SHELTER

ASSEMBLY MANUAL
Model # 203012P
1 zipper Door & 1 Winch Door
Size: W6.1m*H3.66m*L9.15m

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SPECIFICATION

W20'x L30' x H12'

IMPORTANT-----READ MANUAL FIRST

Improper site preparation, Assembly and Maintenance may invalidate warranty and cause unnecessary
and costly mistake. If you have any questions contact your local dealer.

For User Friendly assembly we have identified each individual component with the part code as
indicated in the parts list. Please refer to the part code numbers and drawing to ensure problem free
assembly.

It’s necessary to tighten the roof fabric enough to avoid “hammocks” on the roof and also re-tighten
once or twice again after a few months of use. This is important when assembly in cold weather (autumn
and winter) because the fabric is stiff then and when we got the sun and warm weather afterwards it will
make the fabric “slack” again and need to be re-tighten before next winter.

It’s the owners responsibility to take of snow immediately if not slide off by itself.

READ ALL INSTRUCTIONS BEFORE ASSEMBLY

1. Keep work area clean. Cluttered areas invite injuries. Do not set up near snow drifts, in slippery
places, in high winds, or wet location.
2. Keep children away. All children should be kept away from the work area.
3. Don’t over reach. Keep proper footing and balance at all times.
4. Do not assemble in under the influence of alcohol or drugs. Read warning labels on prescriptions to
determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not
assemble.
5. Be aware of possible windy conditions; fasten the bases in concrete if these conditions are likely to
occur. Remove the cover during hurricane.
6. Be careful with power and heat sources. Do not keep heat sources near the tarpaulin. Do not expose
to open flame.
7. Be aware of personal safety during assembly and use. Be careful not to pinch fingers with clips and
tubes when assembling: when using makes sure there is adequate ventilation for exhaust and other
dangerous fumes.

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 Part List
Part Code Description Quantity

1 Roof Bent Tube 7

2 Middle Bent Tube 12

2A Middle Bent Tube For Winch Door 2

3 Lower Bent Tube 13

3A Lower Bent Tube with Angle Plate 1

4 Roof & Sidewall Purlin 30

5 Lower Tension Tube 2 groups

6 Diagonal Bracing Tube 4

6A Roof Support Tube 6

7 Base Plate for corners 4

8 Base Plate for Inner sidewall 10

8A 1½ Inch Ratchet 14

9 Clip for No.6 8

10 Stake Peg 46

11 Roof Cover 1

12 Back Cover For Zipper Door 1

12A Front Cover for Winch Door 1

12B Door Cover on 12A 1

13 M8*60 Carriage Bolts 84

14 M10*90 Carriage Bolts 35

15 M10x20 Bolts 12

16 Knitting Rope for Cover 1 bundle

17 Belts For Rachet 14

18 φ25mm Plastic Plug 8

20 Base Plate for Winch Door 2

21L Lower Door Track at left 1

21R Lower Door Track at right 1

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22L Upper Door Track at left 1

22R Upper Door Track at right 1

23 Beam for Winch Door 2

24 Horizontal Tube for Front Panel 2

25 Lower Tube for Front Panel 2

28 Horizontal Tube for Assembly Winch 1

29 Winch 1

29A Steel Wire for Winch Door 1

30 Door Droping Tube 5

31 Splint for Door Track 4

32 Angle Plate 2

33 Small Rachet 10

34 PVC Tube 2 groups

35 M10*90 Bolts 22

36 M10*60 Bolts 5

37 M10*30 Bolts 4

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 EQUIPEMNT AND TOOLS FOR INSTALIATION
1. Measuring tape
2. String for alignment
3. Step ladder
4. Welder
5. Sledge hammer
6. Wrench
7. Scissors

INSTALLATION PROCESS
A—BASE INSTALLATION
Please refer to the diagram (Figure 1) to place the base plates.

Figure 1
 The measure is from center to center of the tubes. Referring to the above diagram and confirm the place of the
base plates. ENSURE THAT THE FOUNDATIONS IS SQUARE.
 There are three holes on the Base Plates for corners (No.7) and Base Plate for inner sidewall (No.8), for Stake Peg
(No.10). THUS ALL BASE PLATES ARE SECURED.

Foundation Placement
As Figure 1 show each Base Plate is equipped with three pieces of Stake Peg (No.10).
Note: The Stake Pegs apply for normal conditions, not suitable to the rock ground, frozen soil and
concrete ground.

