INVERTERvacon NXSPIN-07
INVERTERvacon NXSPIN-07
INVERTERvacon NXSPIN-07
TAKEDO - 3VF
NXS/NXP
USER MANUAL
7 15-03-2006
REV. DATE R.T. Check and Approval
CONTENTS
1 INTRODUCTION..................................................................................Page 3
2 SAFETY WARNINGS AND PRECAUTIONS .......................................Page 3
3 CONNECTING THE POWER CIRCUIT ..............................................Page 4
4 ENCODER : CONNECTION AND TYPES .........................................Page 6
5 APPLICATION EXAMPLE....................................................................Page 7
6 KEYPAD AND PROGRAMMING .........................................................Page 8
7 ADJUSTMENT PROCEDURE .............................................................Page 16
8 CHECKS AND MAINTENANCE...........................................................Page 21
9 SUMMARY TABLE OF SASSI MOTOR PARAMETERS .....................Page 22
DECLARATION OF CONFORMITY.....................................................Page 23
This manual provides you with the necessary information about putting on duty and the operation of NXL
frequency converter. You can find further information about application and installation in a lift control panel
in the ANNEX NXS/NXP FOR PANEL WIRING SPECIALISTS, available in electronic edition on our website:
www.sms.bo.it.
CC terminals
Braking resistor
terminals
Ground
terminals
Motor cable
Mains cable
FAST ACTING
BRAKING RESISTOR
CURRENT
NOMINAL
FUSESI
SIZE
(kW)
(A)
(A)
VACON DIMENSIONS MINIMUM
DIMENSIONS
CODE LxWxH (mm) SUPPLIED BY SMS VALUE
LxWxH (mm)
Ω)
(Ω
(*) Full dimension is the one indicated multiplied by the number of resistors.
FIG. 1 FIG. 2
If the shield cannot be grounded with a 360° clamp o n the motor terminal block itself, the shield must be
grounded on the motor casing before the cable enters the terminal box.
3- Use a shielded cable also for the inverter input power line to avoid radiated EMC emissions in the
system.
The mains input power cables and inverter output cables MUST NOT be run in the same duct and their
runs must be as far apart as possible (at least 50 cm.).
4- The power and control cables must be run as far apart as possible and not parallel to each other, even if
they are shielded; if the cable runs cross they must do so at an angle of 90°.
5- Independently of the connection to the building grounding plant, the motor casing MUST be connected
both to the cable shield and to the yellow/green ground wire inside the shielded cable.
6- The inverter emits electromagnetic radiation which can be captured and transmitted by cables, in
particular by the flexible cables in the shaft.
(a) (b)
10- To avoid unintentional tripping of the differential circuit breakers take the following steps:
− make the power cable runs as short as possible
− use circuit breakers designed for harmonics (type B, with tripping current 300mA).
− reduce the inverter carrier frequency (if possible); lower frequency means greater motor noise, but
smaller grounding currents and smaller EMC phenomena.
CAUTION!
If the encoder used is not supplied by SMS , if it is LINE DRIVER type , the NXOPTA4 encoder board
have to be used, whereas if a 15V or 24V PUSH-PULL type is installed, the NXOPTA5 encoder board
will be needed.
5 – EXAMPLE OF APPLICATION
CONTACTORS
SHIELDED SHIELDED
SHIELDED CABLE CABLE TP TP1 CABLE
U
R L1
M
THREE V 3-PH
S L2
PHASE LINE
W
T L3
Ke
GROUND CABLE
TAKEDO 3VF
NXS/NXP
TAKEDO–3VF NXS/NXP USER MANUAL Release 7 date 15-03-2006
B+
SHIELDED CABLE EXTERNAL BRAKING
RESISTOR
HS-HIGH SPEED R-
14
LS-LOW SPEED
15 EMERGENCY AC To allow emergency operation, these
MS-INSPECTION SPEED BOARD terminals have to be connected to a supply
16 102.06.NXEM1 AC voltage 220VAC (I>300mA).
