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New Ultrasonic - D375A-6

This undercarriage inspection report summarizes the condition of key components of an excavator with serial number J44305. Several components were found to be worn beyond standard lifetime limits, including link pitch at 32% wear, link height at 33% wear, bushing OD at 45% wear, and shoes plate at 97% wear. Replacement plans are scheduled for these and other components that are at 33-40% wear. The inspection was performed using ultrasonic methods and approved by representatives of the equipment distributor and customer.

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Joko Wahono
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0% found this document useful (0 votes)
95 views19 pages

New Ultrasonic - D375A-6

This undercarriage inspection report summarizes the condition of key components of an excavator with serial number J44305. Several components were found to be worn beyond standard lifetime limits, including link pitch at 32% wear, link height at 33% wear, bushing OD at 45% wear, and shoes plate at 97% wear. Replacement plans are scheduled for these and other components that are at 33-40% wear. The inspection was performed using ultrasonic methods and approved by representatives of the equipment distributor and customer.

Uploaded by

Joko Wahono
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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REGISTER REPORT: BNE/PAMA/DZ103/J44305/003/IV/16

Unit Number: Distributor's Name:


Undercarriage
Inspection Report DZ103 PT. United Tractors Tbk
Customer Name: Inspection Date : Model Serial No S.M.R. Work Opration
21 Apr 16 D375A-6 J44305 32335 DISTRICK 13
KETIK NAMA CUSTOMER Inspection By : Applic. Land condition Work condition Working Hours/Day
- BUKAN GAMBAR
Isi Nama Jelas P2U Mining hard rock RIPPING 12
Comment & Summary :

ISI COMMENT SESUI KONDISI ACTUAL U/C YANG DI P2U CONTOH : CARRIER ROLLER OVAL/JAMMED - BOLT TRACK ROLLER LEPAS/KENDOR
DLL. DAN ISI MASUKAN KE CUSTOMER CONTOH : GANTI CARRIER ROLLER YANG OVAL/JAMMED, GANTI/KENCANGKAN BOLT TRACK ROLLER
-> TIDAK PERLU DIISI DENGAN GAMBAR DICOLUMN COMMENT INI

Nominal Measurement % worn HM Install Date Install BRAND PARTS


Meas. LH Replacement RH Replacement Life Time
Components Life Time LH
Rebuild Plan on Plan on RH
Left Right Left Right Left Right Left Right Left Right
Limit

1121.2
1125.0 1125.0 32% 32% 6 Jul 17 6 Jul 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
1133.2

56.0
50.0 50.0 33% 33% 28 Jun 17 28 Jun 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
38.0

18.8
15.0 15.0 45% 45% 2 May 17 2 May 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
10.3

116.0
55.0 55.0 97% 97% 14 Aug 16 14 Aug 16 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
53.0

40.0
35.0 35.0 40% 40% 7 Nov 16 7 Nov 16 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
27.5

40.0
35.0 35.0 40% 40% 7 Nov 16 7 Nov 16 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
27.5

32.5
28.0 28.0 36% 36% 2 Mar 17 2 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
20.0

0.0
5.0 6.0 83% 100% 1 Jun 16 21 Apr 16 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
6.0
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
60.0 50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
50.0 50.0 33% 33% 12 Mar 17 12 Mar 17 30333 30333 7-Jun-12 7-Jun-12 2002 2002 Komatsu Komatsu
30.0

100% 97%
92%
90% Actaul %Tage Standar Lifetime HARD ROCK BRITTLE ROCKSAND AND GRAVEL SOIL MARSH COAL OTHER
80%
70% Link Pitch 32% 6000.0 6000 7200 4500 7200 3000 6000 6000
60% Link Height 33% 6000.0 6000 7200 4500 7200 3000 6000 6000
50% 45%
Bushing OD 45% 6000.0 6000 7200 4500 720040% 3000 6000 6000
40% 33% 36% 33%
32% Shoes Plate 97% 6000.0 6000 7200 4500 7200 3000 6000 6000
30%
20% Carrier Rollers 40% 3000.0 3000 3600 2250 3600 1500 3000 3000
10% Idlers 36% 4500.0 4500 5400 3375 5400 2250 4500 4000
0% Sprockets 92% 3000.0 3000 3600 2250 3600 1500 3000 3000
Link Pitch Link Height Bushing OD Shoes Plate Carrier Rollers Idlers Sprockets Track Rollers
Track Rollers 33% 4500.0 4500 5400 3375 5400 2250 4500 4000

