Submittal Data: CR 5-22 A-A-A-E-HQQE

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Submittal Data

PROJECT: UNIT TAG: QUANTITY:


TYPE OF SERVICE:
REPRESENTATIVE: SUBMITTED BY: DATE:
ENGINEER: APPROVED BY: DATE:
CONTRACTOR: ORDER NO.: DATE:

CR 5-22 A-A-A-E-HQQE
Vertical, multistage centrifugal pump with suction and
discharge ports on the same level. The pump head and base
are in cast iron - all other wetted parts are in stainless steel
(EN 1.4301)

Note! Product picture may differ from actual product

Conditions of Service Pump Data Motor Data

Flow: 5.2 m³/h Max pressure at stated temp: 16 bar / 120 °C Rated power - P2: 4 kW
Head: 11.72 bar Liquid temperature range: 253 .. 393 K Rated voltage: 380-415D V
Efficiency: 56.5 % Maximum ambient temperature: 333 K Mains frequency: 50 Hz
Liquid: Water Approvals: CE, EAC,ACS Enclosure class: 55 Dust/Jetting
NPSH required: 0.23 bar Shaft seal: HQQE Insulation class: F
Specific Gravity: 0.960 Product number: On request Motor protection: PTC
Motor type: 112MC
Eta 1/1: 88.1 %

H CR 5-22, 3*400 V, 50Hz eta


[bar] [%]
Q = 5.2 m³/h
16
H = 11.72 bar
Pumped liquid = Water
14 Density = 958.4 kg/m³

12

10 100

8 80

6 60

4 40

2 20
Eta pump = 64.1 %
Eta pump+motor = 56.5 %
0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 Q [m³/h]
P NPSH
[kW] [bar]
3.5 P1 1.4
3.0 1.2
P2
2.5 1.0
2.0 0.8
1.5 0.6
1.0 P1 = 2.998 kW 0.4
0.5 P2 = 2.64 kW 0.2
NPSH = 0.23 bar
0.0 0.0
1/19
Submittal Data

134

220
372

160
G 1/2 G 1/2
820

Rp 1 1/4
G 1/2
22 M10 X 40

4 x 13.5
20
50

100 75
145 180
160 220

Materials:
Base: Cast iron
Base: EN 1561 EN-GJL-200
Base: ASTM A48-25B
Impeller: Stainless steel
Impeller: AISI 304
Impeller: EN 1.4301
Material code: A
Code for rubber: E

2/19
Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Qty. Description
1 CR 5-22 A-A-A-E-HQQE

Note! Product picture may differ from actual product


Product No.: On request

Vertical, multistage centrifugal pump with inlet and outlet ports on same the level (inline). The pump head and
base are in cast iron – all other wetted parts are in stainless steel. A cartridge shaft seal ensures high reliability,
safe handling, and easy access and service. Power transmission is via a rigid split coupling.
The pump is fitted with a 3-phase, fan-cooled asynchronous motor.

Further product details


Steel, cast iron and aluminium components have an epoxy-based coating made in a cathodic electro-deposition
(CED) process. CED is a high-quality dip-painting process where an electrical field around the products ensures
deposition of paint particles as a thin, well-controlled layer on the surface. An integral part of the process is a
pretreatment. The entire process consists of these elements:
1) Alkaline-based cleaning.
2) Zinc phosphating.
3) Cathodic electro-deposition.
4) Curing to a dry film thickness 18-22 my m.
The colour code for the finished product is NCS 9000/RAL 9005.

Pump
A standard split coupling connects the pump and motor shaft. It is enclosed in the pump head/motor stool by
means of two coupling guards.

The pump head, pump head cover and flange for motor mounting is made in one piece. The pump head has a
combined 1/2" priming plug and vent screw.

The pump is fitted with a balanced O-ring seal unit with a rigid torque-transmission system. This seal type is
assembled in a cartridge unit which makes replacement safe and easy. Due to the balancing, this seal type is
suitable for high-pressure applications. The cartridge construction also protects the pump shaft from possible wear
from a dynamic O-ring between pump shaft and shaft seal.
Primary seal:
• Rotating seal ring material: silicon carbide (SiC)
• Stationary seat material: silicon carbide (SiC)
This material pairing is used where higher corrosion resistance is required. The high hardness of this material
pairing offers good resistance against abrasive particles.

Printed from Grundfos Product Centre [2020.11.045] 3/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Qty. Description
Secondary seal material: EPDM (ethylene-propylene rubber)
EPDM has excellent resistance to hot water. EPDM is not suitable for mineral oils.

