METHOD STATEMENT OF

SONIC LOGGING TEST ON R.C.C. CAST-IN-SITU BORED PILES

Project: Western Bangladesh Bridge Improvement Project, PW-06N.

Client: Roads & Highways Department (RHD).
Consultant: Joint Venture of OCG-OC-KEI-SMEC in Association with
BCL-ACE-SARM-STRATEGI.
Contractor: Concord Pragatee Consortium Ltd.

Submitted By:

CONCORD PRAGATEE CONSORTIUM LTD.

House # 5/10, Lalmatia Housing Society, Block-D.
Dhaka-1207, Bangladesh.
Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
Pile
Table of Contents
1.0 Scope of Works ................................................................................................................................. 3
2.0 Accessibility...................................................................................................................................... 4
3.0 Lighting ............................................................................................................................................. 4
4.0 Equipment ......................................................................................................................................... 4
4.1 Testing Equipment: ....................................................................................................................... 4
4.2 Safety Items .................................................................................................................................. 7
5.0 Materials ........................................................................................................................................... 8
6.0 Methodology & Sequence of Work .................................................................................................. 8
6.1 Test Methodology: ........................................................................................................................ 8
6.2 Sequence of Work ......................................................................................................................... 8
7.0 Technical Information ....................................................................................................................... 9
8.0 Program ........................................................................................................................................... 10
9.0 Risk/Hazards Control ...................................................................................................................... 10
10.0 Training and Seminars .................................................................................................................... 10
10.1 Test Control Plan ......................................................................................................................... 11
11.0 Implementation Organization ......................................................................................................... 11
12.0 Housekeeping & Supervision.......................................................................................................... 11
13.0 Records ........................................................................................................................................... 11
14.0 Shop/Working Drawing .................................................................................................................. 11
APPENDIX-A: (Calibration Certificate) ................................................................................................ 12
APPENDIX-B: (Organizational Chart) .................................................................................................. 13
APPENDIX-C: (Record Sheet) ............................................................................................................... 14

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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1.0 Scope of Works

This method statement is to be used for the Sonic Logging Test on both permanent pile and Pilot Pile, General
Specifications, Section 05 Bridge Foundation and Substructures, Clause S5.02.(4)(a): Ultra-sonic Cross hole
Testing of Piles.
Standard Test Method for Integrity Testing of Concrete Deep Foundations by Ultrasonic Cross-hole Testing:
ASTM Designation: D 6760 – 08.
Ultrasonic testing is intended to give information about pile continuity and concrete quality. It is able to define
flaws in piles with regard to depth, location and size.
The Method Statement of Sonic Logging Test on Test & Service pile will be applied for all Test & Service piles
in Western Bangladesh Bridge Improvement Project, PW – 06N.
This test covers for checking the homogeneity and integrity of concrete in a deep foundation such as bored piles,
drilled shafts or concrete piles. The test measures the propagation time and relative energy of an ultrasonic pulse
between parallel access ducts installed in the pile or structure. This test is most applicable when performed
between ducts that are installed during pile construction. The test used to specify how data are collected,
calculated, or recorded.
The test does not give the exact type of defect (for example, inclusion, honeycombing, lack of cement particles,
etc.) but rather only that a defect exists. The test is limited primarily to testing the concrete between the access
ducts and thus gives little information about the concrete outside the reinforcement cages the ducts are attached
to the inside of the reinforcement cage.
There are twenty-six (26) Sonic Logging Test in service piles in WBBIP PW-006N. The required information
of bore hole given below:
Bridge No. Bridge Name Structure Chainage Pile Dia Length Qty of Test Remarks
& ID Location (mm) (m) Nos.
Satyapir A1 0+432.00 1200.00 29.00 01
01
N5_435a A2 0+467.00 1200.00 29.00 01
A1 0+402.00 1200.00 30.00 01
Chikli P1 0+425.00 1200.00 26.00 01
02
N5_360a P2 0+445.00 1200.00 28.00 01
A2 0+468.00 1200.00 30.00 01
A1 0+302.00 1200.00 25.00 01
P1 0+340.00 1200.00 28.00 01
Bahagili P2 0+378.00 1200.00 28.00 01
03
Z5015-22a P3 0+416.00 1200.00 28.00 01
P4 0+454.00 1200.00 28.00 01
A2 0+492.00 1200.00 27.00 01
A1 0+424.00 1200.00 26.00 01
Badiyakhali
04 P1 0+454.00 1200.00 28.00 01
Z5552_10a
A2 0+489.00 1200.00 30.00 01
A1 0+188.00 1200.00 28.00 01
Bomgara
05 P1 0+218.00 1200.00 25.00 01
Z5072_14
A2 0+248.00 1200.00 25.00 01
A1 0+322.00 1200.00 27.00 01
Mathapara
06 P1 0+352.00 1200.00 25.00 01
Z5401_45a
A2 0+387.00 1200.00 25.00 01
A1 0+290.00 1200.00 37.00 01
Debok Bazar
07 P1 0+325.00 1200.00 35.00 01
Z5041_2a
A2 0+355.00 1200.00 32.00 01
Mohismari A1 0+355.00 1200.00 23.00 01
08
R548_40a A2 0+373.00 1200.00 24.00 01
Note: Data maybe changed according to constructed pile length due to site condition.
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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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2.0 Accessibility

