Industrial Diesel Generator Set: Standby Power Rating

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SD230 | 8.

7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

Standby Power Rating


230 kW, 288 kVA, 60 Hz

Prime Power Rating*


207 kW, 259 kVA, 60 Hz

*EPA Certified Prime ratings are not available in the US or its Territories
*Built in the USA using domestic and foreign parts Image used for illustration purposes only

Codes and Standards Powering Ahead


Generac products are designed to the following standards:
For over 50 years, Generac has provided innovative design and
superior manufacturing.
UL2200, UL508, UL142, UL489
Generac ensures superior quality by designing and
manufacturing most of its generator components, including
NFPA 37, 70, 99, 110
alternators, enclosures and base tanks, control systems and
communications software.

NEC700, 701, 702, 708 Generac gensets utilize a wide variety of options, configurations
and arrangements, allowing us to meet the standby power needs
of practically every application.
ISO 3046, 7637, 8528, 9001
Generac searched globally to ensure the most reliable engines
power our generators. We choose only engines that have already
NEMA ICS10, MG1, 250, ICS6, AB1 been proven in heavy-duty industrial applications under adverse
conditions.

ANSI C62.41 Generac is committed to ensuring our customers’ service


support continues after their generator purchase.
IBC 2009, CBC 2010, IBC 2012,
ASCE 7-05, ASCE 7-10,
ICC-ES AC-156 (2012)
SPEC SHEET

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SD230 | 8.7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

STANDARD FEATURES

ENGINE SYSTEM ALTERNATOR SYSTEM ENCLOSURE (if selected)


• Oil Drain Extension • GenProtect™ • Rust-Proof Fasteners with Nylon Washers to Protect
• Air Cleaner • 12 Leads (3-Phase, Non 600V) Finish
• Fan Guard • Class H Insulation Material • High Performance Sound-Absorbing Material (L1 &
L2)
• Stainless Steel Flexible Exhaust Connection • Vented Rotor
• Gasketed Doors
• Factory Filled Oil • 2/3 Pitch
• Stamped Air-Intake Louvers
• Radiator Duct Adapter (Open Set Only) • Skewed Stator
• Air Discharge Hoods for Radiator-Upward Pointing
• Critical Exhaust Silencer (Enclosed Only) • Auxiliary Voltage Regulator Power Winding
• Stainless Steel Lift Off Door Hinges
• Permanent Magnet Excitation
• Stainless Steel Lockable Handles
Fuel System • Sealed Bearings
• Rhino Coat™ - Textured Polyester Powder Coat
• Fuel Lockoff Solenoid • Automated Manufacturing (Winding, Insertion,
Lacing, Varnishing)
• Primary Fuel Filter
• Rotor Dynamically Spin Balanced (Get Tolerance) TANKS (if selected)
• Amortisseur Winding • UL 142
Cooling System
• Full Load Capacity Alternator • Double Wall
• Closed Coolant Recovery System • Protective Thermal Switch • Vents
• UV/Ozone Resistant Hoses • Sloped Top
• Factory-Installed Radiator GENERATOR SET • Sloped Bottom
• Radiator Drain Extension
• Internal Genset Vibration Isolation • Factory Pressure Tested (2 psi)
• 50/50 Ethylene Glycol Antifreeze
• Separation of Circuits - High/Low Voltage • Rupture Basin Alarm
• 120 VAC Coolant Heater
• Separation of Circuits - Multiple Breakers • Fuel Level
• Wrapped Exhaust Piping • Check Valve In Supply and Return Lines
Electrical System •
• Standard Factory Testing Rhino Coat™ - Textured Polyester Powder Coat
• Battery Charging Alternator • 2 Year Limited Warranty (Standby Rated Units) • Stainless Steel Hardware
• Battery Cables • 1 Year Warranty (Prime Rated Units)
• Battery Tray • Silencer Mounted in the Discharge Hood (Enclosed
• Rubber-Booted Engine Electrical Connections Only)
• Solenoid Activated Starter Motor

