More time on the road®

Illustrated Parts List

RTAO-13710C-AC

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 8
CONTROLLER ECU & HARNESS ...................................................................................................................................... 12
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 13
COUNTERSHAFT ASSY...................................................................................................................................................... 14
DRIVER COMMAND CONSOLE.......................................................................................................................................... 16
FILTER REGULATOR .......................................................................................................................................................... 17
GEAR DISPLAY MODULE................................................................................................................................................... 18
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 19
INTEGRAL OIL PUMP ......................................................................................................................................................... 20
KITS & ASSEMBLIES .......................................................................................................................................................... 22
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 24
MAINSHAFT ASSY .............................................................................................................................................................. 26
MISCELLANEOUS ............................................................................................................................................................... 28
OIL COOLER ........................................................................................................................................................................ 29
RANGE CYLINDER .............................................................................................................................................................. 31
REVERSE IDLER ................................................................................................................................................................. 33
SHIFT BAR HOUSING ......................................................................................................................................................... 37
X-Y SHIFTER MODULE ....................................................................................................................................................... 39

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.

• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

Automated Transmission

AFTMKT 09A-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TB-B82- RTAO-13710C-AC 1 NO INTERNAL PUMP

11R REMAN TRANS

4
Group: AUXILIARY DRIVE GEAR

7
5
1

2 3

1
6

10480-12/92 Aux DG

AUXILIARY DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 16763 SNAP RING 2 K-2861,K-2862,K-

3388

2 21320 SNAP RING RETAINER 1 K-2861,K-2862,K-

3388

3 16628 SNAP RING 1 K-3388

4 5566507- BEARING 5566504,5566507 1 K-2861,K-2862

BOX

5 16138 BEARING RETAINER 1

6 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

7 23159 AUXILIARY DRIVE GEAR 21321 1

5
Group: CASE (AUX)

4
5
OEM supplied adjustable OEM supplied non-adjustable
speedometer sensor speedometer sensor

2
18
4
3 5 17
15
16
11 9

14 12
13 *

10

* See Service Manual for Proper Shimming Procedure

10406-12-93 Aux Case

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8L-631 CAPSCREW X 8 631 6 3/8"-16X3-1/2"

2 S-2257 REAR BRG COVER ASSY 4302556 1

3 21364 GASKET 1 K-2262,K-2860,S-

2257

4 20224 PLUG-MAGNETIC 2 S-2257

5 4301954 SENSOR SEAL 2 S-2257

9 X-8L-600 CAPSCREW 8 3/8"-16X1"

10 20815 LIFTING EYE 2

11 4302320 COVER 21346 2

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

12 4305978 GASKET 4302246 2 K-2860

13 K-2805 SHIM KIT 21452 K - 2106 1 K-2861,K-2862

14 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2"

14 X-8L-614 CAPSCREW 2 3/8"-16X2"

14 X-8L-616 CAPSCREW 1 3/8"-16X2-3/4"

15 22900 REAR HOUSING 1

16 14335 GASKET 1 K-2860

17 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2861,K-2862

18 K-3651 OIL SEAL TOOL KIT 1

7
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 41 1
22 40

Latest Design
2 21

* 18 3
39
19
4
5
20 15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
10305B-10-01
14

* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2996 CASE ASSY 4301355 ,4305766 ,S - 1

1989

1 S-2998 CASE ASSY 4302218 ,4305765 ,S - 1 FOR USE W/INTEGRAL PUMP

2075

2 X-12-2007 PIPE PLUG X12 2006 1

3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

4 4305310 GASKET 4302810 1 K-2860

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW 8 7/16"-14X7/8"

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-2860,K-4051

GASKET

8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON

8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.

