Repair Instruction

Orbital Motor
OMV

powersolutions.danfoss.com
Repair Instruction
Orbital Motor OMV

Revision history Table of revisions

Date Changed Rev

Sep 2017 Rebranded to Engineering Tomorrow 0401

Feb 2014 Converted to Danfoss layout - DITA CMS DA

Jan 2013 Minor corrections CF

Sep 2010 New back cover CE

Feb 2010 Plug changed CD

Nov 2009 Washer removed, layout adjusted CC

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Repair Instruction
Orbital Motor OMV

Contents

General Information
Special Versions.................................................................................................................................................................................4
Comments...........................................................................................................................................................................................4
OMV Series 2.......................................................................................................................................................................................4
Exploded View OMV Series 2
Spare Parts List
Special Tools
Dismantling
Dismantling of Tacho Connection
Assembling
Assembling/assembling of tacho connection
Assembling.......................................................................................................................................................................................14
Assembling of Tacho Connection............................................................................................................................................14

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Repair Instruction
Orbital Motor OMV

General Information

Special Versions
The list of spare parts cannot be used when ordering parts for special OMV versions.
In this respect, please contact the sales organisation for Danfoss.

Comments
• After week 27.97 the tightening pin has a new location. When repairing motors manufacturing before
week 27.97 it will therefore be necessary to replace end cover, balance plate, tightening pin and
spring washer.
• After week 22.07 the thickness of the front cover is increased with 5 mm therefore the screws is
changet from 681X0288 (l = 20 mm) to 681X0287 (l = 25 mm).

When repairing motors manufacturing before week 22.07 where it is necessary to change the front cover
it is also necessary to change the screws in the front cover.

OMV Series 2

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Repair Instruction
Orbital Motor OMV

Exploded View OMV Series 2

22
OMVS
1 16 21
17
2 18
3
19
4
OMVW
5 20
6

8 10
OMV

24 9
23
25
14
26 24

27
28
29
30
31
32
33
34 37
35
36
38
49
50
46

48
51
52
53 39
54 40
39 41
40 55 42
41
42 56
60 57
58 43
59
47 44

P301 249

Tightening torque
Item 1 30 - 40 N.m [ 270 - 354 lbf.in]
Item 10 30 - 60 N.m [270 - 530 lbf.in]
Item 42 10 - 15 N.m [90 - 130 lbf.in]
Item 43 190 - 210 N.m [1680 - 1860 lbf.in]
Item 54 4 - 6 N.m [35 - 53 lbf.in]

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Repair Instruction
Orbital Motor OMV

