PCS-9710 - X - Instruction Manual - EN - Overseas General - X - R1.00
PCS-9710 - X - Instruction Manual - EN - Overseas General - X - R1.00
PCS-9710 - X - Instruction Manual - EN - Overseas General - X - R1.00
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
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Preface
DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur
if safety precautions are disregarded.
WARNING!
It means that death, severe personal, or considerable equipment damage could occur if
safety precautions are disregarded.
CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions
are disregarded. This particularly applies to damage to the device and to resulting
damage of the protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features,
please make sure that the version of this manual is compatible with the product in your
hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high
voltage. Severe personal injury or significant equipment damage could result from
improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment.
These personnel must be familiar with all warnings and service procedures described in
this manual, as well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage
equipment must be observed. Noncompliance may result in death, injury, or significant
equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment
to be opened while the primary system is live. Opening the CT circuit will produce a
dangerously high voltage.
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Preface
WARNING!
Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the
high voltage generated is dangerous
Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC
power supply. It takes a few seconds for the voltage to discharge.
CAUTION!
Earth
Operating environment
The equipment must only be used within the range of ambient environment detailed
in the specification and in an environment free of abnormal vibration.
Ratings
Before applying AC voltage and current or the DC power supply to the equipment,
check that they conform to the equipment ratings.
Do not attach and remove printed circuit boards when DC power to the equipment is
on, as this may cause the equipment to malfunction.
External circuit
Connection cable
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Preface
Documentation Structure
The manual provides a functional and technical description of this device and a comprehensive
set of instructions for the device’s use and application.
1 Introduction
Brief introduction of the application, functions and features
2 Technical Data
Lists of the technical data such as electrical specifications, mechanical specifications, ambient
temperature and humidity range, communication port parameters, type tests and accuracy limits
3 Operation Theory
Comprehensive and detailed functional description
4 Supervision
Automatic self-supervision function of device
5 Management
Management function (measurement, recording, metering, etc.) of this device
6 Hardware
Description of plug-in modules and definition of pins
7 Settings
Setting lists including system settings, communication settings and etc.
9 Configurable Function
Brief introduction of configurable functions and configuration software
10 Communication
Introduction of the supported conmmunication protocols
11 Installation
Recommendation for unpacking, handling, inspection and storage with a guide to the mechanical
and electrical installation
12 Commissioning
Commissioning recommendation for comprising checks on the calibration and functionality of
device
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Preface
13 Maintenance
General maintenance policy
&
AND gate
≥1
OR gate
Comparator
Timer
t
Time (optional definite-time or inverse-time characteristic)
t
10ms 0ms
Timer [delay pickup (10ms), delay drop off (0ms), non-settable]
[XXX] 0ms
Timer (delay pickup, settable)
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Preface
0ms [XXX]
Timer (delay drop off, settable)
[XXX] [XXX]
Timer (delay pickup, delay drop off, settable)
We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination
to third parties is strictly forbidden except where expressly authorized.
The information in this manual is carefully checked periodically, and necessary corrections will be included in future editio ns. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.
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1 Introduction
1 Introduction
Table of Contents
1 Introduction ........................................................................................ 1-a
1.1 General Description......................................................................................... 1-1
1.2 Application ....................................................................................................... 1-1
1.3 Functions ......................................................................................................... 1-5
1.4 Features ............................................................................................................ 1-6
List of Figures
Figure 1.1-1 General application ................................................................................................ 1-1
List of Tables
Table 1.2-1 Typical application ................................................................................................... 1-1
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1 Introduction
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1 Introduction
The PCS-9710 RTU is a microprocessor-controlled electronic device that interfaces objects in the
physical world to one or multiple Network Control Centre (abbreviated as NCC). It adopts an
object-oriented design with a unified software and hardware platforms which supports the access
with nearly all kinds of intelligent device (abbreviated as IED) of NR Electric and the third party.
Network
Control
PCS-9710 Center (NCC)
RTU
Port: Ethernet, Protocol: IEC101,
serial com IEC104, etc.
Communication
Binary Input
Binary Output
Analog Input
1.2 Application
According to different capacities, the PCS-9710 RTU supports 3 scales application.
There are 2 kinds of chassis applicable for different client's need. The number of accessable
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1 Introduction
NOTE!
The quantities of channels listed in the aboving table is the maximal number in 4
full-width chassis or 1 half-width chassis.
NOTE!
The quantities of channels listed in the aboving table is the maximal number. Certain
maximal configuration will be influenced by the other. Please consult the MOT for the
channel configuration.
The following figures demonstrate the communication connection of the typical applications.
