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    Idler Gear - Remove and Install

    Uploaded by

    Camila Vasques Quispe

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Idler Gear - Remove and Install

    Uploaded by

    Camila Vasques Quispe
    259 views5 pages

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    259 views5 pages

    Idler Gear - Remove and Install

    Uploaded by

    Camila Vasques Quispe

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 1 of 5

    Shutdown SIS

    Previous Screen

    Product: INDUSTRIAL ENGINE


    Model: 3056E INDUSTRIAL ENGINE 35605387
    Configuration: 3056E Industrial Engine 35600001-UP

    Disassembly and Assembly


    3056E Industrial Engine
    Media Number -RENR2426-04 Publication Date -01/05/2009 Date Updated -06/05/2009

    i01852496

    Idler Gear - Remove and Install


    SMCS - 1206

    Removal Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 9U-6198 Crankshaft Turning Tool 1

    Start By:

    A. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 20/11/2019
    3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 2 of 5

    Illustration 1 g00943846

    1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and the
    idler gear are aligned.

    NOTICE

    The valve timing and the fuel injection pump timing will be lost if the
    crankshaft is rotated when the idler gear is removed.

    2. Remove bolts (3) from idler gear (1) .

    3. Remove idler gear (1), retaining plate (2) and the idler gear hub. If necessary, remove the
    bushings from idler gear (1) .

    Installation Procedure
    Table 2
    Required Tools
    Tool Part Number Part Description Qty
    A 1P-0510 Driver Group 1

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    3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 3 of 5

    Illustration 2 g00943872

    1. Position the idler gear hub and install bolts (3) in order to locate idler gear hub (5). Tighten the
    bolts in order to seat the idler gear hub.

    Note: The Lubrication Hole (X) of the idler gear hub must be positioned at the top of the idler
    gear hub.

    2. Use a suitable press and Tooling (A) to install bushings (4) on each side of idler gear (1).

    3. Remove bolts (3) from the idler gear hub. Install idler gear (1) with the timing marks toward the
    front on idler gear hub (5) .

    Note: Ensure that the timing marks on the crankshaft gear, the camshaft gear, and the idler gear
    are aligned.

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    3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 4 of 5

    Illustration 3 g00943846

    4. Install retainer plate (2) and bolts (3). Tighten the bolts to a torque of 44 N·m (32 lb ft).

    Illustration 4 g00944081

    5. Check the end play for the idler gear. The end play for the idler gear is 0.10 to 0.20 mm (0.004
    to 0.008 inch).

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    3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 5 of 5

    Illustration 5 g00944084

    6. Check the backlash between the idler gear and the camshaft gear. The backlash for the gears is
    0.052 to 0.107 mm (0.0020 to 0.0042 inch).

    End By: Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".

    Copyright 1993 - 2019 Caterpillar Inc. Wed Nov 20 10:30:19 EST 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 20/11/2019

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