Spare Parts List

Item Spare parts Number per motor

Code No
1 Screw M8; l = 20 mm [ 0.79 in] standard mounting b) 681X0288 6
M8; l = 25 mm [1.0 in] b) 681X0287 6
M6; l = 20 mm [ 0.79 in] SAE C mounting 681X1521 8
*2 Dust seal ring 60 • 67 • 4 mm [2.36 • 2.64 • 0.16 in] 633B3205 1
3 Front cover standard mounting b) 11029816 1
SAE C mounting 151B1773 1
*4 Shaft seal 80 • 60 • 7 mm [3.15 • 2.36 • 0.27 in] NBR 633B3203 1
80 • 60 • 7 mm [3.15 • 2.36 • 0.27 in] FPM 633B3204 1
*5 O-ring 112 • 3 mm [4.41 • 0.12 in] standard mounting 633B1380 1
96 • 2 mm [3.78 • 0.08 in] SAE C mounting 633B0121 1
6 Parallel key Metric:14 • 9 • 70 mm 682L8015 1
cyl. shaft SAE:1/2 • 1/2 • 21/4 in, standard mounting 682L8047 1
SAE:1/2 • 1/2 • 2 1/2 in, SAE C mounting 682L9044 1
7 Cylindrical shaft Metric:∅50 mm OMV/OMVW incl. bearings and parallel key 151B0102 1
SAE:∅21/4 in OMV/OMVW incl. bearings and parallel key 151B0165 1
Standard mounting 151B0147 1
SAE C mounting
*8 Conical seal ring 633B9021 1
9 Bearing housing Metric: 151B1678 1
SAE: standard mounting 151B1700 1
SAE: SAE C mounting 151B1771 1
10 Drain plug Metric: 1/4 BSP.F steel, incl O-ring 631X9926 1
SAE: 9/16 - 18 UNF, incl O-ring 631X9925 1
14 Cardan shaft OMV/OMVW/OMVS 315 l = 115 mm [4.53 in] 151B1406 1
OMV/OMVW/OMVS 400 l = 122 mm [4.80 in] 151B1407 1
OMV/OMVW/OMVS 500 l = 130 mm [5.12 in] 151B1408 1
OMV/OMVW/OMVS 630 l = 141 mm [5.55 in] 151B1686 1
OMV/OMVW/OMVS 800 l = 155 mm [6.10 in] 151B1692 1
16 Castellated nut Metric: M 42 • 3 mm [1.65 • 0.12 in] 681X8208 1
SAE: 11/2 - 18 UNEF 681X8291 1
17 Washer, metric version only 43 • 78 • 7 mm [1.69 • 3.07 • 0.28 in] 684X1089 1
18 Parallel key tapered shaft Metric:16 • 10 • 32 mm [0.63 • 0.39 • 1.26 in] 682L8020 1
SAE:9/16 • 9/16 • 2 in 682L8048 1
19 Tapered shaft Metric:∅60 mm OMV/OMVW incl. bearings and item 16, 17, 18 151B0109 1
SAE:∅2 1/4 in OMV/OMVW incl. bearings and item 16, 18 151B0160 1
20 Bearing housing Metric:OMVW 151B1680 1
SAE:OMVW 151B1701 1
21 Mounting flange Metric:OMVS 151B1682 1
SAE:OMVS 151B1702 1
*22 O-ring OMVS 140 • 3 mm [5.51 • 0.12 in] NBR 633B1485 1
23 Splined shaft Metric:∅54 mm [2.13 in] OMV/OMVW incl. bearings 151B0111 1
SAE:21/8 in OMV/OMVW incl. bearings standard mounting 151B0169 1
SAE C mounting 151B0148 1
*24 O-ring 112 • 3 mm [3.77 • 0.12 in] NBR 633B1380 2
25 Gearwheel set OMV/OMVW/OMVS 315 W = 25 mm [0.10 in] 151B1100 1
OMV/OMVW/OMVS 400 W = 32 mm [1.56 in] 151B1101 1
OMV/OMVW/OMVS 500 W = 40 mm [1.57 in] 151B1102 1
OMV/OMVW/OMVS 630 W = 51 mm [2.01 in] 151B1103 1
OMV/OMVW/OMVS 800 W = 65 mm [2.56 in] 151B1104 1
26 Guide pin ∅4, l = 10 mm [0.39 in] 682L2006 1

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Repair Instruction
Orbital Motor OMV

