3 Phase Test Separator 1 Compress)

ALTIUS OIL FIELD SERVICE
COMPRESS Pressure Vessel Design Calculations
Item: HORIZONTAL 3 PHASE SEPARATOR

Vessel No: 0903
Customer: PUTRA SEJATI INDOMAKMUR
Contract: ----
Designer: ARMY
Date: April 11, 2009
Purchaser: Putra Sejati Indomakmur
Vessel Name: 3 Phase Test Separator.CW6
Tag Number: PSI 0903
You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary
No deficiencies found.
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Nozzle Schedule
Nozzle Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
WN A105
M1 ManWay 455.63 IDx26.19 SA-516 70 No No No SA-516 70 No No No
Class 300
6" Sch 80 (XS) DN SA-106 B Smls. WN A105

N1 Inlet No No No SA-516 70 No No No
150 Pipe Class 300
SA-106 B Smls. WN A105

N10 Rupture Disk 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N11A LSB 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N11B LSB 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N13A LG 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N13B LG 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N14A ILS 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N14B ILS 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N15A WLC 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N15B WLC 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N16 B LG 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N16A LG 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N2 Oil Outlet 4" Sch 160 DN 100 No No No SA-516 70 No No No
Pipe Class 300

N3 Water Outlet 3" Sch 160 DN 80 No No No SA-516 70 No No No
Pipe Class 300

N4 Drain 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300
6" Sch 80 (XS) DN SA-106 B Smls. WN A105

N5 Gas Outlet No No No SA-516 70 No No No
150 Pipe Class 300

N6 PI 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N7 Ti 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N8 Spare 2" Sch 160 DN 50 No No No N/A N/A N/A N/A
Pipe Class 300

N9 PSV 3" Sch 160 DN 80 No No No SA-516 70 No No No
Pipe Class 300
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Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width t
pad
(mm) (mm) (mm) (mm) (mm)
M1 508.00 26.19 11.55 Yes Yes 26.00* 23.29 231.00 26.00 3.17 151.3
N1 168.27 10.97 10.74 Yes Yes 26.00* 23.29 66.00 26.00 3.17 148.5
N10 60.33 8.74 7.54 Yes Yes 22.00 N/A N/A N/A 3.17 Exempt
N11A 60.33 8.74 7.54 Yes Yes 22.00 N/A N/A N/A 3.17 Exempt
N11B 60.33 8.74 7.54 Yes Yes 22.00 N/A N/A N/A 3.17 Exempt
N16 B 60.33 8.74 7.54 Yes Yes 22.00 N/A N/A N/A 3.17 Exempt
N2 114.30 13.49 9.65 Yes Yes 22.00 22.00 50.80 26.00 3.17 146.6
N3 88.90 11.13 9.11 Yes Yes 22.00 22.00 50.80 26.00 3.17 151.3
N5 168.27 10.97 10.74 Yes Yes 22.00 22.00 66.00 26.00 3.17 128.7
N9 88.90 11.13 9.11 Yes Yes 22.00 22.00 50.80 26.00 3.17 151.3
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
* Head minimum thickness after forming
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Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1
P T Total Corrosion
Identifier MAWP MAP MDMT MDMT Impact
Design Design ( kPa) ( kPa) (°C) Exemption Allowance Test
( kPa) (°C) (mm)
Ellipsoidal Head #1 4136.9 65.6 5161.52 5866.58 -10.8 Note 1 3.17 No
Straight Flange on Ellipsoidal Head #1 4136.9 65.6 4140.20 4848.29 -29.0 Note 2 3.17 No
Cylinder #1 4136.9 65.6 4140.20 4848.29 -29.0 Note 2 3.17 No
Straight Flange on Ellipsoidal Head #2 4136.9 65.6 4140.20 4848.29 -29.0 Note 2 3.17 No
Ellipsoidal Head #2 4136.9 65.6 5161.52 5866.58 -10.8 Note 1 3.17 No
Saddle #4 4136.9 65.6 4139.82 N/A N/A N/A N/A N/A
ManWay (M1) 4136.9 65.6 4895.28 5102.12 -14.5 Nozzle Note 3; Pad Note 4 3.17 No
Inlet (N1) 4136.9 65.6 4895.28 5102.12 -14.5 Nozzle Note 5; Pad Note 4 3.17 No
Rupture Disk (N10) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LSB (N11A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LSB (N11B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LG (N13A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LG (N13B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
ILS (N14A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
ILS (N14B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
WLC (N15A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
WLC (N15B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LG (N16 B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
LG (N16A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
Oil Outlet (N2) 4136.9 65.6 4139.82 4847.90 -29.0 Nozzle Note 7; Pad Note 8 3.17 No
Water Outlet (N3) 4136.9 65.6 4139.82 4847.90 -29.0 Nozzle Note 9; Pad Note 8 3.17 No
Drain (N4) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
Gas Outlet (N5) 4136.9 65.6 4139.82 4847.90 -29.0 Nozzle Note 5; Pad Note 8 3.17 No
PI (N6) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
Ti (N7) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
Spare (N8) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No
PSV (N9) 4136.9 65.6 4139.82 4847.90 -29.0 Nozzle Note 9; Pad Note 8 3.17 No
Chamber design MDMT is -1.11°C

Chamber rated MDMT is -10.75°C @ 4139.82 kPa
Chamber MAWP hot & corroded is 4139.82 kPa @ 65.6°C
Chamber MAP cold & new is 4847.90 kPa @ 21.1°C
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
Material impact test exemption temperature from Fig UCS-66M Curve B = -0.25 °C
1. UCS-66 governing thickness = 26 mm
Fig UCS-66.1M MDMT reduction = 10.5 °C, (coincident ratio = 0.8126349)
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2. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 22 mm
Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -0.25 °C
3. UCS-66 governing thickness = 26 mm.
Pad impact test exemption temperature from Fig UCS-66M Curve B = -0.25 °C
4. UCS-66 governing thickness = 26 mm.
5. Fig UCS-66.1M MDMT reduction = 44 °C, (coincident ratio = 0.42573) UCS-66 governing thickness = 9.6 mm.
Rated MDMT is governed by UCS-66(b)(2)
6. Flange rating governs: UCS-66(b)(1)(b)
7. Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.19458).
8. Pad is impact test exempt per UG-20(f) UCS-66 governing thickness = 22 mm.
9. Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.19941).
Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
0 4/11/2009 yhan_dhie New vessel created ASME Section VIII Division 1 [Build 6258]
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Settings Summary
COMPRESS Build 6258
Units: SI
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1.50 mm per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 152.40 mm
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116 (e) Radiography: RT1

UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
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UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
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Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (mm) (mm) (mm) (mm) E
Ellipsoidal Head #1 SA-516 70 1270.00 OD 330.50 26.00* 21.59 1.0000 Internal
Straight Flange on Ellipsoidal Head #1 SA-516 70 1270.00 OD 50.80 22.00 21.99 1.0000 Internal
Cylinder #1 SA-516 70 1270.00 OD 4572.00 22.00 21.99 1.0000 Internal
Straight Flange on Ellipsoidal Head #2 SA-516 70 1270.00 OD 50.80 22.00 21.99 1.0000 Internal
Ellipsoidal Head #2 SA-516 70 1270.00 OD 330.50 26.00* 21.59 1.0000 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight ( kg) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Ellipsoidal Head #1 396.71 349.61 0.00 0.00 0.00 0.00 298.52
Cylinder #1 3,073.90 2,637.01 0.00 0.00 0.00 0.00 5,397.70
Ellipsoidal Head #2 359.97 317.35 0.00 0.00 0.00 0.00 324.54
Saddle #4 464.48 464.48 0.00 0.00 0.00 0.00 0.00
TOTAL: 4,295.06 3,768.44 0.00 0.00 0.00 0.00 6,020.76
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments

Component Nozzles &
Body Flanges Packed Trays & Rings & Vertical
Flanges
Beds Supports Clips Loads
New Corroded New Corroded
Ellipsoidal Head #1 0.00 0.00 34.85 33.23 0.00 0.00 0.00 0.00
Cylinder #1 0.00 0.00 166.57 156.41 0.00 0.00 0.00 0.00
Ellipsoidal Head #2 0.00 0.00 622.03 613.01 0.00 0.00 0.00 0.00
TOTAL: 0.00 0.00 823.45 802.65 0.00 0.00 0.00 0.00
Vessel operating weight, Corroded: 4,571 kg