Ke2
UP-UPWARD (+) SHIELDED CABLE
8 18
CONTACTOR CONTROL RELAY
DOWN-DOWNWARD
9 19 COIL 12V 20mA MAX
EMERGENCY OPERATION (-)
10
Ke2 +24VDC
I<250mA
6 SHIELDED CABLE OPEN COLLECTOR OUTPUT
TP TP1 12 I<50mA D.C. ; V=24 VDC
17(CMB)
Use as speed detector or as
11(CMA) DO1 20
contactor de-energization control
Programmable by param. 2.7.1
7(GND)
23 SHIELDED CABLE
A+ 1 FAULT RELAY
ENCODER Imax<400mA ; Vmax<=125 VDC
A- 2 22
BOARD
B+ 3 NXOPTA4 RO1
B- 4 (LIine driver)
or
- 25 SHIELDED CABLE
9 NXOPTA5 OPERATION VOLTAGE +
+ 5VDCLINE DRIVER (Push-pull)
24VDC PUSH-PULL 10 26
RO2
SHIELDED CABLE TB BRAKE CONTACTOR
Imax<400mA ; Vmax<=125 VDC
IMPORTANT: IMPORTANT:
FILTER AND INDUCTANCE ARE MOUNTED OPERATION VOLTAGE –
7
STATUS INDICATORS
RUN = lights up when the motor is running
= indicates the direction of rotation selected
STOP = lights up when the motor is at standstill
READY = lights up when the drive is powered up and ready
for use
FAULT = lights up when a fault is detected in the drive
ALARM = lights up when an alarm is tripped
The symbol I/O term indicates that that the I/O terminals are
the selected control interface; in other words, the commands
are given via the I/O terminals
IMPORTANT: When the drive is used with lift motors,
neither Keypad nor Bus/Comm must ever appear in place
of I/O term
Lights up when power is supplied to the drive. Indicates that the inverter is ready for use.
Lights up when risk conditions have been identified and caused the drive to shut off (lock-up caused by fault). At the same
time, the FAULT status indicator blinks in the display, which also shows a description of the fault; see Heading 7.3.4, Active
Faults.
Up arrow
Scroll main menu and pages of various submenus.
Changes a parameter by increasing the value. START START (NOT used)
Down arrow
Scroll main menu and pages of various submenus.
Changes a parameter by decreasing the value.
STOP STOP (NOT used)
Reset
reset Resets active faults.
Each menu contains submenus, which can also be on several levels. To access the submenus, press the
key, then use the +/- keys to show the various quantities; to quit the submenu, press the key.
KEY TO SYMBOLS CONTAINED IN MENUS AND SUBMENUS:
M= menu (internal modes G,V,P,H,F) V= read only
G= group (internal modes V,P) H= historical fault
P= modifiable parameter F= active fault
enter/reset enter/reset
→P7
G2.1 PARAMETRI BASE / BASIC PARAMETERS P1→
Par. Description Unit Default Value
P2.1.1 Limite corrente / Current Limit A 1.8 x Inv
P2.1.2 Tensione Nom Motor / Motor Nom Voltag V 380
P2.1.3 Frequen Nom Motore / Motor Nom Freq Hz 50
P2.1.4 Velocità Nom Motor / Motor Nom Speed rpm 1440
P2.1.5 Corrente Nom Motor / Motor Nom Currnt A Inv
P2.1.6 Cos fi Motore / Motor Cos Phi 0.82
P2.1.7 Tipo Motore (SASSI) / Motor Type Default 0 / None
P2.1.8 Identificazione / Identification 0 / No Action
P2.1.9 Controllo Ventilatore / Fan Control 1/Marcia
P2.1.10 Password Mod Par / Par Edit Password 0
→G21
G2.2 CONFIGURAZIONE CORSA / RUN CONFIGURATION P1→
Par. Description Unit Default Value
