LUBRICATION

Rear Axle Oil

GEAR OIL(front and rear axle) VISCOSITY CHART

GEAR OIL(front and rear axle) VISCOSITY GRADE - AMBIENT TEMPERATURE
[Single grade]

SAE 140

SAE 90

SAE 80W

SAE 75W

-25 C -10 C 0 C 15 C 30 C 35 C

-13 F 14 F 32 F 59 F 86 F 95 F

SAE 75W-90

SAE 80W-90

SAE 80W-140

[Multi grade]

LNW90AMF000501
LGGEN-WE-1111.book 13 ページ ２０１１年７月２７日　水曜日　午後２時４８分

MAINTENANCE AND LUBRICATION 0B-13

LUBRICATION CHART
QKR55 Model

: Change W : Wheel bearing grease

: Check and Replenish or Lubricate C : Multipurpose type grease
E : Engine oil M : MoS2 contained type grease
G : Gear oil B : Brake fluid
A : Automatic transmission fluid

Steering gear box G

Brake and clutch fluid B

C Kingpin

Kingpin C W Front hub bearing

A Power steering fluid OPT

Front hub bearing W E Transmission

Engine E

Prop. shaft center bearing M

M Prop. shaft universal joint

M Prop. shaft universal joint
M Prop. shaft sliding sleeve

Rear hub bearing W

W Rear hub bearing

Differential gear G M Prop. shaft universal joint

Every 3 months or 5,000km (3,000 miles)

Every 6 months or 10,000km (6,000 miles)

Every 12 months or 15,000km (9,000 miles)

Every 18 months or 30,000km (18,000 miles)

Every 24 months or 40,000km (24,000 miles)

Every 24 months or 45,000km (27,000 miles)

LNWB0BXF000101
LGGEN-WE-1111.book 1 ページ ２０１１年７月２７日　水曜日　午後２時４８分

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LGGEN-WE-1111_奥付_68644 2011.7.15 10:46 AM ページ 1

Published: Jul., 2011 All rights reserved.

First Edition

WORKSHOP MANUAL
GENERAL INFORMATION

Issued by ISUZU MOTORS LIMITED

E-Solutions & Service Marketing Dept.
Shinagawa-ku, Tokyo, 140-8722 Japan
0-XXXKI
LGGEN-WE-1111_奥付_68644 2011.7.15 10:46 AM ページ 2
 2011MY

WORKSHOP MANUAL

GENERAL INFORMATION

No.LGGEN-WE-1111