8 A-6064 CLUTCH HOUSING ASSY A - 4342 ,A - 4770 ,A - 1 #1 PUSH-PULL ALUM.

6062 ,A - 6063 ,A -
6065

9 239614 SCREW X-8L-509 4 5/16-18X.81 QUANTITY

DEPENDENT ON DESIGN

10 14506 HAND HOLE COVER 1 #2 PUSH

10 14507 HAND HOLE COVER 1 #2 PULL

10 4305230 HAND HOLE COVER 11453 1 #1 PULL

10 4305231 HAND HOLE COVER 1565 1 #1 PUSH

11 4306583 STUD 5966 6

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60 K-4051

,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18 K-4051

14 20550 FRONT BRG COVER 1 2" PULL K-2468,K-4125

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4"

16 20549 FRONT BRG COVER 1 2" PUSH

17 14311 GASKET 1 K-2860

18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064,K-2468

18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064,K-2468

18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A-

4772,A-6064

19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A-

4772,A-6064

20 X-8C-830 HEX HEAD X-8C-826 4 .500-13 X 1.490, USE 2 PCS FOR K-4051
SCREW/WASHER ASSY IRON HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING

20 X-8C-831 HEX HEAD X-8C-822 2 .500-13 X 3.460, FOR IRON K-4051

SCREW/WASHER ASSY HOUSING

21 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING S-2996,S-2998

INCLUDED

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-2860

27 14373 MAGNET 3 S-2996,S-2998

28 18128 PIN 2

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

29 X-1-1012 HEX NUT 2 .625-18 K-4051

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60 K-4051

,X10 1004

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG 1 1/2"

40 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC

41 691447 PIN 1 S-2996,S-2998

10
Group: CONTROLLER ECU & HARNESS

19
21
11
12
13
16

9
18 19
17
10
20
19
11
14
20 15 19
13
11 20
20
13 12 19

5 3

4
3

6
3
7
8

20311-12-93 ECU AC

11
CONTROLLER ECU & HARNESS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3281 P.I.M. REPLACEMENT 4301645 1

KIT

2 X-13-206 SELF-TAPPING SCREW X13 229 2 5/16"

3 4301367 MOUNTING PAD 4

4 4301378 DOWEL PIN 2 S-2612

5 K-2856RX REMAN EXCHANGE K-2856, K-2856R 1

TRANSMISSION
CONTROLLER KIT

6 4301369 SLEEVE 2

7 4302114 WASHER 2

8 X-8-552 SCREW 2 5/16"-18X1-1/2"

9 K-2604 SHIFT SENSOR KIT 691743 ,4301668 1

,4302725

10 K-3352 ECU HARNESS KIT 691301 ,691439 1

11 2005778 -O- RING 3

12 4301370 NO LONGER AVAILABLE 2

13 K-2499 NO LONGER AVAILABLE 4301352 3

14 4301371 NO LONGER AVAILABLE 1

15 X-8L-601 CAPSCREW 1 3/8"-16X3/4"

16 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

17 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

18 X-3-301 LOCKWASHER 4 #10 PLAIN

19 21425 STRAP 5

20 4307036 BRACKET 4301302 4

21 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

12
Group: COUNTERSHAFT & BRGS(AUX)

1
2 3

10440-1/92 Aux CS Helical

COUNTERSHAFT & BRGS(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4302074- BEARING 21343,4302074 4 K-2861,K-2862

BOX

2 A-6339 WELDED A - 6073 2 C/S 4302091 - D/G 23160

COUNTERSHAFT ASSY

3 22903 SPACER 2 K-3388

13
Group: COUNTERSHAFT ASSY

11

13 12

15 7
8
14 9

10

2 1
4 3
5
6

10341-1/92 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14317 SNAP RING 2 K-2861,K-2862,K-

3388

2 14366 BEARING 2 K-2861,K-2862

3 K-2942 CNTRSHFT-W/REV & 1ST 4301224 ,4301225 2

4 X-6-E KEY 2

5 62511 ROLL PIN 4

6 4304840 KEY 19673 2

7 20382 2ND GEAR-CNTRSHFT 19269 ,4302103 2

,4303512

8 21264 3RD GEAR-CNTRSHFT 19623 2

9 21262 OD GEAR-CNTRSHFT 19639 ,21027 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 1

