Efficient Decision-Making in Product Development: Joakim Eriksson, Björn Fagerström and Sofi Elfving
Efficient Decision-Making in Product Development: Joakim Eriksson, Björn Fagerström and Sofi Elfving
Efficient Decision-Making in Product Development: Joakim Eriksson, Björn Fagerström and Sofi Elfving
EFFICIENT DECISION-MAKING
IN PRODUCT DEVELOPMENT
Joakim Eriksson1, Björn Fagerström2 and Sofi Elfving3
1,3
PhD student, Innovation, Design and Product Development, Mälardalen University,
Eskilstuna, Sweden
2
Professor, Innovation, Design and Product Development, Mälardalen University, Eskilstuna,
Sweden, and Ohde & Co, Göteborg, Sweden.
ABSTRACT
Product development projects need to be managed in a timely and efficient manner in the present
competitive business environment. The authors of this work argue that the commonly used product
development models do not fully meet this demand, and the decision-making process needs to be
made explicit.
This work mainly focuses on the product development process. Two companies were studied using
case study research. The aim of the case study was to identify key factors affecting the decision-
making process in product development. The type of collaboration used in these two companies was
also investigated in order to identify the influence it had on the decision-making process of each.
The two companies had different views of the decision-making process which were related to their
level of development process knowledge. Common factors affecting the decision-making process in
product development were divided into ten categories: (1) Handling of requirements, (2) Experience of
projects, (3) Organizational aspects, (4) Project management, (5) Top management, (6) Knowledge,
(7) Risk management, (8) Information systems, (9) Communication, and (10) Change management.
1 INTRODUCTION
In a competitive environment, where products from different vendors often have the same levels of
performance, quality and functionality, the process of developing innovative products at a lower cost
and within shorter time intervals than competitors becomes increasingly important. In addition,
vendors need to be flexible in order to respond to changes in markets and new technologies.
Product development is a complex process, and many aspects influence its outcome. Examples of such
aspects include project planning, requirement management, co-operation, knowledge and competence,
project management, IT-support, and decision-making. It is argued in this work that an explicit
decision-making process is one crucial aspect of efficient project execution. A decision-making
process not functioning well may result in unplanned rework, delays and increased uncertainty.
Product planning decisions are more closely related to effectiveness while decisions in product
development projects are more closely related to efficiency. This study is focused on operative
decisions related to the product development process, a process whose aim is to make sure that the
product fulfils the defined requirements and targets, within time and budget.
The purpose of this work is to further explore various factors influencing the decision-making process,
and how the concept of co-operation may interact with the decision-making process. This knowledge
in turn will facilitate a more efficient and stable execution of product development projects. Two
companies have been studied using case study research. Three research questions were addressed
during the study: (1) What are the companies’ views of their decision-making process within product
development projects?; (2) What do the companies consider affects the decision-making process
during product development projects?; and (3) How does their level of co-operation affect the
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decision-making process? A filter was used for interpreting and analyzing the data collected during the
case study. The filter was based on Ullman’s theory of decision management [1].
There are several interlinked activities that need to be coordinated and managed in order for a product
development to succeed, and the decision-making process may be one of the factors that influences the
out-put most of all. It is also vital for the entire product development process that all essential
decisions and their consequences are analyzed. The appropriate information needs to be available,
combined with personnel that have sufficient knowledge and skills to make a well-grounded decision.
The decision-making process in product development rests upon three essential aspects: (1) the ability
of personnel to manage the decision-making itself; (2) an appropriate organization for decision-
making; and (3) the ability to utilize tools for decision-making and the decision-making process. These
three aspects served as the adapted filter.
2 THEORETICAL FRAMEWORK
The theoretical framework for this work was chosen from earlier research conducted by Ullman [1],
Elfving and Fagerström [2], and the case study which they conducted. Central for this work are the
concepts of product development efficiency; information and knowledge management; co-ordination
and communication; and decision-making in product development.
In this work, product development is considered a process for the transformation of different
stakeholders’ needs into output information, which corresponds to a product design suitable for
manufacturing. A large amount of information has to be coordinated in the product development
process. In addition, the process itself requires and produces a lot of information that has to be
managed as a part of the process. An efficient decision-making process and management support is
also needed in order to support the project execution. The knowledge and experience related to the
product and process will also influence the ability to take balanced decisions.