The shaft seal is screwed into the pump head.


The chambers and impellers are made of stainless-steel sheet. The chambers are provided with a PTFE neck ring
offering improved sealing and high efficiency. The impellers have smooth surfaces, and the shape of the blades
ensure a high efficiency.

The base is made of cast iron. The oval flanges are bolted to the base. The outlet side of the base has a combined
drain plug and bypass valve. The pump is secured to the foundation by four bolts through the base plate.

Motor
The motor is a totally enclosed, fan-cooled motor with principal dimensions to IEC and DIN standards. The motor
is flange-mounted with tapped-hole flange (FT).
Motor-mounting designation in accordance with IEC 60034-7: IM B 14 (Code I) / IM 3601 (Code II).
Electrical tolerances comply with IEC 60034.
The motor efficiency is classified as IE3 in accordance with IEC 60034-30-1.
The motor has thermistors (PTC sensors) in the windings in accordance with DIN 44081/DIN 44082. The
protection reacts to both slow- and quick-rising temperatures, e.g. constant overload and stalled conditions.
Thermal switches must be connected to an external control circuit in a way which ensures that the automatic reset
cannot cause accidents. The motors must be connected to a motor-protective circuit breaker according to local
regulations.
The motor can be connected to a variable speed drive for adjustment of pump performance to any duty point.
Grundfos CUE offers a range of variable speed drives. Please find more information in Grundfos Product Center.
Technical data

Liquid:
Pumped liquid: Water
Liquid temperature range: 253 .. 393 K
Density: 958.4 kg/m³

Technical:
Pump speed on which pump data are based: 2917 rpm
Actual calculated flow: 5.2 m³/h
Resulting head of the pump: 11.72 bar
Pump orientation: Vertical
Shaft seal arrangement: Single
Code for shaft seal: HQQE
Approvals on nameplate: CE, EAC,ACS
Curve tolerance: ISO9906:2012 3B

Materials:
Base: Cast iron

Printed from Grundfos Product Centre [2020.11.045] 4/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Qty. Description
EN 1561 EN-GJL-200
ASTM A48-25B
Impeller: Stainless steel
EN 1.4301
AISI 304
Bearing: SIC

Installation:
Maximum ambient temperature: 333 K
Maximum operating pressure: 1600 kPa
Max pressure at stated temp: 16 bar / 120 °C
16 bar / -20 °C
Type of connection: Oval / Rp
Size of inlet connection: 1 1/4 inch
Size of outlet connection: 1 1/4 inch
Pressure rating for connection: PN 16
Flange size for motor: FT130

Electrical data:
Motor standard: IEC
Motor type: 112MC
IE Efficiency class: IE3
Rated power - P2: 4 kW
Power (P2) required by pump: 4 kW
Mains frequency: 50 Hz
Rated voltage: 3 x 380-415D V
Rated current: 7.9 A
Starting current: 1000-1110 %
Cos phi - power factor: 0.87-0.87
Rated speed: 2920-2940 rpm
Efficiency: IE3 88,1%
Motor efficiency at full load: 88.1 %
Motor efficiency at 3/4 load: 88.6 %
Motor efficiency at 1/2 load: 85.2 %
Number of poles: 2
Enclosure class (IEC 34-5): 55 Dust/Jetting
Insulation class (IEC 85): F
Motor No: 85U15413

Controls:
Frequency converter: NONE

Others:
Minimum efficiency index, MEI ≥: 0.57
Net weight: 61.7 kg
Gross weight: 66.3 kg
Shipping volume: 0.148 m³

Printed from Grundfos Product Centre [2020.11.045] 5/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

On request CR 5-22 A-A-A-E-HQQE 50 Hz


H CR 5-22, 3*400 V, 50Hz eta
[bar] [%]
Q = 5.2 m³/h
H = 11.72 bar
Pumped liquid = Water
16 Density = 958.4 kg/m³

14

12

10 100

8 80

6 60

4 40

2 20

Eta pump = 64.1 %


Eta pump+motor = 56.5 %
0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 Q [m³/h]
P NPSH
[kW] [bar]
4.0 1.6

