MDKBK Parts Manual
MDKBK Parts Manual
MDKBK Parts Manual
English
Original Instructions 8-2016 981−0279 (Issue 14)
Introduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine end
(front) of the set.
MODEL HERTZ
7MDKBK/* 50Hz
9MDKBK/* 60Hz
* − The diagonal line (/) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
Index
G Guard, Belt, 72
Guard, Starter, 13
Gasket, 93
Guide, Card, 80
Gasket (Exhaust Out), 66
Guide, Control Box Card, 78
Gasket, Bearing Case, 16 , 17
Guide, Valve, 25
Gasket, Bearing Case Cover, 16 , 17
Gasket, Cap Nut, 35
Gasket, Coolant System Raw Water Pump, 54 H
Gasket, Cylinder Block Plug, 9 Hanger, Coolant Tank, 60
Gasket, Cylinder Head, 25 Harness, Control, 81 , 82 , 88 , 89
Gasket, Cylinder Head Cover, 35 , 36 Harness, Control , 88 , 89
Gasket, Delivery Valve, 24 Harness, Ground, 69
Gasket, Gear Case, 38 Harness, Isolated Ground, 69
Gasket, Gearcase, 37 Harness, Junction, 92
Gasket, Heat Exchanger End Cover, 52 Harness, Remote Control Panel, 86
Gasket, Injector Pump Hole Cover, 22 Harness, Remote Extension, 92
Gasket, Intake Manifold, 64 Harness, Remote Switch Panel, 87
Gasket, Nozzle Holder, 26 , 27 , 29 Harnesses, Wiring, 91
Gasket, Oil Drain, 61 , 62 Head, Cylinder, 25
Gasket, Oil Pan, 63 Heat Exchanger, 52
Gasket, Oil Pan Plug, 63 Holder Assy, Brush (24V), 15
Gasket, Overflow Pipe, 26 , 27 , 29 Holder Assy, Starter (12V), 14
Gasket, Speed Control Plate, 20 , 21 Holder, Alternator Brush (24V), 42
Gasket, Thermostat, 33 , 34 Holder, Delivery Valve, 24
Gasket, Water Flange, 33 , 34 Holder, Governor Gear, 18 , 19
Gasket, Water Pump, 39 , 55 , 56 Holder, Governor Shaft, 20
Gear, Cam, 12 Holder, Nozzle, 26 , 27 , 29
Gear, Crankshaft, 11 Holder, Nozzle Components, 28 , 30
Gear, Governor, 18 , 19 Hose, Air Intake, 64
Gear, Idle, 12 Hose, Breather, 35
Gear, Injection Pump, 18 Hose, Coolant, 59
Gear, Oil Pump Drive, 11 Hose, Coolant System, 54
Gear, Ring, 13 Hose, Coolant Tank, 60
Gear, Starter (12V), 14 Hose, Exhaust Manifold Coolant, 66
Gear, Starter Pinion (24V), 15 Hose, Fuel, 46
L
J Label, Control , 84
Joint, Breather Pipe, 35 Labels, 93
Line, Fuel (.25’’), 44
S Spring, Nozzle, 28 , 30
Spring, Pressure, 37
Saddle, Control, 76
Spring, Rocker Arm, 31 , 32
Saddle, Control Box, 80
Spring, Speed Control Plate Return, 20 , 21
Seal, Bearing Case Oil, 16
Spring, Valve, 31 , 32
Seal, Endbell O’Ring, 73
Standoff, Insulator, 80
Seal, Gearcase Oil, 37
Starter (Mounting), 13
Seal, Heat, 26
Stator, Exciter, 73
Seal, Oil, 38
Stator, Generator, 73
