M/S GENCHI INDIA PVT LTD

BS-IV PROJECT, IOCL Barauni Refinery

JOB SAFETY ANALYSIS FOR

CABLE LAYING AND TERMINATION

OWNER MAIN CONTRACTOR PMC

GENCHI INDIA PVT LTD

IOCL BARAUNI TECHNIP INDIA LTD.
REFINERY
NOIDA, INDIA

0 21/06/2019 SANJAY KUAMR Mr.ABHISHEK Mr. RAVI RANJAN Mr. BITTA

SAHU. KUSWAHA ASHOK KUMAR

Rev Date Prepared By Reviewed By Approved By Review By Approved By

( GENCHI) (PLANNING ENGG.) (RCM, ) (TPIL, HSE) (TPIL)

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 M/S GENCHI INDIA PVT LTD
BS-IV PROJECT

JOB NO Wo no-25799020 Date: 21/06/2019

Project Location: NHT CCR /BS-IV IOCL BARAUNI JSA No.: 5
P&M and Equipment, Tools Rev. No.: 01
Truck/Trailer, Cable lifting jacks, Cable Rollers, Drum jack, Hydra
& tackles involved
Job Safety Analysis For Cable laying and termination
Job Description: Prepared By: Mr.Alok Shrma

Job Classification: INSTRUMANTATION WORK. Reviewed By: Pramod Pradhan

Name of the Site In-Charge: Approved By: TPIL/IOCL
Mr.J.I.DODDAMANI
PPE / safety device required For Issued for
Safety helmet, safety shoe, goggle, hand gloves, Reflective
Implementation implementation
Jacket etc.

JOB SAFETY ANALYSIS FOR ERECTION OF CABLE LAYING ANDTERMINATION

Sl.No Sequence of Operation – Hazards involved at Risk Safety measures / Risk Responsibi
Activity Steps various steps level precautions level lity Action
H/M/ after by
L control

1 Lifting & Loading the cable a) ) Hit by Cable drum. H 1). Tag lines to be used to control L Site
drums on truck/Trailer movement of cable drum. Engineer/
2). Periodic examination of cable Supervisor

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 b)Trapped in between the drum drum / Jack.
& Trailer
1). Signalman with flag to be
provided during placing.
2. Keep persons at a distance while
the material is being
lifted/lowered.
3. Area to be barricaded to restrict
entry of persons
C) Failure of lifting tools &
tackles 1. Ensure the operator shall have a
valid license & authorization.
2. All lifting equipment must have
valid third party inspection
certificate.
3. Ensure that all lifting
equipment’s shall be inspected
regularly.
4. Ensure that all safety items
(over load, over hoist etc.) are
working properly in lifting
equipment’s.
5. Proper assessment of load
should be ensured before lifting.
6. Only authorized riggers should
only be deployed for the job with
competent supervision.

7 Cable drum to be shifted within

the capacity of lifting equipment,
tools, tackles etc..
Site
Transportation of Cable drums. a) Rolling of cable drum. H
2. L Engineer/
1. Cable drums to be anchored/tied Supervisor
with the trailer/track.
2. Cable drums should be arrested
by using wedges

b) Over turning of the vehicle

1. Use vehicle of adequate

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 capacity.
2. Avoid over loading.
3. Negotiate curves at reduced
c)Trapped between cable drum speed
& truck/trolley
1. No person should travel on the
truck/trolley in which drum is
loaded.
Unrolling of Cables. A) Slippage of cable drums
3 from jacks. H 1. Properly balance the Cable L
drums over the jack.
2.Check the ground below the
jacks to be sufficiently firm to take
the load
3. Avoid pulling of the Cable for
unrolling instead rotate the Cable
drum for unrolling
Unloading of the drumleveling& A)Cable drum toppling
4 H
Coiling 1.Cable drums to be unloaded on a L
level ground
2. Correct shaft to be selected for
rolling.
3.Cable to be unwind in the
direction of rotation
4. Cable drums should be
uniformly & equally jacked up on
both sides.
5. Wooden slipper shall be used
below the jacks.

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 B)Hand & foot injuries due to H 1).Cable should be rolled over L site
fall of cable rollers only Engineer /
2. Cable should be dropped only supervisor
after synchronization with others
persons.
3. Hand & foot should be kept
away from the area of cable
dropping.
4. Cable drum has steel metal
fixing & hence hand gloves
should be used

C)Fire hazard . 1) Empty cable drums to be

shifted from the work area.
2. Cut pieces of cables & others
fire loads should be removed
from work site on daily basis.
3. Proper housekeeping should
be maintained

5 Cable pulling a) Fall of persons. H 1.Proper assess should be L

maintain
2. Ladder type cable trays should
not be used as ladders.
3. No one will be allowed to
move through the horizontal
cable tray.
4. Adequate scaffolding & wire
rope lifeline,safety harness to be
used during cable pulling at
height

6 Cable termination a) Cut from knife while H 1. Care shall be taken while the

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 peeling the cable. Cable sheath is peeled off. L site
b) Cut from the cable Engineer
armor while handling. 1. Canvas/leather hand gloves /supervisor
shall be used.
c) Injury due to cable fall 1. Use Safety shoes.
2. Adequate illumination to be
provided if the activity will be
carried out beyond day light.
.
d)Shock while termination 1. Before termination of the
Cable, ensure that the power
supply is cut off.
2. Ensure that job permit is
taken.
3. Trained & authorized
electrician should only be
deployed for termination work
under competent supervision.
4. Insulated hand gloves to be
used.

7 Taking IR value/HI-Pot test a)Shock hazard due to test H 1. Ensure that the persons are L site
voltage away from the Cable terminals Engineer
while Meggering. /supervisor
2. Ensure that the Cable
terminals at the farther end and
are safe andisolated from human
approach/caution boards are put.
3.Discharge of Earth Cable
before work.
4. Trained & authorized
electrician should only be
deployed for the job.
5. Competent supervision should
be ensured.

6. All electrical installation

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 should be passed through 30mA
rated ELCB & periodical
inspection of ELCB to be made.
7. For Hi pot test use proper
hand gloves (check voltage
grade) proper barricading and
signage to be used.
.
b) Shock hazard due to wrong 1. Ensure that the Cable ends are
identification of cable. properly identified before start of
work.
2. Check the presence of Voltage
by line tester/test lamp for L.T.
3.Test for the presence of
voltage by remote voltage
indicator for HT.

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