Basecamp to Individual Site

Bridge Bridge Name &
Base Camp Name Bridge Distance from Base Camp
No Coordinates
80.4 km (Head southeast toward Kishorganj Rd/Z5015.
Satyapir N5_435a
Turning right & continue on Kishorganj Rd/Z5015. Turning
01 (Lat: 26.01978,
right towards Dhaka - Rangpur Hwy & Continue on Rangpur
Long: 88.46908)
Hwy)
Bahagili Base Camp 9.8km (Head southeast toward Kishorganj Rd/Z5015.
Chikli N5_360a
(Lat: 25.84517717, Long: Turning right & continue on Kishorganj Rd/Z5015. Turning
02 (Lat: 25.79629,
89.01752628) right towards Dhaka - Rangpur Hwy & Continue on Rangpur
Long: 88.95553)
Hwy)
Bahagili Z5015_22a
550m (Head southeast toward Kishorganj Rd/Z5015. Turning
03 (Lat: 25.84888,
left & continue on Kishorganj Rd/Z5015)
Long: 89.02005)
Badiya Khali Z5552_10a Badiya Khali Base Camp
150m (Head west toward Gaibandha-Bonarpara Rd. Then
04 (Lat: 25.24279 (Lat: 25.243048,
turn right onto Gaibandha-Bonarpara Rd.)
ong: 89.55825) Long: 89.55903)
Bombgara Z5072_14a
28.1km (Head east toward Dhaka - Rangpur Hwy & follow
05 (Lat: 24.77382,
Dhaka - Rangpur Hwy. take Z5050 to Bridge)
Long: 89.51101)
Mathpara Z5401_45a 13.5km (Head east toward Dhaka - Rangpur Hwy. Turn right
06 (Lat: 24.67299, onto Dhaka-Rangpur Hwy & turn left onto Sherpur-Dhunat
Long: 89.51589) Sherpur Base Camp Rd)
Debokbazar Z5041_2a (Lat:24.68668872, 27.9km (Head east toward Dhaka - Rangpur Hwy. Turn
07 (Lat: 24.48764, Long: 89.40812441) right onto Dhaka - Rangpur Hwy & Turn right onto Tarash -
Long: 89.48958) Bhuiyagati Rd)
64.5km (Head east toward Dhaka - Rangpur Hwy.
Mohis Mari R548_40a
Turn left onto Dhaka - Rangpur Hwy & Turn left & again
08 (Lat: 24.51397,
turn left onto Bogra-Natore Hwy. Drive to Natore - Naogaon
Long: 88.9599)
Hwy in Naldanga)

3.0 Lighting

Proper lighting will be provided in the site for avoiding any accidental case. Beside sufficient lighting facilities
will be provided for avoiding any accidental case during working at night