Vessel operating weight, New: 5,119 kg
Vessel empty weight, Corroded: 4,571 kg
Vessel empty weight, New: 5,119 kg
Vessel test weight, New: 11,139 kg
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 5,119 kg

Center of Gravity: 1,956.33 mm
Vessel Capacity
Vessel Capacity** (New): 5,990 liters

Vessel Capacity** (Corroded): 6,058 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based
on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 5,381.77 kPa at 21.11 °C (the chamber MAWP = 4,139.82 kPa)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
kPa kPa ratio factor MPa MPa
Ellipsoidal Head #1 (1) 5,396.06 14.3 1 1.30 113.753 234 No
Straight Flange on Ellipsoidal Head #1 5,396.1 14.33 1 1.30 153.037 234 No
Cylinder #1 5,396.1 14.33 1 1.30 153.037 234 No
Straight Flange on Ellipsoidal Head #2 5,396.1 14.33 1 1.30 153.037 234 No
Ellipsoidal Head #2 5,396.06 14.3 1 1.30 113.753 234 No
Drain (N4) 5,397.93 16.17 1 1.30 160.842 324 No
Gas Outlet (N5) 5,383.87 2.11 1 1.30 114.892 324 No
ILS (N14A) 5,389.22 7.46 1 1.30 160.583 324 No
ILS (N14B) 5,397.42 15.65 1 1.30 160.827 324 No
Inlet (N1) 5,386.98 5.21 1 1.30 96.815 324 No
LG (N13A) 5,385.84 4.08 1 1.30 160.482 324 No
LG (N13B) 5,397.42 15.65 1 1.30 160.827 324 No
LG (N16 B) 5,397.42 15.65 1 1.30 160.827 324 No
LG (N16A) 5,389.22 7.46 1 1.30 160.583 324 No
LSB (N11A) 5,385.84 4.08 1 1.30 160.482 324 No
LSB (N11B) 5,397.42 15.65 1 1.30 160.827 324 No
ManWay (M1) 5,392.33 10.56 1 1.30 88.253 351 No
Oil Outlet (N2) 5,397.93 16.17 1 1.30 97.244 324 No
PI (N6) 5,383.87 2.11 1 1.30 160.423 324 No
PSV (N9) 5,383.87 2.11 1 1.30 92.022 324 No
Rupture Disk (N10) 5,383.87 2.11 1 1.30 160.423 324 No
Spare (N8) 5,383.87 2.11 1 1.30 160.423 324 No
Ti (N7) 5,383.87 2.11 1 1.30 160.423 324 No
WLC (N15A) 5,391.64 9.88 1 1.30 160.655 324 No
WLC (N15B) 5,396.14 14.37 1 1.30 160.789 324 No
Water Outlet (N3) 5,397.93 16.17 1 1.30 92.263 324 No
Notes:
(1) Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
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The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal
Head #1.
The test temperature of 21.11 °C is warmer than the minimum recommended temperature of 6.25 °C so the brittle
fracture provision of UG-99(h) has been met.
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Cylinder #1
Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Material is impact test exempt per UG-20(f)
UCS-66 governing thickness = 22 mm
Internal design pressure: P = 4136.85 kPa @ 65.56°C
Static liquid head:
Pth =14.3351 kPa (SG=1.0000, Hs=1463.00 mm, Horizontal test head)
Corrosion allowance: Inner C = 3.17 mm Outer C = 0.00 mm
Design MDMT = -1.11°C No impact test performed

Rated MDMT = -29.00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 3089.0278 kg corr = 2649.9497 kg

Capacity: New = 5397.3057 liters corr = 5453.3608 liters
OD = 1270.00 mm
Length Lc = 4572.00 mm
t = 22.00 mm
Design thickness, (at 65.56°C) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 4136.85*635.00/(138000*1.00 + 0.40*4136.85) + 3.17
= 21.9862 mm
Maximum allowable working pressure, (at 65.56°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 138000*1.00*18.8250 / (635.00 - 0.40*18.8250) - 0.0000
= 4140.1982 kPa
Maximum allowable pressure, (at 21.11°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 138000*1.00*22.0000 / (635.00 - 0.40*22.0000)
= 4848.2915 kPa
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 22.00 / 624.0000) * (1 - 624.0000 / ∞)
= 1.7628 %
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Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 114.9237 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 117.0592 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 117.0592 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 114.9237 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 114.9237 MPa
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Ellipsoidal Head #1
ASME Section VIII, Division 1, 2007 Edition Metric
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D Metric p.18, ln. 22)
Internal design pressure: P = 4,136.8541 kPa @ 65.56 °C
Static liquid head:
Ps= 0 kPa (SG=1, Hs=0 mm Operating head)

Pth= 14.2959 kPa (SG=1, Hs=1459 mm Horizontal test head)
Corrosion allowance: Inner C = 3.18 mm Outer C = 0 mm

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Full UW-11(a) Type 1

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 396.7 kg corr = 349.6 kg

Capacity*: new = 296.5 liters corr = 302.1 liters
* includes straight flange
Outer diameter = 1270 mm

Minimum head thickness = 26 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9897 (corroded)
Straight flange length Lsf = 50.8 mm
Nominal straight flange thickness tsf = 22 mm
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 1.5 mm + 3.18 mm = 4.68 mm
Design thickness due to internal pressure (t) = 21.59 mm
Maximum allowable working pressure (MAWP) = 5,161.51 kPa
Maximum allowable pressure (MAP) = 5,866.58 kPa
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,224.35 / (2*307.68))2]=0.993138
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,218 / (2*304.5))2]=1
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Design thickness for internal pressure, (Corroded at 65.56 °C) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 4,136.85*1,270*0.993138 / (2*138,000*1 + 2*4,136.85*(0.993138 - 0.1)) + 3.18
= 21.59 mm
The head internal pressure design thickness is 21.59 mm.
Maximum allowable working pressure, (Corroded at 65.56 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*138,000*1*22.83 / (0.993138*1,270 - 2*22.83*(0.993138 - 0.1)) - 0
= 5,161.51 kPa
The maximum allowable working pressure (MAWP) is 5,161.51 kPa.
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*138,000*1*26 / (1*1,270 - 2*26*(1 - 0.1)) - 0
= 5,866.58 kPa
The maximum allowable pressure (MAP) is 5,866.58 kPa.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*22 / 218.06)*(1 - 218.06 / ∞)
= 7.5667%
The extreme fiber elongation exceeds 5 percent and the thickness exceeds 16 mm;. Heat treatment per UCS-56 is
required if fabricated by cold forming.
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Straight Flange on Ellipsoidal Head #1
Component: Straight Flange

Static liquid head:


Circumferential joint - Full UW-11(a) Type 1

OD = 1270.00 mm
t = 22.00 mm

= 4136.85*635.00/(138000*1.00 + 0.40*4136.85) + 3.17
= 21.9862 mm
P = S*E*t/(Ro - 0.40*t) - Ps
= 138000*1.00*18.8250 / (635.00 - 0.40*18.8250) - 0.0000
= 4140.1982 kPa
P = S*E*t/(Ro - 0.40*t)
= 138000*1.00*22.0000 / (635.00 - 0.40*22.0000)
= 4848.2915 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 22.00 / 624.0000) * (1 - 624.0000 / ∞)
= 1.7628 %
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A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 114.9237 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 117.0592 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 117.0592 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 114.9237 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 114.9237 MPa
20/160
Straight Flange on Ellipsoidal Head #2
Component: Straight Flange

Static liquid head:


Circumferential joint - Full UW-11(a) Type 1

OD = 1270.00 mm
t = 22.00 mm

= 4136.85*635.00/(138000*1.00 + 0.40*4136.85) + 3.17
= 21.9862 mm
P = S*E*t/(Ro - 0.40*t) - Ps
= 138000*1.00*18.8250 / (635.00 - 0.40*18.8250) - 0.0000
= 4140.1982 kPa
P = S*E*t/(Ro - 0.40*t)
= 138000*1.00*22.0000 / (635.00 - 0.40*22.0000)
= 4848.2915 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 22.00 / 624.0000) * (1 - 624.0000 / ∞)
= 1.7628 %
21/160
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 114.9237 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 117.0592 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 22.0000)
= 0.004331
B = 117.0592 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 117.0592 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 114.9237 MPa
A = 0.125 / (Ro / t)
= 0.125 / (635.0000 / 18.8250)
= 0.003706
B = 114.9237 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 114.9237 MPa
22/160
Ellipsoidal Head #2
ASME Section VIII, Division 1, 2007 Edition Metric
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D Metric p.18, ln. 22)
Internal design pressure: P = 4,136.8541 kPa @ 65.56 °C
Static liquid head:
Ps= 0 kPa (SG=1, Hs=0 mm Operating head)