11 4305665 DRIVE GEAR-CNTRSHFT 21018,4305069 2

12 19198 SNAP RING 2

14
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 4304599 BEARING 4302677 4304598 2 K-2861,K-2862

14 4304605 RETAINER 19548 2 ROLL PIN NO LONGER REQUIRED

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

15
Group: DRIVER COMMAND CONSOLE

DCC

SW

4
AN

MM

AN
SM

SM
CO

GIC
SY

SY
LO
SERVICE

RELAY
N
SIO
MIS
NS
LE

A
HIC

TR
VE

20312-12-93 DCC AC

DRIVER COMMAND CONSOLE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3794 NO LONGER AVAILABLE A-6133 1

2 K-3318 TOWER HARNESS KIT 691302 ,691539 1

3 B- SYSTEM MANAGER B-1000122501 1

10001225 ASSY, REMAN
01RX EXCHANGE

4 X-210-002 POWER CONNECT 1

RELAY

16
Group: FILTER REGULATOR

NSS

2
2 -O- Ring/Element Kit
2

5 4
1
10131-12-93 AFR/AS NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

4 15114 -O- RING 2 K-2170,K-2909

5 X-12-208 PIPE PLUG 3 1/8" NPT

17
Group: GEAR DISPLAY MODULE

Old Design

Truck
Components

Latest Design

3
2

20313-02-01

GEAR DISPLAY MODULE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3199 GEAR DISPLAY KIT 4301944 ,A - 6416 1

1 K-3199 DRIVER DISPLAY 4302640 1

MODULE

3 4303654 ADAPTER HARNESS 1 K-3199

4 K-3199 GEAR DISPLAY KIT 4301944 ,A - 6416 1

18
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
*1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 23559 SEAL 1 NOT SOLD FOR SERVICE

2 16980 SNAP RING 1 K-2468,K-2862,K-

3388,K-4125

3 81504 BEARING 1 K-2468,K-2861,K-

2862,K-4125

4 16463 SPACER 1

5 14750 SNAP RING 1 K-2468,K-2861,K-

2862,K-3388,K-4125

6 22961 MAIN DRIVE GEAR 22959 1

8 S-1659 INPUT SHAFT 23566 1 2" PULL K-2468,K-2862,K-

4125

8 S-1660 INPUT SHAFT 23567 1 2" PUSH

9 16566 BUSHING 1 K-2861,S-1659,S-

1660

19
Group: INTEGRAL OIL PUMP

Indicates Part Of Item 999 21

20
10 10 10 22
3
12 17 19
9 11
18
6
26
1 2 10
14
15 27
8
13
4 5

Latest Design
10520-4-92

INTEGRAL OIL PUMP

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-8C-409 CAPSCREW 5 1/4"-20X5/8" - USE WITH 4300751

COVER

1 X-8C-430 CAPSCREW 5 1/4"-20X7/8" - USE WITH 20513

COVER

2 K-2402 COVER & SCREW KIT 20513 ,4300751 1

3 20514 GASKET 1 K-2402

4 20823 PLUG 1

5 14765 -O- RING 1 K-2839

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303107 RETAINER 20510 1 S-2998

