GROUP 5 SWING DEVICE (TYPE 1)

1. REMOVAL AND INSTALL OF MOTOR

1) REMOVAL
(1) Lower the work equipment to the ground
and stop the engine.
(2) Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
(3) Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can pene-
13031GE18
trate the skin causing serious injury.
ö When pipes and hoses are disconnected,
the oil inside the piping will flow out, so
catch it in oil pan.
(4) Disconnect hose assembly (2). 1

(5) Disconnect pilot line hoses (3, 4, 5, 6, 7).

(6) Sling the swing motor assembly (1) and 2
remove the swing motor mounting bolts
(8).
·Motor device weight : 61 kgfȒm (135 lbfȒft)
(7) Remove the swing motor assembly.
ö When removing the swing motor assem- 21078DA03

bly, check that all the piping have been

disconnected.

2) INSTALL 3
4
(1) Carry out installation in the reverse order 8
to removal.
5
(2) Bleed the air from the swing motor. 6
Η Remove the air vent plug.
Θ Pour in hydraulic oil until it overflows from
the port. 7
Ι Tighten plug lightly.
Κ Start the engine, run at low idling and 21078DA04

check oil come out from plug.

Λ Tighten plug fully.
(3) Confirm the hydraulic oil level and check
the hydraulic oil leak or not.

8-44
2. DISASSEMBLY AND ASSEMBLY OF SWING MOTOR
1) STRUCTURE

42

DETAIL K

33
7 6 5 12 11 10 17 20 8 23 37 39 31 34 38 47

28
27
29

26
30
K
43

46
45
44

2 3 4 1 9 14 13 16 15 18 19 24 21 22 40 25 35 32
41 36 4809S2SM02

1 Body 17 Brake piston 33 Time delay valve

2 Oil seal 18 O-ring 34 Wrench bolt
3 Roller bearing 19 O-ring 35 Plug
4 Snap ring 20 Spring 36 O-ring
5 Shaft 21 Rear cover 37 Plug
6 Bushing 22 Needle bearing 38 Plug
7 Stop ring 23 Pin 39 Plug
8 Pin 24 Valve plate 40 Name plate
9 Shoe plate 25 Wrench bolt 41 Rivet
10 Cylinder block 26 Plug 42 Level gauge
11 Spring 27 Back up ring 43 Plug
12 Ball guide 28 O-ring 44 O-ring
13 Set plate 29 Spring 45 O-ring
14 Piston assy 30 Check 46 Back up ring
15 Friction plate 31 Relief valve 47 Plug
16 Plate 32 Anti-inversion valve

8-45
2) DISASSEMBLING
(1) Disassembly the sub of a TURNING
AXIS
Η Unloosing wrench bolt and disassemble
time delay valve assy (35) from rear cover
(21).

14078SM201/201A

Θ Disassemble level gauge (42) from body

(1).

14078SM202/202A

Ι Hang rear cover (21) on hoist, unloose

wrench bolt (25) and disassemble from
body (1).

14078SM203/203A

8-46
 Κ Using a jig, disassemble break piston (17)
from body (1).

14078SM204/204A

Λ Disassemble respectively cylinder block

assy, fricktion plate (15), plate (16) from
body (1).

14078SM205/205A/B

(2) Disassemble cylinder block assy sub

Η Disassemble pistion assy (14), set plate
(13) from cylinder block assy.

14078SM206/205B

Θ Disassemble ball guide (12) from cylinder

block (10).

14078SM207/207A

8-47
Ι Disassemble spring (11) from cylinder
block (10).

14078SM208/208A

Κ Disassemble shoe plate (9) from body (1).

14078SM209/209A

Λ Using a plier jig, disassemble snap ring

(4) from shaft (5).

14078SM210/210A

Μ Disassemble shaft assy from body (1).

14078SM211/211A

8-48
(3) Disassemble rear cover assy sub
Η Disassemble pin (8, 23), valve plate (24)
from rear cover (21).

14078SM212/212A

Θ Using a torque wrench, disassemble

relief valve assy (31) 2 set from rear
cover (21).

14078SM213/213A

Ι After disassembling plug with a L-wrench

from rear cover (21), disassemble
respectively back up ring, O-ring, O-ring,
spring, anti-inversion valve assy (32)

14078SM214/214A

Κ Disassemble make up check valve assy

with a torque wrench from rear cover
(21).