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(W20'x H30' x L12') FRAME SKETCH Figure 2

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B—FRAME INSTALLATION

1. As Figure 3 shown to find one Roof Bent Tube (No.1), two Middle Bent Tubes
(No. 2), Lower Bent Tube (No. 3) and assemble every group arch with Screw
M8x60 (No.13). DO NOT install the screw on the top of the truss where the
fabric will rest.

Figure 3

PLEASE NOTICE NO.3A IS USED FOR THE WINCH DOOR

ENDS, FOR ASSEMBLY THE WINCH.

Note:
2. Lift an assembled arch onto one base plate and force the other end of the arch
onto the opposite base plate.

IMPORTANT: THE ARCHED WILL BE WIDER THAN THE BASE PLATES

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3. As Figure 4 shown, when finish installing the first two arches into the base plates,
use Roof & Sidewall Purlin (No.4) to connect them by Screw M8x90 (No.14).
Then install the third arch into the plate and connect by purlin. In this turn, fix all
other arches and other groups of purlin. Then come to install the front panel and
back panel. Find the relative components and assemble them.

Figure 4
4. Connect the Support Crossbeam for roof cover and Diagonal Bracing Tube (No.6)
and clip (No.9) for frame and fix Roof Support Tube (No.6A) by using Bolt
M8x20mm (No.15) following FRAME SKETCH (Figure 4).

5. Assemble the Front Panel for Winch door according following Figure5 and
Figure6.
Connecting Lower Door Track at left (No. 21L) and Upper Door Track at left
(No.22L) by using Splint(No.31) and M10x90 Bolts (No.35), then install them into
the Base Plate for Winch Door( No.20), same installation to right. Then, assembling
Beam( No.23) to connect right and left door track by using M10x60 Bolts (No.36).
Using Horizontal Tube for Front Panel (No. 24) to connect door track and bent tube
by using M10x30 Bolts (No.37) and M10x90 Carriage Bolts (No.14). Do not forget
to install the Lower Tube for Front Panel.(No.25). Especially the Winch(No. 29),
need to install on the Horizontal tube (No.28) by using M10x90 Bolts (No.35).

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Figure 5

Figure 6

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C—INSTRUCTION THE FRONT AND BACK COVER

Figure 7

Figure 8
1. Assembling front and back cover as Figure7 and Figure8 shown, use Knitting
Rope (No.16) on Front Cover (No.12A) and Back cover (No.12) to lace the grommets
in the end to the tension tubes evenly. The covers are tied to the frame (Roof, Middle
& Lower Bent Tube) by Knitting Rope. They are also been secured to the end frame
(door tube and side rail) by Knitting Rope.

2. The door dropping tube (No.30) should be insert into the Door Cover (No.12B).
Make sure the steel wire should insert into the dropping tube one by one, through
the two pulleys on the top, then tie the ends onto the winch.

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D—INSTRUCTION THE ROOF COVER
1. Insert the Lower Tension Tube (No.5) into the bottom of Roof cover( No.11).
2. Put on the 25mm plastic at the ends of the tensioning tubes.

Figure 9 Figure 10
NOTE: DO NOT install the roof cover onto the frame of your building in high wind
conditions. A slight breeze is the most advantageous for cover installation. To take
advantage of the breeze, pull the cover up over the arches with breeze blowing in the
cover like a sail filled with air.

Roll out the roof cover on a ground sheet.

Note: Be sure doing not pull over the end of the roof cover.
1. As Figure 10 shown, pull the cover over the frame EVENLY, CAREFULLY AND
SLOWLY. DO NOT TIGHTEN. Adjust the cover so that it is square and evenly
centered on the frame. Put the lower tension tube and insert them into the bottom
pocket of roof cover.
Note: The end flaps must overhang evenly at both ends.
2. With the end flaps flipped back and out of the way, use the supplied Kitting Rope
(No. 16) to tighten the roof cover to the end arches. Insert the PVC tube (NO.34)
at ends of the roof cover. Use small Rachet (NO.33) to connect the PVC tube to
the frame. The rope should be cut as your requirements when using. Fasten the
rope at the bottom edge. Cut holes above each Rachet(No.8A) on the base plates,
use belts to connect the bottom tensioning tube to the rachet, Drive the Ratchet Tie
Down forth and back and then roof cover is tightened. NOW THE INSTALLATION
IS FINISHED.

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 Figure 11

NOTE: DO NOT LEAVE THE ROOF COVER UNATTACHED

UNDER ANY CIRCUMSTANCES until the final assembly and

tightening has been completed. The process is quite easy. But some

tightening adjustments will be necessary to produce a flat, tensioned

roof cover. Please adjust the roof cover every month.

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