Seal, Raw Water Pump Lip, 57 , 58
Stopper, Camshaft, 12
Seal, Raw Water Pump Mechanical, 57 , 58
Stopper, Fuel Camshaft, 18 , 19
Seal, Valve Stem, 31 , 32
Strainer, Water Pickup, 48
Seal, Water Pump Mechanical, 39
Strap, Bond, 76
Seat, Injection Pump Spring, 24
Strap, Control Box Bond, 78
Seat, Pressure Valve, 37
Strap, Grounding Bond, 67 , 68
Seat, Raw Water Pump Seal, 57 , 58
Strap, Heat Exchanger Mounting, 52
Sender, Low Coolant, 66
Switch, Coolant System Pressure, 54 , 56
Sender, Oil Pressure, 61 , 62
Switch, Remote Control Panel Rocker (S11), 86
Sender, Water Temperature, 33 , 34
Switch, Remote Switch Panel Rocker (S11), 87
Separator, Remote Fuel/Water, 49
Switch, Rocker, SPDT, 84 , 85
Separator, Remote Fuel/Water Separator, 49
Switch, Starter Magnetic (12V), 14
Separator, Remote Water, 50
Switch, Temperature, 66
Set, Piston Ring, 10
System, Oil, 61 , 62
Shaft, Governor, 18 , 19 , 20
Shaft, Governor Weight, 18 , 19
Shaft, Idle Gear, 12 T
Shaft, Raw Water Pump, 57 , 58 Tank, Coolant Recovery, 60
Shaft, Rocker Arm, 31 , 32 Tappet, Camshaft, 12
Shaft, Stop Lever, 20 , 21 Tappet, Injection Pump, 24
Shield, Breather Oil, 35 Tee, Street, 46
Shim, Injection Pump, 24 Thermostat, 33 , 34
Sleeve, Air Intake, 64 Tube, Coolant System Low Pressure Switch, 54 ,
56
Sleeve, Crankshaft, 11
Tube, Oil Pickup, 63
Sleeve, Governor, 18 , 19
Sleeve, Injection Pump Control, 24
Sleeve, Nylon Mesh, 56 V
Spacer, Raw Water Pump, 57 , 58 Valve, 31 , 32
Spring, Alternator Brush (24V), 42 Valve, Check, 59
Spring, Brush (24V), 15 Valve, Delivery, 24
Spring, Delivery Valve, 24 Valve, Vacuum Relief, 59
Spring, Injection Pump Plunger, 24
W
Water Separator/Muffler, 48
Weight, Governor, 18 , 19
2.
1.
20.
12.
2. 13.
3. 8.
4. 7.
5.
10. 11.
7. 5.
6. 22.
8. 9. 30.
8.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
2.
8. 7.
1.
7.
6.
3.
5.
4.
2.
3.
1.
3.
11.
4.
11.
5.
6.
13.
12.
13.
9.
10.
8.
7.
4. 4.
2.
3.
8.
1.
6.
7. 15.
5.
14.
11.
8.
12. 10.
9.
13.
6. 8.
7. 3.
5.
2.
1.
9.
12.
4.
11.
10. 12.
1.
3.
4.
5.
6.
7.
8.
9.
2.
1.
2.
4.
5.
7. 6. 3.
10. 11.
9.
8.
8.
6.
3. 7.
2.
5.
1. 4.
2.
2.
11.
9.
10.
10.
8.
5.
7.
6.
4.
2.
2. 3.
10. 1.
2. 2. 2.
9. 10. 3.
2. 12.
11. 10.
11.
10.
11.
10.
9.
8.
7. 12.
6. 13.
5.
4.
3.
18.
2. 19.
20.
21. 16. 14.
22.
22.
1. 16.
17.
24. 23. 15.
25.
25.
22. 20.
21.
17.
21.
1.
3.
20.
4.
5. 18.
17.
2. 19.
11. 16.
13.
12.
14. 7.
14. 8.
6.
15.
8. 10.
9.
14. 13.
12.
11.
15.
2.
10. 1.
11. 6.
9.
4.
5.
6.
8.
7.
3.
2.
2.
1.
7.
3.
2.
4.
9.
8.
5.
6.
7.
12. 9.
1. 6.
13.
2.
10. 14.
11. 15.
4. 10.
8.
11. 15.
