SEBM010911

MACHINE MODEL SERIAL NUMBER

PC60-7 52374 and up
PC60-7 55720 and up (For Norway)

• This shop manual may contain attachments and optional equipment that are not available
in your area. Please consult your local Komatsu distributor for those items you may re-
quire.
Materials and specifications are subject to change without notice.

• PC60-7 mount the 4D102-1 and 4D95LE-2 engine.

For details of the engine, see the 102 and 95-2 Series Engine Shop Manual.

• For the PC60-7 for Norway (Serial No. 55720 and up), the parts which different from the
standard model have been put together and added as Section 50. For the common parts,
see this manual.

© 2004 1
All Rights Reserved 00-1
Printed in Japan 11-04(02) (11)
 CONTENTS

No. of page

01 GENERAL ............................................................................................................ 01-1

10 STRUCTURE AND FUNCTION ........................................................... 10-1

20 TESTING AND ADJUSTING ................................................................. 20-1

30 DISASSEMBLY AND ASSEMBLY ..................................................... 30-1

40 MAINTENANCE STANDARD ............................................................... 40-1

50 OTHER SPECIFICATION .......................................................................... 50-1

PC60-7 (For Norway)

90 OTHERS ............................................................................................................... 90-1

00-2 PC60-7
3
The affected pages are indicated by the use of the
Mark Indication Action required
following marks. It is requested that necessary
actions be taken to these pages according to the c Page to be newly added Add
table below.
● Page to be replaced Replace

( ) Page to be deleted Discard

Pages having no marks are those previously revised

or made additions.

LIST OF REVISED PAGES

Revision Revision Revision Revision Revision
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01-5 (9) 10-33 10-73 10-105 20-1 (5)
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10-1 10-41 (3) 10-81 10-114 20-8 (1)
10-2 (9) 10-42 (3) 10-82 (3) 10-116 20-9 (1)
10-2-1 (9) 10-42-1 (3) 10-83 10-117 (9) 20-10 (5)
10-2-2 (9) 10-42-2 (3) 10-84 (3) 10-118 20-11 (5)

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20-102 (5) 20-208 (1) 20-311 (1) 20-414 (1) 30-37-2 (4)
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20-106 (5) 20-212 (1) 20-315 (1) 20-454 (1) 30-39 (2)
20-107 (5) 20-213 (5) 20-316 (1) 20-456 (1) 30-40 (4)
20-108 (5) 20-214 (1) 20-317 (1) 20-457 (1) 30-40-1 (4)
20-109 (5) 20-215 (5) 20-318 (1) 20-458 (1) 30-40-2 (4)
20-109-1 (5) 20-216 (5) 20-319 (1) 20-459 (1) 30-41 (2)
20-109-2 (5) 20-216-1 (5) 20-320 (1) 30-42 (2)
20-109-3 (5) 20-216-2 (5) 20-321 (1) 30-1 (6) 30-43 (2)
20-109-4 (5) 20-216-3 (5) 20-322 (1) 30-2 (6) 30-44 (2)
20-109-5 (5) 20-216-4 (5) 20-323 (1) 30-3 (2) 30-45 (2)
20-109-6 (5) 20-216-5 (5) 20-324 (1) 30-4 (2) 30-46 (2)
20-109-7 (5) 20-217 (1) 20-351 (1) 30-5 (2) 30-46-2 (6)
20-109-8 (5) 20-218 (1) 20-352 (1) 30-6 (2) 30-46-3 (6)
20-109-9 (5) 20-219 (1) 20-353 (1) 30-7 (2) 30-46-4 (6)
20-109-10 (5) 20-220 (1) 20-354 (5) 30-8 (6) 30-46-5 (6)
20-109-11 (5) 20-221 (1) 20-355 (1) 30-8-1 (6) 30-46-6 (6)
20-109-12 (5) 20-222 (1) 20-356 (1) 30-9 (2) 30-46-7 (6)
20-109-13 (5) 20-223 (1) 20-357 (1) 30-10 (2) 30-46-8 (6)
20-110 (1) 20-224 (1) 20-358 (1) 30-11 (2) 30-46-9 (6)
20-111 (1) 20-225 (1) 20-359 (1) 30-11-1 (6) 30-46-10 (6)
20-112 (1) 20-226 (1) 20-360 (1) 30-11-2 (6) 30-46-11 (6)
20-113 (1) 20-227 (1) 20-361 (1) 30-11-3 (6) 30-46-12 (6)
20-114 (1) 20-228 (1) 20-362 (1) 30-11-4 (6) 30-46-13 (6)
20-115 (1) 20-229 (1) 20-363 (1) 30-11-5 (6) 30-46-14 (6)
20-116 (1) 20-230 (1) 20-364 (1) 30-12 (4) 30-46-15 (6)
20-117 (1) 20-231 (1) 20-365 (1) 30-13 (4) 30-46-16 (6)
20-118 (1) 20-251 (5) 20-366 (1) 30-14 (4) 30-46-17 (6)
20-119 (1) 20-252 (5) 20-367 (1) 30-15 (2) 30-46-18 (6)
20-120 (1) 20-253 (5) 20-368 (1) 30-16 (4) 30-46-19 (6)
20-121 (7) 20-254 (1) 20-369 (1) 30-17 (2) 30-46-20 (6)
20-121-1 (1) 20-255 (1) 20-370 (1) 30-18 (4) 30-46-21 (6)
20-122 (1) 20-256 (1) 20-371 (1) 30-19 (4) 30-46-22 (6)
20-123 (1) 20-258 (1) 20-372 (1) 30-20 (4) 30-46-23 (6)
20-124 (1) 20-259 (1) 20-373 (1) 30-21 (4) 30-46-24 (6)
20-125 (1) 20-260 (1) 20-374 (1) 30-22 (4) 30-46-25 (6)
20-126 (1) 20-261 (5) 20-375 (1) 30-23 (2) 30-46-26 (6)
20-127 (1) 20-262 (1) 20-376 (1) 30-24 (2) 30-46-27 (6)
20-128 (1) 20-263 (1) 20-401 (1) 30-25 (2) 30-46-28 (6)
20-129 (1) 20-264 (1) 20-402 (5) 30-26 (2) 30-46-29 (6)
20-130 (1) 20-265 (1) 20-402-1 (5) 30-27 (2) 30-46-30 (6)
20-131 (1) 20-266 (1) 20-403 (1) 30-28 (2) 30-46-31 (6)
20-132 (1) 20-301 (1) 20-404 (1) 30-29 (2) 30-46-32 (6)
20-133 (1) 20-302 (1) 20-405 (5) 30-30 (2) 30-46-33 (6)
20-134 (1) 20-303 (1) 20-406 (1) 30-31 (4) 30-46-34 (6)
20-201 (5) 20-304 (1) 20-407 (5) 30-32 (2) 30-46-35 (6)
20-202 (1) 20-305 (1) 20-408 (1) 30-33 (2) 30-46-36 (6)
20-203 (1) 20-306 (1) 20-409 (1) 30-34 (2) 30-46-37 (6)
20-204 (1) 20-307 (1) 20-410 (1) 30-35 (2) 30-46-38 (6)
20-205 (1) 20-308 (1) 20-411 (1) 30-36 (2) 30-46-39 (6)