Inspection Was Preformed :ULTRASONIC Or MANUAL

Inspection By

Isi Nama Jelas P2U


P2U OFFICER

Aproved by Aproved by
PT UNITED TRACTORS PT PAMA PERSADA NUSANTARA

Nama Jelas PA Nama Jelas PDH Nama Jelas Planner Nama jelas Kabag
PARTS ANALYST PARTS DEPT HEAD PLANT PLANNER KA BAG PLANT

506329124.xlsx
506329124.xlsx
Foto Unit Hm Unit SN Unit

UC COMPONENT

Left Side Right Side

Undercarriage Assy Track Link Undercarriage Assy

Shoe Grouser Bushing Shoe Grouser

Carrier Roller Track Roller Carrier Roller

Idler Sprocket/ Segment Idler


SN Unit Work Area

Right Side

ercarriage Assy Track Link

hoe Grouser Bushing

Carrier Roller Track Roller

Idler Sprocket/ Segment


Undercarriage Wear Measurement
Customer Name : PT PAMA
Model : D375A-5
Code Unit : DZ394
Serial No : 18869

Measurement % Worn
LH Side RH Side LH Side RH Side
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Tgl Nominal Meas. 11-Nov 6-Feb 27-Feb 14-Mar 31-Mar 8-Apr 21-Apr 17-May 7-Jun 11-Nov 6-Feb 27-Feb 14-Mar 31-Mar 8-Apr 21-Apr 17-May 7-Jun 11-Nov 6-Feb 27-Feb 14-Mar 31-Mar 8-Apr 21-Apr 17-May 7-Jun 11-Nov 6-Feb 27-Feb 14-Mar 31-Mar 8-Apr 21-Apr 17-May 7-Jun
Hm Rebuild Limit 26780 28093 28481 28756 29094 29252 29508 29992 30333 26780 28093 28481 28756 29094 29252 29508 29992 30333 26780 28093 28481 28756 29094 29252 29508 29992 30333 26780 28093 28481 28756 29094 29252 29508 29992 30333