CONTROL SYSTEM • All Phase AC Voltage Alarms


• All Phase Currents • Oil Pressure (Pre-Programmable Low
• Oil Pressure Pressure Shutdown)
• Coolant Temperature • Coolant Temperature (Pre-Programmed High Temp
• Coolant Level Shutdown)
• Engine Speed • Coolant Level (Pre-Programmed Low Level Shut-
down)
• Battery Voltage
• Low Fuel Pressure Alarm
• Frequency
• Engine Speed (Pre-Programmed Over Speed Shut-
• Date/Time Fault History (Event Log) down)
• Isochronous Governor Control • Battery Voltage Warning
• Waterproof/Sealed Connectors • Alarms & Warnings Time and Date Stamped
• Audible Alarms and Shutdowns • Alarms & Warnings for Transient and Steady State
Control Panel • Not in Auto (Flashing Light) Conditions
• Digital H Control Panel - Dual 4x20 Display • Auto/Off/Manual Switch • Snap Shots of Key Operation Parameters During
• E-Stop (Red Mushroom-Type) Alarms & Warnings
• Programmable Crank Limiter • Alarms and Warnings Spelled Out (No Alarm Codes)
• 7-Day Programmable Exerciser • NFPA110 Level I and II (Programmable)
• Special Applications Programmable PLC • Customizable Alarms, Warnings, and Events
• RS-232/485 • Modbus protocol
SPEC SHEET

• All-Phase Sensing DVR • Predictive Maintenance algorithm


• Full System Status • Sealed Boards
• Utility Monitoring • Password Parameter Adjustment Protection Single
Point Ground
• 2-Wire Start Compatible
• 15 Channel Data Logging
• Power Output (kW)
• 0.2 msec High Speed Data Logging
• Power Factor
• Alarm Information Automatically Comes Up On the
• kW Hours, Total & Last Run Display 2 of 6
• Real/Reactive/Apparent Power
SD230 | 8.7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

CONFIGURABLE OPTIONS

ENGINE SYSTEM CIRCUIT BREAKER OPTIONS ○ AC/DC Enclosure Lighting Kit


○ Oil Make-Up System ○ Main Line Circuit Breaker ○ 12 VDC Enclosure Light Kit
○ Oil Heater ○ 2nd Main Line Circuit Breaker ○ 120 VAC Enclosure Light Kit
○ Industrial Exhaust Silencer (Open Set) ○ Shunt Trip and Auxiliary Contact
○ Electronic Trip Breakers CONTROL SYSTEM
FUEL SYSTEM ○ 21-Light Remote Annunciator
○ Flexible Fuel Lines
GENERATOR SET ○ Remote Relay Panel (8 or 16)
○ Gen-Link Communications Software (English Only) ○ Oil Temperature Sender with Indication Alarm
○ Primary Fuel Filter
○ Remote E-Stop (Break Glass-Type, Surface Mount)
○ Extended Factory Testing
○ IBC Seismic Certification ○ Remote E-Stop (Red Mushroom-Type, Surface
ELECTRICAL SYSTEM Mount)
○ 8 Position Load Center ○ Remote E-Stop (Red Mushroom-Type, Flush Mount)
○ 10A UL Battery Charger ○ 2 Year Extended Warranty
○ 2.5A Battery Charger
○ Remote Communication - Modem
○ 5 Year Warranty ○ Remote Communication - Ethernet
○ Battery Warmer ○ 5 Year Extended Warranty ○ 10A Run Relay
○ 7 Year Extended Warranty ○ Ground Fault Indication and Protection Functions
ALTERNATOR SYSTEM ○ 10 Year Extended Warranty
○ Alternator Upsizing TANKS (SIZE ON LAST PAGE)
○ Anti-Condensation Heater ENCLOSURE
○ Tropical Coating
○ Electric Fuel Level
○ Standard Enclosure ○ Mechanical Fuel Level
○ Level 1 Sound Attenuation ○ 8” Fill Extension
○ Level 2 Sound Attenuation ○ 13” Fill Extension
○ Steel Enclosure ○ 19” Fill Extension
○ Aluminum Enclosure
○ Up to 200 MPH Wind Load Rating*

ENGINEERED OPTIONS

ENGINE SYSTEM ALTERNATOR SYSTEM TANKS


○ Coolant Heater Ball Valves ○ 3rd Breaker System ○ Overfill Protection Valve
○ Fluid Containment Pans ○ UL2085 Tank
○ Block Heaters GENERATOR SET ○ ULC S-601 Tank
○ Special Testing ○ Special Fuel Tanks
CONTROL SYSTEM ○ Vent Extensions
○ Spare Inputs (x4) / Outputs (x4) - H Panel Only ENCLOSURE
○ Battery Disconnect Switch ○ Motorized Dampers
○ Door Switch for Intrusion Alarm
○ Enclosure Ambient Heaters

RATING DEFINITIONS
Standby - Applicable for a varying emergency load for the duration of a utility power outage with no overload capability.