Spare Parts List

Item Spare parts Number per motor

Code No
27 Valve drive 11030925 1
28 Channel plate 151B1050 1
29 Stop ring for OMVS 630 and 800 151B1672 1
30 Disc valve 151B1049 1
31 Balance platea) 151B1485 1
32 Guide pin∅5, l = 14 mm [0.55 in] a) 682L9105 1
*33 O-ring 70 • 2 mm, NBR [2.76 • 0.08 in] 633B1379 1
70 • 2 mm, FPM [2.76 • 0.08 in] 633B1456 1
*34 O-ring 45 • 2 mm, NBR [1.77 • 0.08 in] 633B1429 1
45 • 2 mm, FPM [1.77 • 0.08 in] 633B1455 1
35 Spacer 151B1391 1
36 Spring washer 37 • 45 • 0.5 mm [1.46 • 1.77 • 0.02 in] a) 684X0086 1
37 Seal plug (plastic) Metric 633X0069 2
SAE 633X0064 2
38 Valve housing Metric a) 151B1705 1
SAE a) 151B1706 1
39 Ball ∅1/4 in 689X1015 2
40 Spring 013-0662 2
41 Washer 13.9 • 10.2 • 1 mm [0.54 • 0.40 • 0.04 in] 684X2564 2
42 Plug 1/8 BSP.F 151Z0422 2
43 Screw M16 OMV/OMVW/OMVS 315 l = 150 mm [5.91 in] 681X1883 4
OMV/OMVW/OMVS 400 l = 150 mm [5.91 in] 681X1883 4
OMV/OMVW/OMVS 500 l = 160 mm [6.30 in] 681X1884 4
OMV/OMVW/OMVS 630 l = 160 mm [6.30 in] 681X1884 4
OMV/OMVW/OMVS 800 l = 180 mm [7.09 in] 681X1006 4
44 Name plate OMV/OMVW/OMVS 1
46 Valve housing with tacho connection and valve drive, metric version only 151B0139 1
47 Tacho connection 151B1031 1
48 Valve drive incl. guide pin 151B1032 1
49 Spacer ring 151B1450 1
50 Tacho valve housing 151B1704 1
51 O-ring 40 • 2 mm [1.57 • 0.08 in] NBR 633B1378 1
52 Tacho bearing housing 151B1452 1
53 Washer 8.5 • 5.6 • 1 mm [0.33 • 0.22 • 0.04 in] 684X2012 4
54 Screw M5 l = 15 mm [0.59 in] 681X1961 4
55 Tacho drive shaft 151B1453 1
56 Retaining ring 6.0 • 0.7 [0.24 • 0.03 in] DIN 6799 682L4922 2
57 Bearing 8 • 22 • 7 mm [0.31 • 0.87 • 0.27 in] 981X1020 1
58 Shaft seal 8 • 22 • 6.5 mm [0.31 • 0.87 • 0.25 in] 633B3175 1
59 Retaining ring 22 • 1 DIN 472 682L4008 1
60 Name plate for OMV/OMVW/OMVS with tacho connection
A Set of seals NBR OMV, OMVW, OMVS item 8, 22, 24, 33 and 34 151B0125 1
B Set of seals NBR OMV, OMVW, item 2, 4, 5, 8, 24, 33 and 34 151B0129 1
C Set of seals FPM OMV, OMVW, OMVS item 4, 33 and 34 151B0127 1
D Set of seals NBR OMVS item 8 and 22 151B1041 1

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Repair Instruction
Orbital Motor OMV

Spare Parts List

NBR: (Buna N, Perbunan), FPM (Viton)

* Contained in spare parts bag A, B, C or D

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Repair Instruction
Orbital Motor OMV

Special Tools

A: Main holding tool. Code number: SJ 151-9000-1

A

B: Holding tool for OMV and OMVW. Code number: SJ

B 151B9000-2

C : Holding tool for OMVS. Code number: SJ 151-8000-1

C

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Repair Instruction
Orbital Motor OMV

Special Tools

D: Mandrel and backstop for fitting shaft seal Code

D number: SJ 151B9000-14

E: Two guide bolts

E

F: Mandrel to remove balance plate

F

It is possible to get drawings of special tools. Please contact the Danfoss sales organisation.

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Repair Instruction
Orbital Motor OMV

Dismantling

Item Part to remove Comments

6 or 18 Parallel key On cylindrical or tapered shaft motors
8* Conical seal ring
10, 11 Drain plug and washer
37 Seal plugs (2 off) Place the motor in holding tool
42 Plugs (2 off) Use I 5 mm Allan head spanner
41 Washer (2 off)
40 Springs (2 off) Tilt motor, springs and balls come out
39 Ball (2 off)
43 Screw (4 off) Use 22 mm socket spanner
38 Valve housing Lift off carefully as a unit, holding your fingers under the channel
plate (Item no. 28)
24 O-ring
28 Channel plate
29 Stop ring Only on OMVS 630 and 800
30 Disc valve
35 Spacer
31 Balance plate Fill in oil into the spacer hole and use the
∅18.4 mm [0.72 in] mandrel as a piston to press up the balance
plate.
32 Guide pin
33 O-ring
34 O-ring
36 Spring washer
27 Valve drive
26 Guide pin
25 Gearwheel set Hold fingers under the gearwheel set to prevent the parts from
dropping out
24 O-ring
14 Cardan shaft
8 Conical seal ring Not on OMVS, is already removed
1**) Screw (6 off) Unscrew with 13 mm socket spanner
3 **) Front cover
5 **) O-ring
2 **) Dust seal ring Item no. 2 and 4 to be knocked out by means of the special
mandrel (“D” on page 8)
4 **) Shaft seal
7, 19 **) Shaft incl. bearings Press out the shaft/bearing assembly using a hydraulic press
23 (pressing force max. 2500 N)
Shaft/bearing assembly should not be dismantled!