1121.2
LP 1121.2 1124.0 1125.0 1129.0 1130.0 1130.0 1131.0 1132.0 1121.2 1121.2 1124.0 1125.0 1129.0 1130.0 1130.0 1131.0 1132.0 1121.2 0% 23% 32% 65% 73% 73% 83% 90% 0% 0% 23% 32% 65% 73% 73% 82% 90% 0%
1133.2
56.0
LH 56.0 53.3 52.0 46.4 41.7 40.2 39.0 38.5 56.0 56.0 53.1 51.8 46.2 43.5 41.4 39.7 39.4 56.0 0% 15% 22% 53% 79% 88% 94% 97% 0% 0% 16% 23% 54% 69% 81% 91% 92% 0%
38.0
18.8
BOD 18.8 17.8 16.8 13.0 10.2 9.1 8.2 8.0 18.8 18.8 17.6 16.7 12.8 9.2 8.3 7.5 7.1 18.8 0% 12% 24% 68% 101% 114% 125% 127% 0% 0% 14% 25% 71% 113% 124% 133% 138% 0%
10.3
116.0
SHO 93.0 102.8 97.2 83.5 78.4 72.8 66.1 61.2 116.0 93.0 102.3 97.4 84.3 79.6 73.4 67.5 60.7 116.0 0% 21% 30% 52% 60% 69% 79% 87% 0% 0% 22% 30% 50% 58% 68% 77% 88% 0%
53.0
40.0
CR1 40.0 35.0 33.3 30.7 21.0 40.0 38.7 37.3 40.0 40.0 40.0 38.8 34.0 31.4 29.4 27.4 27.0 40.0 0% 40% 54% 74% 152% 0% 10% 22% 0% 0% 0% 10% 48% 69% 85% 101% 104% 0%
27.5
40.0
CR2 40.0 34.3 32.5 29.5 34.9 32.2 29.5 30.1 40.0 40.0 40.0 38.7 32.1 31.9 29.0 26.6 26.3 40.0 0% 46% 60% 84% 41% 62% 84% 79% 0% 0% 0% 10% 63% 65% 88% 107% 110% 0%
27.5
CR3
40.0
27.5
23.5
IDL 23.5 24.7 25.8 28.9 30.5 32.2 33.4 34.4 23.5 23.5 24.9 26.0 29.2 31.2 33.1 34.0 35.0 23.5 0% 10% 18% 43% 56% 70% 79% 87% 0% 0% 11% 20% 46% 62% 77% 84% 92% 0%
36.0
0.0
SPR 0.0 4.0 5.0 7.0 2.0 3.0 4.0 5.0 0.0 0.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 0.0 0% 67% 83% 117% 33% 50% 67% 83% 0% 0% 100% 117% 133% 33% 50% 67% 83% 0%
6.0
TR 1 60.0 55.4 53.4 47.6 39.2 37.4 35.8 35.5 60.0 60.0 55.6 53.6 48.0 38.5 36.7 34.4 34.5 60.0 0% 22% 31% 59% 99% 108% 115% 117% 0% 0% 21% 30% 57% 102% 111% 122% 121% 0%
TR 2 60.0 56.2 54.2 49.2 35.9 35.0 34.0 33.3 60.0 60.0 56.2 54.2 49.1 37.2 35.4 33.5 33.4 60.0 0% 18% 28% 51% 115% 119% 124% 127% 0% 0% 18% 28% 52% 109% 117% 126% 127% 0%
TR 3 60.0 60.0 56.4 54.4 49.4 35.8 34.7 33.6 32.8 60.0 60.0 56.4 54.4 49.4 37.1 35.2 33.2 33.2 60.0 0% 17% 27% 50% 115% 120% 126% 130% 0% 0% 17% 27% 50% 109% 118% 128% 128% 0%
TR 4 60.0 56.0 54.0 49.0 42.4 40.2 38.5 38.3 60.0 60.0 56.5 54.5 49.5 45.6 42.3 40.0 39.1 60.0 0% 19% 29% 52% 84% 94% 102% 103% 0% 0% 17% 26% 50% 69% 84% 95% 100% 0%
TR 5 60.0 56.6 54.6 49.5 42.5 39.7 37.2 37.8 60.0 60.0 55.7 53.7 48.4 45.0 41.6 39.1 39.0 60.0 0% 16% 26% 50% 83% 97% 109% 106% 0% 0% 20% 30% 55% 71% 88% 100% 100% 0%
TR 6 60.0 56.3 54.3 49.3 41.0 38.8 36.9 37.3 60.0 60.0 55.3 53.3 48.0 42.1 40.2 38.3 37.8 60.0 0% 18% 27% 51% 90% 101% 110% 108% 0% 0% 22% 32% 57% 85% 94% 103% 106% 0%
TR 7 60.0 55.7 53.8 48.2 39.7 37.5 35.6 36.0 60.0 60.0 55.4 53.4 47.0 40.8 38.3 36.7 35.6 60.0 0% 20% 30% 56% 97% 107% 116% 114% 0% 0% 22% 31% 62% 91% 103% 111% 116% 0%
TR 8 39.0
TR 9
TR 10
HM Install

LP 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

LH 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

BOD 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

SHO 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

CR1 26780 26780 26780 26780 29252 30333 30333 30333 30333 26780 28093 28093 28093 28093 28093 28093 28093 30333 26780 26780 26780 26780 29252 30333 30333 30333 30333 26780 28093 28093 28093 28093 28093 28093 28093 30333

CR2 26780 26780 26780 26780 28093 28093 28093 28093 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 28093 28093 28093 28093 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

CR3

IDL 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

SPR 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333

TR 1 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 2 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 3 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 4 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 5 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 6 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 7 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 8 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333 26780 26780 26780 26780 26780 26780 26780 26780 30333
TR 9
TR 10
26780 26780 26780 26780 26780 30333 30333 30333 34035 34035 26780 28093 28093 28093 28093 30333 30333 30333 34035 34035
26780 26780 28093 28093 28093 28093 30333 30333 30333 34035 34035
26780
26780
Link Pitch 26780
26780
28093
28093
28093
28093
28093
28093
28093
28093
30333
30333
30333
30333
30333
30333
34035
34035
Link Height
34035
34035
Bushing OD Shoe
100% 29252 26780
120% 28093 28093 28093 28093 30333 30333 30333 34035 34035 160% 100%
30333 26780 28093 28093 28093 28093 30333 30333 30333 34035 34035
90% 90%
30333 26780
100% 28093 28093 28093 28093 30333 30333 30333 34035 34035 140% LH RH
80% 80%
30333 26780 28093 28093 28093 28093 30333 30333 30333 34035 34035
70% 120% 70%
30333 26780
80% 28093 28093 28093 28093 30333 30333 30333 34035 34035
60% 26780 28093 28093 28093 28093 30333 30333 30333 34035 34035 100% 60%
50% 60% 50%
80%
40% 40%
40% 60%
30% 30%
20% 40% 20%
20%
10% 10%
20%
0% 0% 0%
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 0% 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000
LH RH LH RH LH RH