Prime - Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. A 10% overload capacity is available for 1 out of every 12 hours. The
SPEC SHEET

Prime Power option is only available on International applications. Power ratings in accordance with ISO 8528-1, Second Edition.

*Consult factory for availability

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SD230 | 8.7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

APPLICATION AND ENGINEERING DATA

ENGINE SPECIFICATIONS

General Cooling System

Make Iveco/FPT Cooling System Type Closed Recovery


EPA Emissions Compliance Stationary Emergency Water Pump Type Pre-Lubed, Self Sealing
EPA Emissions Reference See Emission Data Sheet Fan Type Pusher
Cylinder # 6 Fan Speed (rpm) 2538
Type In-Line Fan Diameter - mm (in) 762 (30.0)
Displacement - L (cu. in) 8.7 (530.91) Coolant Heater Wattage 2000
Bore - mm (in) 117 (4.61) Coolant Heater Standard Voltage 240V
Stroke - mm (in) 135 (5.31)
Compression Ratio 16.5:1 Fuel System
Intake Air Method Turbocharged/Aftercooled Fuel Type Ultra Low Sulfur Diesel Fuel
Cylinder Head 4-Valve Fuel Specifications ASTM
Piston Type Aluminum Fuel Filtering (microns) 5
Crankshaft Type Dropped Forged Steel Fuel Inject Pump Make Electronic
Fuel Pump Type Engine Driven Gear
Engine Governing Injector Type Common Rail
Governor Electronic Isochronous Engine Type Direct Injection
Frequency Regulation (Steady State) ±0.25% Fuel Supply Line - mm (in.) 12.7 (0.5) NPT
Fuel Return Line - mm (in.) 12.7 (0.5) NPT
Lubrication System
Engine Electrical System
Oil Pump Type Gear
Oil Filter Type Full Flow System Voltage 24 VDC
Crankcase Capacity - L (qts) 28 (29.57) Battery Charger Alternator Std
Battery Size See Battery Index 0161970SBY
Battery Voltage 12 VDC
Ground Polarity Negative

ALTERNATOR SPECIFICATIONS

Standard Model 520 mm Standard Excitation Permanent Magnet Excitation


Poles 4 Bearings Single Sealed Cartridge
Field Type Revolving Coupling Direct, Flexible Disc
Insulation Class - Rotor H Prototype Short Circuit Test Yes
Insulation Class - Stator H Voltage Regulator Type Digital
Total Harmonic Distortion <5% Number of Sensed Phases All
Telephone Interference Factor (TIF) < 50 Regulation Accuracy (Steady State) ±0.25%
SPEC SHEET

4 of 6
SD230 | 8.7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

OPERATING DATA

POWER RATINGS

Standby
Single-Phase 120/240 VAC @1.0pf 230 kW Amps: 958
Three-Phase 120/208 VAC @0.8pf 230 kW Amps: 798
Three-Phase 120/240 VAC @0.8pf 230 kW Amps: 692
Three-Phase 277/480 VAC @0.8pf 230 kW Amps: 346
Three-Phase 346/600 VAC @0.8pf 230 kW Amps: 277

STARTING CAPABILITIES (sKVA)


sKVA vs. Voltage Dip
480 VAC 208/240 VAC
Alternator kW 10% 15% 20% 25% 30% 35% Alternator kW 10% 15% 20% 25% 30% 35%
Standard 250 263 395 527 658 790 922 Standard 250 197 296 395 494 593 692
Upsize 1 300 303 454 605 757 908 1059 Upsize 1 300 277 341 454 568 681 794
Upsize 2 350 383 575 767 958 1150 1342 Upsize 2 350 280 410 535 640 770 900

FUEL CONSUMPTION RATES*

Diesel - gal/hr (l/hr)


Fuel Pump Lift- ft (m) Percent Load Standby
3 (1) 25% 5.1 (19.3)
50% 9.6 (36.3)
Total Fuel Pump Flow (Combustion + Return) - gal/hr (l/hr) 75% 13.7 (51.9)
26 (98) 100% 17 (64.3)
* Fuel supply installation must accommodate fuel consump-
tion rates at 100% load.