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30-46-41 (6) 30-68 (2) 30-122 (4) 50-8 (3) 90-11
30-46-42 (6) 30-69 (2) 30-122-1 (4) ● 50-9 (11) 90-13
30-46-43 (6) 30-70 (2) 30-123 (2) 50-10 (3) 90-15
30-46-44 (6) 30-71 (2) 30-124 (2) ● 50-11 (11) 90-17
30-46-45 (6) 30-72 (4) 50-12 (3) 90-19 (3)
30-46-46 (6) 30-73 (4) 40-1 50-13 (3) 90-21 (3)
30-46-47 (6) 30-73-1 (4) 40-2 (8) 50-14 (3) 90-23 (3)
30-46-48 (6) 30-73-2 (4) 40-2-1 (8) 50-15 (3) 90-201 (5)
30-46-49 (6) 30-74 (2) 40-3 (10) 50-16 (3)
30-46-50 (6) 30-75 (2) 40-4 50-17 (3)
30-46-51 (6) 30-76 (2) 40-5 50-18 (3)
30-46-52 (6) 30-78 (2) ● 40-6 (11) 50-19 (3)
30-46-53 (6) 30-79 (2) c 40-6-1 (11) 50-20 (3)
30-46-54 (6) 30-80 (2) 40-7 (3) 50-21 (3)
30-46-55 (6) 30-81 (2) 40-8 50-22 (3)
30-46-56 (6) 30-82 (2) 40-9 (3) 50-23 (3)
30-46-57 (6) 30-83 (2) 40-10 50-24 (3)
30-46-58 (6) 30-84 (2) 40-11 (3) 50-25 (3)
30-46-59 (6) 30-85 (2) 40-12 50-26 (3)
30-46-60 (6) 30-86 (2) 40-13 50-27 (3)
30-46-61 (6) 30-87 (2) 40-14 50-28 (3)
30-47 (2) 30-88 (2) 40-15 50-29 (3)
30-47-1 (6) 30-89 (2) 40-16 50-30 (3)
30-47-2 (6) 30-90 (2) 40-17 50-31 (3)
30-47-3 (6) 30-91 (2) 40-18 50-32 (3)
30-47-4 (6) 30-92 (2) 40-19 50-33 (3)
30-47-5 (6) 30-94 (2) 40-20 50-34 (3)
30-47-6 (6) 30-95 (2) 40-21 50-35 (3)
30-47-7 (6) 30-96 (2) 40-22 (3) 50-36 (3)
30-47-8 (6) 30-97 (2) 40-23 (3) 50-37 (3)
30-47-9 (6) 30-98 (2) 40-24 (3) 50-38 (3)
30-47-10 (6) 30-99 (2) 40-25 (3) 50-39 (3)
30-48 (2) 30-100 (2) 40-26 (8) 50-41 (3)
30-49 (2) 30-101 (2) 40-26-1 (8) 50-42 (3)
30-50 (2) 30-102 (2) 40-27 (3) 50-43 (3)
30-51 (2) 30-103 (2) 40-28 (3) 50-44 (3)
30-52 (2) 30-104 (2) 40-28-1 (3) 50-45 (3)
30-53 (2) 30-105 (2) 40-28-2 (3) 50-46 (3)
30-54 (4) 30-106 (2) 40-29 (9) 50-47 (3)
30-55 (4) 30-107 (2) 40-30 (3) 50-48 (3)
30-55-1 (4) 30-108 (2) 40-31 50-49 (3)
30-55-2 (4) 30-109 (2) 40-32 50-50 (3)
30-56 (2) 30-110 (2) 40-33 50-51 (3)
30-57 (2) 30-111 (2) ● 40-34 (11) 50-52 (3)
30-58 (2) 30-112 (2) c 40-34-1 (11) 50-53 (3)
30-59 (2) 30-113 (2) 40-35 50-54 (3)
30-60 (2) 30-114 (2) 40-36
30-61 (2) 30-115 (2) 90-1 (3)
30-62 (2) 30-116 (2) 50-1 (3) 90-3
30-63 (2) 30-117 (2) 50-3 (3) 90-5 (3)
30-64 (2) 30-118 (2) 50-4 (3) 90-5-2 (3)
30-65 (2) 30-119 (2) 50-5 (3) 90-5-4 (3)
30-66 (2) 30-120 (2) 50-6 (3) 90-7

PC60-7 00-2-3
(11)
SAFETY SAFETY NOTICE

SAFETY
SAFETY NOTICE

IMPORTANT SAFETY NOTICE

Proper service and repair is extremely important for safe machine operation. The service and
repair techniques recommended by Komatsu and described in this manual are both effective
and safe. Some of these techniques require the use of tools specially designed by Komatsu for
the specific purpose.

To prevent injury to workers, the symbol k is used to mark safety precautions in this manual.
The cautions accompanying these symbols should always be followed carefully. If any danger-
ous situation arises or may possibly arise, first consider safety, and take the necessary actions
to deal with the situation.

GENERAL PRECAUTIONS 6. Decide a place in the repair workshop to keep

tools and removed parts. Always keep the tools
Mistakes in operation are extremely dangerous. and parts in their correct places. Always keep
Read the Operation and Maintenance Manual care- the work area clean and make sure that there is
fully BEFORE operating the machine. no dirt or oil on the floor. Smoke only in the areas
1. Before carrying out any greasing or repairs, read provided for smoking. Never smoke while work-
all the precautions given on the decals which are ing.
fixed to the machine.
2. When carrying out any operation, always PREPARATIONS FOR WORK
wear safety shoes and helmet. Do not wear
loose work clothes, or clothes with buttons 7. Before adding oil or making any repairs, park the
missing. machine on hard, level ground, and block the
• Always wear safety glasses when hitting wheels or tracks to prevent the machine from
parts with a hammer. moving.
• Always wear safety glasses when grinding 8. Before starting work, lower blade, ripper, bucket
parts with a grinder, etc. or any other work equipment to the ground. If
3. If welding repairs are needed, always have a this is not possible, insert the safety pin or use
trained, experienced welder carry out the work. blocks to prevent the work equipment from fall-
When carrying out welding work, always wear ing. In addition, be sure to lock all the control
welding gloves, apron, hand shield, cap and levers and hang warning signs on them.
other clothes suited for welding work. 9. When disassembling or assembling, support the
4. When carrying out any operation with two or machine with blocks, jacks or stands before
more workers, always agree on the operating starting work.
procedure before starting. Always inform your 10.Remove all mud and oil from the steps or other
fellow workers before starting any step of the places used to get on and off the machine.
operation. Before starting work, hang UNDER Always use the handrails, ladders or steps when
REPAIR signs on the controls in the operator's getting on or off the machine. Never jump on or
compartment. off the machine. If it is impossible to use the
5. Keep all tools in good condition and learn the handrails, ladders or steps, use a stand to pro-
correct way to use them. vide safe footing.

00-3
SAFETY SAFETY NOTICE

PRECAUTIONS DURING WORK 19.Be sure to assemble all parts again in their origi-
nal places.
11. When removing the oil filler cap, drain plug or Replace any damaged parts with new parts.
hydraulic pressure measuring plugs, loosen • When installing hoses and wires, be sure
them slowly to prevent the oil from spurting out. that they will not be damaged by contact
Before disconnecting or removing components with other parts when the machine is being
of the oil, water or air circuits, first remove the operated.
pressure completely from the circuit. 20.When installing high pressure hoses, make sure
12.The water and oil in the circuits are hot when the that they are not twisted. Damaged tubes are
engine is stopped, so be careful not to get dangerous, so be extremely careful when install-
burned. ing tubes for high pressure circuits. Also, check
Wait for the oil and water to cool before carry- that connecting parts are correctly installed.
ing out any work on the oil or water circuits. 21.When assembling or installing parts, always use
13.Before starting work, remove the leads from the the specified tightening torques. When installing
battery. Always remove the lead from the nega- protective parts such as guards, or parts which
tive (–) terminal first. vibrate violently or rotate at high speed, be par-
14.When raising heavy components, use a hoist or ticularly careful to check that they are installed
crane. correctly.
Check that the wire rope, chains and hooks are 22.When aligning two holes, never insert your fin-
free from damage. gers or hand. Be careful not to get your fingers
Always use lifting equipment which has ample caught in a hole.
capacity. 23.When measuring hydraulic pressure, check that
Install the lifting equipment at the correct places. the measuring tool is correctly assembled before
Use a hoist or crane and operate slowly to pre- taking any measurements.
vent the component from hitting any other part.
24.Take care when removing or installing the tracks
Do not work with any part still raised by the hoist
of track-type machines.
or crane.
When removing the track, the track separates
15.When removing covers which are under internal suddenly, so never let anyone stand at either
pressure or under pressure from a spring, end of the track.
always leave two bolts in position on opposite
sides. Slowly release the pressure, then slowly
loosen the bolts to remove.
16.When removing components, be careful not to
break or damage the wiring. Damaged wiring
may cause electrical fires.
17.When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips onto the floor,
wipe it up immediately. Fuel or oil on the floor
can cause you to slip, or can even start fires.
18.As a general rule, do not use gasoline to wash
parts. In particular, use only the minimum of
gasoline when washing electrical parts.

00-4
FOREWORD GENERAL

FOREWORD
GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an
accurate understanding of the product and by showing him the correct way to perform repairs and make judge-
ments. Make sure you understand the contents of this manual and use it to full effect at every opportunity.

This shop manual mainly contains the necessary technical information for operations performed in a service
workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are fur-
ther divided into the each main group of components.

STRUCTURE AND FUNCTION

This section explains the structure and function of each component. It serves not only to give an under-
standing of the structure, but also serves as reference material for troubleshooting.
In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and mainte-
nance standards.

TESTING AND ADJUSTING

This section explains checks to be made before and after performing repairs, as well as adjustments to
be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.

DISASSEMBLY AND ASSEMBLY

This section explains the procedures for removing, installing, disassembling and assembling each com-
ponent, as well as precautions for them.

MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.

OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.

NOTICE

The specifications contained in this shop manual are subject to change at any time and without any
advance notice. Use the specifications given in the book with the latest date.

00-5
FOREWORD HOW TO READ THE SHOP MANUAL

HOW TO READ THE SHOP MANUAL REVISED EDITION MARK

VOLUMES When a manual is revised, an edition mark

Shop manuals are issued as a guide to carrying out ((1)(2)(3)....) is recorded on the bottom of the pages.
repairs. They are divided as follows:

Chassis volume: Issued for every machine model REVISIONS

Engine volume: Issued for each engine series
Each issued as one Revised pages are shown in the LIST OF REVISED
Electrical volume:
}
Attachments volume: · volume to cover all
models
PAGES next to the CONTENTS page.

SYMBOLS
These various volumes are designed to avoid dupli-
cating the same information. Therefore, to deal with So that the shop manual can be of ample practical
all repairs for any model , it is necessary that chas- use, important safety and quality portions are
sis, engine, electrical and attachment volumes be marked with the following symbols.
available.