There is a wide range of factors influencing the outcome of product development [3]. In order to
manage product development projects in a collaborative context, 19 factors and five categories were
identified by Elfving and Fagerström [2]. Among others, integration, co-ordination, communication,
trust, knowledge management and the decision-making process are factors that influence the outcome
of collaborative product development projects. Each factor differs in importance, depending on the
type of project and the level of collaboration required [2], [4].
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Gate-models are commonly used in industry in order to improve the quality of the process execution.
The gate-model can also support the project leader, serving as a road-map and to ensure that no
important part of the process is missed. The model will also support internal communication.
However, it is argued that the gate-models can also delay decisions, due to waiting and buffering
effects. Furthermore, they do not give guidance on how to take decisions. Instead, the decision-
making process should be made explicit and support those involved in product development, which
will result in a more flexible and efficient product development process.
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Explicit decision-making may be applied in different creative activities, from engineering design to
business strategies, though they differ in their application. This is possible because of the shared
features of decisions which are; the need to distinguish the quality of the decision from the desirability
of the consequence; the need to include uncertainty and to value experiments, tests, and other forms of
information gathering; and the need to establish preferences for outcomes. NRC expresses this in the
following way: “Recognizing the similarities of all decision processes allows us to use important
general insights in applying them; this is particularly true for engineering design” [25].
Decisions within engineering design can be divided into different categories depending on the nature
of the decision. One perspective is activities in the product development process, and Krishnan and
Ulrich’s “decision framework” includes approximately 30 major areas of decisions at a project level,
divided into categories [26]. They found that although different organizations make different decisions
during product development, they all make decisions about groups of common issues.
This is true regardless of whether the process follows a traditional product development process [27]
or a stage-gate process [28]. All these processes are characterized by the production and distribution of
information, interspersed by decisions, and it is the quality of the decisions that determines the time,
cost and quality of the result. To be able to manage the decision-making process it is necessary to
apply decision management. Decision management is the merger between On-line analytical
processing (OLAP), collaboration tools and decision theory. It supports teams, enabling them to make
level-headed decisions based on incomplete, uncertain and evolving information. Decision
management is used to improve both effectiveness and efficiency of the product development process.
O’Donnell and Duffy presented a performance measurement and management model which includes
both effectiveness and efficiency but still, in comparison to manufacturing for example, it displays a
lack of concrete measurement methods for the product development process [29]. These measurement
methods should be further developed in order to support decision-making and learning (knowledge) as
well as enabling decision management to better support the development process.
It is also vital to learn from the decisions that are made. Hatamura [30] writes that besides the need for
knowing the decision process, it is important to be able to describe and transfer the decision-making
process. This is also an important role of decision management.
Ullman [1] (2006) defines decision management as; “Decision management is determining what to do
next with the available information, making the best possible choice with known risk as a transparent
part of the process, and documenting the result for distribution and reuse”. This will serve as the
definition in this work. Ullman highlights the important components of managing the decision-making
process. These include structured evaluation of existing information, including risk management in the
decision-making, and documenting the decision rationale and results. In short, it provides a good
overview of how to frame a problem, develop criteria and alternatives, and how to reach a decision.
However, it does not provide methods for how to plan and measure the efficiency of decisions in the
process, or how to manage the decision-making process in regard to how to identify critical decisions
related to success factors in product development.
3 CASE STUDY
A case study was used as the main strategy for collecting empirical data. The aim of the case study
was to identify the company perspectives of the decision-making process. Different factors that affect
the decision-making process in product development projects have been identified and also discussed
with the case study companies. Different principles of collaboration were also investigated in order to
see if they affected the decision-making process.
The case study involved two companies, Company A and Company B. The first company was studied
during two phases, in 2002 and in 2006, with the aim of studying possible changes at management
level and management’s view of the decision-making and the product development processes. The
second company was studied in 2006 and 2007, with the aim of collecting data in ongoing product
development projects and in the related decision-making processes. The aim was to come as close as
possible to the studied phenomena.