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1 Introduction
Network
GPS Control
Center (NCC)
PCS-9799 Port:Ethernet,
Station Manager serial port
Protocol:IEC101/104,
DNP,MODBUS,etc.
Port:RJ45/Fiber、
Port:RJ45 Ethernet、Serial Ports
Ethernet Protocol:
Protocol: IEC 61850/103
IEC 61850/103 IEC101/104、ABB
SPA,etc
PCS-9710
RTU
Binary Input
Binary Output
Analog Input
NR & Third
party IED
Primary Equipment
NCC
PCS-9799
Station Manager
Network LAN
.
Extension Chassis Extension Chassis
.
Extension Chassis Extension Chassis
.
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1 Introduction
NCC
PCS-9710
Master RTU
SCADA
Network
LAN
PCS-9710
Extension Chassis Other IED
Slave RTU
Extension Chassis
.
.
.
.
.
.
Figure 1.2-2 Medium scale application
NCC
PCS-9710
RTU
Transducer, IO
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1 Introduction
NOTE!
For cascading two PCS-9710 RTU, a optical fiber is neccesary to connect the two LC
type communication optical ports (Ethernet Port 4 Transmission – Ethernet Port 3
Reception) in the two device's MON modules.
1.3 Functions
Flexible IO configuration
The IO quantity can be freely configured according to different site need (including AC analog
input, DC analog input, DC analog output, binary output, programmable logic output, binary
input, etc.).
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1 Introduction
Serial ports and Ethernet ports with optical fiber or twisted-pair cable support the
communication with nearly all kinds of IED of NR Electric or third party, including protection
relay, bay control unit, etc. Several protocols, IEC60870-5-103/101/104 and DNP3.0 are
supported.
Serial ports and Ethernet ports with optical fiber or twisted-pair cable support the
communication (data and control command transmission) with several dispatching centres or
control centres. Each independent communication channel can transmit different customized
data in using several protocols like IEC60870-5-103/101/104 and DNP3.0.
The calculation function supprts mathematical and logical operation which including AND, OR,
NOT, XOR, +, -, ×,÷,delay, conversion, etc. The operation result can also be transmitted as
a data.
This device record automatically all the remote and local operation command, including CB
switching, regulation, parameter modification, signal reset, etc. The records can be inqueried
with a condition filter.
Time synchronization
This device supports several time synchronization formats, including IRIG-B, network SNTP,
time message, etc. It can also synchronize the connected IED with time message to unify the
time in one substation.
Remote debugging
In using the RJ45 debugging port at the front panel and the auxilary configuration software,
user can query the database, communication message and operation record in the device.
Meanwhile, online surveillance of device status, such as CPU load, memery occupation, disk
occupation is supported. Maintainer can perform configuration modification, file upload, file
download, remote reboot more easily.
Auto-diagnostic
The auto-diagnostic function runs during the device service. Corresponding function will be
blocked with issued alarm signal when there is a detection of abnormal condition. In the same
time, the connection status of all the communication channels, with connected control centre
and IED, is checked periodically.
1.4 Features
This device adopts a fully closed chassis with a complete panel. Completely separated
spaces for electronic and electrical systems are provided.
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1 Introduction
The program is designed with anti-interference measures to enhance the device EMC.
The adoption of the new UAPC hardware platform, 16 bits parallel A/D converter, optional
320*240 graphic dot matrix LCD, and real time multi-task operating system for industrial
purpose so as to realize high-capacity, high-precision, fast, real time information processing.
With the high-precision parallel A/D converter, synchronization sampling can be conducted for
all the AC signals to ensure the accuracy of analog quantity measurement.
Interlocking logic is supported in bay level. User can program interlocking logic in using the
auxiliary software and download it to RTU via network.
Modularized hardware design makes this relay be easily upgraded or repaired by a qualified
service person. Various function optional modules can satisfy various situations according to
the different requirements of the users.
Software and hardware clock synchronization are both adopted with 1ms timing accuracy to
ensure the resolution of Sequence Of Events (abbreviated as SOE).
Large scale LCD provides graph and text HMI which makes operation convenient.
Ethernet port and RS-232/RS-485 serial port are equiped for communication with optical fiber
or twisted-pair cable.
Back plug-in module structure is adopted. Electrical and electronic circuits are strictly
separated, which enhances EMC immunity performance.
Flexible device arrangement, including front & rear wiring, full & half-width chassis, extension
HMI panel (with LED and keyboard), can satisfy different demands of cabinet installation.