DISTRIBUTION AND UPDATING

Any additions, amendments or other changes will be
sent to KOMATSU distributors. Get the most up-to- Symbol Item Remarks
date information before you start any work.
k
Special safety precautions
Safety are necessary when per-
forming the work.
FILING METHOD
1. See the page number on the bottom of the page. Special technical precau-
File the pages in correct order. tions or other precautions
2. Following examples show how to read the page a Caution for preserving standards
number. are necessary when per-
forming the work.
Example 1 (Chassis volume):
Weight of parts of sys-

4
10 - 3 tems. Caution necessary
Weight when selecting hoisting
Item number (10. Structure and wire, or when working pos-
Function) ture is important, etc.
Consecutive page number for each
3
Places that require special
item. Tightening
attention for the tightening
torque
torque during assembly.
Example 2 (Engine volume):

2
Places to be coated with
12 - 5 Coat adhesives and lubricants,
etc.
Unit number (1. Engine)
5
Places where oil, water or
Item number (2. Testing and Adjust- Oil, water fuel must be added, and
ing) the capacity.
Consecutive page number for each

6
item. Places where oil or water
Drain m u s t b e d r a i n ed , a n d
quantity to be drained.
3. Additional pages: Additional pages are indicated
by a hyphen (-) and number after the page
number. File as in the example.
Example:
10-4 12-203
10-4-1 12-203-1
Added pages
10-4-2 12-203-2
10-5 12-204

00-6
FOREWORD HOISTING INSTRUCTIONS

HOISTING INSTRUCTIONS

HOISTING

k Heavy parts (25 kg or more) must be lifted

Slinging near the edge of the hook may cause
the rope to slip off the hook during hoisting, and
with a hoist, etc. In the DISASSEMBLY a serious accident can result. Hooks have max-
AND ASSEMBLY section, every part imum strength at the middle portion.
weighing 25 kg or more is indicated clearly
with the symbol 4

• If a part cannot be smoothly removed from the

machine by hoisting, the following checks
should be made:
1) Check for removal of all bolts fastening the 100% 88% 79% 71% 41%
part to the relative parts. SAD00479
2) Check for existence of another part causing
3) Do not sling a heavy load with one rope alone,
interference with the part to be removed.
but sling with two or more ropes symmetrically

k Slinging with one rope may cause turning

wound onto the load.
WIRE ROPES
1) Use adequate ropes depending on the
weight of parts to be hoisted, referring to of the load during hoisting, untwisting of
the table below: the rope, or slipping of the rope from its
original winding position on the load, which
Wire ropes can result in a dangerous accident.
(Standard "Z" or "S" twist ropes
without galvanizing) 4) Do not sling a heavy load with ropes forming a
wide hanging angle from the hook.
Rope diameter Allowable load
When hoisting a load with two or more ropes,
the force subjected to each rope will increase
mm kN tons with the hanging angles. The table below
shows the variation of allowable load kN {kg}
10 9.8 1.0 when hoisting is made with two ropes, each of
11.5 13.7 1.4 which is allowed to sling up to 9.8 kN {1000 kg}
12.5 15.7 1.6
vertically, at various hanging angles.
14 21.6 2.2
16 27.5 2.8
When two ropes sling a load vertically, up to
18 35.3 3.6 19.6 kN {2000 kg} of total weight can be sus-
20 43.1 4.4 pended. This weight becomes 9.8 kN {1000 kg}
22.4 54.9 5.6 when two ropes make a 120° hanging angle.
30 98.1 10.0 On the other hand, two ropes are subjected to
40 176.5 18.0 an excessive force as large as 39.2 kN {4000
50 274.6 28.0 kg} if they sling a 19.6 kN {2000 kg} load at a
60 392.2 40.0 lifting angle of 150°.

★ The allowable load value is estimated to be one-

sixth or one-seventh of the breaking strength of
the rope used.

2) Sling wire ropes from the middle portion of the

hook.

00-7
FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER

METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER

k Before carrying out the following work, release Type 1

the residual pressure from the hydraulic tank.
For details, see TESTING AND ADJUSTING,
Releasing residual pressure from hydraulic
tank.

k Even if the residual pressure is released from

the hydraulic tank, some hydraulic oil flows out
when the hose is disconnected. Accordingly,
prepare an oil receiving container.

Disconnection
1) Release the residual pressure from the hydrau-
lic tank. For details, see TESTING AND
ADJUSTING, Releasing residual pressure from
hydraulic tank.

2) Hold adapter (1) and push hose joint (2) into

mating adapter (3). (See Fig. 1)
★ The adapter can be pushed in about 3.5
mm.
★ Do not hold rubber cap portion (4).

3) After hose joint (2) is pushed into adapter (3),

press rubber cap portion (4) against (3) until it
clicks. (See Fig. 2)

4) Hold hose adapter (1) or hose (5) and pull it out.

(See Fig. 3)
★ Since some hydraulic oil flows out, prepare
an oil receiving container.

Connection
1) Hold hose adapter (1) or hose (5) and insert it in
mating adapter (3), aligning them with each
other. (See Fig. 4)
★ Do not hold rubber cap portion (4).

2) After inserting the hose in the mating adapter

perfectly, pull it back to check its connecting
condition. (See Fig. 5)
★ When the hose is pulled back, the rubber
cap portion moves toward the hose about
3.5 mm. This does not indicate abnormality,
however.

00-8
FOREWORD METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER

Type 2 Type 3
1) Hold the mouthpiece of the tightening portion 1) Hold the mouthpiece of the tightening portion
and push body (2) in straight until sliding pre- and push body (2) in straight until sliding pre-
vention ring (1) contacts contact surface a of vention ring (1) contacts contact surface a of
the hexagonal portion at the male end. the hexagonal portion at the male end.

2) Hold in the condition in Step 1), and turn 2) Hold in the condition in Step 1), and push
lever (4) to the right (clockwise). until cover (3) contacts contact surface a of
the hexagonal portion at the male end.
Disassembly

3) Hold in the condition in Steps 1) and 2), and 3) Hold in the condition in Steps 1) and 2), and
pull out whole body (2) to disconnect it. pull out whole body (2) to disconnect it.

• Hold the mouthpiece of the tightening portion • Hold the mouthpiece of the tightening portion
and push body (2) in straight until sliding pre- and push body (2) in straight until sliding pre-
vention ring (1) contacts contact surface a of vention ring (1) contacts contact surface a of
the hexagonal portion at the male end to con- the hexagonal portion at the male end to con-
nect it. nect it.
Connection

00-9
FOREWORD COATING MATERIALS

COATING MATERIALS
★ The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly
and assembly are listed below.
★ For coating materials not listed below, use the equivalent of products shown in this list.

Category Komatsu code Part No. Q'ty Container Main applications, features

• Used to prevent rubber gaskets, rub-

LT-1A 790-129-9030 150 g Tube ber cushions, and cock plug from
coming out.
• Used in places requiring an immedi-
ately effective, strong adhesive.
20 g Polyethylene Used for plastics (except polyethyl-
LT-1B 790-129-9050 (2 pcs.) container ene, polyprophylene, tetrafluoroeth-
lene and vinyl chloride), rubber,
metal and non-metal.
• Features: Resistance to heat and
Polyethylene chemicals
LT-2 09940-00030 50 g container • Used for anti-loosening and sealant
purpose for bolts and plugs.
Adhesive: • Used as adhesive or sealant for met-
790-129-9060 al, glass and plastic.
(Set of adhesive 1 kg
LT-3 and hardening Hardening Can
agent) agent:
Adhesives 500 g
Polyethylene • Used as sealant for machined holes.
LT-4 790-129-9040 250 g
container

Holtz • Used as heat-resisting sealant for re-

790-126-9120 75 g Tube pairing engine.
MH 705
• Quick hardening type adhesive
Three bond 790-129-9140 50 g Polyethylene • Cure time: within 5 sec. to 3 min.
1735 container • Used mainly for adhesion of metals,
rubbers, plastics and woods.
• Quick hardening type adhesive
Aron-alpha Polyethylene • Quick cure type (max. strength after
201 790-129-9130 2g container 30 minutes)
• Used mainly for adhesion of rubbers,
plastics and metals.
• Resistance to heat, chemicals
Loctite 79A-129-9110 50 cc Polyethylene • Used at joint portions subject to high
648-50 container temperatures.
• Used as adhesive or sealant for gas-
LG-1 790-129-9010 200 g Tube kets and packing of power train case,
etc.
• Used as sealant for various threads,
LG-5 790-129-9080 1 kg Can pipe joints, flanges.
• Used as sealant for tapered plugs,
elbows, nipples of hydraulic piping.
• Features: Silicon based, resistance
to heat, cold
• Used as sealant for flange surface,
LG-6 790-129-9020 200 g Tube tread.
• Used as sealant for oil pan, final
Gasket drive case, etc.
sealant
• Features: Silicon based, quick hard-
ening type
LG-7 790-129-9070 1 kg Tube • Used as sealant for flywheel hous-
ing, intake manifold, oil pan, thermo-
stat housing, etc.
Three bond • Used as heat-resisting sealant for re-
1211 790-129-9090 100 g Tube pairing engine.