3. 9.
5.
5.
7.
1.
2.
3.
4.
21.
5. 20.
10. 19.
6. 16.
15. 18.
7.
14.
17.
8. 13.
12.
9.
11.
8.
5.
6.
7. 4.
14.
9. 13.
12.
2.
1.
7. 10.
3.
2.
11. 2.
14. 10.
4. 15.
13. 11.
2. 4.
1. 15. 8.
16.
3. 4. 16. 7.
5.
6. 7.
5.
12. 3.
6.
5.
6.
9.
12. 8. 15.
11. 7. 4.
16.
17. 15.
18. 4.
1. 14.
1. 13.
1.
4. 15.
5. 13.
10. 5. 6. 13.
5. 6.
6.
18.
2.
3.
2.
6.
10.
11.
7. 1.
8.
11.
3. 12.
11.
9.
4.
1. 13.
15.
4.
3. 13.
5.
2. 13.
5.
10.
6.
5.
6.
6.
2.
8.
1.
3.
11.
4.
11.
10. 6.
11.
5.
9.
7.
12.
13.
4. 18. 19.
6.
5. 17.
16.
4. 15.
14.
7.
3.
2.
1.
8. 13.
12.
4.
13.
7.
12.
4. 9. 13.
10. 12.
11.
20. 19. 7.
15. 18.
16. 5.
17. 4.
15. 3.
10. 6.
19.
20.
14.
9. 15.
2.
10.
15. 1.
2.
13.12. 11.
1.
2.
1.
10.
11. 7.
6. 8.
5. 9.
16.
4. 12.
3.
2.
1.
3.
14. 13.
15.
12.
9.
13. 10.
8.
6. 7.
2.
7.
3.
1.
5.
4.
13.
14.
12.
11.
8.
2. 9.
1.
8.
9.
2.
3.
10.
4.
5.
6.
7.
4.
5.
3. 6.
7.
8.
9.
1.
5.
2.
2.
1.
13.
27. 14.
28.
25.
21.
23.
22.
13.
12.
20.
3. 15.
11.
31.
4.
6.
30. 5.
2.
26. 18. 9.
19. 7.
29. 2.
16. 10.
24. 17. 8.
17.
2. 18.
1. 27.
14.
28.
29. 15.
16. 14.
26.
22.
24.
23.
17. 2.
13.
2. 12.
21.
19. 5.
4. 7.
6.
16.
2. 11.
10. 9.
25.
30. 20. 2.
18. 8.
17.
4.
3.
1.
5.
2.
9.
7. 6.
8.
15. 14.
2.
3.
4.
13.
12.
5. 1.
6.
11. 7.
10.
8.
9.
12.
14.
13.
2.
4.
3.
10.
11.
1.
9.
8.
6. 5.
7.
2.
3.
1.
4. 5.
6.
7.
8.
9.
39.
7.
28. 29.
27 28
16.
13.
18.
17.
20.
8.
38.
37.
31. 30.
9.
15.
10. 4. 11.
20.
12.
6. 24.
18.
14.
20.
33. 25.
34. 5.
2. 3.
32.
1.
35.
1.
2.
3.
6.
5.
4. 7.
8.
9.
10.
11.
15. 10.
14.
13.
16. 12.
18.
17. 10.
8.
19.
3.
26.
28.
21.
22.
24.
23. 20.
25.
3.
9.
27.
11.
10.
12.
13.
9.
14.
8.
7.
7.
4.
2.
23.
23.
4.
23.
3.
15.
4.
19.18.
4. 1. 8.
4.
4.
20.
6.
5. 9.
16. 21.
9.
22.
24.
17.
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
3
5,
4
1.
7
5
5
7
4
2
6
5
5
7.
5
6
2.
4. 3.
1.
7.
6.
5.
4.
3.
8.
1.
2.
4.
1.
3.
2.