Pth= 14.2959 kPa (SG=1, Hs=1459 mm Horizontal test head)
Corrosion allowance: Inner C = 3.18 mm Outer C = 0 mm

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Full UW-11(a) Type 1

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 360 kg corr = 317.4 kg

Capacity*: new = 296.5 liters corr = 302.1 liters
* includes straight flange
Outer diameter = 1270 mm

Minimum head thickness = 26 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9897 (corroded)
Straight flange length Lsf = 50.8 mm
Nominal straight flange thickness tsf = 22 mm
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 1.5 mm + 3.18 mm = 4.68 mm
Design thickness due to internal pressure (t) = 21.59 mm
Maximum allowable working pressure (MAWP) = 5,161.51 kPa
Maximum allowable pressure (MAP) = 5,866.58 kPa
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,224.35 / (2*307.68))2]=0.993138
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,218 / (2*304.5))2]=1
23/160
Design thickness for internal pressure, (Corroded at 65.56 °C) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 4,136.85*1,270*0.993138 / (2*138,000*1 + 2*4,136.85*(0.993138 - 0.1)) + 3.18
= 21.59 mm
The head internal pressure design thickness is 21.59 mm.
Maximum allowable working pressure, (Corroded at 65.56 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*138,000*1*22.83 / (0.993138*1,270 - 2*22.83*(0.993138 - 0.1)) - 0
= 5,161.51 kPa
The maximum allowable working pressure (MAWP) is 5,161.51 kPa.
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*138,000*1*26 / (1*1,270 - 2*26*(1 - 0.1)) - 0
= 5,866.58 kPa
The maximum allowable pressure (MAP) is 5,866.58 kPa.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*22 / 218.06)*(1 - 218.06 / ∞)
= 7.5667%
24/160
Drain (N4)
tw(lower) = 22 mm
Leg41 = 18 mm
Note: round inside edges per UG-76(c)
Located on: Cylinder #1

Liquid static head included: 0 kPa
Nozzle material specification: SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 2" Sch 160 DN 50
Flange description: 2 inch Class 300 WN A105
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -39.61°C
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 kPa
ASME B16.5 flange rating MAWP: 4895.28 kPa @ 65.56°C
ASME B16.5 flange rating MAP: 5102.12 kPa @ 21.11°C
ASME B16.5 flange hydro test: 7756.6 kPa @ 21.11°C
Nozzle orientation: 180°
Local vessel minimum thickness: 22 mm
Nozzle center line offset to datum line: 4300 mm
End of nozzle to shell center: 800 mm
Nozzle inside diameter, new: 42.85 mm
Nozzle nominal wall thickness: 8.74 mm
Nozzle corrosion allowance: 3.18 mm
Projection available outside vessel, Lpr: 142.65 mm
Projection available outside vessel to flange face, Lf: 165 mm
25/160
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
This nozzle is exempt from area

6.6 7.65
calculations per UG-36(c)(3)(a)
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)
weld size is
Nozzle to shell fillet (Leg 41) 3.89 12.6 adequate
Calculations for internal pressure 4139.82 kPa @ 65.56 °C
Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.19721).
Nozzle UCS-66 governing thk: 7.65 mm

Nozzle rated MDMT: -105 °C
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 49.2 mm

Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 13.91 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
Required thickness tr from UG-37(a)
tr = P*Ro/(S*E + 0.4*P)
26/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 5.56 mm

tc(min) = lesser of 6 mm or 0.7*tmin = 3.89 mm
tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 4.06 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 22 mm
Wall thickness per UG-16(b): tr3 = 4.68 mm
Standard wall pipe per UG-45(b)(4): tr4 = 6.6 mm
The greater of tr2 or tr3: tr5 = 22 mm
The lesser of tr4 or tr5: tr6 = 6.6 mm
27/160
Required per UG-45 is the larger of tr1 or tr6 = 6.6 mm
Available nozzle wall thickness new, tn = 0.875*8.74 = 7.65 mm
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is
Nozzle to shell fillet (Leg 41) 6 12.6 adequate
Parallel to the vessel wall: (Rn + tn + t )= 52.16 mm


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
28/160
= 22 mm
UW-16(c) Weld Check

tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

29/160
Gas Outlet (N5)
tw(lower) = 22 mm
Leg41 = 18 mm
tw(upper) = 24 mm
Leg42 = 18 mm
Dp = 300.28 mm
te = 26 mm

Nozzle description: 6" Sch 80 (XS) DN 150
Pad material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Pad diameter: 300.28 mm
(UCS-66(b)(1)(b))
Pad is split: no
30/160
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 4139.82 kPa @ 65.56 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45
A A A
29.1649 41.8819 0.0026 3.9387 -- 34.32 3.6206 9.4 9.6
Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
402,443 577,935 736,461 127,229 1,431,073 612,579 1,082,241

size (mm) size (mm)
weld size is
Nozzle to pad fillet (Leg 41) 5.46 12.6 adequate
weld size is
Pad to shell fillet (Leg 42) 9.41 12.6 adequate
weld size is
Nozzle to pad groove (Upper) 5.46 24 adequate
Fig UCS-66.1M MDMT reduction = 44 °C, (coincident ratio = 0.42573)
Rated MDMT is governed by UCS-66(b)(2).
Pad is impact test exempt per UG-20(f).

Pad UCS-66 governing thickness: 22 mm
Pad rated MDMT: -29 °C

31/160

= 4,139.821*76.34/(118,000*1 - 0.6*4,139.821)
= 2.74 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
Area required per UG-37(c)
Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 0.8551

fr3 = lesser of fr2 or Sp/Sv = 0.8551
fr4 = lesser of 1 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 152.68*18.82*1 + 2*7.8*18.82*1*(1 - 0.8551)
= 29.1649 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.0026 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 152.68*(1*18.83 - 1*18.82) - 2*7.8*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0026 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(18.83 + 7.8)*(1*18.83 - 1*18.82) - 2*7.8*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0006 cm2
A2 = smaller of the following= 3.9387 cm2
= 5*(tn - trn)*fr2*t
= 5*(7.8 - 2.74)*0.8551*18.83
= 4.0742 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(7.8 - 2.74)*(2.5*7.8 + 26)*0.8551
= 3.9387 cm2
A41 = Leg2*fr3
= 182*0.8551
32/160
= 2.7703 cm2
A42 = Leg2*fr4
= 9.222*1
= 0.8503 cm2
(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= (300.28 - 152.68 - 2*7.8)*26*1
= 34.32 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0026 + 3.9387 + 2.7703 + 0.8503 + 34.32
= 41.8819 cm2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 7.8 mm

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Outer fillet: tmin = lesser of 19 mm or te or t = 18.83 mm

tw(min) = 0.5*tmin = 9.41 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Upper groove: tmin = lesser of 19 mm or tn or te = 7.8 mm

tw(min) = 0.7*tmin = 5.46 mm
tw(actual) = 24 mm

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*138 = 102.12 MPa

Nozzle wall in shear: 0.7*118 = 82.6 MPa
33/160
Inner fillet weld in shear: 0.49*118 = 57.82 MPa
Outer fillet weld in shear: 0.49*138 = 67.62 MPa
Upper groove weld in tension: 0.74*138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*168.28*18*57.82 = 275,099.71 N
(2) Outer fillet weld in shear

(π/2)*Pad OD*Leg*So = (π/2)*300.28*18*67.62 = 574,099.02 N
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*160.48*7.8*82.6 = 162,362.39 N
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*168.28*18.83*102.12 = 508,142.31 N
(6) Upper groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*168.28*24*102.12 = 647,830.87 N
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2,916.487 - 0.2581 + 2*7.8*0.8551*(1*18.83 - 1*18.82))*138
= 402,442.6 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (393.8701 + 3,432 + 277.0317 + 85.0321)*138
= 577,934.9 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (393.8701 + 0 + 277.0317 + 0 + 2*7.8*18.83*0.8551)*138
= 127,228.9 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (393.8701 + 0 + 3,432 + 277.0317 + 85.0321 + 0 + 2*7.8*18.83*0.8551)*138
= 612,579.3 N
34/160
Load for path 1-1 lesser of W or W1-1 = 402442.6 N
Path 1-1 through (2) & (3) = 574,099 + 162,362.4 = 736,461.42 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 275,099.7 + 508,142.3 + 647,830.9 = 1,431,072.86 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Path 3-3 through (2), (4) = 574,099 + 508,142.3 = 1,082,241.33 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
32.8893 42.3243 0.0026 7.2116 -- 32.3398 2.7703 6.22 9.6