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1 Introduction
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2 Technical Data
2 Technical Data
Table of Contents
2 Technical Data .................................................................................... 2-a
2.1 Electrical Specification ................................................................................... 2-1
2.1.1 AC Current Input ................................................................................................................... 2-1
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2 Technical Data
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2 Technical Data
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2 Technical Data
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2 Technical Data
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2 Technical Data
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2 Technical Data
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2 Technical Data
2.7 Certification
1. ISO9001:2008
2. ISO14001:2004
3. OHSAS18001:2007
4. ISO10012:2003
5. CMMI L5
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3 Operation Theory
3 Operation Theory
Table of Contents
3 Operation Theory ............................................................................... 3-a
3.1 AC Analog Input ............................................................................................... 3-1
3.2 DC Analog Input ............................................................................................... 3-1
3.3 DC Analog Output ............................................................................................ 3-2
3.4 Binary Input ...................................................................................................... 3-2
3.5 Switching Control ............................................................................................ 3-3
3.6 Tap Changer Control ....................................................................................... 3-3
3.7 Interlocking Logic ............................................................................................ 3-4
3.8 Clock Management .......................................................................................... 3-4
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3 Operation Theory
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3 Operation Theory
Besides observing from the LCD of device, user can also use the auxiliary software PCS-COMM
or SCADA to supervise these measurements (via communication protocol).
N
U 1 U 2 ( n)
N
n 1
N
I 1 I 2 ( n)
N
n 1
1 N
P [U ( n) I ( n) U ( n) I ( n) U ( n) I ( n)]
N n 1 a a b b c c
1 N
Q [U ( n) I ( n 3 N ) U ( n) I ( n 3 N ) U ( n) I ( n 3 N )]
N n 1 a a 4 b b 4 c c 4
Cos P
P2 Q2
Note!
This device can detect up to the 15th harmonic of the effective value of voltage.
The sampling rate of the measurement is 500 SPS (sample-per-second). After algorithm and
digital RC filtering, the measurement can achieve the high accuracy 0.1%.
Besides observing from the LCD of device, user can also use the auxiliary software PCS-COMM
or SCADA to supervise these measurements (via communication protocol).
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3 Operation Theory
Note!
The analog output function, which is based on the principle "Select Before Operate (abbreviated
as SBO)", can be performed from a local workstation or a remote control center with the use of a
suitable communication protocol. One integrated procedure of regulation contains:
1. Send the selection command from a NCC or a local workstation to the device.
2. After the judgment of device logic function, return "selection success" or "fail reason" to the
command source.
3. Send the execution command from the NCC or the local workstation to the device if the
"selection success" result is received. Send the cancel command from the NCC or the local
workstation to the device if the "fail reason" is received.
4. After the regulation range judgment of device logic function, output the regulated DC analog
value.
GOOSE signals are introduced into the device via the MON plug-in module (station layer). Along
with the contact signals, these two kinds signal can form a double-position signal.
After the filter circuit and debouncing algorithm processing, external interference can be filtered
effectively. As shown in the following figure, a well-designed debouncing technique is adopted in
this device. Binary input state change within "Debouncing time" (t0-t1 can be set 0~30s) will be
ignored, in order to ensure the accuracy of the signal status.
Once there is a confirmation of change status of signal (start from t1), a SOE record will be noted
in the device.
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3 Operation Theory
1
Validate the binary
input state change &
write it into SOE
record
Debouncing
time Time
t0 t1
To ensure more security of this function, each command objet has three control relays and each
execution is controlled by two CPU chips. Furthermore, the circuit to block control is also available
to prevent output by mistake during breakdown of hardware.
CSWI function, which is based on the principle "Select Before Operate (abbreviated as SBO)", can
be performed from a local workstation (with the auxiliary software PCS-COMM) or a remote
control center with the use of a suitable communication protocol. One integrated procedure of
control contains:
1. Send the selection command from a NCC or a local workstation to the device.
2. After the judgment of device logic function, return "selection success" or "fail reason" to the
command source.
3. Send the execution command from the NCC or the local workstation to the device if the
"selection success" result is received. Send the cancel command from the NCC or the local
workstation to the device if the "fail reason" is received.
For many power transformer applications, a supply interruption during a tap change is
unacceptable, and the transformer is often fitted with a more expensive and complex OLTC (On
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3 Operation Theory
The control of OLTC is considered as a special kind of binary output in this device. The special
point is that, during a tap changer control process, if "slip position" occurs, transformer tap position
will be out of control (step up or down continuously). An output contact "BO_EmergStopTP" is
provided to issue an emergency stop command for transformer tap position control. Therefore,
"slip position" can be avoided. The output contact "BO_EmergStopTP" along with the other 3
binary outputs for the control of tap changer locate in the terminal 08~15 of PWR module, please
refer to the chapter 5 for more details.