• Features: Silicone type, heat resist-

Three bond ant, vibration resistant, and impact
1207B 419-15-18131 100 g Tube resistant sealing material
• Used as sealing material for transfer
case

00-10
FOREWORD COATING MATERIALS

Category Komatsu code Part No. Q'ty Container Main applications, features

LM-G 09940-00051 60 g Can • Used as lubricant for sliding portion

(to prevent from squeaking).
Molybdenum • Used to prevent seizure or scuffling
disulphide of the thread when press fitting or
lubricant LM-P 09940-00040 200 g Tube shrink fitting.
• Used as lubricant for linkage, bear-
ings, etc.
SYG2-400LI • General purpose type
SYG2-350LI
G2-LI SYG2-400LI-A Various Various
SYG2-160LI
SYGA-160CNLI

SYG2-400CA • Used for normal temperature, light

SYG2-350CA load bearing at places in contact
G2-CA SYG2-400CA-A Various Various with water or steam.
SYG2-160CA
SYGA-160CNCA

Molybdenum • Used for heavy load portion

SYG2-400M 400 g × 10 Bellows type
disulphide SYG2-400M-A 400 g × 20 Bellows type
Grease grease SYGA-16CNM 16 kg Can
LM-G (G2-M)
• Seizure resistance and heat resist-
Hyper White SYG2-400T-A ance higher than molybdenum di-
Grease G2-T SYG2-16CNT 400 g Bellows type sulfide grease
G0-T (*) SYG0-400T-A (*) 16 kg Can • Since this grease is white, it does
*: For use in cold SYG0-16CNT (*) not stand out against machine
district body.
Biogrease G2B • Since this grease is decomposed
SYG2-400B by bacteria in short period, it has
G2-BT (*) SYGA-16CNB 400 g Bellows type
*: For high less effects on microorganisms,
SYG2-400BT (*) 16 kg Can animals, and plants.
temperature SYGA-16CNBT (*)
and large load

SUNSTAR • Used as primer for cab side

Glass (Using limit: 4 months)
PAINT PRIMER 20 ml container
580 SUPER
Primer
SUNSTAR • Used as primer for glass side
Glass (Using limit: 4 months)
GLASS PRIMER 20 ml container
580 SUPER 417-926-3910
Adhesive for cab glass

SUNSTAR • "S" is used for high-tempera-

PENGUINE ture season (April - October)
SEAL 580 320 ml Polyethylene and "W" for low-temperature
SUPER "S" or container season (November - April) as
Adhesive "W" adhesive for glass.
(Using limit: 4 months)
Sika Japan, Polyethylene • Used as adhesive for glass.
Sikaflex 256HV 20Y-54-39850 310 ml container (Using limit: 6 months)

SUNSTAR • Used to seal joints of glass

PENGUINE 417-926-3920 320 ml Polyethylene parts.
SEAL No. 2505 container (Using limit: 4 months)
Caulking
material SEKISUI • Used to seal front window.
SILICONE 20Y-54-55130 333 ml Polyethylene (Using limit: 6 months)
SEALANT container

00-11
FOREWORD STANDARD TIGHTENING TORQUE

STANDARD TIGHTENING TORQUE

STANDARD TIGHTENING TORQUE TABLE (WHEN USING TORQUE WRENCH)
★ In the case of metric nuts and bolts for which there is no special instruction, tighten to the torque given in
the table below.
Tightening torque
Thread diameter Width across
of bolt flats

mm mm Nm kgm

6 10 11.8 – 14.7 1.2 – 1.5

8 13 27 – 34 2.8 – 3.5
10 17 59 – 74 6 – 7.5
12 19 98 – 123 10 – 12.5
14 22 153 – 190 15.5 – 19.5

16 24 235 – 285 23.5 – 29.5

18 27 320 – 400 33 – 41
20 30 455 – 565 46.5 – 58
22 32 610 – 765 62.5 – 78
24 36 785 – 980 80 – 100

27 41 1150 – 1440 118 – 147

30 46 1520 – 1910 155 – 195
33 50 1960 – 2450 200 – 250
36 55 2450 – 3040 250 – 310
39 60 2890 – 3630 295 – 370

Tightening torque
Thread diameter Width across
of bolt flats

mm mm Nm kgm

6 10 5.9 – 9.8 0.6 – 1.0

8 13 13.7 – 23.5 1.4 – 2.4
10 14 34.3 – 46.1 3.5 – 4.7
12 27 74.5 – 90.2 7.6 – 9.2

Sealing surface

TABLE OF TIGHTENING TORQUES FOR FLARED NUTS

★ In the case of flared nuts for which there is no
special instruction, tighten to the torque given in
the table below. SAD00483

Thread diameter Width across flat Tightening torque

mm mm Nm kgm

14 19 24.5 ± 4.9 2.5 ± 0.5

18 24 49 ± 19.6 5±2
22 27 78.5 ± 19.6 8±2
24 32 137.3 ± 29.4 14 ± 3
30 36 176.5 ± 29.4 18 ± 3
33 41 196.1 ± 49 20 ± 5
36 46 245.2 ± 49 25 ± 5
42 55 294.2 ± 49 30 ± 5

00-12
FOREWORD STANDARD TIGHTENING TORQUE

TABLE OF TIGHTENING TORQUES FOR SPLIT FLANGE BOLTS

★ In the case of split flange bolts for which there is no special instruction, tighten to the torque given in the
table below.

Thread diameter Width across flat Tightening torque

mm mm Nm kgm

10 14 59 – 74 6 – 7.5
12 17 98 – 123 10 – 12.5
16 22 235 – 285 23.5 – 29.5

TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PIPING JOINTS

★ Unless there are special instructions, tighten the O-ring boss piping joints to the torque below.

Thread diameter Width across flat Tightening torque (Nm {kgm})

Norminal No.
mm mm Range Target

02 14 35 – 63 {3.5 – 6.5} 44 {4.5}

03, 04 20 Varies depending 84 – 132 {8.5 – 13.5} 103 {10.5}
05, 06 24 on type of 128 – 186 {13.0 – 19.0} 157 {16.0}
10, 12 33 connector. 363 – 480 {37.0 – 49.0} 422 {43.0}
14 42 746 – 1010 {76.0 – 103} 883 {90.0}

TABLE OF TIGHTENING TORQUES FOR O-RING BOSS PLUGS

★ Unless there are special instructions, tighten the O-ring boss plugs to the torque below.

Thread diameter Width across flat Tightening torque (Nm {kgm})

Norminal No.
mm mm Range Target

08 08 14 5.88 – 8.82 {0.6 – 0.9} 7.35 {0.75}

10 10 17 9.8 – 12.74 {1.0 – 1.3} 11.27 {1.15}
12 12 19 14.7 – 19.6 {1.5 – 2.0} 17.64 {1.8}
14 14 22 19.6 – 24.5 {2.0 – 2.5} 22.54 {2.3}
16 16 24 24.5 – 34.3 {2.5 – 3.5} 29.4 {3.0}
18 18 27 34.3 – 44.1 {3.5 – 4.5} 39.2 {4.0}
20 20 30 44.1 – 53.9 {4.5 – 5.5} 49.0 {5.0}
24 24 32 58.8 – 78.4 {6.0 – 8.0} 68.6 {7.0}
30 30 32 93.1 – 122.5 {9.5 – 12.5} 107.8 {11.0}
33 33 — 107.8 – 147.0 {11.0 – 15.0} 124.4 {13.0}
36 36 36 127.4 – 176.4 {13.0 – 18.0} 151.9 {15.5}
42 42 — 181.3 – 240.1 {18.5 – 24.5} 210.7 {21.5}
52 52 — 274.4 – 367.5 {28.0 – 37.5} 323.4 {33.0}

00-13
FOREWORD STANDARD TIGHTENING TORQUE

TIGHTENING TORQUE FOR 102 ENGINE SERIES

1) BOLT AND NUTS
Use these torques for bolts and nuts (unit: mm) of Cummins Engine.
Thread diameter Tightening torque
mm Nm kgm
6 10 0 2 1.02 0 0.20
8 24 0 4 2.45 0 0.41
10 43 0 6 4.38 0 0.61
12 77 0 12 7.85 0 1.22

2) EYE JOINTS
Use these torques for eye joints (unit: mm) of Cummins Engine.
Thread diameter Tightening torque
mm Nm kgm
6 802 0.81 0 0.20
8 10 0 2 1.02 0 0.20
10 12 0 2 1.22 0 0.20
12 24 0 4 2.45 0 0.41
14 36 0 5 3.67 0 0.51

3) TAPERED SCREWS
Use these torques for tapered screws (unit: inch) of Cummins Engine.
Thread diameter Tightening torque
inch Nm kgm
1 / 16 301 0.31 0 0.10
1/8 802 0.81 0 0.20
1/4 12 0 2 1.22 0 0.20
3/8 15 0 2 1.53 0 0.41
1/2 24 0 4 2.45 0 0.41
3/4 36 0 5 3.67 0 0.51
1 60 0 9 6.12 0 0.92