453,842 584,040 798,050 194,723 1,516,776 641,012 1,167,944

size (mm) size (mm)
weld size is
Nozzle to pad fillet (Leg 41) 6 12.6 adequate
weld size is
weld size is

35/160

= 4,847.897*73.16/(118,000*1 - 0.6*4,847.897)
= 3.08 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
= 22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 146.33*22*1 + 2*10.97*22*1*(1 - 0.8551)
= 32.8893 cm2

= 146.33*(1*22 - 1*22) - 2*10.97*(1*22 - 1*22)*(1 - 0.8551)
= 0.0026 cm2

= 2*(22 + 10.97)*(1*22 - 1*22) - 2*10.97*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2
= 5*(10.97 - 3.08)*0.8551*22
= 7.4232 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(10.97 - 3.08)*(2.5*10.97 + 26)*0.8551
= 7.2116 cm2
A41 = Leg2*fr3
= 182*0.8551
36/160
= 2.7703 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (292.66 - 146.33 - 2*10.97)*26*1
= 32.3398 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0026 + 7.2116 + 2.7703 + 0 + 32.3398
= 42.3243 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Outer fillet: tmin = lesser of 19 mm or te or t = 19 mm

tw(min) = 0.5*tmin = 9.5 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 7.68 mm
tw(actual) = 24 mm


37/160


(π/2)*Pad OD*Leg*So = (π/2)*300.28*18*67.62 = 574,099.02 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (3,288.932 - 0.2581 + 2*10.97*0.8551*(1*22 - 1*22))*138
= 453,841.9 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (721.1598 + 3,233.979 + 277.0317 + 0)*138
= 584,039.6 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (721.1598 + 0 + 277.0317 + 0 + 2*10.97*22*0.8551)*138
= 194,723.1 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (721.1598 + 0 + 3,233.979 + 277.0317 + 0 + 0 + 2*10.97*22*0.8551)*138
= 641,012.3 N

Path 1-1 through (2) & (3) = 574,099 + 223,950.6 = 798,049.63 N

Path 2-2 through (1), (4), (6) = 275,099.7 + 593,844.9 + 647,830.9 = 1,516,775.5 N

Path 3-3 through (2), (4) = 574,099 + 593,844.9 = 1,167,943.98 N
38/160
ILS (N14A)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
End of nozzle to shell center: 787.4 mm
Projection available outside vessel to flange face, Lf: 152.4 mm
39/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
40/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

41/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
42/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

43/160
ILS (N14B)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
44/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
45/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

46/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
47/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

48/160
Inlet (N1)
tw(lower) = 10.97 mm
Leg41 = 18 mm
tw(upper) = 26 mm
Leg42 = 18 mm
Dp = 300.28 mm
te = 26 mm
Located on: Ellipsoidal Head #1

Nozzle description: 6" Sch 80 (XS) DN 150
(UCS-66(b)(1)(b))
Calculated as hillside: no
End of nozzle to datum line: 5122 mm
Distance to head center, R: 318 mm
Pad is split: no
49/160
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
30.7115 45.6167 4.1374 3.5393 -- 34.3193 3.6206 9.4 9.6

Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
366,722 572,414 736,855 87,073 1,139,657

Nozzle to pad fillet (Leg 41) 5.46 12.6 weld size is adequate
Pad to shell fillet (Leg 42) 9.5 12.6 weld size is adequate
Fig UCS-66.1M MDMT reduction = 44 °C, (coincident ratio = 0.42573)
Rated MDMT is governed by UCS-66(b)(2).
Fig UCS-66.1M MDMT reduction = 14.2 °C, (coincident ratio = 0.74689).

Pad rated MDMT: -14.45 °C

50/160
= 4,895.277*76.34/(118,000*1 - 0.6*4,895.277)
= 3.25 mm
Required thickness tr from UG-37(a)(c)
tr = P*K1*Do/(2*S*E + 0.8*P)
= 4,895.277*0.9*1,278/(2*138,000*1 + 0.8*4,895.277)
= 20.12 mm
fr1 = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 152.68*20.12*1 + 2*7.8*20.12*1*(1 - 1)
= 30.7115 cm2

= 152.68*(1*22.83 - 1*20.12) - 2*7.8*(1*22.83 - 1*20.12)*(1 - 1)
= 4.1374 cm2

= 2*(22.83 + 7.8)*(1*22.83 - 1*20.12) - 2*7.8*(1*22.83 - 1*20.12)*(1 - 1)
= 1.66 cm2
= 5*(7.8 - 3.25)*0.8551*22.83
= 4.4393 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(7.8 - 3.25)*(2.5*7.8 + 26)*0.8551
= 3.5393 cm2
A41 = Leg2*fr3
= 182*0.8551
= 2.7703 cm2
51/160
A42 = Leg2*fr4
= 9.222*1
= 0.8503 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (300.28 - 152.68 - 2*7.8)*26*1
= 34.3193 cm2
Area = A1 + A2 + A41 + A42 + A5

= 4.1374 + 3.5393 + 2.7703 + 0.8503 + 34.3193
= 45.6167 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Interpretation VIII-1-83-66 has been applied.

Wall thickness per UG-45(b)(1): tr2 = 24.86 mm
The greater of tr2 or tr3: tr5 = 24.86 mm
Groove weld in shear: 0.6*138 = 82.8 MPa

52/160

(π/2)*Pad OD*Leg*So = (π/2)*300.28*18*67.62 = 574,099.02 N
(4) Groove weld in shear

(π/2)*Mean Weld Dia*tw*Sg = (π/2)*160.48*7.8*82.8 = 162,755.53 N

W = (A - A1)*Sv
= (3,071.15 - 413.7411)*138
= 366,722.4 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (353.9348 + 3,431.925 + 277.0317 + 85.0321)*138
= 572,413.6 N
W2-2 = (A2 + A41)*Sv

= (353.9348 + 277.0317)*138
= 87,073.39 N
53/160
Path 1-1 through (2) & (4) = 574,099 + 162,755.5 = 736,854.53 N

Path 2-2 through (1), (4), (6) = 275,099.7 + 162,755.5 + 701,801.6 = 1,139,656.83 N
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
30.66 49.5533 7.3858 7.0581 -- 32.3391 2.7703 6.22 9.6

Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
321,184 581,911 798,592 135,631 1,201,394

Nozzle to pad fillet (Leg 41) 6 12.6 weld size is adequate


= 5,102.12*73.16/(118,000*1 - 0.6*5,102.12)
= 3.25 mm
54/160
tr = P*K1*Do/(2*S*E + 0.8*P)
= 5,102.12*0.9*1,278/(2*138,000*1 + 0.8*5,102.12)
= 20.95 mm
fr1 = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 146.33*20.95*1 + 2*10.97*20.95*1*(1 - 1)
= 30.66 cm2

= 146.33*(1*26 - 1*20.95) - 2*10.97*(1*26 - 1*20.95)*(1 - 1)
= 7.3858 cm2

= 2*(26 + 10.97)*(1*26 - 1*20.95) - 2*10.97*(1*26 - 1*20.95)*(1 - 1)
= 3.7323 cm2
= 5*(10.97 - 3.25)*0.8551*26
= 8.5864 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(10.97 - 3.25)*(2.5*10.97 + 26)*0.8551
= 7.0581 cm2
A41 = Leg2*fr3
= 182*0.8551
= 2.7703 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2
55/160
A5 = (Dp - d - 2*tn)*te*fr4
= (292.66 - 146.33 - 2*10.97)*26*1
= 32.3391 cm2
Area = A1 + A2 + A41 + A42 + A5

= 7.3858 + 7.0581 + 2.7703 + 0 + 32.3391
= 49.5533 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

Groove weld in shear: 0.6*138 = 82.8 MPa


56/160
(π/2)*Pad OD*Leg*So = (π/2)*300.28*18*67.62 = 574,099.02 N
(4) Groove weld in shear

(π/2)*Mean Weld Dia*tw*Sg = (π/2)*157.3*10.97*82.8 = 224,492.89 N

W = (A - A1)*Sv
= (3,065.998 - 738.5791)*138
= 321,183.9 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (705.805 + 3,233.909 + 277.0317 + 0)*138
= 581,911.1 N
W2-2 = (A2 + A41)*Sv