The interlocking function can block the possibility to operate primary equipment. This function is
distributed to each IED. For station-wide interlocking, IED communicate via the system-wide
inter-bay bus (IEC 61850-8-1) where the interlocking criterias depend on the circuit configuration
and primary equipment position status.
For easy and safe implementation of the interlocking function, the interlock criteria are
configurable to meet the specific requirement by using a auxiliary configuration software.
When executing a switching command output, if the interlocking logic conditions are met, besides
the internal software interlocking, this device also provides hardware interlocking with the help of
PLC module (normally open contact output controlled by the result of interlocking logic
calculation).
The MON module in this device has an inner real time clock with high precision. This clock
can last for about one month even if the device is switched off.
Clock Synchronization
The clock synchronization function supports various synchronization signals received from a
clock synchronization source device (E.g. : RCS-9785 GPS Synchronized Clock), including
IRIG-B, PPS, PPM, SNTP broadcast, SNTP peer-to-peer.
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4 Supervision
4 Supervision
Table of Contents
4 Supervision ........................................................................................ 4-a
4.1 Brief .................................................................................................................. 4-1
4.2 Supervision Alarm Signals ............................................................................. 4-1
4.3 Troubleshooting for Supervision Alarm Signals ........................................... 4-2
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4 Supervision
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4 Supervision
4.1 Brief
Hardware circuit and operation status of the device are self-supervised continuously. If any
abnormal condition is detected, information or report will be displayed and corresponding alarm
signal will be issued.
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4 Supervision
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4 Supervision
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4 Supervision
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5 Management
5 Management
Table of Contents
5 Management ....................................................................................... 5-a
5.1 Real Time Data Interrogation .......................................................................... 5-1
5.1.1 IO Status ............................................................................................................................... 5-1
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5 Management
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5 Management
5.1.1 IO Status
"MainMenu"-> "Database"->"Online"->"Datatype01"
The device's or connected IED's status of the binary inputs, output contacts, certain device alarm
and network communication connection state can be interrogated and viewed.
5.1.2 Measurement
"MainMenu"-> "Database"->"Online"->"Datatype02"
This device can perform continuous measurement of analogue input with optional AC AI module. It
samples 80 points per cycle and calculates the RMS value in each interval. The optional LCD
display is updated in every 0.5 second. The measurement data can also be transmitted to a
local/remote PC via communication protocol.
The device's or connected IED's measured values, including both AC & DC analog inputs, can be
interrogated and viewed.
The device's or connected IED's transduced tap position can be interrogated and viewed.
5.1.4 Meterage
"MainMenu"-> "Database"->"Online"->"Datatype04"
The device's or connected IED's metering values can be interrogated and viewed.
The device's or connected IED's device settings can be interrogated and viewed.
A connected IED's (protection relay) setting group, including the active setting group and the
editing setting group, can be interrogated and viewed.
5.1.7 Setting
"MainMenu"-> "Database"->"Online"->"Datatype07"
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5 Management
When a binary input is energized or de-energized, i.e., its state has changed from "0" to "1" or
from "1" to "0", it will be stored and displayed.
2. Supervision Events
The device is under automatic supervision all the time. If there is any failure or abnormal
condition detected (E.g. VT circuit failure, abnormal power supply of BI module), it will be
stored and displayed.
3. Disturbance Records
When any protection element operates or drops off, such as fault detector, distance protection
etc., they will be logged in disturbance records.
The total sequence of each attempt of control command will be stored and displayed,
including object, source, remote/local mode, interlock condition, command
(selection/execution, open/close, up/down) and result.
2. Regulation Logs
The total sequence of each attempt of regulation command will be stored and displayed,
including object, source, remote/local mode, command (selection/execution), object value
and result.
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5 Management
A setting modification of the device or a connected IED will be stored and displayed.
A setting group modification of a connected protection relay will be stored and displayed.
A manual enforcement measurement (virtual) record of the device or a connected IED will be
stored and displayed.
A parameter download of the device or a connected IED will be stored and displayed.
A program download of the device or a connected IED will be stored and displayed.
A configuration file download of the device or a connected IED will be stored and displayed.
9. Misc Logs
A miscellaneous log of the device or a connected IED will be stored and displayed.
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5 Management
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6 Hardware
6 Hardware
Table of Contents
6 Hardware ............................................................................................ 6-a
6.1 Overview ........................................................................................................... 6-1
6.2 Plug-In Module Description ............................................................................ 6-4
6.2.1 MON Module (Management, Monitoring & Calculation) ...................................................... 6-4
List of Figures
Figure 6.1-1 Master HMI panel (full-width chassis, with LCD) ................................................ 6-2
Figure 6.1-2 Slave front panel or Master rear panel for front wiring ..................................... 6-3
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6 Hardware
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6 Hardware
6.1 Overview
This device adopts 32-bit microchip processor as the core of management, monitoring and logic
calculation. The high speed digital signalization processor is also adopted for the measurement
logical calculation.