TIGHTENING TORQUE TABLE FOR HOSES (TAPER SEAL TYPE AND FACE SEAL TYPE)
★ Tighten the hoses (taper seal type and face seal type) to the following torque, unless otherwise specified.
★ Apply the following torque when the threads are coated (wet) with engine oil.
Taper seal
Tightening torque (Nm {kgm}) type Face seal type
Nominal size Width across
of hose flats Thread size Nominal thread Root diameter
Range Target (mm) size - Threads per (mm) (Reference)
inch, Thread series
9
34 – 54 {3.5 – 5.5} 44 {4.5} – — – 18UN 14.3
02 19 16
34 – 63 {3.5 – 6.5} 44 {4.5} 14 – –
11
22 54 – 93 {5.5 – 9.5} 74 {7.5} – — – 16UN 17.5
03 16
24 59 – 98 {6.0 – 10.0} 78 {8.0} 18 – –
13
04 27 84 – 132 {8.5 – 13.5} 103 {10.5} 22 — – 16UN 20.6
16
05 32 128 – 186 {13.0 – 19.0} 157 {16.0} 24 1 – 14UNS 25.4
3
06 36 177 – 245 {18.0 – 25.0} 216 {22.0} 30 1 — – 12UN 30.2
16
(10) 41 177 – 245 {18.0 – 25.0} 216 {22.0} 33 – –
(12) 46 197 – 294 {20.0 – 30.0} 245 {25.0} 36 – –
(14) 55 246 – 343 {25.0 – 35.0} 294 {30.0} 42 – –

00-14
FOREWORD ELECTRIC WIRE CODE

ELECTRIC WIRE CODE

In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires.
This wire code table will help you understand WIRING DIAGRAMS.
Example: 5WB indicates a cable having a nominal number 5 and white coating with black stripe.

CLASSIFICATION BY THICKNESS

Copper wire
Norminal Cable O.D. Current
number Dia. of Cross (mm) rating Applicable circuit
Number of strands section (A)
strands
(mm2) (mm2)

0.85 11 0.32 0.88 2.4 12 Starting, lighting, signal

etc.

2 26 0.32 2.09 3.1 20 Lighting, signal etc.

5 65 0.32 5.23 4.6 37 Charging and signal

15 84 0.45 13.36 7.0 59 Starting (Glow plug)

40 85 0.80 42.73 11.4 135 Starting

60 127 0.80 63.84 13.6 178 Starting

100 217 0.80 109.1 17.6 230 Starting

CLASSIFICATION BY COLOR AND CODE

Circuits
Priori- Charging Ground Starting Lighting Instrument Signal Other
ty Classi-
fication

Code W B B R Y G L
1 Pri-
mary
Color White Black Black Red Yellow Green Blue

Code WR — BW RW YR GW LW
2
Color White & Red — White & Black Red & White Rellow & Red Green & White Blue & White

Code WB — BY RB YB GR LR
3
Color White & Black — Black & Yellow Red & Black Yellow & Black Green & Red Blue & Yellow

Code WL — BR RY YG GY LY
Auxi-
4 liary Yellow & Green &
Color White & Blue — Black & Red Red & Yellow Green Yellow Blue & Yellow

Code WG — — RG YL GB LB
5
Color White & Green — — Red & Green Yellow & Blue Green & Black Blue & Black

Code — — — RL YW GL
6
Color — — — Red & Blue Yellow & White Green & Blue

00-15
FOREWORD CONVERSION TABLE

CONVERSION TABLE

METHOD OF USING THE CONVERSION TABLE

The Conversion Table in this section is provided to enable simple conversion of figures. For details of the
method of using the Conversion Table, see the example given below.

EXAMPLE
• Method of using the Conversion Table to convert from millimeters to inches
1. Convert 55 mm into inches.
(1) Locate the number 50 in the vertical column at the left side, take this as A, then draw a horizontal line
from A.
(2) Locate the number 5 in the row across the top, take this as B, then draw a perpendicular line down
from B.
(3) Take the point where the two lines cross as C. This point C gives the value when converting from mil-
limeters to inches. Therefore, 55 mm = 2.165 inches.
2. Convert 550 mm into inches.
(1) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the
left) to convert it to 55 mm.
(2) Carry out the same procedure as above to convert 55 mm to 2.165 inches.
(3) The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal point
one place to the right) to return to the original value. This gives 550 mm = 21.65 inches.

Millimeters to inches

1 mm = 0.03937 in

0 1 2 3 4 5 6 7 8 9

0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354

10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
C
A 50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

00-16
FOREWORD CONVERSION TABLE

Millimeters to Inches
1 mm = 0.03937 in

0 1 2 3 4 5 6 7 8 9

0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354

10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929

50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

Kilogram to Pound
1 kg = 2.2046 lb

0 1 2 3 4 5 6 7 8 9

0 0 2.20 4.41 6.61 8.82 11.02 13.23 15.43 17.64 19.84

10 22.05 24.25 26.46 28.66 30.86 33.07 35.27 37.48 39.68 41.89
20 44.09 46.30 48.50 50.71 51.91 55.12 57.32 59.53 61.73 63.93
30 66.14 68.34 70.55 72.75 74.96 77.16 79.37 81.57 83.78 85.98
40 88.18 90.39 92.59 94.80 97.00 99.21 101.41 103.62 105.82 108.03

50 110.23 112.44 114.64 116.85 119.05 121.25 123.46 125.66 127.87 130.07
60 132.28 134.48 136.69 138.89 141.10 143.30 145.51 147.71 149.91 152.12
70 154.32 156.53 158.73 160.94 163.14 165.35 167.55 169.76 171.96 174.17
80 176.37 178.57 180.78 182.98 185.19 187.39 189.60 191.80 194.01 196.21
90 198.42 200.62 202.83 205.03 207.24 209.44 211.64 213.85 216.05 218.26

00-17
FOREWORD CONVERSION TABLE

Liter to U.S. Gallon

1l = 0.2642 U.S. Gal

0 1 2 3 4 5 6 7 8 9

0 0 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378

10 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019
20 5.283 5.548 5.812 6.076 6.340 6.604 6.869 7.133 7.397 7.661
30 7.925 8.189 8.454 8.718 8.982 9.246 9.510 9.774 10.039 10.303
40 10.567 10.831 11.095 11.359 11.624 11.888 12.152 12.416 12.680 12.944

50 13.209 13.473 13.737 14.001 14.265 14.529 14.795 15.058 15.322 15.586
60 15.850 16.115 16.379 16.643 16.907 17.171 17.435 17.700 17.964 18.228
70 18.492 18.756 19.020 19.285 19.549 19.813 20.077 20.341 20.605 20.870
80 21.134 21.398 21.662 21.926 22.190 22.455 22.719 22.983 23.247 23.511
90 23.775 24.040 24.304 24.568 24.832 25.096 25.361 25.625 25.889 26.153

Liter to U.K. Gallon

1l = 0.21997 U.K. Gal

0 1 2 3 4 5 6 7 8 9

0 0 0.220 0.440 0.660 0.880 1.100 1.320 1.540 1.760 1.980

10 2.200 2.420 2.640 2.860 3.080 3.300 3.520 3.740 3.950 4.179
20 4.399 4.619 4.839 5.059 5.279 5.499 5.719 5.939 6.159 6.379
30 6.599 6.819 7.039 7.259 7.479 7.969 7.919 8.139 8.359 8.579
40 8.799 9.019 9.239 9.459 9.679 9.899 10.119 10.339 10.559 10.778

50 10.998 11.281 11.438 11.658 11.878 12.098 12.318 12.528 12.758 12.978
60 13.198 13.418 13.638 13.858 14.078 14.298 14.518 14.738 14.958 15.178
70 15.398 15.618 15.838 16.058 16.278 16.498 16.718 16.938 17.158 17.378
80 17.598 17.818 18.037 18.257 18.477 18.697 18.917 19.137 19.357 19.577
90 19.797 20.017 20.237 20.457 20.677 20.897 21.117 21.337 21.557 21.777

00-18
FOREWORD CONVERSION TABLE

kgm to ft. lb
1 kgm = 7.233 ft. lb

0 1 2 3 4 5 6 7 8 9

0 0 7.2 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1

10 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4
20 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8
30 217.0 224.2 231.5 238.7 245.9 253.2 260.4 267.6 274.9 282.1
40 289.3 296.6 303.8 311.0 318.3 325.5 332.7 340.0 347.2 354.4

50 361.7 368.9 376.1 383.4 390.6 397.8 405.1 412.3 419.5 426.8
60 434.0 441.2 448.5 455.7 462.9 470.2 477.4 484.6 491.8 499.1
70 506.3 513.5 520.8 528.0 535.2 542.5 549.7 556.9 564.2 571.4
80 578.6 585.9 593.1 600.3 607.6 614.8 622.0 629.3 636.5 643.7
90 651.0 658.2 665.4 672.7 679.9 687.1 694.4 701.6 708.8 716.1

100 723.3 730.5 737.8 745.0 752.2 759.5 766.7 773.9 781.2 788.4
110 795.6 802.9 810.1 817.3 824.6 831.8 839.0 846.3 853.5 860.7
120 868.0 875.2 882.4 889.7 896.9 904.1 911.4 918.6 925.8 933.1
130 940.3 947.5 954.8 962.0 969.2 976.5 983.7 990.9 998.2 1005.4
140 1012.6 1019.9 1027.1 1034.3 1041.5 1048.8 1056.0 1063.2 1070.5 1077.7