4.0 Equipment

4.1 Testing Equipment:

U5700 Multichannel ultrasound pile integrity tester, by NOVATEST, uses Ultrasonic Transmission Method Test
the integrity of concrete foundation pile, by adopting multichannel self-transmitting and receiving circuit, this
instrument may test multiple profiles simultaneously. The Multichannel Ultrasound Pile Integrity Tester system
consists of the following components (as shown in Figure):

The U5700 Multichannel ultrasound pile integrity tester consists of the following components:
 Host (LCD & Touch screen)
 Radial transducer/ Tubular transducer (Four depth cables)
 Counting device

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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 Count wheel
 Four ultrasonic probes (length 180mm & dia 26mm)
 Guide wheel on pipe mouth
 Tripod
 Signal enhancement wire
 Charger and connection wire
a) Host contains the following inside the rugged housing:
 LCD and Press screen: LCD is mounted on instrument panel and clings to press screen. It is used to display
operation interface and test data.

 Power switch: It is used to power on/off instrument.

 Power socket: Insert input plug of power adaptor supplied with the instrument into 200-240V AC power
output socket to supply power for the instrument and charge the internal battery as well.
 Charging indicator: When charging indicator on the instrument side panel is red, it means the built-in battery
of the instrument is charging; when indictor turns into green, it means the battery is fully charged.
 USB port.
 Mini USB port.
 Counting device port: Connect the instrument with counting device (depth recorder) through completely
inserting the “projection” of signal wire end into “groove” of this port and screw to tighten it.
 Transducer adaptor: It is used for connection with plug of signal wire on transducer. Adaptors of transducer
on instruments in various models are different (Model U5700 has four adaptors: Channel 1-4, Model U5600 has
only three adaptors: Channel 1-3). Completely insert the “projection” of signal wire end into “groove” of this
port for connection.
b) Radial transducer: Radial transducer, also known as tubular transducer, as a kind of columnar transducer with
good symmetric properties, is particularly suitable for penetration test of cross-hole sound wave. Radial
transducer is the sensor for transmitting and receiving ultrasonic as shown in Figure.

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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c) Counting device: Counting device (depth recorder), used for recording the
depth of transducer in pipe, may wirelessly communicate with host or connect
with hose through signal-enhancement wire. Counter wheel must be paired with
host in advance for wireless way in test; for wired connection, just connect the
countering device with host through signal wire.

d) Guide wheel on pipe mouth: Fixed on pipe mouth to guide for signal wire.
(4 piece)

e) Tripod: Depth recorder tripod

f) Transmitter Probe: The transmitter probe shall generate an ultrasonic pulse with a frequency of between
30000 Hz and 100 000 Hz.
g) Receiver Probe: The receiver probe shall be of a similar size and compatible design to the transmitter probe
and used to detect the arrival of the ultrasonic pulse generated by the transmitter probe.
h) Probe Centralizer: If the receiver or transmitter probes, or both, are less than half the access duct diameter,
each probe shall be fitted with centralizers with effective diameter equivalent to at least 50 % of the access duct
diameter. It shall be designed to minimize any possible snagging on irregularities in the inner access duct wall.
i) Signal Transmission Cables: The signal cables used to deploy the probes and transmit data from the probes
shall be sufficiently robust to support the probes’ weight. The cable shall be abrasion resistant to allow repeated
field use and maintain flexibility in the range of anticipated temperatures. All cable connectors or splices, if any,
shall be watertight. Where the signal transmission cables exit the access duct, suitable cable guides, pulleys or
cushioning material shall be fitted inside the access ducts to minimize abrasion and generally assist with smooth
deployment of the probes.
j) Probe Depth-Measuring Device: The signal cables shall be passed over or through a pulley with a depth-
encoding device to determine the depth to the location of the transmitter and receiver on the probes in the access
ducts throughout the test. The design of the depth-measuring device shall be such that cable slippage shall not
occur. Preferably a separate depth-measuring device shall monitor each probe separately so the exact depth of
each probe is known at all times. (Alternately a single pulley can be connected to one electronic depth encoder,
but then the probes must remain at the same known relative elevation difference for the entire test.) The depth
measuring device shall be accurate to within 1 % of the access duct length, or 0.25 m, whichever is larger.