This device is developed on the basis of NR's latest software and hardware platform, and this new
platform provides high reliability, networking and great capability in anti-interference.
Output Relay
Binary Input
External
Conventional CT/VT A/D
FPGA
A/D Pickup
Relay
LCD ETHERNET +E
DSP
Power
Uaux LED Clock SYN
Supply
The working process of the device is shown in the above figure: current and voltage from
conventional CT/VT are converted into small voltage signal and sent to FPGA module after filtered
and A/D conversion for calculation. MON module performs SOE (sequence of event) record,
communication between device and SAS and communication between HMI and MON module.
1. MON module provides functions like communication with SAS, event record, setting
management etc. The medium of the Ethernet interface of the MON module is optional.
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6 Hardware
Different subtypes of the MON module correspond to different Ethernet interface medium.
GOOSE messages of station level can also be received by MON module.
2. COM module provides up to 6 serial ports for communication with other device or control
system.
3. AC AI module converts AC current and voltage from current transformers and voltage
transformers respectively to small voltage signal.
4. DC AI module can receive DC analog inputs from transducers (e.g. temperature or humidity
transducers).
5. AO module can send out up to 4 channels of 0~10V or 4~20mA analog output for regulation.
6. BO module provides output contacts, and the output contact assigned to operate when
remote control in progress.
7. PLC module provides output contacts, and the output contact assigned to operate when the
corresponding interlocking logic is satisfied.
9. CAN module realizes the CAN bus connection between the master and extended slaves.
Meanwhile, the connection with the extension HMI panel is supported.
10. PWR module converts the power supply into various DC voltage levels for different modules
and components in the device.
11. HMI module (human-machine interface) is comprised of LCD, keypad, LED indicators and
multiplex RJ45 ports for debugging.
Note!
1
HEALTHY
11 PCS-9710
2
ALARM
12
REMOTE TERMINAL UNIT
3 13
4 14
5 15
6 16
ENT
7 17
8 18
9 19
10 20
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6 Hardware
PCS-9710
REMOTE TERMINAL UNIT
Figure 6.1-2 Slave front panel or Master rear panel for front wiring
PCS-9710
REMOTE TERMINAL UNIT
CHASSIS
1 11 21 31
HEALTHY SLOT
2 12 22 32
ALARM
3 13 23 33
4 14 24 34
5 15 25 35
ENT
6 16 26 36
STATUS
7 17 27 37
8 18 28 38
9 19 29 39
10 20 30 40
Slot 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
NR41 08 NR44 12 NR44 12 NR44 18 NR44 18 NR44 11 NR44 11 NR45 22 NR45 22 NR45 22 NR45 22 NR45 01 NR45 01 NR45 01 NR45 01 NR45 01 NR43 04
01 02
1
01 02
2
01 02 01 02 3
4
03 04 03 04
5
05 06 05 06
6
7
07 08 07 08 8
9
09 10 09 10
10
11 12 11 12 11
12
13 14 13 14 13
14
15 16 15 16
15
17 18 17 18
16
17
19 20 19 20 18
19
21 22 21 22
20 PWR+
21 22 21 22
21 PWR-
22 GND
24 24
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6 Hardware
PCS-9710
1 11 REMOTE TERMINAL UNIT
HEALTHY
2 12
ALARM
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
ENT
Slot 01 02 03 04 05 06 07 08 09
01 02
1
2
01 02 3
4
03 04
5
05 06
6
7
07 08 8
9
09 10
10
11 12 11
12
13 14 13
14
15 16
15
17 18
16
17
19 20 18
19
21 22
20 PWR+
21 22
21 PWR-
22 GND
24
The MON module consists of high-performance built-in processor, FLASH, SRAM, SDRAM,
Ethernet controller and other peripherals. Its functions include management of the complete
device, human machine interface, communication and waveform recording, etc.
The MON module uses the internal bus to receive the data from other modules of the device. It
communicates with the LCD module by RS-485 bus. This module comprises two RJ45
100Base-TX Ethernet ports, two 100Base-FX (LC) Ethernet ports, three RS-232/485
communication ports and one PPS/PPM/IRIG-B differential clock synchronization interface.
Note!
All the communication ports are freely configured by the auxiliary software PCS-COMM
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6 Hardware
to connect a remote control center or a local substation IED via a specified protocol. For
the detailed function instruction and operating procedure of the auxiliary software, please
refer to "PCS-COMM Configuration and Debugging Tool Instruction Manual".