= (705.805 + 277.0317)*138
= 135,631.5 N

Path 1-1 through (2) & (4) = 574,099 + 224,492.9 = 798,591.9 N

Path 2-2 through (1), (4), (6) = 275,099.7 + 224,492.9 + 701,801.6 = 1,201,394.19 N
57/160
LG (N13A)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
58/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
59/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

60/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
61/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

62/160
LG (N13B)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
63/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
64/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

65/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
66/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

67/160
LG (N16 B)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
68/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
69/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

70/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
71/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

72/160
LG (N16A)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
73/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
74/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

75/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
76/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

77/160
LSB (N11A)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
78/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
79/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

80/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
81/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

82/160
LSB (N11B)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
83/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
84/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

85/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
86/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

87/160
ManWay (M1)
tw(lower) = 24 mm
Leg41 = 18 mm
tw(upper) = 24 mm
Leg42 = 18 mm
Dp = 970 mm
te = 26 mm
Located on: Ellipsoidal Head #2

Nozzle material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Pad diameter: 970 mm
(UCS-66(b)(1)(b))
Calculated as hillside: no
End of nozzle to datum line: -717 mm
Distance to head center, R: 0 mm
Pad is split: no
88/160
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
92.9264 140.6124 12.5193 16.7084 -- 108.1448 3.24 11.55 26.19

1,126,830 1,767,685 3,548,071 420,258 4,623,958 1,912,657 3,551,545

size (mm) size (mm)
Nozzle to pad groove (Upper) 13.3 24 weld size is adequate
Nozzle to shell groove (Lower) 13.3 20.83 weld size is adequate
Nozzle UCS-66 governing thk: 26 mm

Nozzle rated MDMT: -14.45 °C
Pad rated MDMT: -14.45 °C

Normal to the vessel wall outside: 2.5*(t - C) = 57.06 mm
89/160
= 4,895.277*230.99/(138,000*1 - 0.6*4,895.277)
= 8.37 mm
tr = P*K1*Do/(2*S*E + 0.8*P)
= 4,895.277*0.9*1,278/(2*138,000*1 + 0.8*4,895.277)
= 20.12 mm
fr1 = lesser of 1 or Sn/Sv = 1

fr3 = lesser of fr2 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 461.98*20.12*1 + 2*23.01*20.12*1*(1 - 1)
= 92.9264 cm2

= 461.98*(1*22.83 - 1*20.12) - 2*23.01*(1*22.83 - 1*20.12)*(1 - 1)
= 12.5193 cm2

= 2*(22.83 + 23.01)*(1*22.83 - 1*20.12) - 2*23.01*(1*22.83 - 1*20.12)*(1 - 1)
= 2.4845 cm2
= 5*(23.01 - 8.37)*1*22.83
= 16.7084 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(23.01 - 8.37)*(2.5*23.01 + 26)*1
= 24.4587 cm2
A41 = Leg2*fr3
= 182*1
= 3.24 cm2
90/160
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (923.95 - 461.98 - 2*23.01)*26*1
= 108.1448 cm2
Area = A1 + A2 + A41 + A42 + A5

= 12.5193 + 16.7084 + 3.24 + 0 + 108.1448
= 140.6124 cm2
UW-16(d) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 19 mm

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Upper groove: tmin = lesser of 19 mm or tn or te = 19 mm

tw(min) = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm
Lower groove: tmin = lesser of 19 mm or tn or t = 19 mm

tw(min) = 0.7*tmin = 13.3 mm
tw(actual) = 20.83 mm

Available nozzle wall thickness new, tn = 26.19 mm
91/160


(π/2)*Nozzle OD*Leg*Si = (π/2)*508*18*67.62 = 971,250.75 N

(π/2)*Pad OD*Leg*So = (π/2)*970*18*67.62 = 1,854,553.48 N

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*484.99*23.01*96.6 = 1,693,517.41 N

(π/2)*Nozzle OD*tw*Sg = (π/2)*508*20.83*102.12 = 1,696,990.92 N

(π/2)*Nozzle OD*tw*Sg = (π/2)*508*24*102.12 = 1,955,715.78 N
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,292.641 - 1,251.933 + 2*23.01*1*(1*22.83 - 1*20.12))*138
= 1,126,830 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (1,670.835 + 10,814.48 + 323.9993 + 0)*138
= 1,767,685 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1,670.835 + 0 + 323.9993 + 0 + 2*23.01*22.83*1)*138
= 420,258.5 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (1,670.835 + 0 + 10,814.48 + 323.9993 + 0 + 0 + 2*23.01*22.83*1)*138
= 1,912,657 N
Load for path 1-1 lesser of W or W1-1 = 1126830 N

Path 1-1 through (2) & (3) = 1,854,554 + 1,693,517 = 3,548,071.03 N

Path 2-2 through (1), (4), (6) = 971,250.8 + 1,696,991 + 1,955,716 = 4,623,957.52 N
92/160

Path 3-3 through (2), (4) = 1,854,554 + 1,696,991 = 3,551,544.53 N
= (50*t / Rf)*(1 - Rf / Ro)

= (50*26.19 / 240.91)*(1 - 240.91 / ∞)
= 5.4352%
93/160
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
95.4658 153.926 22.9967 22.8464 -- 104.8428 3.24 8.61 26.19

1,036,554 1,806,824 3,769,108 547,913 4,882,682 1,994,745 3,810,269

size (mm) size (mm)
Nozzle to pad groove (Upper) 13.3 24 weld size is adequate
Nozzle to shell groove (Lower) 13.3 24 weld size is adequate

Normal to the vessel wall outside: 2.5*(t - C) = 65 mm

= 5,102.12*227.81/(138,000*1 - 0.6*5,102.12)
= 8.61 mm
94/160
tr = P*K1*Do/(2*S*E + 0.8*P)
= 5,102.12*0.9*1,278/(2*138,000*1 + 0.8*5,102.12)
= 20.95 mm

fr3 = lesser of fr2 or Sp/Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 455.63*20.95*1 + 2*26.19*20.95*1*(1 - 1)
= 95.4658 cm2

= 455.63*(1*26 - 1*20.95) - 2*26.19*(1*26 - 1*20.95)*(1 - 1)
= 22.9967 cm2

= 2*(26 + 26.19)*(1*26 - 1*20.95) - 2*26.19*(1*26 - 1*20.95)*(1 - 1)
= 5.2684 cm2
= 5*(26.19 - 8.61)*1*26
= 22.8464 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(26.19 - 8.61)*(2.5*26.19 + 26)*1
= 32.1496 cm2
A41 = Leg2*fr3
= 182*1
= 3.24 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (911.25 - 455.63 - 2*26.19)*26*1
95/160
= 104.8428 cm2
Area = A1 + A2 + A41 + A42 + A5

= 22.9967 + 22.8464 + 3.24 + 0 + 104.8428
= 153.926 cm2
UW-16(d) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 19 mm

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm
Upper groove: tmin = lesser of 19 mm or tn or te = 19 mm

tw(min) = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm
Lower groove: tmin = lesser of 19 mm or tn or t = 19 mm

tw(min) = 0.7*tmin = 13.3 mm
tw(actual) = 24 mm

Available nozzle wall thickness new, tn = 26.19 mm

96/160

(π/2)*Nozzle OD*Leg*Si = (π/2)*508*18*67.62 = 971,250.75 N

(π/2)*Pad OD*Leg*So = (π/2)*970*18*67.62 = 1,854,553.48 N

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*481.81*26.19*96.6 = 1,914,554.16 N


W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (9,546.584 - 2,299.673 + 2*26.19*1*(1*26 - 1*20.95))*138
= 1,036,554 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (2,284.64 + 10,484.28 + 323.9993 + 0)*138
= 1,806,824 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (2,284.64 + 0 + 323.9993 + 0 + 2*26.19*26*1)*138
= 547,913.2 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (2,284.64 + 0 + 10,484.28 + 323.9993 + 0 + 0 + 2*26.19*26*1)*138
= 1,994,745 N

Path 1-1 through (2) & (3) = 1,854,554 + 1,914,554 = 3,769,107.63 N

Path 2-2 through (1), (4), (6) = 971,250.8 + 1,955,716 + 1,955,716 = 4,882,682.24 N

Path 3-3 through (2), (4) = 1,854,554 + 1,955,716 = 3,810,269.26 N
97/160
Oil Outlet (N2)
tw(lower) = 22 mm
Leg41 = 18 mm
tw(upper) = 24 mm
Leg42 = 18 mm
Dp = 215.9 mm
te = 26 mm