P2.2.1 Frequenza Massima / Max Frequency Hz 50
P2.2.2 Vel lineare nom / Nominal Linear Speed m/s 1.00
P2.2.3 Rampa Acceleraz / Acceleration s 2.5
P2.2.4 Rampa Deceleraz / Deceleration s 2
P2.2.5 Rampa Decel Finale / Final Decelerat s 0.5
P2.2.6 v0 000 zero / zero Hz 0
P2.2.7 v1 100 alta / high Hz 50
P2.2.8 v2 010 bassa / low Hz 5
P2.2.9 v3 110 alta+bass / high+low Hz 0
P2.2.10 v4 001 ispezione / inspect. Hz 25
P2.2.11 v5 101 alta+isp / high+insp Hz 0
P2.2.12 v6 011 bassa+isp / low+insp Hz 0
P2.2.13 v7 111al+ba+isp / hi+lo+ins Hz 0
P2.2.14 Arrot Inizio Accel / Acc Inc Jerk s 2
P2.2.15 Arrot Fine Acceler / Acc Dec Jerk s 0.6
P2.2.16 Arrot Inizio Decel / Dec Inc Jerk s 0.6
P2.2.17 Arrot Fine Decel / Dec Dec Jerk s 1.2
P2.2.18 Rilev Auto Dist / Auto Half Dist 0
P2.2.19 Dist Rall_Stop / Half Floor Dist mm 1000
P2.2.20 Interp Min Freq / Half Floor Freq Hz 25
→G7
G2.3 CONTR. FRENATURA/BRAKE CONTROL P1→
G2.3.1 Anello Aperto / Open Loop
Par Description Unit Default Value
P2.3.1.1 Corrente Min Apert / Min Curr Brake Open % 10
P2.3.1.2 Ritar.Chius Freno / Brake Close Delay s 0.3
P2.3.1.3 Corrente FrenatCC / DC-Brake Current A 0.7 Iinv
P2.3.1.4 Tempo FrCC Start / Start DC-brake Tm s 0.0
P2.3.1.5 Tempo FrCC Arresto / Stop DC-Brake Tm s 0.4
P2.3.1.6 Freq FrCC arresto / Stop DC-Brake Fr Hz 1,5
G2.3.1.7 Funz. Avanzate / Advanced Funct. P1→ →P6
Par Description Unit Default Value
P2.3.1.7.1 Riservato / Reserved 0
P2.3.1.7.2 Freq Minima Apert / Min Freq Brake Open Hz 0
P2.3.1.7.3 Ritar.Apert Freno / Brake Open Delay s 0.0
P2.3.1.7.4 Freq Minima Chius / Min Fre Brake Close Hz 0.5
P2.3.1.7.5 Pre-avv. freq/SmoothStartFreq Hz 0.3
P2.3.1.7.6 Pre-avv. tempo /SmoothStartTime s 0.3
G2.3.2 Anello Chiuso / Closed Loop P1→G6 (solo NXP / NXP only)
Par Description Unit Default Value
P2.3.2.1 Corrente Min Apert / Min Curr Brake Open % 10
P2.3.2.2 Riservato / Reserved 0
P2.3.2.3 Freq Minima Apert / Min Freq Brake Open Hz 0
P2.3.2.4 Freq Minima Chius / Min Freq Brake Close Hz 0.5
P2.3.2.5 Ritar.ChiusFreno / Brake Close Delay s 0.3
G2.3.2.6 Funz. Avanzate / Advanced Funct P1→P2 (solo NXP / NXP only)
Par Description Unit Default Value
P2.3.2.6.1 Ritar Apert Freno/Brake Open Delay s 0.5
P2.3.2.6.2 Freq Max Fren Chius / MaxFreq If Close Hz 0.15
→G4
G2.5 CONTROLLO MOTORE / MOTOR CONTROL P1→
Par Description Unit Default Value
P2.5.1 Stato Contr Motore / Motor Ctrl Mode 1/OpenLoop
P2.5.2 Freq Commutazione / Switching Freq kHz 10
G2.5.3 Anello Aperto / Open Loop P1→ →G7
Par Description Unit Default Value
P2.5.3.1 Ottimizzaz V/f / V/f Optimization 1/Automatic boost
P2.5.3.2 Sel Rapporto V/f / V/f Ratio Select 2/Programmable
P2.5.3.3 V/f Freq Intermedia / V/f Mid Freq Hz 1.75
P2.5.3.4 V/f Tens Intermedia / V/f Mid Voltg % 5.0
P2.5.3.5 Tensione A Freq 0 / Zero Freq Voltg % 3.5
→P6
G2.5.3.7 Funz. Avanzate 1 / Advanced Funct 1 P1→
Par Description Unit Default Value
P2.5.3.7.1 Contr Veloc Kp / Speed Control Kp 3000
P2.5.3.7.2 Contr Veloc Ki / Speed Control Ki 300
P2.5.3.7.3 FreqSwitchBasVel / LowSp.SwitchFreq kHz 6