14078SM215/215A

8-49
Λ Disassemble respectively plug (35, 38,
39), with a L-wrench from rear cover
(21).

14078SM216/216A

8-50
3) ASSEMBLING
(1) Assemble the sub of a turning axls
Η Put roller bearing (3), bushing (6) on pre-
heater and provide heat to inner wheel
(compressing temp : 290˚C for 2minutes)
ÂRoller bearing Ý1EA
ÂBushingÝ 1EA

3 6

14078SM217/217A/B

Θ After assembling and compressing

preheated roller bearing (3), bushing (6)
into shaft (5).
ÂStop ring Ý1EA
ÂShaftÝ 1EA

14078SM218/218A/B

Ι Put body (1) on a assembling jig, fix it

with bolts to prohibit moving.

14078SM219

8-51
Κ Using a compressing tool and steel stick,
assemble oil seal (2) into body (1).
ÂOil seal Ý1EA

14078SM220/220A

Λ Insert above shaft sub into body (1) and

assemble it with a steel stick.

14078SM211/211A

Μ Fix snap ring (4) to shaft with a plier jig.

ÂSnap ring Ý1EA

14078SM210/210A

Ν Spread grease on shoe plate (9) and

assemble on the body.
ÂShoe plate Ý1EA

14078SM222/209A

8-52
(2) Assemble the sub of cylinder block
assy
Η Assemble spring (11) 9 set into cylinder
block (10).
ÂSpring Ý9EA

11

14078SM208/208A

Θ Assemble ball guide (12) into cylinder.

ÂBall guide Ý1EA

12

14078SM207/207A

Ι Assemble piston assy (14) 9 set into set

plate (13).
ÂPiston assy Ý9EA
ÂSET plate Ý1EA

14

13
14078SM223/223A

Κ Assemble above item Θ and Ι.

14078SM224

8-53
Λ Assemble cylinder block assy into body
(1).

14078SM225

Μ Assemble O-ring (18) into body (1).

ÂO-ring Ý1EA

18

14078SM226/226A

Ν Assemble 3 set of plate (16), friction plate

(15) respectively into body.
ÂPlate Ý3EA
ÂFriction plate Ý3EA

16
15

14078SM227/205A

Ξ Assemble O-ring (19) into break piston

(17).
ÂO-ring Ý2EA

19

14078SM228/226A

8-54
Ο Insert break piston assy into body (1)
and compress it with a jig and hammer.

14078SM229/229A

Π Assemble spring (20) (20EA) into break

piston (17).
ÂSpring Ý20EA

20

14078SM230/230A

(3) Assemble the sub of rear cover assy

sub
Η Assemble the sub of make up check
valve assy.
Assemble O-ring (28), back up ring (27)
into plug (26) with a O-ring assembling
jig.
ÂPlugÝ1EA Jig
ÂBack up ringÝ1EA 28 26
ÂO-ringÝ1EA

27
14078SM231/231A/B

Θ Assemble respectively make up check 26

valve assy spring (29), check (30), plug
(26) into rear cover (21) after then screw
it torque wrench.
ÂMake up check sub Ý2set
ÂSpring Ý2EA
ÂCheck Ý3EA 29

30
14078SM215/215A

8-55
Ι Assemble respectively plug (43), back up
ring, O-ring, O-ring, spring, anti-rotating
valve assy (32) into rear cover (21).
(Bilateral symmetry assembling)
ÂAnti-Inversion v/v assyÝ2set
ÂO-ring (P12)Ý2EA
ÂO-ring (P18)Ý2EA
ÂBack up ring (P18)Ý2EA

14078SM214/214A

Κ Assemble relief valve assy (31) 2set into

rear cover (21) with a torque wrench.
(Bilateral symmetry assembling)

31

14078SM213/213A

Λ Assemble plug (35), plug (37, 38) into

rear cover (21) with a L-wrench.
* PlugÝ3EA (PF1/4)

35

14078SM216/216A

Μ After assembling needle bearing (22)

into rear cover (21), with a hammer
assemble pin (8, 23).
* PinÝ1EA
* PinÝ2EA

14078SM212

8-56
Ν Spreading grease on valve plate (24),
assemble into rear cover (21).
ÂValve plateÝ1EA

24

14078SM212/212A

Ξ Lift up rear cover assy on body (1) by a

crane and assemble it with a wrench bolt
(25).

14078SM203/203A

Ο Assemble level gauge (42) into body (1). 42

14078SM202/202A

Π Assemble time delay valve assy (33) into

rear cover (21) with a wrench bolt (34).