NR4108
The correct wiring is shown in the following figure. Generally, the shielded cable with two pairs of
twisted pairs inside shall be applied. One pair of the twisted pairs are respectively used to connect
the "+" and "–" terminals of difference signal. The other pair of twisted pairs is used to connect the
signal ground of the communication interface. The module reserves a free terminal for all the
communication ports. The free terminal has no connection with any signal of the device, and it is
used to connect the external shields of the cable when connecting multiple devices in series. The
external shield of the cable shall be grounded at one of the ends only.
Twisted-pair wire
A 01
B 02
COM
SGND 03
cable with single point earthing
To the screen of other coaxial
04
Twisted-pair wire
SYN+ 01
Clock SYN
SYN- 02
SGND 03
04
Cable
RTS 01
Reserved
TXD 02
SGND 03
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6 Hardware
01 FGND
NR4205C 02 TXD/A-1
03 RXD/B-1
04 SGND1
05 TXD/A-2
06 RXD/B-2
07 SGND1
08 SHLD
09 TXD/A-3
10 RXD/B-3
11 SGND2
12 TXD/A-4
13 RXD/B-4
14 SGND2
15 SHLD
16 TXD/A-5
17 RXD/B-5
18 SGND3
19 TXD/A-6
20 RXD/B-6
21 SGND3
22 SHLD
Date: 2015-04-01
6 Hardware
The operating mode of each serial port is realized by certain wire jumpers:
1 2 3 1 2 3
JP2
COM 1 1 2 3 1 2 3
JP3
1 2 3 1 2 3
JP4
JP25 The matched resistance to enhance the quality of communication, normally not used.
1 2 3 1 2 3
JP5
1 2 3 1 2 3
JP6
COM 1 1 2 3 1 2 3
JP7
1 2 3 1 2 3
JP8
JP26 The matched resistance to enhance the quality of communication, normally not used.
1 2 3 1 2 3
JP9
1 2 3 1 2 3
JP10
COM 1 1 2 3 1 2 3
JP11
1 2 3 1 2 3
JP12
JP27 The matched resistance to enhance the quality of communication, normally not used.
1 2 3 1 2 3
JP13
1 2 3 1 2 3
JP14
COM 1
1 2 3 1 2 3
JP15
1 2 3 1 2 3
JP28
Date: 2015-04-01
6 Hardware
1 2 3 1 2 3
JP18
COM 1 1 2 3 1 2 3
JP19
1 2 3 1 2 3
JP20
JP29 The matched resistance to enhance the quality of communication, normally not used.
1 2 3 1 2 3
JP21
1 2 3 1 2 3
JP22
COM 1 1 2 3 1 2 3
JP23
1 2 3 1 2 3
JP24
JP30 The matched resistance to enhance the quality of communication, normally not used.
Note!
All the communication ports are freely configured by the auxiliary software PCS-COMM
to connect a remote control center or a local substation IED via a specified protocol. For
the detailed function instruction and operating procedure of the auxiliary software, please
refer to "PCS-COMM Configuration and Debugging Tool Instruction Manual".
Note!
1. The rated value of the input current transformer is optional: 1A or 5A. Please declare
the rated value of the CT when place order.
Date: 2015-04-01
6 Hardware
2. Because the rated value of the input current transformer is optional, it is necessary to
check that whether the rated values of the current transformer inputs are in accordance
with the demand of the practical engineering before putting the device into operation.
3. The width of AI module is double of other modules. One AI module occupies 2 slots.
4. Up to 3 AI modules can be equipped in the mater full-width chassis slots 03-04, 05-06
and 07-08. No AI module will be installed in the slave full-width chassis. Only 1 AI
module can be equipped in the half-width chassis slots 03-04.
There are several subtypes of AI modules providing different numbers of CT and VT.
Ua1 01 Ua1n 02
NR4412
Ub1 03 Ub1n 04
Uc1 05 Uc1n 06
Ua2 07 Ua2n 08
Ub2 09 Ub2n 10
Uc2 11 Uc2n 12
Ia1 13 Ia1n 14
Ib1 15 Ib1n 16
Ic1 17 Ic1n 18
Ia2 19 Ia2n 20
Ib2 21 Ib2n 22
Ic2 23 Ic2n 24
25 26
Date: 2015-04-01
6 Hardware
Ia1 01 Ia1n 02
NR4412
Ib1 03 Ib1n 04
Ic1 05 Ic1n 06
Ia2 07 Ia2n 08
Ib2 09 Ib2n 10
Ic2 11 Ic2n 12
Ia3 13 Ia3n 14
Ib3 15 Ib3n 16
Ic3 17 Ic3n 18
19 20
21 22
23 24
25 26
The DC AI module NR4418A provides 8 channels of DC analog inputs ±0~20mA while 6 of them
are also configurable to be ±0~220V or ±0~48V.