3.5 P1 1.4

3.0 1.2
P2

2.5 1.0

2.0 0.8

1.5 0.6

1.0 0.4

0.5 P1 = 2.998 kW 0.2


P2 = 2.64 kW
NPSH = 0.23 bar
0.0 0.0

Printed from Grundfos Product Centre [2020.11.045] 6/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
H CR 5-22, 3*400 V, 50Hz eta
Description Value [bar] [%]
Q = 5.2 m³/h
General information: 16 H = 11.72 bar
CR 5-22 Pumped liquid = Water
Product name: A-A-A-E-HQQE Density = 958.4 kg/m³
14
Product No: On request
EAN number: On request
12
Technical:
Pump speed on which pump data are
based: 2917 rpm 10 100

Actual calculated flow: 5.2 m³/h


Resulting head of the pump: 11.72 bar 8 80

Maximum head: 14.14 bar


Stages: 22 6 60
Impellers: 22
Number of reduced-diameter impellers: 0 4 40
Low NPSH: N
Pump orientation: Vertical 2 20
Shaft seal arrangement: Single Eta pump = 64.1 %
Code for shaft seal: HQQE Eta pump+motor = 56.5 %
0 0
Approvals on nameplate: CE, EAC,ACS 0 1 2 3 4 5 6 7 Q [m³/h]
P NPSH
Curve tolerance: ISO9906:2012 3B [kW] [bar]
Pump version: A P1
3.5 1.4
Model: A
3.0 1.2
Materials: P2
2.5 1.0
Base: Cast iron
2.0 0.8
Base: EN 1561 EN-GJL-200
Base: ASTM A48-25B 1.5 0.6

Impeller: Stainless steel 1.0 0.4


P1 = 2.998 kW
Impeller: EN 1.4301 0.5 P2 = 2.64 kW 0.2
NPSH = 0.23 bar
Impeller: AISI 304 0.0 0.0
145 180
220
160

Material code: A
75
100

M10 X4
140
x
2 3.5
2

Rp1/2
G 1 1/4

G 1/2 160

134
220

Code for rubber: E 134

220
Bearing: SIC
Installation:
Maximum ambient temperature: 333 K
372

Maximum operating pressure: 1600 kPa


Max pressure at stated temp: 16 bar / 120 °C 160
G 1/2 G 1/2
Max pressure at stated temp: 16 bar / -20 °C
Type of connection: Oval / Rp
820

Size of inlet connection: 1 1/4 inch G 1/2


Rp 1 1/4
22 M10 X 40
Size of outlet connection: 1 1/4 inch
4 x 13.5
Pressure rating for connection: PN 16
20
50

75
Flange size for motor: FT130 100
145 180

Connect code: A 160 220

Liquid:
Pumped liquid: Water
Liquid temperature range: 253 .. 393 K
Density: 958.4 kg/m³
Electrical data: +T +T +T

Motor standard: IEC


Motor type: 112MC
CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY
IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE

IE Efficiency class: IE3 TO AMPLIFIER


RELAY

Rated power - P2: 4 kW L1 L2 L3

Power (P2) required by pump: 4 kW


THERMISTORS PTC ACCORDING TO DIN 44082

Mains frequency: 50 Hz
+T +T +T
Rated voltage: 3 x 380-415D V
Rated current: 7.9 A
Starting current: 1000-1110 %
Cos phi - power factor: 0.87-0.87 TO AMPLIFIER
RELAY
L1 L2 L3

Rated speed: 2920-2940 rpm

Printed from Grundfos Product Centre [2020.11.045] 7/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Description Value
Efficiency: IE3 88,1%
Motor efficiency at full load: 88.1 %
Motor efficiency at 3/4 load: 88.6 %
Motor efficiency at 1/2 load: 85.2 %
Number of poles: 2
Enclosure class (IEC 34-5): 55 Dust/Jetting
Insulation class (IEC 85): F
Motor protec: PTC
Motor No: 85U15413
Controls:
Frequency converter: NONE
Others:
Minimum efficiency index, MEI ≥: 0.57
Net weight: 61.7 kg
Gross weight: 66.3 kg
Shipping volume: 0.148 m³

Printed from Grundfos Product Centre [2020.11.045] 8/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

On request CR 5-22 A-A-A-E-HQQE 50 Hz


cos phi CR5-22 + 112MC 4 kW 3*400 V, 50 Hz I
eta [A]

cos phi
eta

0.8 16

0.6 12

0.4 8

0.2 4

0.0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 P2 [kW]
n P1
[rpm] [kW]

2800 8

P1
2600 6

2400 4

2200 2

2000 0

Printed from Grundfos Product Centre [2020.11.045] 9/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

On request CR 5-22 A-A-A-E-HQQE 50 Hz

M10 X 40

13.5
Rp 1 1/4

x
4

75

180
220
20
G 1/2

22

100
145
220

160
134

G 1/2

G 1/2
160

50
372 820

Note! All units are in [mm] unless others are stated.