33
14078SM01/201A

8-57
(4) Air pressing test
Be sure of leakage, after press air into
assembled motor

14078SM232

(5) Leakage check

After cleaning motor by color check No.1,
paint No.3 and be sure of leakage.

14078SM233/233A

(6) Mount test bench

Mounting motor test bench, test the avail-
ability of each part.

220078SM14

8-58
3. REMOVAL AND INSTALL OF REDUCTION GEAR
1) REMOVAL
(1) Remove the swing motor assembly.
For details, see removal of swing motor
assembly.
(2) Sling reduction gear assembly (1) and
remove mounting bolts (2).
(3) Remove the reduction gear assembly.
ÂReduction gear device weight : 180 kgfÂm 13031GE18
(396 lbfÂft)

2) INSTALL
(1) Carry out installation in the reverse order
to removal.
ÂTightening torque : 58.4±6.4 kgfÂm
1
(422±46.3 lbfÂft) 2

21098SM11

8-59
4. DISASSEMBLY AND ASSEMBLY OF REDUCTION GEAR
1) STRUCTURE

35 34 33 29 30 32 31 38 37 27 28 14

15 13 19 17 18 16 20 21

36
24
23

22

1110
7 12 9 8 12 13 25

2 3 1 38 4 5 26 6

48092SM03

1 Casing 14 Carrier assy 1 27 Thrust plate 3

2 Drive shaft 15 Carrier 1 28 Stop ring
3 Roller bearing 16 Planet gear 1 29 Pinion gear
4 Oil seal 17 Pin 1 30 Spacer
5 Roller bearing 18 Needle cage 31 Cover plate
6 Carrier assy 2 19 Side plate 1 32 Hexagon bolt
7 Carrier 2 20 Side plate 2 33 Lock plate
8 Planet gear 2 21 Stop ring 34 Hexagon bolt
9 Pin assy 2 22 Sun gear 2 35 Lock washer
10 Pin 2 23 Sun gear 1 36 Socket bolt
11 Bush 2 24 Side plate 3 37 Plug
12 Thrust washer 25 Ring gear 38 Plug
13 Spring pin 26 Knock pin

8-60
2) DISASSEMBLY
(1) Spread off the 4 corners of lock washer 2 35 34 33 29
(35) with a tool.
ö Do not reuse lock washer (35).
30
Loosen the bolts (34) and then remove
lock washer (35) and lock plate (33) from 1 32 31
the pinion gear (29).
Remove pinion gear (29) and spacer (30)
from the drive shaft (2). 48098SR01

Remove cover plate (31) from the casing

(1) by loosening the hexagon bolts (32).

(2) Remove gauge bar and gauge pipe from

the swing motor casing.
ö Pour the gear oil out of reduction gear into Gauge bar

the clean bowl to check out the friction Gauge pipe

decrease.

21078SR02

(3) Loosen the socket bolts (36) to separate

swing motor from reduction gear.

36

48098SR02

(4) Tighten 3 M16 eye bolts to the ring gear

(25) and then lift the ring gear (25) out of
the casing (1).

25

1
48098SR03

8-61
(5) Remove sun gear1 (23).

23

14

48098SR04

(6) Tighten two M10 eye bolts to carrier1 (14)

and lift up and remove carrier1 (14) as
subassembly.

14

48098SR05

(7) Disassembling carrier1 (14) assembly.

Η Remove stop ring (21).
Θ Remove side plate2 (20), planet gear1
14 24 21 20 18
(16), needle cage (18), side plate1 (19)
and side plate3 (24) from the carrier. 16
19
Ι Using M8 solid drill, crush spring pin (13) 13
so that the pin1 (17) can be removed by 17
hammering.
Κ Remove side plate3 (24) from carrier1
48098SR06
(14).
ö Do not reuse spring pin (13).
ö Do not remove pin1 (17), carrier1 (14)
and spring pin (13) but in case of
replacement.
ö Put matching marks on the planet gear1
( 1 6 ) a n d t h e p i n 1 ( 3 8 ) fo r e a s y
reassembly.

8-62
(8) Remove sun gear2 (22).