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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k) Recording Apparatus: Each transmitted ultrasonic pulse shall immediately start the data acquisition for the
receiver probe. Analog signals of an ultrasonic pulse measured by the receiving probe shall be digitized by an
analog to digital converter with a minimum amplitude resolution of 12 bits and a minimum sampling frequency
of 250 000 Hz. The apparatus shall read the depth-measuring device and assign a depth to each digitized
ultrasonic pulse. The apparatus shall store these raw digitized ultrasonic pulses and the processed data from each
ultrasonic profile for each pair of access ducts. All stored data shall have identifying header information attached
to it describing the test location, profile identifier, date stamp and all pertinent information regarding the test.
l) Apparatus for Processing Data: The apparatus for processing the data shall be a digital computer or
microprocessor capable of analyzing all data to identify at least the first arrival and energy of the transmitted
ultrasonic pulse at the receiver probe for each depth interval. The data shall then be compiled into a single
ultrasonic profile for each duct pair.
m) Apparatus for Display of Measured Data: The apparatus shall be capable of displaying the raw receiver
ultrasonic pulses to confirm data quality during acquisition. After data acquisition, the apparatus shall be capable
of displaying the raw data of each ultrasonic pulse along the entire pile length. The apparatus shall also display
the processed ultrasonic profile. The apparatus may optionally include a printer for on site output of results.
A Calibration certificate attached in (Appendix-A)

4.2 Safety Items

Safety Equipment which will be used in site during work is stated below:

Sl No Description Remarks

01 Safety Helmet

02 Safety Vest

03 Safety Shoe

04 Safety Gumboot

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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05 Goggles

06 Hand Gloves

07 Hearing Protection

5.0 Materials

Prior to the testing clean water will be used for cleaning and filling the MS Pipe.

6.0 Methodology & Sequence of Work

6.1 Test Methodology:

a. Testing Method: Two ultrasonic probes, one a transmitter and the other a receiver, are lowered and lifted
usually in unison in their respective water-filled access duct(s) to test the full shaft length from top to bottom.
The transmitter probe generates ultrasonic pulses at frequent and regular intervals during the probes’ controlled
travel rate. The probe depth and receiver probe’s output (timed relative to the transmitter probe’s ultrasonic pulse
generation) are recorded for each pulse. The receiver’s output signals are sampled and saved as amplitude versus
time for each sampled depth. These signals can be then nested to produce a “waterfall” diagram.
The data are further processed and presented to show the first arrival of the ultrasonic pulse and the relative
energy of the signal to aid interpretation. The processed data are plotted versus depth as a graphical representation
of the ultrasonic profile of the tested structure.

6.2 Sequence of Work

Washing sonic duct

Conducting Test

Raw data collection,

analysis & report preparing

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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7.0 Technical Information

a. Definitions and abbreviations

 Access ducts—maximum 50mm or 2-inch Mild Steel ducts placed in the concrete to allow probe entry in
pairs to measure pulse transmission in the concrete between the probes.
 Anomaly—irregularity or series of irregularities observed in an ultrasonic profile indicating a possible defect.
 Depth interval—the maximum incremental spacing along the pile shaft between ultrasonic pulses.
 Integrity evaluation—the qualitative evaluation of the concrete continuity and consistency between the access
ducts or boreholes.
 Specifier—the party requesting that the tests are carried out, for example, the engineer or client.
 Ultrasonic profile—a combined graphical output of a series of measured or processed ultrasonic pulses with
depth.
 Ultrasonic pulse—data for one specific depth of a short duration generated by a transmitter probe or sensed
by the receiver probe.

b. The test shall be performed using a computerized system of reputable origin.

