Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

Revision History

Amendment Revision Amender

Amendment
Date Number Initials

Incorporation of FEED Amendment Notes, EPC2 Design Notes

15-May-2018 O1 HSN
and Accepted VE

03-JUL-2018 B1 HSN Revision No.

03-AUG-2018 B2 HSN Client comments incorporated.

24-NOV-2018 B3 HSN Client comments incorporated.

Related Documents

Document Number Document Name Description of Content

Holds

Section Number Short Description of Hold

Definitions and Abbreviations

Term Comment

DRP001-OUF-SPE-C-000-007 Page 2 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

CONTENTS

1 PURPOSE ..................................................................................................................................................... 4

2 SCOPE .......................................................................................................................................................... 4

3 CODES AND STANDARDS ........................................................................................................................ 4

3.1 American Society for Testing and Materials (ASTM) ............................................................... 4
3.2 American Concrete Pipe Association (ACPA) .......................................................................... 5

4 REFERENCE DOCUMENTS ....................................................................................................................... 5

4.1 Specifications ................................................................................................................................. 5
4.2 Standard Drawings ........................................................................................................................ 5

5 DEFINITIONS OF TERMINOLOGY ............................................................................................................ 6

6 QUALITY ASSURANCE AND QUALITY CONTROL ................................................................................ 6

7 FUNCTION .................................................................................................................................................... 6

8 DESIGN ......................................................................................................................................................... 6

9 MATERIALS ................................................................................................................................................. 6
9.1 Pipe .................................................................................................................................................. 6
9.2 Box culverts, channels, swales, manholes, catch basins ....................................................... 7
9.3 Unlined Evaporation / Soakaway Ditch ...................................................................................... 7
9.4 Ditch headwalls, weirs and energy dissipaters ........................................................................ 7
9.5 Ditch erosion linings ..................................................................................................................... 7

10 PRECAST CONCRETE MANHOLES AND CATCH BASINS .................................................................. 7

10.1 Prefabricated HDPE manholes and catch basins ..................................................................... 8
10.2 Manhole, channel and catch basin accessories ....................................................................... 8

11 CAST IN-PLACE CONCRETE .................................................................................................................... 8

11.1 Concrete protective coatings....................................................................................................... 9
11.2 Cement mortar ............................................................................................................................... 9
11.3 Reinforcing steel............................................................................................................................ 9

12 SUB-SOIL DRAINS ...................................................................................................................................... 9

13 SAFETY ........................................................................................................................................................ 9

14 CONSTRUCTION EXECUTION .................................................................................................................. 9

15 INSPECTION AND TESTING ...................................................................................................................... 9

DRP001-OUF-SPE-C-000-007 Page 3 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

1 PURPOSE
The purpose of this specification is to provide the minimum requirements for the
installation, inspection & testing, of storm sewers and culverts with the necessary
fittings, manholes, inlets, catch basins, headwalls & paved ditches appurtenances.

2 SCOPE
This specification outlines the requirements for the furnishing, installation, inspection
and testing of Clean Water (non-oily) Storm Sewer (CSS) and culverts. Sanitary Sewer
(SAN), Oily Sewer (OWS) and Accidentally Oil Contaminated Sewer (AOC) systems
are covered in DRP001-OUF-SPE-C-000-008.

3 CODES AND STANDARDS

The applicable parts of the following codes and standards and references shall be
considered to be an integral part of this specification. The edition in effect on the
date of the contract award shall be used, except as otherwise noted. If there is, or
appears to be a conflict between this specification and a referenced document, the
matter shall be referred to the Company. The most stringent requirement shall
govern until written clarification is provided by the Company.

