Aircraft Maintenance Checks
Aircraft Maintenance Checks
Aircraft Maintenance Checks
Aircraft maintenance checks are periodic inspections that have to be done on all
commercial/civil aircraft after a certain amount of time or usage; military aircraft normally follow
specific maintenance programmes which may be or not similar to the commercial/civil operators.
These checks include: A check, B check, C check, or D check. A and B checks are lighter
checks, while C and D are considered heavier checks.
A Check
This is performed approximately every 500 - 800 flight hours or 200 - 400 cycles. It needs about
20 - 50 man-hours and is usually performed overnight at an airport gate or hangar. The actual
occurrence of this check varies by aircraft type, the cycle count (takeoff and landing is
considered an aircraft "cycle"), or the number of hours flown since the last check. The
occurrence can be delayed by the airline if certain predetermined conditions are met.
B Check
This is performed approximately every 4–6 months. It needs about 150 man-hours and is usually
performed within 1–3 days at an airport hangar. A similar occurrence schedule applies to the B
check as to the A check. B checks may be incorporated into successive A checks, i.e.: A-1
through A-10 complete all the B check items.
C Check
This is performed approximately every 15–21 months or a specific amount of actual flight hours
(FH) as defined by the manufacturer. This maintenance check is much more extensive than a B
Check, as pretty much the whole aircraft is inspected. It puts the aircraft out of service and until
it is completed, the aircraft must not leave the maintenance site. It also requires more space
than A and B Checks—usually a hangar at a maintenance base. The time needed to complete
such a check is generally 1–2 weeks and the effort involved can require up to 6000 man-hours.
The schedule of occurrence has many factors and components as has been described, and thus
varies by aircraft category and type.
D Check
This is by far the most comprehensive and demanding check for an airplane. It is also known as
a Heavy Maintenance Visit (HMV), and occurs approximately every 5 years. It is a check that,
more or less, takes the entire airplane apart for inspection and overhaul. Also, if required, the
paint may need to be completely removed for further inspection on the fuselage metal skin.
Such a check can usually demand up to 50,000 man-
hours and it can generally take up to 2 months to
complete, depending on the aircraft and the number of
technicians involved. It also requires the most space of
all maintenance checks, and as such must be
performed at a suitable maintenance base. Given the
elevated requirements of this check and the
tremendous effort involved in it, it is also by far the most
expensive maintenance check of all, with total costs for
a single visit ending up well within the million-dollar
range.
Because of the nature and the cost of such a check, most airlines — especially those with a large
fleet — have to plan D Checks for their aircraft years in advance. Often, older aircraft being
phased out of a particular airline's fleet are either stored or scrapped upon reaching their next D
Check, due to the high costs involved in it in comparison to the aircraft's value. On average, a
commercial aircraft undergoes 2–3 D Checks before it is retired.
http://en.wikipedia.org/wiki/Aircraft_maintenance_checks