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 20518 CRESCENT RING 1

12 62516 ROLL PIN 62521 1

13 62514 ROLL PIN 1

20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

14 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

15 X-14-700 STEEL BALL 1 7/16"

17 20225 -O- RING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367

TUBE

19 20508 DRIVE SHAFT 1

20 20509 KEY 2

21 14853 SNAP RING 2

22 20511 DRIVE GEAR 1

26 20507 ELEMENT 1

27 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

21
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

K-1956 COOLER INSTLN KIT 1

K-2170 FILTER REG KIT A - 5454 1

K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2861,K-2862

K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614

K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT

KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

K-2604 SHIFT SENSOR KIT 691743 ,4301668 1

,4302725

K-2805 SHIM KIT 21452 K - 2106 1 K-2861,K-2862

K-2839 -O- RING KIT 1 K-2861,K-2862

K-2856RX REMAN EXCHANGE K-2856, K-2856R 1

TRANSMISSION
CONTROLLER KIT

K-2860 GASKET KIT 1 K-2861,K-2862

K-2861 BASIC REBUILD KIT 1

K-2862 BASIC OVERHAUL KIT 1

K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

K-2909 RANGE CYL COVER KIT 4301361 1

K-2942 COUNTERSHAFT REPL 4301224 ,4301225 1

KIT

K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 1

,4305513

K-3281 P.I.M. REPLACEMENT 4301645 1

KIT

K-3318 TOWER HARNESS KIT 691302 ,691539 1

K-3367 OIL PUMP KIT 4301829 ,4301948 1

,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

K-3388 SMALL PARTS KIT 1

K-3492 SYNCHRONIZER KIT K - 2446 1

K-3494 SYNCHRONIZER K - 2448 1 SLIDING CLUTCH INCLUDED IN

REPLACEMENT KIT KIT

22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-3651 OIL SEAL TOOL KIT 1

K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

K-4051 RT CLUTCH HOUSING 1

SERVICE KIT

K-4125 CLUTCH INSTALLATION 1 STANDARD RT INPUT SHAFT AND

KIT (RT), HYDRAULIC YOKE FOR HYDRAULIC CLUTCH
RELEASE RELEASE

S-1404 OIL FILTER 17238 1

S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2862,K-
4125

S-1660 INPUT SHAFT 23567 1 2" PUSH - USE W/FBC 20549

S-2257 REAR BRG COVER ASSY 4302556 1

S-2612 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 COMPLETE

1990

S-2616 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 HOUSING ONLY (DOES NOT
1991 INCLUDE SPEED
SENSORS)

S-2688 MAINSHAFT ASSY 4303404 ,4303913 1

S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD

ASSY ,691381 ,A - 6859 ,A - SEPARATELY
7332

S-2996 CASE ASSY 4301355 ,4305766 ,S - 1

1989

S-2998 CASE ASSY 4302218 ,4305765 ,S - 1 FOR USE W/INTEGRAL PUMP

2075

23
Group: MAINSHAFT & SYNCHRO(AUX)

5
4
1 3

13

oke
al J oint Y
Un ivers

12

10 11

10420-1/92 Aux MS

MAINSHAFT & SYNCHRO(AUX)

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14897 SPRING 3 K-2861,K-2862,K-

3388,K-3492,K-3494

2 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3494

5917

3 20323 SLIDING CLUTCH 1 K-3494

4 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3494

ASSEMBLY

5 23022 AUXILIARY MAINSHAFT 1

7 22899 WASHER 1 K-3388

8 4302090 REDUCTION GEAR 4301227 1

10 22898 SPACER 1 K-3388

11 21355- BEARING 21355 1 K-2861,K-2862

BOX

12 20192 ROTOR 1

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 22254 NUT 1

25
Group: MAINSHAFT ASSY

19 17
-Selec tive
Partial Non 16
18
14 17

11 6 * 7

12 4
13
14 * 7

8
9 6 * 7

10 4
6
8 * 7

*1 2
3
5 4

6
*7

10320A-3-94 MS w/ OD 3-Sided Key Design Hex (6-Sided) Key Design

* Updating to 3-Sided Key is Recommended.

When Updating to 3-Sided Key Replace all Washers to Match Key Design
Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers)

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4304614 3-SIDED KEY 4300890 1 K-2366,K-3388

1 K-2366 KEY & WASHER KIT 21326 ,4300763 1 CONTAINS 3-SIDED KEY
,4304614

2 S-2688 MAINSHAFT ASSY 4303404 ,4303913 1

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 62504 ROLL PIN 1 S-2688

4 14750 SNAP RING 5 K-2468,K-2861,K-

2862,K-3388,K-4125

5 4301222 REVERSE GEAR- 1

MAINSHAFT

6 14749 SPACER 4 K-3388

7 4300382 WASHER .249-WHITE 5 K-2366,K-3388

7 4300383 WASHER .254-GREEN 5 OPTIONAL 4300382-4300387 OR K-2366,K-3388

4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300384 WASHER .259-ORANGE 5 OPTIONAL 4300382-4300387 OR K-2366,K-3388