150 1084.9 1092.2 1099.4 1106.6 1113.9 1121.1 1128.3 1135.6 1142.8 1150.0
160 1157.3 1164.5 1171.7 1179.0 1186.2 1193.4 1200.7 1207.9 1215.1 1222.4
170 1129.6 1236.8 1244.1 1251.3 1258.5 1265.8 1273.0 1280.1 1287.5 1294.7
180 1301.9 1309.2 1316.4 1323.6 1330.9 1338.1 1345.3 1352.6 1359.8 1367.0
190 1374.3 1381.5 1388.7 1396.0 1403.2 1410.4 1417.7 1424.9 1432.1 1439.4

00-19
FOREWORD CONVERSION TABLE

kg/cm2 to lb/in2
1kg/cm2 = 14.2233 lb/in2

0 1 2 3 4 5 6 7 8 9

0 0 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0

10 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2
20 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5
30 426.7 440.9 455.1 469.4 483.6 497.8 512.0 526.3 540.5 554.7
40 568.9 583.2 597.4 611.6 625.8 640.1 654.3 668.5 682.7 696.9

50 711.2 725.4 739.6 753.8 768.1 782.3 796.5 810.7 825.0 839.2
60 853.4 867.6 881.8 896.1 910.3 924.5 938.7 953.0 967.2 981.4
70 995.6 1010 1024 1038 1053 1067 1081 1095 1109 1124
80 1138 1152 1166 1181 1195 1209 1223 1237 1252 1266
90 1280 1294 1309 1323 1337 1351 1365 1380 1394 1408

100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550
110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693
120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835
130 1849 1863 1877 1892 1906 1920 1934 1949 1963 1977
140 1991 2005 2020 2034 2048 2062 2077 2091 2105 2119

150 2134 2148 2162 2176 2190 2205 2219 2233 2247 2262
160 2276 2290 2304 2318 2333 2347 2361 2375 2389 2404
170 2418 2432 2446 2460 2475 2489 2503 2518 2532 2546
180 2560 2574 2589 2603 2617 2631 2646 2660 2674 2688
190 2702 2717 2731 2745 2759 2773 2788 2802 2816 2830

200 2845 2859 2873 2887 2901 2916 2930 2944 2958 2973
210 2987 3001 3015 3030 3044 3058 3072 3086 3101 3115
220 3129 3143 3158 3172 3186 3200 3214 3229 3243 3257
230 3271 3286 3300 3314 3328 3343 3357 3371 3385 3399
240 3414 3428 3442 3456 3470 3485 3499 3513 3527 3542

00-20
FOREWORD CONVERSION TABLE

Temperature
Fahrenheit-Centigrade Conversion ; a simple way to convert a Fahrenheit temperature reading into a Cen-
tigrade temperature reading or vice versa is to enter the accompanying table in the center or boldface col-
umn of figures.
These figures refer to the temperature in either Fahrenheit or Centigrade degrees.
If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of
Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
If it is desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table of
Centigrade values, and read the corresponding Fahrenheit temperature on the right.
1°C = 33.8°F

°C °F °C °F °C °F °C °F

–40.4 –40 –40.0 –11.7 11 51.8 7.8 46 114.8 27.2 81 117.8

–37.2 –35 –31.0 –11.1 12 53.6 8.3 47 116.6 27.8 82 179.6
–34.4 –30 –22.0 –10.6 13 55.4 8.9 48 118.4 28.3 83 181.4
–31.7 –25 –13.0 –10.0 14 57.2 9.4 49 120.2 28.9 84 183.2
–28.9 –20 –4.0 –9.4 15 59.0 10.0 50 122.0 29.4 85 185.0

–28.3 –19 –2.2 –8.9 16 60.8 10.6 51 123.8 30.0 86 186.8

–27.8 –18 –0.4 –8.3 17 62.6 11.1 52 125.6 30.6 87 188.6
–27.2 –17 1.4 –7.8 18 64.4 11.7 53 127.4 31.1 88 190.4
–26.7 –16 3.2 –7.2 19 66.2 12.2 54 129.2 31.7 89 192.2
–26.1 –15 5.0 –6.7 20 68.0 12.8 55 131.0 32.2 90 194.0

–25.6 –14 6.8 –6.1 21 69.8 13.3 56 132.8 32.8 91 195.8

–25.0 –13 8.6 –5.6 22 71.6 13.9 57 134.6 33.3 92 197.6
–24.4 –12 10.4 –5.0 23 73.4 14.4 58 136.4 33.9 93 199.4
–23.9 –11 12.2 –4.4 24 75.2 15.0 59 138.2 34.4 94 201.2
–23.3 –10 14.0 –3.9 25 77.0 15.6 0 140.0 35.0 95 203.0

–22.8 –9 15.8 –3.3 26 78.8 16.1 61 141.8 35.6 96 204.8

–22.2 –8 17.6 –2.8 27 80.6 16.7 62 143.6 36.1 97 206.6
–21.7 –7 19.4 –2.2 28 82.4 17.2 63 145.4 36.7 98 208.4
–21.1 –6 21.2 –1.7 29 84.2 17.8 64 147.2 37.2 99 210.2
–20.6 –5 23.0 –1.1 30 86.0 18.3 65 149.0 37.8 100 212.0

–20.0 –4 24.8 –0.6 31 87.8 18.9 66 150.8 40.6 105 221.0

–19.4 –3 26.6 0 32 89.6 19.4 67 152.6 43.3 110 230.0
–18.9 –2 28.4 0.6 33 91.4 20.0 68 154.4 46.1 115 239.0
–18.3 –1 30.2 1.1 34 93.2 20.6 69 156.2 48.9 120 248.0
–17.8 0 32.0 1.7 35 95.0 21.1 70 158.0 51.7 125 257.0

–17.2 1 33.8 2.2 36 96.8 21.7 71 159.8 54.4 130 266.0

–16.7 2 35.6 2.8 37 98.6 22.2 72 161.6 57.2 135 275.0
–16.1 3 37.4 3.3 38 100.4 22.8 73 163.4 60.0 140 284.0
–15.6 4 39.2 3.9 39 102.2 23.3 74 165.2 62.7 145 293.0
–15.0 5 41.0 4.4 40 104.0 23.9 75 167.0 65.6 150 302.0

–14.4 6 42.8 5.0 41 105.8 24.4 76 168.8 68.3 155 311.0

–13.9 7 44.6 5.6 42 107.6 25.0 77 170.6 71.1 160 320.0
–13.3 8 46.4 6.1 43 109.4 25.6 78 172.4 73.9 165 329.0
–12.8 9 48.2 6.7 44 111.2 26.1 79 174.2 76.7 170 338.0
–12.2 10 50.0 7.2 45 113.0 26.7 80 176.0 79.4 175 347.0

00-21
FOREWORD UNITS

UNITS

In this manual, the measuring units are indicated with Internatinal System of units (SI).
As for reference, conventionally used Gravitational System of units are indicated in parentheses { }.

Example:
N {kg}
Nm {kgm}
MPa {kg/cm2}
kPa {mmH2O}
kPa {mmHg}
kW/rpm {HP/rpm}
g/kWh {g/HPh}

00-22 10-04
 01 GENERAL

Dimension ....................................................... 01-2

Specifications ................................................. 01-4
Weight Table ................................................... 01-6
Table of oil and coolant capacities ................ 01-8

PC60-7 01-1
(10)
GENERAL DIMENSION

DIMENSION

WORKING RANGE

01-2 PC60-7
GENERAL SPECIFICATIONS

PC60-7
Machine model
Standard specification Blade specification

Serial Number 52374 — 57999 52374 — 57999

Model 4D102E-1
Type 4-cycle, water-cooled, in-line, vertical, direct injection
No. of cylinders-bore x stroke mm 4 – 102 × 120
Piston displacement ¬ {cc} 3.92 {3,920}

Flywheel horsepower kW/rpm {HP/rpm} 40.5/1,750 {54.2/1,750}

Performance

Max. torque Nm/rpm {kgm/rpm} 245/1,200 {25/1,200}

Engine

Max. speed at no load rpm 1,950

Min. speed at no load rpm 950
Min. fuel consumption g/kWh {g/HPh} 230 {172}

Starting motor 24V, 4.5kW

Alternator 24V, 25A
Battery 12V, 70Ah × 2

Radiator core type CF19-4

Undercarriage

Carrier roller (each side) 1

Track roller (each side) 5
Track shoe Assembly-type triple grouser, 38 (each side)

Variable displacement piston type × 1

Hydraulic

Type x No.
pump

Discharge amount ¬/min 155

2
Set pressure MPa {kg/cm ) 24.5 {250}
Control

Type x no. 7-spool type × 1 8-spool type × 1

valve
Hydraulic equipment

Control method Hydraulic assist type Hydraulic assist type

Hydraulic

Travel motor Fixed capacity piston type

motor

(with brake valve, parking brake) × 2

Swing motor Fixed capacity piston type

(with brake valve, parking brake) × 1

Hydraulic cylinder Double-acting piston

Hydraulic tank Box-shaped, open
Hydraulic filter Tank return side
Hydraulic cooler Air cooled