1. Actuator, Governor
306−5006−01 1 (12V)
306−5006−02 1 (24V)
2. 725−1027 2 Screw, Socket Head Cap
(M6 x 1 x 16mm)(1/32”)
3. 526−0063 2 Washer, Copper
4. 184−0071 1 Gasket, Solenoid Cover
2.
3.
4.
6.
5.
7.
1.
8.
11.
9. 12.
10.
6.
7. 4.
5.
6. 3.
16.
1.
2.
8.
6.
11. 5.
9.
15.
6.
6. 6.
17.
10.
12.
13. 14.
6.
6.
18.
15.
1. 132−0459 1 Pump, Water (See Separate 11. 862−0026−55 1 Nut, Hex (M8 x 1.25)
Page for Components) 12. 503−2195 1 Hose, Coolant
2. 185−6579 1 Gasket, Water Pump 13. 503−2196 1 Hose, Coolant
3. 800−3017−22 1 Screw, Hex Cap 14. Hose, Coolant
(M8 x 1.25 x 35mm) 503−0200 1 Keel Cooling Wet Exhaust
4. 800−3017−19 1 Screw, Hex Head Cap 15. 503−1136 2 Clamp, Hose
(M8 x 1.25 x 20mm) 16. 309−0667 1 Switch, Pressure
5. 850−0114−54 2 Washer, Lock (M8) 17. 502−1354 1 Reducer, Hose Connector
6. Clamp, Hose 18. − 1 Exchanger, Heat (See Heat
503−1137 8 Heat Exchange Wet Exhaust Exchanger Page for Details)
503−1137 2 Keel Cooling Dry Exhaust
503−1137 6 Keel Cooling Wet Exhaust
503−1137 8 Heat Exchange Dry Exhaust * − For Heat Exchanger Service Parts See Heat Exchanger
7. 503−2207 1 Hose, Coolant Elbow Previous Page
8. 130−5387−01 1 Tube, Low Pressure Switch
9. 503−2197 1 Hose, Coolant
10. 518−0548−05 1 Clamp, Hose
1.
2. 6.
5.
7.
3.
4.
8. 5.
2.
9.
2. 2.
12.
11.
10.
2.
2.
13.
9.
1. 2. 8. 10.
6. 11.
16.
2.
7.
9. 8.
3.
2. 15.
4.
5.
2.
14.
17. 2.
12. 12.
14.
13.
15. 18.
2.
15.
19. 20.
13.
12.
11.
10.
9.
1.
2.
7.
3. 4.
8.
7.
6.
5.
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
14.
12.
11.
10.
9.
6.
4.
3.
1.
2.
8. 7.
5.
13.
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
3.
2.
4.
1.
4.
5.
6.
6.
3.
1.
2.
4.
2.
1.
8.
6.
5. 7.
3. 4.
1. 120−1332−02 1 Bracket, Oil Drain * − Sender Included in Sender Kit Listed on Water Flange
2. 502−1123 1 Cap, Pipe Page.
3. 501−0910 1 Hose, Oil Drain + − Sender Included in Isolated Ground Kit Listed on Isolated
4. 502−0263 1 Elbow, Pipe Ground Page.
5. 102−1485 1 Adapter, Oil Drain
6. 185−5495 1 Gasket, Oil Drain
7. *Sender, Oil Pressure
193−0244 1 Negative Ground (B200
B201)
193−0430−01 1 + 12V Isolated Ground (B380)
8. 505−0395 1 Reducer, Bushing (1/8’’ NPSF)
7.
6.
1.
2.
5.
4.
3.
1. 502−1123 1 Cap, Pipe * − Sender Included in Sender Kit Listed on Water Flange
2. 501−0910 1 Hose, Oil Drain Page.
3. 502−0263 1 Elbow, Pipe + − Sender Included in Isolated Ground Kit Listed on Isolated
4. 102−1485 1 Adapter, Oil Drain Ground Page.
5. 185−5495 1 Gasket, Oil Drain
6. *Sender, Oil Pressure
193−0244 1 Negative Ground (B200
B201)
193−0430−01 1 + 12V Isolated Ground (B380)
7. 505−0395 1 Reducer, Bushing (1/8’’ NPSF)
2.