4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300385 WASHER .264-PURPLE 5 OPTIONAL 4300382-4300387 OR

4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300386 WASHER .269-YELLOW 5 OPTIONAL 4300382-4300387 OR

4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300387 WASHER .274-BLACK 5 OPTIONAL 4300382-4300387 OR

4300830 USE ANY 5 WASHERS.
USE WITH 3-SIDED KEY

7 4300830 WASHER .244-BLUE 5 K-2366,K-3388

8 4305997 SLIDING CLUTCH 4301407 2

9 4301220 1ST GEAR-MAINSHAFT 4301219 1

10 20381 2ND GEAR-MAINSHAFT 19268 ,4302104 1

11 19622 3RD GEAR-MAINSHAFT 21263 ,4300246 1

12 23102 OD GEAR-MAINSHAFT 22960 ,4300190 1

13 22032 SPACER 1 K-3388

14 4305996 SLIDING CLUTCH 691922 1 K-2862

16 4303603 WASHER 4302397 1

17 4302398 WASHER 2 USE 3-SIDED KEY ONLY

18 4302393 OD GEAR-MAINSHAFT 4305070 1 USE 3-SIDED KEY ONLY

19 4302394 2ND GEAR-MAINSHAFT 4302395 1 USE 3-SIDED KEY ONLY

27
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4302236 SHIFT DIAGRAM LABEL 1

71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE

71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION

SIZE)

71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-2862

71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-2839

28
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 18025 OIL COOLER 1 K-1956

2 19424 HOSE 1 25 FEET K-1956

3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"

4 X-3-506 LOCKWASHER 2 5/16"

5 18211 BRACKET 4 K-1956

6 19419 CONNECTOR 6 K-1956,S-1404

7 19415 SWIVEL 4 K-1956

8 X-10-501 WASHER 2 5/16"

9 18209 PLUG-RUBBER MOUNT 2 K-1956

10 17190 STRAP 8 K-1956

11 19423 CLAMP 5 K-1956

12 18210 NUT 2 K-1956

29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

13 19422 ELBOW 4 K-1956

14 S-1404 OIL FILTER 17238 1

15 17237 FILTER ELEMENT 1 S-1404

30
Group: RANGE CYLINDER

Solenoid Valve
16

18
11
13
9
7
17 5 8
6 15
4
2

10
1 12

20537-12-93

RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5474 SHIFT YOKE ASSY 1

2 14347 GASKET 1 K-2860

3 4301363 CYLINDER 1

4 14765 -O- RING 1 K-2839

5 14341 PISTON 23353 1

6 14345 -O- RING 1 K-2839

7 14344 -O- RING 1 K-2839

8 X-1-1010 NUT 1 5/8"-18

9 4301377 GASKET 1 K-2839,K-2860,K-

2909

10 K-2909 RANGE CYL COVER KIT 4301361 1

11 X-8-647 CAPSCREW 2 3/8"-16X4-3/4"

12 X-8L-605 CAPSCREW 2 3/8"-16X3"

13 X-3-600 LOCKWASHER 2 3/8"

31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

15 X-12-208 PIPE PLUG 2 1/8" NPT

16 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

17 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4

SCREW

18 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1

KIT 2907

32
Group: REVERSE IDLER

6
5 12
3

4
3
6

Latest Design

11
7
5 3

4
3
2
10

8
5 7
3

4
3
2
1
9

9
Old Design

11383-5-97 RI
Old Design

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 X-1-1008 NUT 2 5/8"-18

2 14283 WASHER 2

33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 4302982 WASHER 14282 4 K-3209,S-2996,S-