c. Timing of CSL Test: All piles shall be tested at a minimum age of seven days after casting. Velocity of
concrete depends on modulus of elasticity of concrete. Concrete gain 75 % of its strength after 7 days. Moisture
in the concrete reduces the strength of the concrete and hence the velocity of concrete. So minimum 7-10 days
of waiting is required before testing.
d. Access ducts: The ducts shall prefer ably be mild steel. As a rough guide (ASTM D6760-08), the number of
ducts shall be one for every 250mm or 300mm pile diameter. The ducts shall be rigidly attached to the inside of
the reinforcement cage and evenly-spaced. All ducts shall be new, straight and clean both inside and outside,
with a maximum internal diameter of 50 mm. But welding for steel duct coupling shall not be permitted.
Wrapping the joints with tape or other compounds is strictly forbidden. Both ends of the duct shall be tightly
plugged. All access duct must be straight and free of internal obstruction and end capped. The Contractor
shall take all due care to avoid any damage to the ducts during manufacturing, installation, concreting and the
trimming of the head.
e. Preformed Access Duct Installation: The access ducts shall be installed such that their bottom is as close as
possible to the bottom of the concrete pile or structures so that the bottom condition can be tested. The access
ducts shall have a minimum concrete cover of one duct diameter. Access ducts shall be secured to the inside of
the main axial reinforcement of the steel cage at frequent and regular intervals along their length to maintain the
duct alignment during cage lifting, lowering and subsequent concreting of the pile or structure. During duct
installation, care should be taken to ensure that all access ducts areas parallel to each other as possible. After
installation of the reinforcement cage in to the pile or structure, the top end caps shall be temporarily removed
and the ducts shall be inspected to verify they are clear of obstructions. Access ducts should be filled with water
prior to, or within one hour of, concrete placement to assure good bonding of the concrete to the duct after the
concrete cools. All details of the ducts will be recorded before the test and format of such record and profile
combination has been provided in Annexure 1/Field Data sheet.
f. Preparations for testing: Before commencing the test, the Contractor shall ensure that the reins adequate
access to the pile. The Contractor shall use suitable means to cut the top of the access ducts cleanly at a level of
200 to300 mm above the concrete, unless ordered otherwise. All access duct must be filled with clean water prior

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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to or within one hour of concrete placement.

g. Reporting: A final report for each testing stage shall be presented within 7 days of test.

8.0 Program

Test will be conducted after 07-10 days of pile installation.

9.0 Risk/Hazards Control

With regards to the environmental aspects and impacts of this Cross-Hole Sonic Logging Test works, all works
shall be carried out following the established Project Environmental Control Plan.
Entire testing area will isolate by proper barrier so that entry of unwanted person and cattle can be stopped.
Sufficient measures will be taken to secure against lifting to prevent any failure. During night work sufficient
lighting will arrange. All workers will strictly follow as below:
a). Safety induction will be implemented to all employees’ prior construction
b). Employees must wear helmet and safety shoes at all time during work
c). Employees who work on high must wear safety belt
d). Employees who work near traffic must wear a reflective vest

10.0 Training and Seminars

Before starting the work related to test, the responsible Engineer present there will describe about the work
program to persons related to test.
- Will expose UST duct minimum 250mm to 300mm on top of pile concrete.
- Clean sonic duct by fresh water up to pipe bottom (Minimum jetting time 5-10min) & check the duct
length by a measuring dummy probe.
- Check sonic duct center to center distance by a measuring tape & make sure sonic duct are filled by fresh
water.
- Before testing will check pile concreting date & make sure guide wheel on pipe head.

Checklist for CSL Test

Unknown
No. Work Description Yes No
or N/A
Need to expose UST duct minimum 250mm to 300mm on top of pile
1
concrete.
Need to clean sonic duct by fresh water up to pipe bottom (Minimum
2
jetting time 5-10min).
3 Check the duct length by a measuring dummy probe.
4 Check sonic duct center to center distance by a measuring tape.
5 Make sure sonic duct are filled by fresh water (Clean water).
6 Before testing please check pile concreting date.
7 Before test start make sure guide wheel on pipe head.
Numbering Access Ducts/Ducts for UST by painting etc and recording
8
marked numbers with a magnetic compass by photos before testing.