(UCS-66(b)(1)(b))
Pad is split: no
98/160
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
18.1954 28.7133 0.0013 6.949 -- 18.9927 2.7703 8.44 11.8

251,083 396,226 551,918 179,943 972,049 442,042 757,935

size (mm) size (mm)
weld size is
weld size is
weld size is


Normal to the vessel wall outside: 2.5*(t - C) = 47.06 mm
99/160
= 4,139.821*46.84/(118,000*1 - 0.6*4,139.821)
= 1.68 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 93.68*18.82*1 + 2*10.31*18.82*1*(1 - 0.8551)
= 18.1954 cm2

= 93.68*(1*18.83 - 1*18.82) - 2*10.31*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0013 cm2

= 2*(18.83 + 10.31)*(1*18.83 - 1*18.82) - 2*10.31*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0006 cm2
= 5*(10.31 - 1.68)*0.8551*18.83
= 6.949 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(10.31 - 1.68)*(2.5*10.31 + 26)*0.8551
= 7.6451 cm2
A41 = Leg2*fr3
= 182*0.8551
= 2.7703 cm2
A42 = Leg2*fr4
100/160
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (187.35 - 93.68 - 2*10.31)*26*1
= 18.9927 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 6.949 + 2.7703 + 0 + 18.9927
= 28.7133 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.5*tmin = 9.41 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 7.22 mm
tw(actual) = 24 mm


101/160


(π/2)*Pad OD*Leg*So = (π/2)*215.9*18*67.62 = 412,781.57 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,819.543 - 0.129 + 2*10.31*0.8551*(1*18.83 - 1*18.82))*138
= 251,083 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (694.9018 + 1,899.269 + 277.0317 + 0)*138
= 396,226.1 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (694.9018 + 0 + 277.0317 + 0 + 2*10.31*18.83*0.8551)*138
= 179,943.2 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (694.9018 + 0 + 1,899.269 + 277.0317 + 0 + 0 + 2*10.31*18.83*0.8551)*138
= 442,042.5 N
102/160
Path 1-1 through (2) & (3) = 412,781.6 + 139,136.6 = 551,918.13 N

Path 2-2 through (1), (4), (6) = 186,860.2 + 345,153.3 + 440,036 = 972,049.49 N

Path 3-3 through (2), (4) = 412,781.6 + 345,153.3 = 757,934.8 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
20.0698 29.4191 0.0013 10.9568 -- 15.6908 2.7703 5.27 11.8

276,951 405,966 589,200 259,462 1,030,263 475,995 816,148

size (mm) size (mm)
weld size is
weld size is
weld size is

Normal to the vessel wall outside: 2.5*(t - C) = 55 mm
103/160

= 4,847.897*43.66/(118,000*1 - 0.6*4,847.897)
= 1.84 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
= 22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 87.33*22*1 + 2*13.49*22*1*(1 - 0.8551)
= 20.0698 cm2

= 87.33*(1*22 - 1*22) - 2*13.49*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2

= 2*(22 + 13.49)*(1*22 - 1*22) - 2*13.49*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2
= 5*(13.49 - 1.84)*0.8551*22
= 10.9568 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(13.49 - 1.84)*(2.5*13.49 + 26)*0.8551
= 11.8968 cm2
A41 = Leg2*fr3
= 182*0.8551
104/160
= 2.7703 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (174.65 - 87.33 - 2*13.49)*26*1
= 15.6908 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 10.9568 + 2.7703 + 0 + 15.6908
= 29.4191 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 9.44 mm
tw(actual) = 24 mm


105/160


(π/2)*Pad OD*Leg*So = (π/2)*215.9*18*67.62 = 412,781.57 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2,006.978 - 0.129 + 2*13.49*0.8551*(1*22 - 1*22))*138
= 276,951.1 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (1,095.675 + 1,569.077 + 277.0317 + 0)*138
= 405,966.2 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1,095.675 + 0 + 277.0317 + 0 + 2*13.49*22*0.8551)*138
= 259,462.4 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (1,095.675 + 0 + 1,569.077 + 277.0317 + 0 + 0 + 2*13.49*22*0.8551)*138
= 475,995 N

Path 1-1 through (2) & (3) = 412,781.6 + 176,418.1 = 589,199.62 N

Path 2-2 through (1), (4), (6) = 186,860.2 + 403,366.3 + 440,036 = 1,030,262.6 N

Path 3-3 through (2), (4) = 412,781.6 + 403,366.3 = 816,147.92 N
106/160
PI (N6)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
107/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
108/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

109/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
110/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

111/160
PSV (N9)
tw(lower) = 22 mm
Leg41 = 18 mm
tw(upper) = 24 mm
Leg42 = 18 mm
Dp = 190.5 mm
te = 26 mm

(UCS-66(b)(1)(b))
Pad is split: no
112/160
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
14.1747 22.8284 0.0013 5.211 -- 14.8458 2.7703 7.98 9.73

195,596 315,014 447,720 145,463 756,039 350,335 632,672

size (mm) size (mm)
weld size is
weld size is
weld size is

Parallel to the vessel wall: d = 73 mm

113/160
= 4,139.821*36.5/(118,000*1 - 0.6*4,139.821)
= 1.31 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 73*18.82*1 + 2*7.95*18.82*1*(1 - 0.8551)
= 14.1747 cm2

= 73*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0013 cm2

= 2*(18.83 + 7.95)*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0006 cm2
= 5*(7.95 - 1.31)*0.8551*18.83
= 5.3458 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(7.95 - 1.31)*(2.5*7.95 + 26)*0.8551
= 5.211 cm2
A41 = Leg2*fr3
= 182*0.8551
= 2.7703 cm2
A42 = Leg2*fr4
114/160
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (146 - 73 - 2*7.95)*26*1
= 14.8458 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 5.211 + 2.7703 + 0 + 14.8458
= 22.8284 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.5*tmin = 9.41 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 5.57 mm
tw(actual) = 24 mm


115/160


(π/2)*Pad OD*Leg*So = (π/2)*190.5*18*67.62 = 364,219.01 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,417.472 - 0.129 + 2*7.95*0.8551*(1*18.83 - 1*18.82))*138
= 195,596.3 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (521.0957 + 1,484.579 + 277.0317 + 0)*138
= 315,013.6 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (521.0957 + 0 + 277.0317 + 0 + 2*7.95*18.83*0.8551)*138
= 145,463.1 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (521.0957 + 0 + 1,484.579 + 277.0317 + 0 + 0 + 2*7.95*18.83*0.8551)*138
= 350,335.1 N
116/160
Path 1-1 through (2) & (3) = 364,219 + 83,501.41 = 447,720.41 N

Path 2-2 through (1), (4), (6) = 145,335.7 + 268,452.6 + 342,250.3 = 756,038.53 N

Path 3-3 through (2), (4) = 364,219 + 268,452.6 = 632,671.54 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
15.3709 23.2612 0.0013 8.9458 -- 11.5438 2.7703 4.8 9.73

212,106 320,987 476,485 219,446 801,315 378,751 677,948

size (mm) size (mm)
weld size is
weld size is
weld size is

117/160

= 4,847.897*33.32/(118,000*1 - 0.6*4,847.897)
= 1.4 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
= 22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 66.65*22*1 + 2*11.13*22*1*(1 - 0.8551)
= 15.3709 cm2

= 66.65*(1*22 - 1*22) - 2*11.13*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2

= 2*(22 + 11.13)*(1*22 - 1*22) - 2*11.13*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2
= 5*(11.13 - 1.4)*0.8551*22
= 9.1432 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(11.13 - 1.4)*(2.5*11.13 + 26)*0.8551
= 8.9458 cm2
A41 = Leg2*fr3
= 182*0.8551
118/160
= 2.7703 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (133.3 - 66.65 - 2*11.13)*26*1
= 11.5438 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 8.9458 + 2.7703 + 0 + 11.5438
= 23.2612 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 7.79 mm
tw(actual) = 24 mm


119/160


(π/2)*Pad OD*Leg*So = (π/2)*190.5*18*67.62 = 364,219.01 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,537.094 - 0.129 + 2*11.13*0.8551*(1*22 - 1*22))*138
= 212,106 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (894.5788 + 1,154.379 + 277.0317 + 0)*138
= 320,986.7 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (894.5788 + 0 + 277.0317 + 0 + 2*11.13*22*0.8551)*138
= 219,446.2 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (894.5788 + 0 + 1,154.379 + 277.0317 + 0 + 0 + 2*11.13*22*0.8551)*138
= 378,750.6 N