The DC AI module NR4418B provides 8 channels of DC analog inputs ±0~20mA while 6 of them
are also configurable to be ±0~10V or ±0~5V.
Date: 2015-04-01
6 Hardware
CH1+(V) 01
NR4418 CH1+(I) 02
CH1- 03
CH2+(V) 04
CH2+(I) 05
CH2- 06
CH3+(V) 07
CH3+(I) 08
CH3- 09
CH4+(V) 10
CH4+(I) 11
CH4- 12
CH5+(V) 13
CH5+(I) 14
CH5- 15
CH6+(V) 16
CH6+(I) 17
CH6- 18
CH7+(I) 19
CH7-(I) 20
CH8+(I) 21
CH8-(I) 22
Date: 2015-04-01
6 Hardware
NR4411
04 GND Grounding
05
06
10 GND Grounding
Date: 2015-04-01
6 Hardware
11
12
16 GND Grounding
17
18
22 GND Grounding
The output contacts provided by the BO module are all normally open (abbreviated as NO)
contacts.
An NO contact is presented between the terminals 21-22 and is designated as a ROS (remote
operation signal). If any of the 10 NO contacts above is closed, the 11th NO contact will close to
issue a signal which indicates that a remote control operation is in progress. If none of the NO
contacts of the binary output is closed, the NO contact ROS keeps its open state.
Date: 2015-04-01
6 Hardware
01
BO_CtrlOpn01
NR4522A 02
03
BO_CtrlCls01
04
05
BO_CtrlOpn02
06
07
BO_CtrlCls02
08
09
BO_CtrlOpn03
10
11
BO_CtrlCls03
12
13
BO_CtrlOpn04
14
15
BO_CtrlCls04
16
17
BO_CtrlOpn05
18
19
BO_CtrlCls05
20
21
BO_Resv
22
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6 Hardware
The additional NO contacts for remotely controlled apparatus is used when executing a switching
command output.
If a contact is closed, the interlocking criterion of the corresponding binary output is met.
If a contact is opened, the interlocking criterion of the corresponding binary output is not met.
01
BO_01
NR4522B 02
03
BO_02
04
05
BO_03
06
07
BO_04
08
09
BO_05
10
11
BO_06
12
13
BO_07
14
15
BO_08
16
17
BO_09
18
19
BO_10
20
21
BO_Resv
22
The auxiliary power supervision input terminal should be connected to the positive pole of an
auxiliary power.
If the Opto+ terminal of the BI module is not connected to a positive pole of binary power,
[Alm_OptoDC] will be issued.
Date: 2015-04-01
6 Hardware
Note!
Several rated voltages of binary input are optional (24/48V or 110/220V), please declare
the option when placing an order. It is necessary to check whether the rated voltage of BI
module meets the demand of engineering before putting the device into service.
NR4501 NR4502
Each NR4501 BI module has 21 optically isolated binary inputs and 1 common negative
connection of all the binary inputs of this module.
Date: 2015-04-01
6 Hardware
Date: 2015-04-01
6 Hardware
The CAN module extends the inner motherboard of a full-width chassis. The maximal number
of chassis that can be extended is 4 (1 master + 3 slaves). The CAN module locates at the
first slot left to the single or dual PWR module(s) in the master chassis and at the first slot
(from left to right in "Module insertion view") in the slave chassis.
Each CAN module is equipped of two 10-core ports (one for reception, the other for
transmission).
Meanwhile, the CAN module provides a set of 2 ports (HMI + RJ-45) for the connection
between the device and a extension HM panel.
The HMI port is responsible for data transmission and power supply while the RJ-45 port is
used for debugging. All the 2 ports should be conneted to the corresponding ports in the
lateral side of extension HMI module.
NR4208
HMI
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6 Hardware
The PWR module NR4304 supports 110V/220V DC power supply while the PWR module NR4305
supports 24V/48V DC power supply.