PC60-7 01-5
9
GENERAL SPECIFICATIONS

PC60-7
Machine model
Standard specification Blade specification

Serial Number 58001 and up 58001 and up

Bucket capacity m3 0.25 0.25

Operating weight kg 6,200 6,700

Max. digging depth mm 4,100 4,100

Max. vertical wall depth mm 3,505 3,505
Working ranges

Max. digging reach mm 6,360 6,360

Max. reach at ground level mm 6,220 6,200
Max. digging height mm 7,150 7,150
Max. dumping height mm 5,015 5,015
Performance

Max. lifting height of blade mm — 410

Max. lowering depth of blade mm — 270

Max. digging force kN {kg} 47 {4,800} 47 {4,800}

Swing speed rpm 12 12
Swing max. slope angle deg. 20 20
Travel speed Km/h Lo 2.8 Hi 4.5 Lo 2.8 Hi 4.5
Gradeability deg. 35 35
Ground pressure
(standard shoe width: 450 mm) kPa {kg/cm2} 29.42 {0.30} 30.40 {0.31}

Overall length (for transport) mm 6,080 6,080

Overall width mm 2,225 2,280
Overall width of track mm 2,150 2,150
Overall height (for transport) mm 2,590 2,590
Overall height (to top of cab) mm 2,590 2,590
Ground clearance, counterweight mm 750 750
Dimensions

Min. ground clearance mm 350 350

Tail swing radius mm 1,750 1,750
Min. swing radius of work equipment mm 1,750 1,750
Height of work equipment at min.
swing radius mm 5,460 5,460
Length of track on ground mm 2,130 2,130
Track gauge mm 1,700 1,700
Height of machine cab mm 1,750 1,750
Blade width x height mm — 2,260 × 470

01-5-1 PC60-7
(10)
GENERAL SPECIFICATIONS

PC60-7
Machine model
Standard specification Blade specification

Serial Number 58001 and up 58001 and up

Model 4D95LE-2
Type 4-cycle, water-cooled, in-line, vertical, direct injection
No. of cylinders-bore x stroke mm 4 – 95 × 115
Piston displacement ¬ {cc} 3.26 {3,260}

Flywheel horsepower kW/rpm {HP/rpm} 40.5/2,100 {54.2/2,100}

Performance

Max. torque Nm/rpm {kgm/rpm} 236/1,500 {24/1,500}

Engine

Max. speed at no load rpm 2,250

Min. speed at no load rpm 1,050
Min. fuel consumption g/kWh {g/HPh} 224 {165}

Starting motor 24V, 3.0kW

Alternator 24V, 25A
Battery 12V, 50Ah × 2

Radiator core type CF19-3

Undercarriage

Carrier roller (each side) 1

Track roller (each side) 5
Track shoe Assembly-type triple grouser, 38 (each side)

Variable displacement piston type × 1

Hydraulic

Type x No.
pump

Discharge amount ¬/min 155

2
Set pressure MPa {kg/cm ) 24.5 {250}
Control

Type x no. 7-spool type × 1 8-spool type × 1

valve
Hydraulic equipment

Control method Hydraulic assist type Hydraulic assist type

Hydraulic

Travel motor Fixed capacity piston type

motor

(with brake valve, parking brake) × 2

Swing motor Fixed capacity piston type

(with brake valve, parking brake) × 1

Hydraulic cylinder Double-acting piston

Hydraulic tank Box-shaped, open
Hydraulic filter Tank return side
Hydraulic cooler Air cooled

PC60-7 01-5-2
9
GENERAL WEIGHT TABLE

WEIGHT TABLE
¤ These weights are for reference when handling or transporting components.
Unit: kg

PC60-7
Machine model
Standard specification Blade specification

Serial Number 52374 and up 52374 and up

Engine assembly (excl. water, oil) 382 382

PTO (coupling) assembly 6 6
Serial No.: 52374 – 59774 31 31
Radiator, oil cooler assembly
Serial No.: 59775 and up 36 36
Revolving frame 638 638
Operator’s cab 260 260
Operator’s seat 20 20
Fuel tank (excl. fuel) 50 50
Hydraulic tank (excl. hydraulic oil) 58 58
Serial No.: 52374 – 58000 685 685
Counterweight
Serial No.: 58001 and up 715 715
Hydraulic pump assembly 57 57
7-spool control valve 43 —
8-spool control valve (with blade) — 48
Swing circle assembly 99 99
Swing machinery assembly 43 43
Swing motor assembly 22 22
Center swivel joint 13 16

Track frame assembly 1,200 1,342

• Track frame 613 735
• Idler 54 × 2 54 × 2
• Idler cushion 40 × 2 40 × 2
• Carrier roller 3.4 × 2 3.4 × 2
• Track roller (Serial No.: 52374 – 60156) 13.3 × 10 13.3 × 10
(Serial No.: 60157 and up) 12.4 × 10 12.4 × 10
• Travel motor 90 × 2 90 × 2
• Sprocket 25 × 2 25 × 2

Track shoe assembly

• Standard triple shoe (450 mm) 400 × 2 400 × 2
• Wide triple shoe (600 mm) 480 × 2 480 × 2
• Swamp shoe (700 mm) 590 × 2 590 × 2
• Rubber shoe (450 mm) 366 × 2 366 × 2

01-6 PC60-7
(11)
GENERAL WEIGHT TABLE

Unit: kg

PC60-7
Machine model
Standard specification Blade specification

Serial Number 52374 and up 52374 and up

Boom assembly 410 410

Arm assembly 160 160

Link assembly 55 55

Bucket assembly 210 210

Blade assembly — 360

Boom cylinder assembly 90 90

Arm cylinder assembly 72 72

Bucket cylinder assembly 51 51

Blade cylinder assembly — 44

PC60-7 01-7
GENERAL TABLE OF OIL AND COOLANT CAPACITIES

TABLE OF OIL AND COOLANT CAPACITIES

SELECTION ACCORDING TO AMBIENT TEMPERATURE CAPACITY (¬)
RESERVOIR KIND OF
FLUID –30 –20 –10 0 10 20 30 40°C Specified Refill

SAE 30CD

SAE 10WCD
Engine oil pan 14.5 13
SAE 10W-30CD (11.0) (10.5)

SAE 15W-40CD

PTO case 0.5(0.35) 0.5(0.35)

Swing machinery
case SAE 30CD 1.5 1.5
Final drive case Engine oil
(left and right, 1.7 1.7
each)

Idler (left and SAE 30CD

right, each) 0.06 —

SAE 10WCD

SAE 10W-30CD 90 57
Hydraulic system SAE 15W-40CD

Hydraulic HO46-HM (Note 1)

oil

ASTM D975 No. 2 130 —

Fuel tank Diesel
fuel
ª1

0.21 –
Track roller 0.23 —
Gear oil GO 140 <0.16 –
(each)
0.18>

Carrier roller 0.047 –

(each) ALBANIA EP-2 —
0.052

Grease Cartridge
Cartridge for
automatic NLGI No. 2 : 0.5
greasing system + —
(Note 2) NLGI No. 2 NLGI No. 0 (Note 3) Piping
: 1.5

Cooling system Coolant Add Komatsu genuine Super Coolant (AF-ACL) 16 (10.3) —
ª1: ASTM D975 No. 1 ( ) : Serial Number 58001 and up
< > : Serial Number 60157 and up

01-8 PC60-7
(11)
MAINTENANCE STANDARD SWING CIRCLE

SWING CIRCLE

Unit: mm

No. Check item Criteria Remedy

Standard clearance Clearance limit

1 Clearance between bear- Replace
ing and circle 0.3 – 1.2 2.0

PC60-7 40-3
(10)
MAINTENANCE STANDARD TRACK FRAME

TRACK FRAME

Unit: mm

No. Check item Criteria Remedy

Standard size Repair limit

Rebuild
1 Vertical width of idler guide Track frame 74 78

Rebuild or
Idler 73 69 replace

Track frame 158 162 Rebuild

Horizontal width of idler
2 guide
Rebuild or
Idler 156 152 replace

Standard size Repair limit

Free length Installed length Installed load Free length Installed load
3 Recoil spring Replace
47.4 N
410 323 {4837 kg}

40-4 PC60-7
MAINTENANCE STANDARD TRACK ROLLER

TRACK ROLLER
Serial No.: 52374 – 60156

Unit: mm

No. Item Criteria Remedy

Basic dimension Allowable limit

1 Outside diameter of
projected part ø 149 —
Overlay or
2 Outside diameter of tread ø 120 ø113 replace

3 Width of flange 43 36.6

4 Overall width 129 — —

Width of tread Overlay or

5 43 47.3 replace

Basic Allowance Standard Allowable

dimension Shaft Hole clearance clearance
Clearance between shaft
6 and bushing
–0.250 +0.075 0.225 –
ø 38 –0.270 – 0.025 0.345 1.5

Basic Allowance Standard Allowable

dimension Shaft Hole interference interference Replace
Interference between roller
7 and bushing
+0.117 +0.030 0.057 –
ø48 +0.087 0 0.117 —