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3.1 Method
Case study research was the preferred strategy to use, since 'how' and 'why' questions were posed.
Generally, the case study approach was used as a strategy because it is a qualitative research method
suitable for investigating current phenomena in their natural contexts [31] in order to better understand
the dynamics of systems [32]. It was also employed because it is a relatively easy way to investigate
inter-organizational relationships [33]. A case study copes with typical technical situations, and has
the advantage of relying upon multiple sources of evidence. The data collection was, in both cases,
made through open interviews, semi-structured interviews, and an overview of project documentation.
A literature review was conducted within the fields of efficient product development and decision-
making in order to facilitate the identification of interview areas and critical factors in the case studies.
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The second round of analysis was performed after the interviews. This analysis was carried out with
the support of the analysis of the first phase, and Company A’s data. Similarities and connections
were searched for, and the theory “filter” presented in section 1 was used to scan the data.
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The product development teams’ knowledge of the development process was not fully utilized. The
development teams did not have the authority to adjust the process to different projects or to different
targets of projects – “either we use the process model or we don’t”. Nor did the teams have a
communicated common goal or strategy from top management for product development projects.
Experience from earlier projects influenced the decision-making process positively because the
company now had a well documented experience-based check list of all their major project mishaps,
which they used for project risk assessment.
Organizational aspects influenced the decision-making process because no structure for assigning
responsibility for decisions in projects was available – “…it works like this - the person doing most of
the project work gets to be the project leader”. The company also had difficulties assigning overall
responsibility for decisions and decision-making at multi-project level was lacking, resulting in a poor
resource allocation process and stress in the organization. Engineers’ time was still spread across
multiple projects. Another organizational issue, which had become obvious due to their growth, was
that development teams were based on team members who shared the same area of expertise.
Risk management influenced the decision-making process positively. The company now had a better
ability to assess risks in projects due to the experience-based check list, but at the same time the list
was limited to old risks and no process for assessing potential new risks in projects was available.
Information systems influenced the decision-making process negatively, since decisions took a long
time, due to difficulties handling project information. No adequate IT solution for managing product
information was available. A web-based project portal had been used in one project but with limited
approval from the development team.
Communication influenced the decision-making process positively in the early phases and the teams
were good at transferring information from sales to engineering – “In that meeting we try to
communicate all that has been said by the customer to the project leader and he can comment on
this”. They all sit in the same location so distance is not an issue when communicating internal
information. However, the engineers did not communicate continuously with the customers in an
efficient way – “I would like to see more contact between developers and customers”. Informal
decisions regarding critical issues that were taken outside formal meetings were not always
communicated.
Change management influenced the decision-making process negatively since too much time and
effort was put in to develop a “complete” requirement specification – “… then come preparations for
the development project itself and that is a lot about completing the requirement specification”. Too
little attention was spent on the continuous process that dealt with negotiation, balancing and updating
requirements.
Project Management influenced the decision-making process negatively. Teams were too dependent
on the requirement specification (all answers cannot be included) resulting in over-belief in
requirements as a support for taking decisions. Also, formal meetings were not based on good
decision-making strategy (handling of: uncertain information, risks associated with alternatives,
criteria evolution and consensus) resulting in delays in taking decisions.
Company B had the following situation in 2006/2007. The findings presented below focus on
necessary information, area of responsibility, decisions made, and the decision process.
Information systems influenced the decision-making process. There was too much dependency on the
existing information system which lacked transparency and made it hard to access the right
information. There were no structured processes for how to use the IT systems at different phases of
development projects or in different departments. This meant that reaching a decision took a long time
due to difficulties in handling information between different parts of the organization. Delays were
also due to difficulties in providing the right stakeholders with relevant information during product
development (information overload).
Organizational aspects influenced the decision-making process since the company had unclear
responsibilities in the communication process and thereby also difficulties in assigning decision-basis
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responsibility in the decision-making process. Also no project leader with overall responsibility for the
main goal of the development process existed.
Project Management influenced the decision-making process negatively since decision basis was
difficult to determine for stakeholders when they were developing decision alternatives and making
decisions.