3.1 American Society for Testing and Materials (ASTM)

ASTM A48M Standard Specification for Grey Iron Castings

ASTM A615M Standard Specification for Deformed and Plain Carbon-Steel Bars
for Concrete Reinforcement

ASTM C76 Standard Specification for Reinforced Concrete Culvert, Storm

Drain, and Sewer Pipe

ASTM C150 Standard Specification for Portland Cement

ASTM A1064 Standard Specification for Carbon-Steel Wire and Welded Wire
Reinforcement, Plain, and Deformed for Concrete

ASTM C206 Standard Specification for Finishing Hydrated Lime

ASTM C478 Standard Specification for Precast Reinforced Concrete Manhole

Sections

ASTM C497 Standard Test Methods for Concrete Pipe, Manhole Sections or
Tile

ASTM D2321 Standard Practice for Underground Installation of Thermoplastic

Pipe for Sewers and other Gravity Flow Applications

ASTM D3212 Standard Specification for Joints for Drain and Sewer Plastic Pipes
Using Flexible Elastomeric Seals

ASTM D3350 Standard Specification for Polyethylene Plastic Pipe and Fitting
Materials

ASTM F405 Standard Specification for Corrugated Polyethylene (PE) Pipe and
Fittings

DRP001-OUF-SPE-C-000-007 Page 4 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

ASTM F477 Standard Specification for Elastomeric Seals (Gaskets) for Joining
Plastic Pipe

ASTM F667 Standard Specification for 3-24 inch Corrugated Polyethylene Pipe
and Fittings

3.2 American Concrete Pipe Association (ACPA)

Concrete Pipe Design Manual

3.3 Oman Local Specification

Sultanate of Oman, Standard Specification for Road & Bridge Construction 2010

4 REFERENCE DOCUMENTS

4.1 Specifications

• DRP001-OUF-PRO-Q-000-001 Project Quality Plan

• DRP001-OUF-SPE-C-000-002 Concrete Mix Design Criteria

• DRP001-OUF-SPE-C-000-011 Structural Design Criteria

• DRP001-OUF-PRO-Z-000-003 Project HSE Plan Document 4 Environmental

Plan

• DRP001-OUF-SPE-C-000-008 Drainage Materials and Workmanship

• DRP001-OUF-SPE-C-000-001 Civil Engineering Design Criteria

• DRP001-OUF-SPE-P-000-004 Pipe Class Service Index

• DRP001-OUF-SPE-P-000-003 Concrete Road and Paving

• DRP001-OUF-SPE-P-000-004 Bituminous Roads and Paving

• DRP001-OUF-SPE-P-000-005 Specification for Concrete Work

• DRP001-OUF-SPE-U-000-002 Project Design Data

• DRP001-OUF-SPE-W-000-009 Coating – Internal Lining

4.2 Standard Drawings

• DRP001-OUF-000010-C-TS-101~113 Standard Drawing

• DRP001-OUF-000010-C-CON-601- Foundation Layout and Detail Drawing

001~040 for Box Culvert

• DRP001-OUF-000010-C-CVL-607-
CSS Drainage Plan
001~026

DRP001-OUF-SPE-C-000-007 Page 5 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

Typical Drawing for CSS Manhole with

• DRP001-OUF-000010-C-CVL-506-001
Open Ditch
Typical Drawing for CSS Manhole with
• DRP001-OUF-000010-C-CVL-513-001
Pipe Culvert
Typical Drawing for CSS Manhole with
• DRP001-OUF-000010-C-CVL-518-001
Box Culvert
Typical Drawing of Pipe Bedding and
• DRP001-OUF-000010-C-CVL-515
Backfilling

5 DEFINITIONS OF TERMINOLOGY
EPC Contractor Joint Venture of Petrofac International and Samsung
Engineering Co. Ltd.

Company Duqm Refinery and Petrochemical Industries Company

(Duqm Refinery)

6 QUALITY ASSURANCE AND QUALITY CONTROL

References shall be made to DRP001-OUF-PRO-Q-000-001 Project Quality Plan for
Quality Assurance & Quality Control requirements.

Materials used are to be inspected & approved as per the requirements of the materials
specification.

7 FUNCTION
Clean Storm Water Sewer System (CSS): Collects clean unpolluted storm water
from non- process unit areas, un-contaminated tank bund floors, tank-roofs, building
roofs, unpaved/ gravelled areas, car parks, plant roads and road shoulders.

8 DESIGN
Criteria for design of the Clean Storm Water Sewer System (CSS) are provided
within the Civil Engineering Design Criteria DRP001-OUF-SPE-C-000-001.