Path 1-1 through (2) & (3) = 364,219 + 112,265.6 = 476,484.59 N

Path 2-2 through (1), (4), (6) = 145,335.7 + 313,729.4 + 342,250.3 = 801,315.39 N

Path 3-3 through (2), (4) = 364,219 + 313,729.4 = 677,948.4 N
120/160
Rupture Disk (N10)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
121/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
122/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

123/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
124/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

125/160
Spare (N8)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
126/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
127/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

128/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
129/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

130/160
Ti (N7)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
131/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
132/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

133/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
134/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

135/160
Water Outlet (N3)
tw(lower) = 22 mm
Leg41 = 18 mm
tw(upper) = 24 mm
Leg42 = 18 mm
Dp = 190.5 mm
te = 26 mm

(UCS-66(b)(1)(b))
Pad is split: no
136/160
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
14.1747 22.8284 0.0013 5.211 -- 14.8458 2.7703 7.98 9.73

195,596 315,014 447,720 145,463 756,039 350,335 632,672

size (mm) size (mm)
weld size is
weld size is
weld size is

Parallel to the vessel wall: d = 73 mm

137/160
= 4,139.821*36.5/(118,000*1 - 0.6*4,139.821)
= 1.31 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 73*18.82*1 + 2*7.95*18.82*1*(1 - 0.8551)
= 14.1747 cm2

= 73*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0013 cm2

= 2*(18.83 + 7.95)*(1*18.83 - 1*18.82) - 2*7.95*(1*18.83 - 1*18.82)*(1 - 0.8551)
= 0.0006 cm2
= 5*(7.95 - 1.31)*0.8551*18.83
= 5.3458 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(7.95 - 1.31)*(2.5*7.95 + 26)*0.8551
= 5.211 cm2
A41 = Leg2*fr3
= 182*0.8551
= 2.7703 cm2
A42 = Leg2*fr4
138/160
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (146 - 73 - 2*7.95)*26*1
= 14.8458 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 5.211 + 2.7703 + 0 + 14.8458
= 22.8284 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.5*tmin = 9.41 mm
tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 5.57 mm
tw(actual) = 24 mm


139/160


(π/2)*Pad OD*Leg*So = (π/2)*190.5*18*67.62 = 364,219.01 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,417.472 - 0.129 + 2*7.95*0.8551*(1*18.83 - 1*18.82))*138
= 195,596.3 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (521.0957 + 1,484.579 + 277.0317 + 0)*138
= 315,013.6 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (521.0957 + 0 + 277.0317 + 0 + 2*7.95*18.83*0.8551)*138
= 145,463.1 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (521.0957 + 0 + 1,484.579 + 277.0317 + 0 + 0 + 2*7.95*18.83*0.8551)*138
= 350,335.1 N
140/160
Path 1-1 through (2) & (3) = 364,219 + 83,501.41 = 447,720.41 N

Path 2-2 through (1), (4), (6) = 145,335.7 + 268,452.6 + 342,250.3 = 756,038.53 N

Path 3-3 through (2), (4) = 364,219 + 268,452.6 = 632,671.54 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
15.3709 23.2612 0.0013 8.9458 -- 11.5438 2.7703 4.8 9.73

212,106 320,987 476,485 219,446 801,315 378,751 677,948

size (mm) size (mm)
weld size is
weld size is
weld size is

141/160

= 4,847.897*33.32/(118,000*1 - 0.6*4,847.897)
= 1.4 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
= 22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 66.65*22*1 + 2*11.13*22*1*(1 - 0.8551)
= 15.3709 cm2

= 66.65*(1*22 - 1*22) - 2*11.13*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2

= 2*(22 + 11.13)*(1*22 - 1*22) - 2*11.13*(1*22 - 1*22)*(1 - 0.8551)
= 0.0013 cm2
= 5*(11.13 - 1.4)*0.8551*22
= 9.1432 cm2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(11.13 - 1.4)*(2.5*11.13 + 26)*0.8551
= 8.9458 cm2
A41 = Leg2*fr3
= 182*0.8551
142/160
= 2.7703 cm2
A42 = Leg2*fr4
= 02*1
= 0 cm2

A5 = (Dp - d - 2*tn)*te*fr4
= (133.3 - 66.65 - 2*11.13)*26*1
= 11.5438 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0.0013 + 8.9458 + 2.7703 + 0 + 11.5438
= 23.2612 cm2

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

tw(min) = 0.7*tmin = 7.79 mm
tw(actual) = 24 mm


143/160


(π/2)*Pad OD*Leg*So = (π/2)*190.5*18*67.62 = 364,219.01 N



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,537.094 - 0.129 + 2*11.13*0.8551*(1*22 - 1*22))*138
= 212,106 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (894.5788 + 1,154.379 + 277.0317 + 0)*138
= 320,986.7 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (894.5788 + 0 + 277.0317 + 0 + 2*11.13*22*0.8551)*138
= 219,446.2 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (894.5788 + 0 + 1,154.379 + 277.0317 + 0 + 0 + 2*11.13*22*0.8551)*138
= 378,750.6 N

Path 1-1 through (2) & (3) = 364,219 + 112,265.6 = 476,484.59 N

Path 2-2 through (1), (4), (6) = 145,335.7 + 313,729.4 + 342,250.3 = 801,315.39 N

Path 3-3 through (2), (4) = 364,219 + 313,729.4 = 677,948.4 N
144/160
WLC (N15A)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
145/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
146/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

147/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
148/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

149/160
WLC (N15B)
tw(lower) = 22 mm
Leg41 = 18 mm

(UCS-66(b)(1)(b))
150/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4139.82 kPa @ 65.56 °C
(mm)
The nozzle
passes UG-45
A A A

6.6 7.65


weld size is



= 4,139.821*24.6/(118,000*1 - 0.6*4,139.821)
= 0.88 mm
tr = P*Ro/(S*E + 0.4*P)
151/160
= 4,139.821*635/(138,000*1 + 0.4*4,139.821)
= 18.82 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

152/160
UG-45
Nozzle Wall
(cm2) Summary
For P = 4847.9 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.42 7.65


weld size is


= 4,847.897*21.42/(118,000*1 - 0.6*4,847.897)
= 0.9 mm
tr = P*Ro/(S*E + 0.4*P)
= 4,847.897*635/(138,000*1 + 0.4*4,847.897)
153/160
= 22 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*18 = 12.6 mm

154/160
Saddle #4
Saddle material: SA-36

Centered
Saddle construction is:
web
Saddle allowable stress: Ss = 137.895 MPa
Saddle yield stress: Sy = 262.001 MPa
Saddle distance to datum: 772 mm
Tangent to tangent length: L= 4,673.6 mm
Saddle separation: Ls = 2,800 mm
Vessel radius: R= 635 mm
Tangent distance left: Al = 1,050.8 mm
Tangent distance right: Ar = 822.8 mm
Saddle height: Hs = 1,250 mm
Saddle contact angle: θ= 120 °
Wear plate thickness: tp = 13 mm
Wear plate width: Wp = 425 mm
Wear plate contact angle: θw = 132 °
Web plate thickness: ts = 13 mm
Base plate length: E= 1,000 mm
Base plate width: F= 350 mm
Base plate thickness: tb = 16 mm
Number of stiffener ribs: n= 4
Largest stiffener rib spacing: di = 355.6 mm
Stiffener rib thickness: tw = 6.35 mm
Saddle width: B= 350 mm
Anchor bolt size & type: 24 mm
Anchor bolt material: SA193-Gr.B7
Anchor bolt allowable shear: 103.421 MPa
Anchor bolt corrosion allowance: 0 mm
Anchor bolts per saddle: 4
Base coefficient of friction: µ= 0.45
Weight on left saddle: operating corr =1,666.04 kg, test new =5,190.46 kg
Weight on right saddle: operating corr =2,440.78 kg, test new =5,484.39 kg
Weight of saddle pair =464.48 kg
155/160
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Bending + pressure Bending + pressure at

between saddles the saddle
Vessel
Load
condition (MPa) (MPa)
S1 allow S1 allow S2 allow S2 allow