* OMVS only
**) OMVS except

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Repair Instruction
Orbital Motor OMV

Dismantling of Tacho Connection

Item Part to remove Comments

54 Screw (4 off)
Use 4 mm Allan head spanner
47 Tacho connection Remove from tacho valve housing
51 O-ring
49 Spacer ring
59 Retaining ring Loosen tacho shaft package (by tapping lightly at the end of the
shaft) and extract the package from tacho housing
58 Shaft seal
56 Retaining ring (2 off)
57 Bearing

After dismantling, clean all parts in low aromatic kerosene.

Examine the parts and exchange them if necessary.
Immidiately before assembly, lubricate each part with hydraulic oil and grease rubber parts with vaseline

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Repair Instruction
Orbital Motor OMV

Assembling

Item Part to remove Comments

8 **) Conical seal ring Fit into recess in bearing housing, placed in the holding tool
7, 19 **) Shaft incl. bearings Use the hydraulic press (max 2500 N [550 lbf])
23
Always press on the bearing outer ring. Shaft/bearing assembly
should not be dismantled.

4 **) Shaft seal Knock into position in the front cover, using the assembly
mandrel. Grease shaft seal with vaseline.
2 **) Dust seal ring Use assembly mandrel, plastic hammer and support (to prevent
the shaft seal from being knocked out). Grease lip with vaseline
5 **) O-ring Grease with vaseline
3 **) Cover
1 **) Screw (6 off) Use a 13 mm socket spanner.

Tighten to 30 - 40 N.m [265.5 - 354 lbf.in]

Turn the motor upside down.
Fill up splines area in the shaft with oil.
Mount 2 off guide bolts
14 Cardan shaft
24 O-ring Grease with vaseline
25 Hold fingers under the gearwheel set to prevent parts falling out.
Gearwheel set
Hole 6 mm [0.24 in] to be aligned with hole in the bearing
housing. Mark the wheel of the gearwheel set at the point where
the tip of a spline tooth is opposite the bottom of a tooth in the
external rotor teeth (see drawing)

**) OMVS except

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Repair Instruction
Orbital Motor OMV

Assembling/assembling of tacho connection

Assembling

Item Part to remove Comments

27 Valve drive Mark the bottom of a spline tooth on the valve drive. Line up
mark on rotor and valve drive

Applies to motors with tacho connection: Pin on valve drive must

point upwards

24 O-ring Grease with vaseline

26 Guide pin
28 Channel plate
30 Disc valve Align mark on valve drive with a hole in the outer rim. (A on
drawing). Turn disc valve counter clockwise until splines in the
two parts engage
36 Spring washer (2 off) Place into valve housing
33 O-ring Greased with vaseline
34 O-ring Greased with vaseline
32 Guide pin
31 Balance plate
35 Spacer Grease with vaseline to prevent the spacer from dropping out
38 Valve housing Mount unit on the rest of the motor. Ports should face in the
same direction as the drain port
43 Screw (4 off)
Lubricate threads and cross tighten screws to 190 - 210 N.m
[1680 - 1860 lbf.in]
39 Ball (2 off)
40 Spring (2 off)
41 Washer (2 off)
42 Plug (2 off)
Tighten to 10 - 15 N.m [90 - 130 lbf.in]
6 or 18 Parallel key
10, 11 Drain plug and washer
Fill motor with oil before plugging. Tighten to 30 - 60 N.m
[265.5 - 531 lbf.in]
8 *) Conical seal ring Grease with vaseline to keep in place
37 Seal plug (2 off)

*) OMVS only

Assembling of Tacho Connection

The tacho connection must be reassembled in reverse order in relation to the procedure described under
Dismantling of Tacho Connection on page 12.
4 screws (pos. 53) to be tightened to 4 - 6 N.m [35.5 - 53 lbf.in].

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Repair Instruction
Orbital Motor OMV

© Danfoss | Sep 2017 520L0594 | AX00000179en-US0401 | 15

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