Carrier Roller Idler Segment Wear Track Roller


160% 100% 140% 140%

140% 90% 120%


LH RH 120%
80%
120% 100% 100%
70%
100% 80%
60% 80%
80% 60%
50% 60%
60% 40% 40%
40%
40% 30% 20%
20% 20%
20%
0%
10% 0% 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000
0%
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 0% 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000
LH 1 RH 1 LH 2 RH 2 LH 3 RH 3 LH 4 RH 4 LH 5 RH 5 LH 6 RH 6 LH 7 RH 7 LH 8
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 RH 8 LH 9 RH 9
LH 1 RH 1 LH 2 RH 2 LH 3 RH 3 LH RH
NO

CUSTOMER NAME Cab / Site UNIT MODEL S/N UNIT UNIT NUMBER APPLICATION

KETIK NAMA
1 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 Mining

No Cust Name Cab / Site Unit Model S/N Unit Code Unit Part Number
KETIK NAMA
1 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-32-00433
KETIK NAMA
2 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-32-61110
KETIK NAMA
3 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
4 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
5 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
6 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
7 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
8 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01040E
KETIK NAMA
9 CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01430
KETIK 10
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01430
KETIK 11
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-27-33110E
KETIK 12
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-27-33110E
KETIK 13
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 14
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 15
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 16
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 17
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 18
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 19
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 20
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 21
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 22
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 23
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 24
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01021E
KETIK 25
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 26
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103 195-30-01011E
KETIK 27
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103
KETIK 28
NAMA CUSTOMER - BUKAN GAMBAR
0 D375A-6 J44305 DZ103
PLAN REPLACEMENT
Inspection WORK TYPE C/R FRONT
SOIL CONDITION SMR
LINK ASSY SHOE CRF LH CRF RH
Std Calculate Life Time 6000 6000 3000
hard rock 32335 21 Apr 16 RIPPING 2-May-17 14 Aug 16 7 Nov 16 7-Nov-16

PLAN REPLACEMENT
Description Brand Part Qty Jan Feb Mar Apr Mei
Track Link Assy Komatsu 1
Shoe Komatsu 80
Carrier Roller Fr LH Komatsu 1
Carrier Roller Fr RH Komatsu 1
Carrier Roller Md LH Komatsu 1
Carrier Roller Md RH Komatsu 1
Carrier Roller Rr LH 0 1
Carrier Roller Rr RH 0 1
Idler LH Komatsu 1
Idler RH Komatsu 1
Sprocket LH Komatsu 1
Sprocket RH Komatsu 1
Track Roller 1 LH Komatsu 1
Track Roller 1 RH Komatsu 1
Track Roller 2 LH Komatsu 1
Track Roller 2 RH Komatsu 1
Track Roller 3 LH Komatsu 1
Track Roller 3 RH Komatsu 1
Track Roller 4 LH Komatsu 1
Track Roller 4 RH Komatsu 1
Track Roller 5 LH Komatsu 1
Track Roller 5 RH Komatsu 1
Track Roller 6 LH Komatsu 1
Track Roller 6 RH Komatsu 1
Track Roller 7 LH Komatsu 1
Track Roller 7 RH Komatsu 1
C/R MIDDLE C/R REAR IDLER ASSY SPROCKET T/R 1
CRM LH CRM RH CRR LH CRR RH IDLER LH IDLER RH SPC LH SPC RH T/R 1 LH
3000 3000 4500 3000 4500
7 Nov 16 7-Nov-16 21-Apr-16 21 Apr 16 2 Mar 17 2 Mar 17 1 Jun 16 21 Apr 16 12 Mar 17