4.1.3 The level of collaboration and its affect on the decision-making process
No distinction in levels of collaboration could be seen in the two cases, which meant that no specific
level of co-operation could be related to different factors influencing the decision-making process. The
findings were instead generic co-operation factors that influenced the decision-making process.
Examples of influences on the decision-making process were:
Lack of joint views of decision basis for projects between Company A and customers influenced the
decision-making process negatively and lead to rework, budget and time over-draws. Some projects
were as much as 60% over budget and 70% over time because of different beliefs about what should
be done. Instead of making decisions based on cooperative information between Company A and
customers on evolving problems, they tended to rely on answers in the requirement specification
alone.
No adequate model or/and method for customer involvement in critical decisions was available and
this influenced the decision-making process in a negative way. This made it difficult for teams to asses
when to involve customers in the decision-making process, resulting in wrong decisions because of
too low customer involvement.
4.2 Analysis
The organizational environment together with overall priorities of the company, influence how
decisions are taken in product development projects. The goal, known opportunities and knowledge of
the current situation the company is in, act as part of the basis for the decision-making process.
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Handling of requirements, change management and communication - When Company A focused on
speeding up their development process they looked at incorporating all answers into the requirement
specification and on developing an experience-based list of project risks. This resulted in both good
and bad results. The focus on the requirement specification made them more successful in gathering
the right requirements from the customers but at the same time they did not have a process for
requirement changes during development. They relied too much on the requirement list and instead of
communicating with the customer when they encountered problems they only looked to the
specification, resulting in rework and budget over-runs. The experience-based list of project risks
helped them to gradually increase their risk management skills. Company B had an efficient
communication process which helped their decision-making process. It enabled decisions to be made
despite their lack of transparency in systems handling formal product data.
Experience of projects and Risk management– Company A relied on successfully achieving estimated
project time, but their lack of experience resulted in inaccurate estimation of the needed amount of
hours in offers to customers, which in turn resulted in budget and time over-runs. This was however
improved over time and they learned that different employees’ estimations should be multiplied by
different factors to be accurate, e.g. one person estimated two days and the project leader multiplied it
by three, so increased experience influenced the decision-making process in a positive way. By
documenting their experience of major project mishaps some project risks were avoided. This
constituted an important decision basis for the projects and influenced the decision-making positively.
Company B had a long experience managing development projects within the same area of products
which enabled them to intuitively avoid some project risks. Both their experience and intuition of risks
impacted the decision-making process in a positive way. However, both Companies A and B did not
have a process for discovering new project risks which lead to decreased efficiency of decision-
making in some projects. Also, Company B’s intuition of risks was limited to two, three persons and
meant waiting for decisions to be made which decreased efficiency in the decision-making process.
Organizational influence – Integration of different functions was a recognized need at Company A.
However, it was difficult for the company to achieve this at the time. More frequent meetings,
involving production and the customers, were one of few suggestions for improved integration. Robust
decision theory stresses the need for consensus within development groups but Company A had
problems handling large meetings, resulting in ineffective handling of relevant decisions between
different functions in the organization. Company A was also striving for better defined
responsibilities, both at project and company level, and in 2006 the issue of clear responsibility and
authority in the organization still remained (“//…the condition for good decision-making is that one
has authority to make a decision on the matter – that one has one’s own responsibilities and doesn’t
have to run to the manager for all issues that come up…”). Company B suffered from unclear
responsibilities in managing and communicating product related information in the product
development process. This resulted in a longer lead-time for product development and was fuelled by
the fact that they did not have a project leader with overall responsibility for project success. The lack
of responsibilities for information and communication impacted on the decision-making in a negative
way.
Management and experience – Management at Company A played in important role in project
planning, and their ability to choose projects influenced the decision-making process in projects
negatively. By choosing some projects which they did not have any pre-experience or knowledge of,
the project teams had difficulties in handling the decision-making within the projects. This was also
related to assignment of resources when management generically assessed and assigned the same
amount of project time to projects. This resulted in a project portfolio with a lot of uncertainty and in
turn led to budget overruns. Furthermore, on a project level, top management did not fully trust the
project personnel, resulting in unnecessary waiting for decisions to be made and, as Elbanna and Child
[36] write, an insecure environment can influence the rationality of decisions made in projects.