9 MATERIALS

9.1 Pipe
Piping material for the CSS system shall generally be spigot and socket jointed ‘High
Density Polyethylene’ (HDPE).

Pipe Culverts for road or access-way crossings may additionally be either

‘Reinforced Concrete Pipe’ (RCP) or ‘Carbon Steel’ (CS) as required to suit vehicular
loading requirements. All RCP and CS pipe shall be fully protected against
aggressive ground conditions.

For piping material specifications see DRP001-OUF-SPE-P-000-004.

All materials used, are to be inspected and approved as per the requirements of the
relevant listed ASTM specification.

DRP001-OUF-SPE-C-000-007 Page 6 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

9.2 Box culverts, channels, swales, manholes, catch basins

Box culverts, drainage channels, manholes and catch basins may be either;

Precast Reinforced Concrete (Proprietary Approved)

Cast-in-place Reinforced Concrete

9.3 Unlined Evaporation / Soakaway Ditch

Unlined Evaporation / Soakaway Ditch will be designed based on 9.1 Riprap, the
Standard Specification for Road and Bridge Construction (2010).

9.3.1 Materials

The minimum apparent specific gravity of the stone material will be 2.5 and the
maximum absorption shall be 6% when tested in accordance with AASHTO T 85.
The stone will have an abrasion loss not greater than 45% then tested in accordance
with AASHTO T 96.

9.3.2 Construction

The stone shall be wetted and hand-laid with the flattest face uppermost and parallel
to the prepared slope, starting from the toe and progressing upwards. Stones shall
be arranged in close contact so as to minimize voids, the largest being placed in the
lower courses. Spaces between large stones shall be filled with smaller stones of
suitable size. The surface of the riprap protection shall be trimmed and prepared as
shown on the Drawings.

The stones shall be properly selected and places so as to minimized voids which
shall be filled with pieces of the largest possible size.

After completion and approval of the loose riprap placement, the surface voids of the
riprap in the footing trench and on the lower portions of the slope shall be filled with
excavated material, compacted to 95% max. dry density and dressed to the
satisfaction of the Engineer.

9.4 Ditch headwalls, weirs and energy dissipaters

Ditch to culvert headwall transitions, weirs and energy dissipater’s are to be of cast-
in-place reinforced concrete design and construction.

9.5 Ditch erosion linings

For suitable lining materials to earth cut ditches see the Civil Engineering Design
Criteria DRP001-OUF-SPE-C-000-001.

10 PRECAST CONCRETE MANHOLES AND CATCH BASINS

Precast concrete manholes, inlets and catch basins shall conform to ASTM C478,
with the top section for structures of nominal diameter 1200mm and greater being
conical and having an opening of 600mm.

Manhole diameters shall reflect the various pipe sizes and number of inlets and shall
meet local plus international regulations.

DRP001-OUF-SPE-C-000-007 Page 7 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

Bases may be either precast or cast-in-place reinforced concrete.

Precast concrete units may be of approved proprietary manufacture or fabricated at

site and shall be designed in accordance with Structural Design Criteria DRP001-
OUF-SPE-C-000-011.

All manholes and catch basins shall have sealed joints, pipe inlets, pipe outlets and
shall be of watertight construction.

Testing for manholes and catch basins shall be in accordance with Clause 13 of
Drainage Material and Workmanship DRP001-OUF-SPE-C-000-008.

10.1 Prefabricated HDPE manholes and catch basins

Prefabricated HDPE manholes and catch basins are an acceptable alternative to
precast concrete. Where specified unit manufacturer shall be as per pipeline material
so as to assure compatibility of connections.

Installation shall be strictly in accordance with manufacturer’s instructions and

commensurate with project loading criteria for their location.

Bases for catch basins and manholes shall be 150mm minimum thickness cast in-
place concrete.

Manholes requiring step iron access shall have a 150mm minimum thickness cast in-
place concrete surround.

10.2 Manhole, channel and catch basin accessories

10.2.1 Gratings

The EPC Contractor shall specify gratings for drainage systems, commensurate with
project loading criteria for their location.