Standard clearance Allowable clearance

Side clearance of track
8 roller (Each side) 0.38 – 0.73 1.5

Basic dimension Allowable limit

Thickness of tread Overlay or
9 replace
(at center of width of tread) 36 32.5

40-6 PC60-7
(11)
MAINTENANCE STANDARD TRACK ROLLER

Serial No.: 60157and up

Unit: mm

No. Item Criteria Remedy

Basic dimension Allowable limit

1 Outside diameter of
projected part ø 139 —
Overlay or
2 Outside diameter of tread ø 110 ø103 replace

3 Width of flange 43 36.6

4 Overall width 136.6 — —

Width of tread Overlay or

5 46.8 51.1 replace

Basic Allowance Standard Allowable

dimension Shaft Hole clearance clearance
Clearance between shaft
6 and bushing
–0.250 +0.165 0.230 –
ø 40 –0.270 – 0.020 0.435 1.5

Basic Allowance Standard Allowable

dimension Shaft Hole interference interference Replace
Interference between roller
7 and bushing
+0.150 +0.025 0.075 –
ø44 +0.100 – 0.020 0.170 —

Standard clearance Allowable clearance

Side clearance of track
8 roller (Each side) 0.53 – 1.06 1.5

Basic dimension Allowable limit

Thickness of tread Overlay or
9 replace
(at center of width of tread) 33 29.5

PC60-7 40-6-1
(11)
MAINTENANCE STANDARD WORK EQUIPMENT

Unit: mm

No. Check item Criteria Remedy

Standard Tolerance Standard Clearance

Clearance between bush- size Shaft Hole clearance limit
1 ing and mounting pin of
revolving frame and boom – 0.030 +0.174 0.130 –
65 – 0.100 +0.100 0.274 1.0

Clearance between bush-

ing and mounting pin of – 0.030 +0.174 0.130 –
2 60 – 0.100 +0.100 0.274 1.0
boom and arm
Clearance between bush-
ing and mounting pin of – 0.225 – 0.062 0.105 –
3 50 – 0.285 – 0.120 0.223 1.0
boom and arm
Replace
Clearance between bush-
ing and mounting pin of – 0.225 – 0.062 0.105 –
4 50 – 0.285 – 0.120 0.223 1.0
boom and arm
Clearance between bush-
ing and mounting pin of – 0.225 +0.149 0.325 –
5 50 – 0.285 +0.100 0.434 1.0
boom and arm
Clearance between bush-
ing and mounting pin of – 0.030 +0.173 0.130 –
6 60 – 0.100 +0.100 0.273 1.0
boom and arm
Clearance between bushing
and mounting pin of track – 0.225 +0.142 0.105 –
7 frame and blade 50 – 0.287 +0.080 0.229 1.0
(blade specification machine)

PC60-7 40-33
MAINTENANCE STANDARD WORK EQUIPMENT

DIMENSIONS OF WORK EQUIPMENT

1. Arm

40-34 PC60-7
(11)
MAINTENANCE STANDARD WORK EQUIPMENT

Unit: mm
PC60-7
No. Allowance
Measuring point Basic dimension
Shaft Hole

1 — ø 60 – 0.030 + 0.100
– 0.100 0
Arm side 71.5 + 1.0
0
2
Cylinder head side 70 ± 1.2

3 — ø 60 – 0.030 + 0.100
– 0.100 0
Boom side 220 + 0.5
0
4
220 – 0.5
Arm side – 1.0
5 — 142.4 ± 2.0

6 — 218.8 ± 1.0

7 — 458.6 ± 1.0

8 — 1,650 —

9 — 2,093.9 ± 3.0

10 — 1,661.2 ± 1.3

11 — 258.7 ± 0.3

12 — 15.1 ± 1.0

13 — 395.1 ± 0.1

14 — 342 ± 0.1

15 — 312.2 —

16 — 1,066.9 —

17 — ø 50 – 0.225 0
– 0.285 – 0.150
– 1.0
Link side 200 – 2.0
18
+ 2.0
Bucket side 200 0
19 ø 50 – 0.225 0
— – 0.285 – 0.150
20 Arm as individual part 188 – 0.5
– 1.0
When pressfitting – 0.5
21 200 – 1.4
bushing
Min. 1,055 ± 1.5
22
Max. 1,765 —

PC60-7 40-34-1
(11)
GENERAL WEIGHT TABLE

WEIGHT TABLE
¤ These weights are for reference when handling or transporting components.
Unit: kg

PC60-7
Machine model
Blade specification

Serial Number 55720 and up

Engine assembly (excl. water, oil) 382

PTO (coupling) assembly 6

Serial No.: 55720 – 59774 31

Radiator, oil cooler assembly
Serial No.: 59775 and up 36
Revolving frame 638
Operator’s cab 260
Operator’s seat 20
Fuel tank (excl. fuel) 50
Hydraulic tank (excl. hydraulic oil) 58

Serial No.: 55720 – 58000 685

Counterweight
Serial No.: 58001 and up 715
Hydraulic pump assembly 57
7-spool control valve —
8-spool control valve (with blade) 48
Swing circle assembly 99
Swing machinery assembly 43
Swing motor assembly 22
Center swivel joint 16

Track frame assembly 1,342

• Track frame 735
• Idler 54 × 2
• Idler cushion 40 × 2
• Carrier roller 3.4 × 2
• Track roller (Serial No.: 55720 – 60156) 13.3 × 10
(Serial No.: 60157 and up) 12.4 × 10
• Travel motor 90 × 2
• Sprocket 25 × 2

Track shoe assembly

• Standard triple shoe (450 mm) 400 × 2
• Wide triple shoe (600 mm) 480 × 2
• Swamp shoe (700 mm) 590 × 2
• Rubber shoe (450 mm) 366 × 2

PC60-7 50-9
(11)
GENERAL WEIGHT TABLE

Unit: kg

PC60-7
Machine model
Blade specification

Serial Number 55720 and up

Boom assembly 410

Arm assembly 160

Link assembly 55

Bucket assembly 210

Blade assembly 360

Boom cylinder assembly 90

Arm cylinder assembly 72

Bucket cylinder assembly 51

Blade cylinder assembly 44

50-10 PC60-7
3
GENERAL TABLE OF OIL AND COOLANT CAPACITIES

TABLE OF OIL AND COOLANT CAPACITIES

SELECTION ACCORDING TO AMBIENT TEMPERATURE CAPACITY (¬)
RESERVOIR KIND OF
FLUID –30 –20 –10 0 10 20 30 40°C Specified Refill

SAE 30CD

SAE 10WCD
Engine oil pan 14.5 13
SAE 10W-30CD (11.0) (10.5)

SAE 15W-40CD

PTO case 0.5(0.35) 0.5(0.35)

Swing machinery 1.5 1.5
case SAE 30CD
Final drive case Engine oil
(left and right, 1.7 1.7
each)

Idler (left and SAE 30CD 0.06 —

right, each)

SAE 10WCD

SAE 10W-30CD 90 57
Hydraulic system SAE 15W-40CD

Hydraulic HO46-HM (Note 1)

oil

ASTM D975 No. 2 130 —

Fuel tank Diesel
fuel
ª1

0.21 –
Track roller 0.23 —
(each) Gear oil GO 140 <0.16 –
0.18>

Carrier roller 0.047 –

(each) ALBANIA EP-2 —
0.052

Cartridge for Grease Cartridge

automatic NLGI No. 2 : 0.5
greasing system + —
(Note 2) NLGI No. 2 NLGI No. 0 (Note 3) Piping
: 1.5

Cooling system Coolant Add Komatsu genuine Super Coolant (AF-ACL) 16(10.3) —
ª1: ASTM D975 No. 1 ( ) : Serial Number 58001 and up
< > : Serial Number 60157 and up

PC60-7 50-11
(11)
GENERAL TABLE OF OIL AND COOLANT CAPACITIES

FUEL, OIL
• Select the fuel and oil according to the ambi-
ent temperature as shown in the table.
fl The specified oil capacity indicates the total
amount of oil including the oil in the piping
for each component; the refill capacity indi-
cates the amount of oil added when the oil is
changed for normal inspection and mainte-
nance.
fl When starting the engine in ambient tempera-
tures of below 0˚C, even if the daytime tem-
perature rises to 10˚C, always use SAE10W
or SAE10W-30.
Note 1: For hydraulic oil H046-HM, use the oil rec-
ommended by Komatsu.
See the Operation and Maintenance
Manual for details of the procedure for
changing the oil.
Note 2: There are two types of automatic greasing
cartridges available: the standard type
(NLGI No. 2) and the cold area type (NLGI
No. 0).
When changing the automatic greasing
cartridge from the standard type to the
cold area type, or from the cold area type
to the standard type, please see the Op-
eration and Maintenance Manual.
Note 3: If the cold area type grease (NLGI No. 0)
is used in warm areas, some grease will
drip from the ends of the work equipment
pins, but there is no problem in the lubri-
cating performance.

ANTI-FREEZE
Komatsu genuine Super Coolant (AF-ACL) is
added at a proportion of 30% to the cooling wa-
ter, so there is no need to change the density for
temperatures down to –10˚C.
If the temperature goes below –10˚C, adjust the
density according to the table below.

Below –10˚C –15˚C –20˚C –25˚C

Proportion
of anti-freeze 30% 36% 41% 46%
Proportion
of water 70% 64% 59% 54%

fl Use tap water for the coolant.

50-12 PC60-7
3