Knowledge – Both Company A and B’s knowledge of the development process was not fully utilized
since it was not clear to them how to effectively and efficiently use their product development model.
This was dependent on management’s knowledge of process implementation and communicated
common goals and strategy for product development projects. However, Company B was working
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hard to continuously improving their knowledge of the development process, resulting in increased
efficiency of the decision-making process.
Information systems - Due to difficulties in handling project information and no adequate IT solution
for managing product information, the decision basis at Company A was not of the high quality they
strived for. Company and project size called for increased use of information systems, but as
Davenport and Prusak wrote, it is vital to organize for exchanges of knowledge and this has a great
deal to do with culture and behavior. As such, it is usually meaningless to begin by investing in
software [16, 17]. It is therefore important to first consider how to build an organization for learning
and knowledge exchange when looking at how to become effective and efficient. In 2006, Company B
had, on the contrary, too much dependency on existing information systems which they relied upon to
provide a decision-making basis for development teams. There was too much information available to
be effective. This in turn influenced the decision-making process in a negative way.
Change management – At Company A, the lack of change management influenced the decision-
making process negatively since too little attention was spent on the continuous process that deals with
negotiation, balancing and updating requirements. This resulted in a decision basis that was not up-to-
date and accurate when team members looked for answers in the requirement specification.
Project management - The growth of Company A resulted in a clear understanding of the need for a
project leader with the overall responsibility for the main goal of the project (“We have to have a good
project leader, that’s something I think we are suffering from here at Company A”). A leader that is
able to make level-headed decisions is vital for project success and Company A suffered by not
assigning the overall responsibility to a project leader. In 2006, functions in Company B were not
integrated in an effective way, but in 2007 they made some improvements in the information and
communication processes, resulting in a more effective handling of product data in the product
revision, and new product part development processes. A clear picture of the information process and
areas of responsibility for information helped them to communicate in a better manner, resulting in a
more efficient decision-making process.
4.2.3 The level of collaboration and its affect on the decision-making process
In both Company A and Company B there were no doubts that the level of collaboration influenced
the decision-making process but due to the limited data in the cases no relation between level of co-
operation and influencing factors was established.
However, a strong indication of how co-operation affected the decision-making process was shown
when the companies expressed the view that their main problem within product development projects
was co-operation between departments, customers, and suppliers. This was also confirmed when
speaking to other companies in the same geographical area. The problems lie mainly in the shared
decision base, in the form of information (product and process information), strategy, and main goal.
The increased geographical distance between functions in organizations can lead to difficulties
regarding culture and language, thus difficulties in information sharing, which in turn implies
repercussions in the decision-making process. However, many of the companies addressed in the
region believe in increased opportunities as the product development environment becomes more
collaborative. Thus, there are important challenges regarding decision-making in collaborative and
distributed product development in the future.
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decision-making process within product development projects could possibly be divided into levels of
decision-making maturity but there are no attempts to make such a division in this study. The different
levels of maturity will be investigated in future work.
The ability to distinguish between the communication/information, co-operation and decision-making
processes is shown to be an important issue for successful product development. If a company tries to
“cure” a problem by focusing on the symptom the result will be failure. A clear conclusion that can be
made is that both companies had little or no knowledge of the concept of “decision management,” or
the opportunities for improvement it could represent.
Co-operation put great demand on communication and information management, a situation which
both Companies A and B suffered from. If the division of the different processes (i.e., information,
communication and decision-making) is not clear to the involved parties they tend to have difficulties
identifying the underlying problem, and focus on solving the symptom instead.
The demanding industrial environment of today pushes companies to increase levels of co-operation
(e.g., time pressure and complex products demand higher integration of sub-suppliers), and the authors
of this document argue that further research is needed to identify more extensively the factors
influencing the explicit decision-making process and related decision management in product
development. It is also argued that the conditions for decision-making within distributed product
development should be further investigated. This should be done in order to support industries in
increasing their efficiency in managing different levels of co-operation and collaboration, and
improving decision management in distributed product development. This will also be investigated in
future work.
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