COOLING

Standby
Coolant Flow per Minute gal/min (l/min) 63.3 (240)
Coolant System Capacity gal (l) 12.7 (49.2)
Heat Rejection to Coolant BTU/hr 626,756
Inlet Air cfm (m3/hr) 8872 (251)
Max. Operating Radiator Air Temp °F (°C) 122 (50)
Max. Operating Ambient Temperature (Before Derate) °F (°C) 110 (43.3)
Maximum Radiator Backpressure in H2O 0.5

COMBUSTION AIR REQUIREMENTS


Standby
Flow at Rated Power cfm (m3/min) 660 (18.69)

ENGINE EXHAUST
SPEC SHEET

Standby Standby
3
Rated Engine Speed rpm 1800 Exhaust Flow (Rated Output) cfm (m /min) 1424 (40.4)
Horsepower at Rated kW** hp 359 Max. Backpressure (Post Silencer) in Hg (Kpa) 1.5 (5.1)
Piston Speed ft/min 1593 Exhaust Temp (Rated Output - Post Silencer) °F (°C) 955 (513)
BMEP psi 305 Exhaust Outlet Size (Open Set) mm (in) 101.6 (4)
** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes. 5 of 6

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions.
Please consult a Generac Power Systems Industrial Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.
SD230 | 8.7L | 230 kW
INDUSTRIAL DIESEL GENERATOR SET
EPA Cer tified Stationary Emergency

DIMENSIONS AND WEIGHTS*

OPEN SET (Includes Exhaust Flex)


Usable
Run Time
Capacity L x W x H (in (mm) Weight lbs (kg)
Hours
Gal (L)
No Tank - 128 (3251) x 54 (1372) x 58 (1473) 4465 (2025)
10 153 (579.2) 128 (3251) x 54 (1372) x 71 (1803) 5470 (2481)
25 372 (1407) 128 (3251) x 54 (1372) x 83 (2108) 5892 (2673)
40 589 (2227) 128 (3251) x 54 (1372) x 95 (2413) 6309 (2862)
47 693 (2623.3) 136 (3454) x 54 (1372) x 95 (2413) 6060 (2749)
64 946 (3581) 208 (5283) x 54 (1372) x 99 (2515) 7490 (3397)
90 1325 (5015.7) 278 (7061) x 54 (1372) x 99 (2515) 8505 (3858)

STANDARD ENCLOSURE
Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity Gal L x W x H (in (mm)
Hours
(L) Steel Aluminum
No Tank - 155 (3937) x 54 (1372) x 70 (1778)
10 153 (579.2) 155 (3937) x 54 (1372) x 83 (2108)
25 372 (1407) 155 (3937) x 54 (1372) x 95 (2413)
40 589 (2227) 155 (3937) x 54 (1372) x 107 (2718) 941 (427) 474 (215)
47 693 (2623.3) 155 (3937) x 54 (1372) x 107 (2718)
64 946 (3581) 208 (5283) x 54 (1372) x 111 (2819)
90 1325 (5015.7) 278 (7061) x 54 (1372) x 111 (2819)

LEVEL 1 ACOUSTIC ENCLOSURE


Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity Gal L x W x H (in (mm)
Hours
(L) Steel Aluminum
No Tank - 180 (4572) x 54 (1372) x 70 (1778)
10 153 (579.2) 180 (4572) x 54 (1372) x 83 (2108)
25 372 (1407) 180 (4572) x 54 (1372) x 95 (2413)
40 589 (2227) 180 (4572) x 54 (1372) x 107 (2718) 1246 (565) 606 (275)
47 693 (2623.3) 180 (4572) x 54 (1372) x 107 (2718)
64 946 (3581) 234 (5944) x 54 (1372) x 111 (2819)
90 1325 (5015.7) 304 (7722) x 54 (1372) x 111 (2819)

LEVEL 2 ACOUSTIC ENCLOSURE


Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity Gal L x W x H (in (mm)
Hours
(L) Steel Aluminum
No Tank - 155 (3937) x 54 (1372) x 93 (2362)
10 153 (579.2) 155 (3937) x 54 (1372) x 106 (2692)
25 372 (1407) 155 (3937) x 54 (1372) x 118 (2997)
40 589 (2227) 155 (3937) x 54 (1372) x 130 (3302) 1482 (672) 708 (321)
SPEC SHEET

47 693 (2623.3) 155 (3937) x 54 (1372) x 130 (3302)


64 946 (3581) 208 (5283) x 54 (1372) x 132 (3353)
90 1325 (5015.7) 278 (7061) x 54 (1372) x 132 (3353)

* All measurements are approximate and for estimation purposes only.


Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings. 6 of 6

Generac Power Systems, Inc. | P.O.Box 8 | Waukesha, WI 53189 Part No 0K5098


P: (262) 544-4811 ©2016 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Rev. C 06/08/15

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