18

48098SR07

(9) Remove carrier2 (6) assembly from

casing (1).
6

48098SR08

(10) Disassembling carrier 2 (6) assembly

Η Using M8 solid drill, crush spring pin (13)
so that the pin & bushing (10) can be 6 13
removed.
ö Do not reuse spring pin (13). 10
8
Θ Remove pin & bushing (10), planet gear 11
2 (8) and bushing 2 (11) from the carrier
2 (9).
ö Put matching marks on the planet gear 2
48098SR09
(8) and the pin & bushing (10) for easy
reassembly.
ö Do not disassemble pin & bushing (10),
carrier 2 (6) and spring pin (13) but in
case of replacement.

(11) Remove thrust plate (27) and stop ring

(28) from the drive shaft (2). 27

28 2

48098SR10

8-63
(12) Remove drive shaft (2) with roller bearing
(5) and oil seal (4) assembled. 2
5
Remove knock pin (26) from the casing
(1). 4
26

48098SR11

(13) Remove roller bearing (5) and oil seal (4)

from the drive shaft (2).
ö Do not reuse oil seal (4) once removed.

4
5
48098SR12

(14) Using the bearing disassembly tool,

remove roller bearing (3).
3

48098SR13

(15) Remove plugs (37, 38) from the casing

(1). 38

37
38

48098SR14

8-64
3) ASSEMBLY
(1) Assemble roller bearing (3) inside the
casing (1). 5

48098SR15

(2) Assemble the drive shaft (2) into the

5
casing (1) and then install oil seal (4) and
roller bearing (5).
4

48098SR16

(3) Install stop ring (28) and thrust plate (27)

on top of drive shaft (2). 27

28 2

48098SR17

(4) Assembling carrier2 (6) assembly.

Η Install bushing 2 (11) inside the planet
gear 2 (8) and then assemble them to
the carrier 2 (6). 6 10
Θ Assemble the pin & bushing (10) to the 8
11
carrier 2 (6) and then press the spring
pin (13) by hammering.
Ι Punch 2 points of the spring pin (13) lip.
ö Take care not to mistake the matching
48098SR18
marks of each part.

8-65
(5) Assemble carrier 2 (6) assembly correctly
to the drive shaft (2).
6

48098SR19

(6) Assemble sun gear2 (22) to the center of

the carrier2 (6) assembly.
22

6
48098SR20

(7) Assembling carrier1 (14) assembly.

Η Assemble the pin1 (38) to the carrier1
(14) and then press the spring pin (13)
14 24 21 20 18
by hammering.
Θ Punch 2 points of the spring pin's (13) lip. 16
Ι Install side plate3 (24) onto the center of 19
13
carrier1 (14). 17
Κ Install needle cage (18) into the planet
gear1 (16).
48098SR21
Λ Assemble side plate (19), planet gear1
(16), side plate2 (20) and then stop ring
(21) to the pin1 (17).
ö Take care not to mistake the matching
marks of each part.

8-66
(8) Install sun gear1 (23) onto the side plate3
(24).
23

24

14

48098SR22

(9) Assemble carrier 1 (14) assembly onto

the carrier2 assembly.

14

48098SR23

(10) Apply loctite to the tapped holes of casing

(1).
(11) Tighten 3 M16 eye bolts to the ring gear
(25) and lift up and then assemble it onto
the casing (1).
ö Don't fail to coincide the knock pin (26) 25
holes.
1

48098SR24

(12) Hammer 4 knock pins (26) around the

ring gear (25). 26

25

48098SR25

8-67
(13) Apply loctite to the tapped holes of the
ring gear (25) and then mount swing
motor onto the ring gear (25).
ö Don't fail to coincide the gauge bar (42)
hole.
(14) Tighten socket bolts (36) around the
36
swing motor assembly.
ÂTightening torque : 24 kgfÂm (173 lbfÂft)
48098SR26

(15) Assemble plugs (37, 38).

37

1
37
38
48098SR27

(16) Turn the swing motor assembly upside

down and assemble cover plate (31) by 2 35 34 33 29
tightening the hexagon bolts (32).
Install spacer (30) and pinion gear (29) to
the drive shaft (2). 30
Assemble lock plate (33) on the pinion 1 32 31
gear (29).
Assemble 2 lock washers (35) on the lock
plate (33) with their 2 hole coincided
48098SR28
individually to the tapped holes of drive
shaft (2).
Tighten hexagon bolts (34) to the drive
shaft (2) and then fold all the lock washer
(35) corners over the hexagon bolts (34).
ÂTightening torque : 24 kgfÂm (173 lbfÂft)

(17) Inject oil into the reduction gear.

8-68