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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10.1 Test Control Plan

a) Data Quality Checks:

 After completing data acquisition, view the ultrasonic profile obtained. Check the ultrasonic profile quality.
The modulated graphics should be of good resolution and contrast.
 Compare the length of the measured ultrasonic profile with the measured access duct length.
 Ensure that the captured data is labeled with the pile identification, identification of the two access ducts for
the data set, date of test, identification of the test operator, and any further necessary project information such as
site and location details as requested by the specifier. Store the data and information safely.

b) Analysis of Measurements:

A hard copy of the ultrasonic profiles shall be clearly presented and annotated. The ultrasonic profiles shall be
collated separately for each test pile or structure. As a minimum, the profile shall include the calculated relative
energy and the arrival time or calculated wave speed derived from the arrival time and duct spacing.

11.0 Implementation Organization

An organizational chart attached in (Appendix-B)

12.0 Housekeeping & Supervision

Proper cleaning of the testing area will be maintained during work.

13.0 Records

A record sheet attached in (Appendix-C)

14.0 Shop/Working Drawing

All staff must have the related working drawings in hands at site.

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Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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APPENDIX-A: (Calibration Certificate)

Page 12


CERTIFICATE OF CONFORMITY AND CALIBRATION

THIS IS TO CERTIFY THAT THE

ULTRASONIC CROSS-HOLE NOVASONIC U5700

SERIAL NO. U71511001NE

IS CALIBRATED IN ACCORDANCE WITH UNI EN 12504-4 WHICH STATES THAT THE

MEASUREMENT OF PULSE VELOCITY CAN BE USED FOR THE DETERMINATION OF THE
UNIFORMITY OF CONCRETE, THE PRESENCE OF CRACKS OR VOIDS, CHANGES IN
PROPERTIES WITH TIME AND IN THE DETERMINATION OF DYNAMIC PHYSICAL PROPERTIES.

PERFORMANCE REQUIREMENTS
THE APPARATUS SHALL CONFORM TO THE FOLLOWIND PERFORMANCE REQUIREMENTS:
- IT SHALL BE CAPABLE OF MEASURING TRANSIT TIMES IN THE CALIBRATION BAR TO A LIMIT
DEVIATION OF ±0,1 μs AND AN ACCURACY OF 2%.
- THE ELECTRONIC EXCITATION PULSE APPLIED TO THE TRANSMITTING TRANSDUCER SHALL
HAVE A RISE TIME OF NOT GREATER THAN ONE-QUARTER OF ITS NATURAL PERIOD.
THIS IS TO ENSURE A SHARP PULSE ONSET.
- THE PULSE REPETITION FREQUENCY SHALL BE LOW ENOUGH TO ENSURE THAT THE
ONSET OF THE RECEIVED SIGNAL IS FREE FROM INTERFERENCE BY REVERBERATIONS.
THE APPARATUS SHALL BE USED WITHIN THE OPERATING CONDITIONS STATED BY THE
MANUFACTURER.

THE ULTRASONIC CROSS-HOLE NOVASONIC U5700 HAS BEEN TESTED TO THIS STANDARD
OF OPERATION AND COMPLIES IN EACH AND EVERY RESPECT.

June 18, 2020

Novatest S.r.l.
Via Marconi, 102 - 60015 Falconara Marittima Italy
-
C.F. / 02475340424
Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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APPENDIX-B: (Organizational Chart)

Page 13
 Project Manager

Geotechnical Engineer Quality Control/ Site Accountant

Surveyor Store Keeper Quantity Engineer
Material Engineer

Deputy Project
Manager

Healthy & Safety Bridge Engineer Environmental

Officer Specialist

Bridge Incharge

Test Co-ordinator

SAE
Safety & Security
Officer
Supervisor

Labour
Method Statement of Cross hole sonic Logging Test on Cast in situ December, 2020
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APPENDIX-C: (Record Sheet)

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 Cross hole Sonic Logging (CSL) Test

Field Data Sheet

Test Date:

Project Name Western Bangladesh Bridge Improvement Project (WBBIP PW- )

Pile ID
Location/Bridge ID
Concreting Date
Dimensions
Pile Length (m)
Pile Diameter (mm)
Tube Length (m)
Tube Diameter (mm)
Tube above Concrete (mm)
Coordinate of the pile N E

Spacing between tube (mm) Distance (m) Remarks

1
2
3
4
5
6

Testing Contractor's Consultant's Clint's

Representative Representative Representative Representative