P2.5.3.7.4 Soglia BasVel / LowSp. Level Hz 5
Different from 0,
P2.5.3.7.5 Caduta Tens RS / RS Voltage Drop depends on the size
P2.5.3.7.6 Corrente a 0Hz / Current at 0Hz % 50
→G7
G2.7 SEGNALI USCITA / OUTPUT SIGNALS P1→
Par. Description Unit Default Value
P2.7.1 Config uscitaD01 / D01 Content 15 / Motor Switch
P2.7.2 Inversione D01 / D01 Inversion 0 / Off
P2.7.3 Ritardo D01 / D01 Delay s 0
P2.7.4 LimiteVerif Freq / Freq Superv Limit 1 / Low Limit
P2.7.5 ValoreVerif Freq / Freq Superv Value Hz 30
→G10
G2.10 EMERGENZA / EVACUATION P1→
Par. Description Unit Default Value
P2.10.1 Modo Emergenza / Evacuation Mode 2 / Automatic
P2.10.2 Input Attiv Emerg. / Evacuation Input DigIN:A.3
P2.10.3 Max Vel Emergenza /Max Speed In Eva Hz 5
P2.10.4 Ottimizzaz V/f / V /f Optimization 1 / AutoTorq Boos
P2.10.5 V/f Freq Intermedia / V/f Mid Freq Hz 1.75
P2.10.6 V/f Tens Intermedia / V/f Mid Voltg % 5.0
P2.10.7 Tensione a Freq0 / Zero Freq Voltg % 3.5
P2.10.8 Corrente Magnetiz / Magn Current A 0.5xInv
P2.10.9 Freq Commutazione / Switching Freq klH 3
Alarm 68 NOTE After 20 trips of this alarm, the drive goes out of service and you need to use RESET key to
resume the operation.
Eliminate the malfunctioning by delaying the contactors opening. If you can’t do this (for
example, in lifts with manual doors, where people opens the car door while car stopping),
set parameters P2.3.1.5 and P2.3.1.2 to 0.
If the alarm still occurs, please contact SMS.
If the motor is not present on the table , you have to set these parameters :
NOMINAL VOLTAGE, NOMINAL FREQUENCY, NOMINAL SPEED, NOMINAL CURRENT, COS ,
inside the Basic Parameters of the drive.
MAGNETISING CURRENT (P2.5.4.1) inside the Motor Control Group, if you are using a NXP closed
loop drive.
If these parameters aren’t programmed correctly , the drive won’t work correctly.
7.2 – PLACE THE DECELERATION COMMANDS AT A DISTANCE FROM FLOOR AS INDICATED IN THE
TABLE (GREATER THE DISTANCE, MORE SMOOTHLY THE LIFT SYSTEM WILL OPERATE)
In addition, position the stop switch centrally with respect to the floor.
The STOPPING DISTANCE TABLE shows guideline values to consider in order to define activation
distance of the stop switch (or switches):
STOP
MAGNET STOPPING DISTANCE TABLE
= System nominal speed (m/s) 0.6 – 0.8 1.0 1.2
FLOOR
LEVEL Total stopping distance (D) (mm) 60 80 100
= D
The stopping adjustment is performed using the inverter parameters (see the nex points 7.9 – 5 and
7.10 – 5).
7.3 – SET THE EXACT VALUES OF MAXIMUM FREQUENCY P2.2.1 (CORRESPONDING TO THE
NOMINAL LIFT SPEED) AND HIGH SPEED P2.2.2.
7.4 – ADJUST THE INSPECTION FREQUENCY P2.2.10 TO OBTAIN A CAR SPEED LOWER THAN 0,63
m/s.
7.5 – SET THE MOTOR CONTROL TYPE :
V/F FREQUENCY CONTROL OR OPEN LOOP FOR NXS, CLOSED LOOP FOR NXP.
7.6 – PAY ATTENTION:
ALWAYS VERIFY THAT PARAMETERS P2.2.1 E P2.2.7 ÷ P2.2.10 ARE PROGRAMMED WITH
FREQUENCIES COMPATIBLE WITH THE MOTOR RATED FREQUENCY.
For example it is possible to find motors working at 30Hz, 38Hz, 45Hz, 55Hz, 60Hz, etc., mounted on
gears.