Disclaimer: This simplified dimensional drawing does not show all details.

Printed from Grundfos Product Centre [2020.11.045] 10/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

On request CR 5-22 A-A-A-E-HQQE 50 Hz

+T +T +T

CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY


IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE
TO AMPLIFIER
RELAY
L1 L2 L3

THERMISTORS PTC ACCORDING TO DIN 44082

+T +T +T

TO AMPLIFIER
RELAY
L1 L2 L3

Note! All units are in [mm] unless others are stated.

Printed from Grundfos Product Centre [2020.11.045] 11/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

On request CR 5-22 A-A-A-E-HQQE 50 Hz


Input Sizing result
General
Application Industry Type CR 5-22
Select type of installation Steam boiler Quantity 1
Select subapplication Boiler feed Motor 4 kW
Dimensioning flow 5.2 m³/h
Total head 11.02 bar
Flow 5.2 m³/h
Prefer fast delivery No
Head 11.72 bar ( +11%)
Your requirements Min.inlet pressure 45 kPa ( 376 K, against
Factor for 2nd flow 1 atmosphere)
Friction losses 0 bar Power P1 2.998 kW
Factor for 2nd head 1
Power P2 required in the duty point 2.64 kW
Max. liquid temperature 376 K
Liquid temperature during operation 373 K Eta pump 64.1 %
Allowed undersize 5% Eta motor 88.1 %
Pump design Eta pump+motor 56.5 % =Eta pump * Eta motor
End-suction close coupled vertical Yes Eta total 56.5 % =Eta relative to the duty
singlestage point
Energy consumption 15104 kWh/Year
Control mode
CO2 emission 8610 kg/Year
Variable speed
Enclosure class IP20 Price On request
Maximum frequency 100 % Life cycle cost 15796 EUR /5Years
Edit load profile
Load profile Standard profile
Period Year
Pump operating time 5900 h/a H CR 5-22, 3*400 V, 50Hz eta
[bar] [%]
Configuration Q = 5.2 m³/h
16 H = 11.72 bar
Select type of hydraulic Single Pumped liquid = Water
Density = 958.4 kg/m³
Electrical data
Frequency 50 Hz 14

Phase 1 or 3
Min. power limit for SD start 5.5 kW 12
Voltage 1 x 230 or 3 x 400 V
Hit list settings
10 100
Energy price 0.15 EUR/kWh
Increase of energy price 6%
Calculation period 5 years 8 80
CO2 emission intensity 0.57 kg/kWh
6 60
Load Profile

1 2 3 4 5 4 40

Flow 100 80 60 40 25 %
Head 111 119 125 129 132 % 2 20
P1 2.998 2.726 2.403 2.045 1.768 kW Eta pump = 64.1 %
Eta total 56.5 53.4 47.7 38.6 28.4 % Eta pump+motor = 56.5 %
0 0
Time 1500 2000 1000 1000 400 h/a 0 1 2 3 4 5 6 7 8 Q [m³/h]
P NPSH
Energy consumption 4497 5452 2403 2045 707 kWh/Year [kW] [bar]
Quantity 1 1 1 1 1 4 2.0
P1

3 1.5
P2

2 1.0

1 0.5
P1 = 2.998 kW
P2 = 2.64 kW
NPSH = 0.23 bar
0 0.0

Printed from Grundfos Product Centre [2020.11.045] 12/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Installation and Input Sizing Results
Dimensioning flow: 5.2 m³/h
Total head: 10.56 bar Type CR 5-22
Flow safety factor: 1 Quantity * Motor 1 * 4 kW
Head safety factor: 1

Flow 5.2 m³/h


H total 11.72 bar ( +11%)
Power P1 2.998 kW
Power P2 required in the duty point 2.64 kW
Eta pump 64.1 %
Eta motor 88.1 %
Eta pump+motor 56.5 % =Eta pump * Eta motor

Flow total 21838 m³/year


Energy consumption 15104 kWh/Year
Price On request
Life cycle cost 15796 EUR /5Years

Load profile
1 2 3 4 5
Flow 100 80 60 40 25 %
Head 111 119 125 129 132 %
P1 2.998 2.726 2.403 2.045 1.768 kW
Eta total 56.5 53.4 47.7 38.6 28.4 %
Time 1500 2000 1000 1000 400 h/a
Energy consumption 4497 5452 2403 2045 707 kWh/Year
Quantity 1 1 1 1 1