2998

4 14287 BEARING 4305020 2 K-2861,K-2862

5 4301229 REVERSE IDLER GEAR 2

6 4303336 RETAINING RING 4 K-3209

7 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2

,4305513

8 5202 PLUG 2

9 14282 NO LONGER AVAILABLE 4

10 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4

11 4303336 RETAINING RING 2 K-3209

12 4305513 IDLER SHAFT 2 K-3209

34
Group: SHIFT BAR HOUSING

35
 19 34

20 16
18
35 15
14 21
34 17 36
13
12 22
35
16 36 7 1
15 2

4
5

8
3 10 11

6 999

23

25
26
24
26
33

28
27
32 24
26

31
30
26
26

29

20233-12-93 AC
36
SHIFT BAR HOUSING
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2616 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 HOUSING ONLY (DOES NOT
1991 INCLUDE SPEED
SENSORS)

2 4302676 GASKET 14918 1 K-2860,S-2612,S-

2616

3 K-2604 SHIFT SENSOR KIT 1 NOT INCLUDED IN COMPLETE

SHIFT BAR HOUSING ASSEMBLY
(999)

4 20070 OIL TROUGH 1 S-2612

5 20332 AIR VALVE SHAFT 17177 1 S-2612

6 X-8-423 CAPSCREW 2 1/4"-20X1/2"

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT

8 4301378 DOWEL PIN 2 S-2612

10 21966 PLUNGER 1

11 4301372 SPRING 1

12 17179 GASKET 1 S-2612,S-2616

13 4303655 PLUG 17178 1 S-2612,S-2616

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2

16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"

16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF

X-8L-604 WITH 2 PCS OF X-8L-602

17 15899 PIN 1

18 15900 GASKET 1 K-2604,S-2612,S-

2616

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN

SWITCH

20 4303656 PLUG 15917 1 S-2612,S-2616

21 1069 SPRING 3 K-2862,K-3388,S-

2612

22 X-14-800 STEEL BALL 3 1/2"

23 691712 SHIFT YOKE 4301376 1 REVERSE/LO S-2612

24 X-14-1200 STEEL BALL 2 3/4"

25 14658 SHIFT BLOCK 1 1ST/2ND S-2612

26 3220 LOCKSCREW 5 S-2612

27 1634 INTERLOCK PIN 1 K-3388,S-2612

37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

28 14659 SHIFT BLOCK 1 3RD/OD S-2612

29 691601 SHIFT YOKE 4302212 1 3RD/OD S-2612

30 4301366 YOKE BAR 1 3RD/OD S-2612

31 691600 SHIFT YOKE 4302994 1 1ST/2ND S-2612

32 4301365 YOKE BAR 1 1ST/2ND S-2612

33 4301364 YOKE BAR 1 REVERSE/LO S-2612

34 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 2 SINGLE PICK-UP (2 PIN)

35 14142 -O- RING 2 S-2257,S-2612

36 4302746 SPRING CLIP 2 K-3231,S-2612

999 S-2612 SHIFT BAR HSG ASSY 4301357 ,4302747 ,S - 1 COMPLETE

1990

38
Group: X-Y SHIFTER MODULE

1 Items not included in 999

9 6 5 4

8
999 7
9

20228-11-99 XY Shf

X-Y SHIFTER MODULE

Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD

ASSY ,691381 ,A - 6859 ,A - SEPARATELY
7332

2 4305294 GASKET 4303431 1 K-2860

3 4304602 BREATHER 23605 1 1/4" NPT

4 X-8L-600 CAPSCREW 2 3/8"-16X1"

5 X-8-624 CAPSCREW 2 3/8"-16X4"

6 X-3-600 LOCKWASHER 2 3/8"

7 4307036 BRACKET 4301302 1

8 5559348 TY-RAP 1 K-3352,K-3682

9 X-8C-500 CAPSCREW 4 18X1-1/4"

999 S-2745R REMAN XY SHIFTER 691365 ,691366 1 COMPONENT PARTS NOT SOLD
ASSY ,691381 ,A - 6859 ,A - SEPARATELY

39
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7332

40
41
42