2.2.4
SPEED
2.2.14 2.2.15 2.2.16 2.2.17 2.3.1.6
PROFILE
2.2.3
2.2.7 2.2.5
2.2.8
2.3.1.3
2.3.1.7.5
HIGH SPEED
COMMAND HS
LOW SPEED
COMMAND LS
RUN
COMMAND
0,3s
MOTOR
CONTACTORS
SMOOTH START
TIME 2.3.1.7.6
Matched the SMOOTH START
parameters FREQUENCY
2.3.1.1 and
BRAKE OPENING DELAY AT
2.3.1.7.2 START 2.3.1.7.3
MECHANICAL BRAKE BRAK CLOSING DELAY
the brake CONTROL DELAY AT STOP 2.3.1.2
open delay
starts. BRAKE CONTROL
RELAY
(term. 25-26)
MECHANICAL
BRAKE
BRAKE OPENING BRAKE CLOSING
MECHANICAL DELAY MECHANICAL DELAY
IMPORTANT
For low speed frequency a value of 1/10 of the rated frequency is suggested:
Example – low speed set at 5Hz if motor rated frequency is equal to 50 Hz.
HIGH SPEED
COMMAND HS
LOW SPEED
COMMAND LS
RUN
COMMAND
TIME AT START
2.2.21.4 0,4s
TORQUE TIME AT STOP
LOCKED MOTOR 2.2.21.5
COPPIA
0,4s
MOTOR
CONTACTORS
SMOOTH START TIME
2.2.21.1
Matched SMOOTH START
the FREQUENCY
parameter BRAKE OPENING DELAY AT
2.3.2.1 BRAKE START 2.3.2.6.1
BRAKE CLOSING DELAY AT
the brake COMMAND DELAY STOP 2.3.2.5
open delay
starts.
BRAKE COMMAND
RELAY (term.25-26)
MECHANICAL
BRAKE
BRAKE CLOSING
BRAKE OPENING MECHANICAL DELAY
MECHANICAL DELAY
1 - Set the magnetising motor current with parameter 2.5.4.1: if this current is unknown,
it is possible to find it with this procedure :
- Balance the car load with weights until to reach the same current for both up and down direction
- Set the inverter in V/F control mode
- Set the high speed level to 2/3 of the motor rated frequency
- Read the current absorbed during run at constant speed
- Set the value found in parameter 2.5.4.1
3 - If during the acceleration and during high speed travel motor has vibrations , check the
following parameters :
2.5.4.6 Speed control KP2
2.5.4.7 Speed Control TI2
Check also that the encoder connections match the indications in paragraphs 3.2.8 and 4.
The encoder cable have to be separated from the power cable and distant 50 cm at least from
the motor cable . It have to be connected with a unique cable , without added terminals , and
with the shield connected to earth from inverter side.
Encoder pulses per revolution have to match parameter 7.3.1.1 . Verify also the parameter 7.3.1.3
normally set at 5ms by SMS . A good mechanical coupling between encoder and the fast motor shaft is
very important: verify also the screws, the alignment of the joint, etc.
7.11 – ONE FLOOR TRAVEL (for both open and closed loop)
When the desired starting and stopping comfort has reached and, running between far floors, the space
travelled at low speed is the same for any floor for both up and down direction, you have to set the slowing
distance, especially useful for one floor travel, with parameter P2.2.19 as follows:
- Set parameter P2.2.18 to 1.
- Make a car call for 2 floors at least.
- When lift will reach low speed, P2.2.18 will return automatically to 0 , while the distance travelled will be set
into P2.2.19.
- Make a car call for one floor only, verify comfort, and check that the space travelled at low speed is the
same as a travel between far floors .
To increase comfort further, decrease parameter P2.2.20 (Half floor frequency).
7.13 – ALARMS THAT MAY APPEAR DURING THE SYSTEM SETUP PHASE
43 = Encoder:
Encoder is damaged, not properly connected or it runs in opposite direction. For this last case modify
parameter 7.3.1.3 from NO to YES.
56 = Speed error:
Real speed is different from settled speed. Check the magnetising current and eventually increase
0Hz start time (P2.2.21.4) and brake open delay (P2.3.2.6.1).
59 = Run Error: Up/Down run command is active, but there is none speed level.
60 = Levelling:
Lift stops at floor when low speed is not yet reached , that means during the deceleration . In this case
decrease deceleration time P2.2.4.
02 = Overvoltage:
DC link voltage exceeded the limit. Check the connection of the braking resistor and its value in
according to the table at page 5.If necessary, increase the slowing distance.
61 = Low current:
Brake doesn’t open because the motor current is too low (modify P2.3.1.1=minimum current for brake
opening).
63 = Output phase: Missing current in one phase during start.
64 = Low reference: Check speed level parameters and command signal cabling.