Pump Curve Dimensional Drawing


H CR 5-22, 3*400 V, 50Hz eta
[bar] [%]
Q = 5.2 m³/h
16 H = 11.72 bar
Pumped liquid = Water
Density = 958.4 kg/m³

14

12
M10 X 40

13.5

10 100
Rp 1 1/4

x
4

8 80
75

180
220

6 60

4 40
20

2 20
G 1/2

Eta pump = 64.1 %


22

Eta pump+motor = 56.5 %


0 0
0 1 2 3 4 5 6 7 8 Q [m³/h]
P NPSH
100
145
220

160

[kW] [bar]
134

4 2.0
P1
G 1/2

G 1/2

3 1.5
P2
160

50
2 1.0
372 820

1 0.5
P1 = 2.998 kW
P2 = 2.64 kW
NPSH = 0.23 bar
0 0.0

Printed from Grundfos Product Centre [2020.11.045] 13/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

Installation illustration
Dimensioning flow: 5.2 m³/h

Total head: 10.56 bar

Flow safety factor: 1

Head safety factor: 1

Printed from Grundfos Product Centre [2020.11.045] 14/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Zeta Values

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Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020

Life Cycle Costs - 5 years of operation


Life Cycle Costs [EUR]

20,000

18,000 CR 5-22 A-A-A-E-HQQE


15796 EUR
100 %
16,000

14,000

12,000

10,000
83%
8,000

6,000

4,000

Energy cost
2,000
17% Initial cost
0
0

Payback Time
Life Cycle Costs [EUR]
55,000

50,000 CR 5-22 A-A-A-E-HQQE

45,000

40,000

35,000

30,000

25,000

20,000

15,000

10,000

5,000

years of operation
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Printed from Grundfos Product Centre [2020.11.045] 16/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
Life Cycle Cost Report
Requirements: General inputs:
Flow: 5.2 m³/h Energy price (high tariff): 0.15 EUR/kWh n - Life in years: 5
Capacity per year: 21838 m³/year i - Interest rate: 0 %
Head: 11.72 bar p - Inflation rate: 6 %

Inputs: A:
CR 5-22 A-A-A-E-HQQE
System:

per year total (life)


Initial investment cost [EUR]
Pump system [EUR]
Further investment [EUR]

Installation and commissioning cost [EUR]

Energy cost [EUR] 2266 13151


Energy consumption [kWh/Year] 15104
Specific Energy [kWh/m³]
Change of efficency per year [%/Year]

Operating cost [EUR/Year]

[EUR/Year]
Routine maintenance cost [EUR/Year]
Repair cost [EUR/Year]
Other yearly costs [EUR/Year]

Downtime and loss of production cost [EUR/Year]

Environmental cost [EUR]

Decommisioning and disposal cost [EUR]

Output:
Net present LCC-value [EUR] 15796

of which present energy cost is [EUR] 13151


and maintenance cost is [EUR]
of which net present energy cost % is [%] 83.3
and maintenance cost % is [%] 0.0

Printed from Grundfos Product Centre [2020.11.045] 17/19


Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
( TM069451 for SMCR standard)

10a
10a 38 18
8 9 38
9 8 25
10
10
2
109

105
60
110 26

37

44a

1 1
7a

7 7a
2a 18
38 7 51
28 1a
38
69
36 28 36
25 32 32 49

7 76a 7 64
76a
7a 76 7a 76 65
45 4

7a 49
7a 64a
2a
7 80
28 7 1a 65
18
38 38 28 45 4a
36
25 36 32
32
7 76a
7 76a 7a 76 47a
76
7a 49
64c
66
67
65
7a 45 5a

1a 7

28 36
32
55
7 76a
76
7a

37

36
440b
440 441
6
440a 6 6
441 6
6 441a 38a
38 25a 25a 35
38 25a 25a
38 38
38
441b
56 56 35 441a 25a
56
441

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Company name: Packman
Created by: Technical Dep.
Phone: +982142362
Email: info@packman.ir
Date: 26/12/2020
(tm029184 0505)

151a 151b

151

152

156

159a

181

156a
174

175 157a

177
158

192
157

189

176
191

177
160
161 165
164
184
166
170
173b 154
173
176

190 172
164

166

171

187

153

188

186

156b

159c 159d

TM029184

Printed from Grundfos Product Centre [2020.11.045] 19/19

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