Gratings and frames for catch basins may be of either grey or ductile iron castings in
accordance with ASTM A48.

Channel gratings and frames shall be of galvanised steel manufacture.

10.2.2 Manhole step irons, frames and covers

Material: Manhole frames and covers shall be grey or ductile iron castings in
accordance with ASTM A48. Manhole step irons may be castings or bent steel rod.
Steps shall be plastic encapsulated or galvanised to protect from corrosion.

For the design traffic loading, refer to the Clause 14 of Civil Engineering Design
Criteria, DRP001-OUF-SPE-C-000-001.

11 CAST IN-PLACE CONCRETE

Cast-in-place concrete for drainage structures including manholes, catch basins,

collars, support blocks, headwalls, culverts and lined ditches shall be in accordance
with Project Specifications DRP001-OUF-SPE-C-000-001, DRP001-OUF-SPE-C-
000-002, DRP001-OUF-SPE-C-000-005, & DRP001-OUF-SPE-C-000-011 and
Standard and Drainage System drawings DRP001-OUF-000010-C-TS-101~113, DRP001-
OUF-000010-C-CON-601-001~040, DRP001-OUF-000010-C-CVL-607-001~026, DRP001-

DRP001-OUF-SPE-C-000-007 Page 8 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

OUF-000010-C-CVL-506-001, DRP001-OUF-000010-C-CVL-513-001 & DRP001-OUF-000010-

C-CVL-518-001

All drainage structures and pits to be of watertight construction, with sealed joints,
pipe inlets and pipe outlets.

11.1 Concrete protective coatings

Below ground concrete drainage structures shall be provided with corrosion
protection in accordance with requirements stated in the Structural Design Criteria
specification DRP001-OUF-SPE-C-000-011 and Coating Internal Lining DRP001-
OUF-SPE-W-000-009.

11.2 Cement mortar

Cement mortar shall be in accordance with Clause 9.1 of Concrete Mix Design
Criteria DRP001-OUF-SPE-C-002.

11.3 Reinforcing steel

Reinforcing steel shall be in accordance with Structural Design Criteria specification
DRP001-OUF-SPE-C-000-011.

12 SUB-SOIL DRAINS
Sub-drains shall be slotted or perforated HDPE pipe as specified on the contract
drawings. Bedding, backfill and filter material shall be as per manufacturer’s
recommendation and Typical Drawing of Pipe Bedding and Backfilling DRP001-
OUF-000010-C-CVL-515.

13 SAFETY
The EPC Contractor shall establish a safety procedure that includes but is not limited
to the handling, shipping and storage of contract materials present onsite as well as
maintaining all necessary documentation/material data specifications of contract
materials containing known hazardous or toxic substances. (Refer to theDRP001-
OUF-PHD-T-000-006-001 Design Safety Philosophy)

14 CONSTRUCTION EXECUTION
The EPC Contractor shall produce a specification, procedure and drawings for the
construction and installation of all constituent parts of the Clean Storm Water Sewer
system for Company approval prior to commencement of the Work.

The pipe jointing process used is to be in accordance with Pipe Class Service Index
DRP001-OUF-SPE-P-000-004-001and Piping Material Specification DRP001-OUF-
SPE-P-000-017-001.

15 INSPECTION AND TESTING

The EPC Contractor shall produce a specification and procedure for the inspection
and testing of all pipes, culverts, ditches and ancillary concrete structures pertaining
to the Clean Storm Water Sewer system. This specification shall address the
minimum testing & inspections required. All inspection and testing shall be carried
out as per Company approved Inspection and Test Plan. The leak testing procedure
of the systems shall be carried out, as applicable, in accordance with the

DRP001-OUF-SPE-C-000-007 Page 9 of 10 Rev: B3

Duqm Refinery Project – EPC Package 2 Storm Sewers and Culverts

construction procedure specification. This specification shall be issued to Company

for approval prior to commencement of the Work.

DRP001-OUF-SPE-C-000-007 Page 10 of 10 Rev: B3