7.
8.
3.
6.
4. 1.
5.
15.
14.
18. 17.
13.
12.
16.
10.
9.
8.
7.
11.
2. 1.
3.
6.
5.
4.
17. 7.
1.
5.
6.
4.
2.,19.
3.
16. 8.
15.
18. 9.
11. 10.
12.
15. 14.
13.
4.
4.
5.
5.
1.
53
51
2.
3.
6.
6.
9.
8.
9.
7.
6.
7. 7.
5.
6.
5.
1.
2.
3.
4.
1.
14.
16.
2.
4.
3.
5.
10.
8. 6.
10. 6.
7.
8.
12.
11. 14.
10. 9.
12.
13.
2.
4.
9.
6.
8.
9. 7.
8. 11.
11.
7.
10.
3. 5.
1.
10.
3. 5.
8.
8. 2.
4.
6.
7.
7. 10. 7. 11. 12.
10.
9.
9.
3.
3. 5.
1.
5.
7.
6. 2.
2.
5.
4.
1.
3.
2.
11. 10.
9.
3.
8.
12. 7.
13.
4. 1.
2.
6.
5.
14.
15.
16. 18.
17.
22.
23.
21.
19. 20.
1.
7. 3.
5.
6.
8. 4.
2.
4.
4.
16. 15.
4.
16.
2.
1.
3.
7.
9.
8.
14.
6.
6.
9.
10.
5.
11.
12.
13.
3.
1.
4. 2.
26. 6.
14.
26. 18.
15.
16. 29.
30.
17.
27.
7.
25.
5. 22. 21.
23.
26.
17.
10.
8. 16.
9.
14.
10.
20. 24.
8. 19. 24.
9.10.
9.
28.
11.
12.
13.
13.
29.
7.
15.
18.
13. 21. 22. 14.
7. 32.
31.
18.
30.
17.
35.
16.17. 12.
34.
36.
27. 4.
19.
26. 20.
14. 20.
28. 15. 19.
24. 20. 2.
25.
17. 3.
18.
11. 11.
18.
14.
14.
1.
10.
17.
16.
9.
23. 8.
7.
6. 33.
7.
5.
2
Standard Relay Position
4.
8.
6.
3.
3.
3.
1.
2.
Standard Relay Position
4.
8.
6.
3.
1.
1.
3.
2.
1.
2.
11.
3.
10.
4.
5.
6.
8.
9. 7.
3.
8.
1.
10.
9.
6.
7.
2.
4.
5.
9. 7.
4.
3.
6.
2.
5.
8.
5.
P4
S11
1.
10.
1. 4.
7. 5.
2.
10.
6.
9. P4
8.
10.
11. S11
3.
9.
J4
10.
J4
7. S4
6.
8.
5.
S3
1.
2.
P3
3.
P2
12. P1
11. 3.
4.
9.
J4
10.
J4
7. S4
8.
6.
5.
S3
1.
2. P3
3.
P2
12. P1
11.
3.
4.
5.
1.
7. 6.
3.
2.
8.
4.
12.
11. 14.
9.
16.
15.
10.
P1
17. 13.
17.
18.
19. 22.
19.
J1
J2
21.
20.
23.
22.
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
856−0006, 67 , 68 , 78 , 80
856−0008, 76 , 78 , 80
860−2028, 83
862−0026−30, 69
862−0026−54, 46 , 52 , 67
, 69
862−0026−55, 44 , 46 , 47
, 54 , 55 , 56
862−0041, 70 , 73
870−0131, 69 , 73 , 76 , 84
, 85
870−0550−09, 71
870−2062, 78 , 80 , 81 , 82
870−2065−02, 68
870−2228, 78
871−0016, 78 , 80
A026K278, 44 , 93
A028X874, 66
A029A752, 80
A029X506, 71
A030B088, 80
A034B591, 47
A041P507, 64
A044B662, 9
A044B664, 9
A047N911, 47