P L A N R E P L A C E M E N T 2009
Jun Jul Agt Sep Okt Nov Des Jan Feb
T/R 1 T/R 2 T/R 3 T/R 4 T/R 5
T/R 1 RH T/R 2 LH T/R 2 RH T/R 3 LH T/R 3 RH T/R 4 LH T/R 4 RH T/R 5 LH T/R 5 RH
4500 4500 4500 4500 4500
12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17

P L A N R E P L A C E M E N T 2010
Mar Apr Mei Jun Jul Agt Sep Okt Nov
T/R 6 T/R 7 T/R 8 T/R 9 T/R 10
T/R 6 LH T/R 6 RH T/R 7 LH T/R 7 RH T/R 8 LH T/R 8 RH T/R 9 LH T/R 9 RH T/R 10 LH
4500 4500 4500 4500 4500
12 Mar 17 12 Mar 17 12 Mar 17 12 Mar 17 30 Dec 99 30 Dec 99

Des
T/R 10
REGISTER NUMBER INSPECTED BY
T/R 10 RH
4500
BNE/PAMA/DZ103/J44305/003/IV/16 Isi Nama Jelas P2U
PT. United Tractors Tbk.
Undercarriage Inspection Quotation
Customer : PT. PROLINDO CIPTA NUSANTARA Location : Kintap

Unit # : D85ESS-2 SN : 5597

Date : 22-Apr-16 Ref Number : SDU/P2U/PT.PCN/DZ851/01/04/16

Recommended parts to be replaced:


Item P/N Disc Qty Price IDR Total

1 14X-30-00087 T/R ASSY (SF) 6


2 14X-30-00143 CARRIER ROLLER 2
3 14X-27-77110 TEETH 18
4 14X-30-00096 T/R ASSY (DF) 1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Note: R denotes rebuilt items. Parts Total: -

Labor:
Item Disc Hrs / Comp Qty Price IDR / Hr Total

1
2
3
4
5
6
7
8
9
10
Labor Total -
Grand Total: -
REGISTER REPORT : BNE/PAMA/DZ103/J44305/003/IV/16

Model Unit Number

D375A-6 DZ103

Brand : GENIUNE KOMATSU Serial Number S.M.R

J44305 32335
Customer Name :
Inspection Date Inspection By

KETIK NAMA CUSTOM 21-Apr-16 Isi Nama Jelas P2U

G.E.T Inspection Report


Standart size
Component Position Measurement % worn
Repair limit

478 LH 440 39%

Height of end bit Outside


380 RH 440 39%

734 LH 685 37%

Width of endbit
600 RH 685 37%

393 LH 365 30%

Height of end bit inside


300 RH 365 30%

1 180 32%
Height of Cutting edgeSTD
203
406 & Limits 335(264)
2 180 32%

3 180 32%
Height of Cutting edgeSTD
132
406 & Limits 335(264)
4 180 32%

Comment and Summary :


Replace Endbit + Balik Cutting edge HM 8550

Hight of end bit outside 39%


50%
39% Width of end bit 37%
40% 37% Hight of end bit inside 30%
30% 32% 32% 32
30%
20%
10%
0%
Hight of end bit Width of end bit Hight of end bit Hight of cutting Hight of cutting Hight of
50%
39% 37%
40% 32% 32% 32
30%
30% Hight of cutting edge 1 32%
Hight of cutting edge 2 32%
20% Hight of cutting edge 3 32%
10% Hight of cutting edge 4 32%
0%
Hight of end bit Width of end bit Hight of end bit Hight of cutting Hight of cutting Hight of
outside inside edge 1 edge 2 edge 3

Note : form yang di pakai di atas adalah untuk unit D375A-2


Distributor's Name:

PT.United Tractors Tbk

Hm Install Life Time Tipe Blade

8550 23785 Semi U-Blade

Soil Condition Applic Work Condition

hard rock Mining RIPPING

Report
% worn Plan Replacement Remarks

39% 06-Jul-16 normal

39% 06-Jul-16 normal

37% 09-Jul-16 normal

37% 09-Jul-16 normal

30% 17-Jul-16 normal

30% 17-Jul-16 normal

32% 14-Jul-16 24-Mar-00

32% 14-Jul-16 #VALUE!

32% 14-Jul-16 #VALUE!

32% 14-Jul-16 14-Jul-16

0
0
32% 0 32% 32%

ng Hight of cutting Hight of cutting Hight of cutting


32% 32% 32%
0
0
0
0

ng Hight of cutting Hight of cutting Hight of cutting


edge 2 edge 3 edge 4

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