(+) (+) (-) (-) (+) (+) (-) (-)
Weight Operating 68.035 138 0.283 114.924 70.018 138 2.266 114.924
Weight Test 75.724 235.8 0.547 114.924 80.244 235.8 5.066 114.924
Stress
Tangential Circumferential over Splitting
Load
Vessel shear (MPa) stress (MPa) saddle (MPa)
condition (MPa)
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Weight Operating 1.563 110.4 -6.35 207 2.436 122.944 0.589 91.93
Weight Test 2.766 188.64 -10.562 235.8 4.758 235.8 1.322 235.801
Load Case 1: Weight ,Operating
Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.2342*23,935.88*(4,673.6/12) / (π*625.592*18.83)
= 0.283 MPa
Sp = P*R/(2*t)
= 4.14*616.18/(2*18.83)
= 67.752 MPa
Maximum tensile stress S1t = S1 + Sp = 68.035 MPa

Maximum compressive stress (shut down) S1c = S1 = 0.283 MPa
Tensile stress is acceptable (<=1*S*E = 138 MPa) (138 MPa)

Compressive stress is acceptable (<=1*Sc = 114.924 MPa)
Longitudinal stress at the left saddle (Weight ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*330.5/3 + 4,673.6 + 2*330.5/3
= 5,114.27 mm
w = Wt/Le = 40,274.2*10/5,114.27 = 78.75 N/cm
Bending moment at the left saddle:
156/160
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 78.75/10000*(2*330.5*1,050.8/3 + 1,050.82/2 - (6352 - 330.52)/4)
= 5,592.1 N-m
S2 = +- Mq*K1'/ (π*R2*t)
= 5,592.1*1e3*9.3799/ (π*625.592*18.83)
= 2.266 MPa
Sp = P*R/(2*t)
= 4.14*616.18/(2*18.83)
= 67.752 MPa

Tensile stress is acceptable (<=1*S = 138 MPa)

Tangential shear stress in the shell (right saddle, Weight ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 23,935.88 - 7.87*(822.8 + 2*330.5/3)
= 15,721.34 N
S3 = K2.2*Qshear/(R*t)
= 1.1707*15,721.34/(625.59*18.83)
= 1.563 MPa
Tangential shear stress is acceptable (<= 0.8*S = 110.4 MPa)
Circumferential stress at the right saddle horns (Weight ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -23,935.88/(4*18.83*(350+1.56*Sqr(635*18.83))) - 12*0.0529*23,935.88*625.59/(4,673.6*18.832)
= -6.35 MPa
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 207 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =520.56 mm
Ring compression in shell over right saddle (Weight ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*23,935.88/((18.83 + 13)*(13 + 1.56*Sqr(635*31.83)))
= 2.436 MPa
Ring compression in shell is acceptable (<= 0.5*Sy = 122.944 MPa)
Saddle splitting load (right, Weight ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 21.1667*1.3 + 1.3*42.5
= 82.7667 cm2
S6 = K8*Q / Ae
157/160
= 0.2035*23,935.88 / 8,276.6659
= 0.589 MPa
Stress in saddle is acceptable (<= (2/3)*Ss = 91.93 MPa)
Load Case 2: Weight ,Test
Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.2342*53,783.45*(4,673.6/12) / (π*6242*22)
= 0.547 MPa
Sp = P*R/(2*t)
= 5.4*613/(2*22)
= 75.178 MPa

Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa) (235.8 MPa)

Longitudinal stress at the left saddle (Weight ,Test)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*330.5/3 + 4,673.6 + 2*330.5/3
= 5,114.27 mm
w = Wt/Le = 104,684.46*10/5,114.27 = 204.69 N/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 204.69/10000*(2*330.5*1,050.8/3 + 1,050.82/2 - (6352 - 330.52)/4)
= 14,535.5 N-m
S2 = +- Mq*K1'/ (π*R2*t)
= 14,535.5*1e3*9.3799/ (π*6242*22)
= 5.066 MPa
Sp = P*R/(2*t)
= 5.4*613/(2*22)
= 75.178 MPa

Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa)

Tangential shear stress in the shell (right saddle, Weight ,Test)
Qshear = Q - w*(a + 2*H/3)

= 53,783.45 - 20.47*(822.8 + 2*330.5/3)
= 32,431.45 N
158/160
S3 = K2.2*Qshear/(R*t)
= 1.1707*32,431.45/(624*22)
= 2.766 MPa
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 188.64 MPa)
Circumferential stress at the right saddle horns (Weight ,Test)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2)
= -53,783.45/(4*22*(350+1.56*Sqr(635*22))) - 12*0.0529*53,783.45*624/(4,673.6*222)
= -10.562 MPa
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 235.8 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =534.38 mm
Ring compression in shell over right saddle (Weight ,Test)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*53,783.45/((22 + 13)*(13 + 1.56*Sqr(635*35)))
= 4.758 MPa
Ring compression in shell is acceptable (<= 0.9*Sy = 235.8 MPa)
Saddle splitting load (right, Weight ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 21.1667*1.3 + 1.3*42.5
= 82.7667 cm2
S6 = K8*Q / Ae
= 0.2035*53,783.45 / 8,276.6659
= 1.322 MPa
Stress in saddle is acceptable (<= 0.9*Sy = 235.801 MPa)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 N
Thermal expansion base shear = W*µ = 26,213.37 * 0.45= 11,796.02 N
Corroded root area for a 24 mm bolt = 3.3826 cm2 ( 4 per saddle )
Bolt shear stress = 11,796.02/(338.2574*4) = 8.718 MPa
Anchor bolt stress is acceptable (<= 103.421 MPa)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 137.895 or 309.149 MPa: (137.895)
Sc = Ki*π2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*π2*19.99E+04/(12*(1 - 0.32)*(355.6/13)2)
= 309.149 MPa
159/160
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 14*0.5118/(14*0.5118 + 2*0.25*(13.7795 - 1))
= 0.5286
Fb = n*(As + 2*be*tw)*Sc
= 4*(2,139.95 + 2*13.43*13)*137.895
= 1,372,908.05 N
Saddle loading of 56,060.94 N is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 0 * (1,250 - 525.14)* 175 / (1e4*9,084.73) + 23,935.88 / 22,857.88
= 1.047 MPa
The primary bending + axial stress in the saddle <= 137.895 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 11,796.02 * (1,250 - 525.14)* 175 / (1e4*9,084.73) + 23,935.88 / 22,857.88
= 17.518 MPa
The secondary bending + axial stress in the saddle < 2*Sy= 524.002 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 355.6, b = 168.5 mm
tb = (β1*q*b2/(1.5*Sa))0.5
= (1.8753*0.16*168.52/(1.5*137.895))0.5
= 6.42 mm
The base plate thickness of 16 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 56,060.94 / (350*1,000)
= 0.16 MPa
Concrete bearing stress < 11.432 MPa ; satisfactory.
160/160

3 Phase Test Separator 1 Compress)

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ALTIUS OIL FIELD SERVICE

COMPRESS Pressure Vessel Design Calculations

Item: HORIZONTAL 3 PHASE SEPARATOR

6" Sch 80 (XS) DN SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

6" Sch 80 (XS) DN SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

SA-106 B Smls. WN A105

tn: Nozzle thickness

Ellipsoidal Head #1 4136.9 65.6 5161.52 5866.58 -10.8 Note 1 3.17 No

Cylinder #1 4136.9 65.6 4140.20 4848.29 -29.0 Note 2 3.17 No

Ellipsoidal Head #2 4136.9 65.6 5161.52 5866.58 -10.8 Note 1 3.17 No

Saddle #4 4136.9 65.6 4139.82 N/A N/A N/A N/A N/A

LSB (N11A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

LSB (N11B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

LG (N13A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

LG (N13B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

ILS (N14A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

ILS (N14B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

WLC (N15A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

WLC (N15B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

LG (N16 B) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

LG (N16A) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

Drain (N4) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

PI (N6) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

Ti (N7) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

Spare (N8) 4136.9 65.6 4139.82 4847.90 -39.6 Note 6 3.17 No

Chamber design MDMT is -1.11°C

Chamber MAWP hot & corroded is 4139.82 kPa @ 65.6°C

Chamber MAP cold & new is 4847.90 kPa @ 21.1°C

This pressure chamber is not designed for external pressure.

Notes for MDMT Rating:

Note # Exemption Details

6. Flange rating governs: UCS-66(b)(1)(b)

Design notes are available on the Settings Summary page.

No. Date Operator Notes

COMPRESS Build 6258

Datum Line Location: 0.00 mm from right seam

ASME Section VIII Division 1, 2007 Edition Metric

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

UG-116 (e) Radiography: RT1

Use Code Case 2547: No

UG-22 (a) Internal or External Design Pressure : Yes

t = PRo/(SE + 0.40*P) + Corrosion

K=(1/6)[2 + (D / (2h))2]=(1/6)[2 + (1,224.35 / (2307.68))2]=0.993138