01
BO_FAIL
NR4304B NR4305A 02
BO_ALM
03
04
1 1 BO_Resv1
2 2 05
3 3
06
4 4 BO_Resv2
5 5 07
6 6
08
7 7 BO_Resv3
8 8 09
9 9
10
10 10 BO_Resv4
11 11 11
12 12
12
13 13 BO_Resv5
14 14 13
15 15
14
16 16 BO_Resv6
17 17 15
18 18
16
19 19 BO_Resv7
20 PWR+ 20 PWR+ 17
21 PWR- 21 PWR-
18
22 GND 22 GND BO_Resv8
19
PWR+ 20
PWR- 21
GND 22
04
BO_Resv1 Reserved binary output 1
05
06
BO_Resv2 Reserved binary output 2
07
08
BO_Resv3 Step down the tap changer
09
10
BO_Resv4 Step up the tap changer
11
12
BO_Resv5 Stop urgently the tap changer
13
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6 Hardware
14 Cut the controller power supply of tap changer when there is a postion
BO_Resv6
15 slip
16
BO_Resv7 Reserved binary output 7
17
18
BO_Resv8 Reserved binary output 8
19
22 GND Grounding
Date: 2015-04-01
7 Settings
7 Settings
Table of Contents
7 Settings .............................................................................................. 7-a
7.1 Overview .......................................................................................................... 7-1
7.2 Communication Settings ................................................................................ 7-1
7.3 Identification Settings..................................................................................... 7-1
7.4 Device Settings ............................................................................................... 7-2
7.4.1 System Settings ................................................................................................................... 7-2
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7 Settings
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7 Settings
7.1 Overview
Setting configuration is an important function of device. The device normal operation depends in
the correct setting configuration. Thus, only a qualified technician should be responsible for the
configuration. Furthermore, if the device or one chassis (master or slave) is operating abnormally,
please check the setting configuration of the corresponding chassis firstly.
Note!
Access path: "MainMenu" -> "Settings" -> "Comm Settings" -> "Route"
Access path: "MainMenu" -> "Settings" -> "Comm Settings" -> "MAC"
Access path: "MainMenu" -> "Settings" -> "Comm Settings" -> "RingNet"
Date: 2015-04-01
7 Settings
1. Manager ID
This setting should be different with the other communication management device (i.e.
PCS-9794 Protocol Converter, RCS-9698 Gateway) in the same network.
2. Co-Dev ID
This setting is only valid if the dual-device mode is applied. The 2 devices should share the
same "Manager ID" in the same network and have different "Co-Dev ID".
Please use the auxiliary software PCS-COMM via a PC to modify these settings.
Note!
"YYYY" in this chapter is the wildcard (indicating a bay or a bus) that is configurable by the
auxiliary software PCS-COMM.
The following voltage & current settings are based on the secondary value.
Note!
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7 Settings
1 YYYY.Opt_VoltSel 0~6 1
2 YYYY.En_CTRevPolarity 0 or 1 1
3 YYYY.Cur3P.Opt_CT_Measmt 0 or 1 1
4 YYYY.Opt_BusVolt 0~3 1
5 YYYY.En_Alm_ROV 0 or 1 1
7 YYYY.En_Alm_UV 0 or 1 1
9 YYYY.En_Alm_CTS 0 or 1 1
10 YYYY.En_Alm_VTS 0 or 1 1
1. YYYY.Opt_VoltSel
The selection of the voltage input mode for YYYY. The device will calculate the power
according to the three-phase sinusoidal simulation of the inputted voltage
"0": three-phase voltage; "1": Ua; "2": Ub; "3": Uc; "4": Uab; "5": Ubc; "6": Uca;
2. YYYY.En_CTRevPolarity
3. YYYY.Cur3P.Opt_CT_Measmt
"1": Inputs Ia and Ic are enough for current measurement (i.e.: Ib is unnecessary).
"0": Inputs Ia, Ib & Ic are all necessary for current measurement.
4. YYYY.Opt_BusVolt
The mode of the concerned bus voltage for the YYYY bay.
"0": none bus is connected; "1": the Bus 1 is connected; "2": the Bus 2 is connected;
5. YYYY.En_Alm_ROV
Logic link for the supervision of residual voltage, "1/0": Enable/Disable the alarm function to
issue [YYYY.Alm_ROV].
6. YYYY.UN_Alm_ROV
This setting is expressed as a percentage for the emission threshold of the alarm
[YYYY.Alm_ROV].
If (
Date: 2015-04-01
7 Settings
[YYYY.En_Alm_ROV] = 1,
If (
[YYYY.Alm_ROV] = 1,
Note!
The logic is the same for both primary and secondary residual voltage.
7. YYYY.En_Alm_UV
Logic link for the supervision of under voltage, "1/0": Enable/Disable the alarm function to
issue [YYYY.Alm_UV].
8. YYYY.U_Alm_UV
This setting is expressed as a percentage for the emission threshold of the alarm
[YYYY.Alm_UV].
If (
[YYYY.En_Alm_UV] = 1,
If (
[YYYY.Alm_UV] = 1,
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7 Settings
Note!
The logic is the same for both primary and secondary 3-phase voltage.
9. YYYY.En_Alm_CTS
10. YYYY.En_Alm_VTS
11. YYYY.Th_ZeroDrift
Threshold of zero drift to limit the variation influence (of voltage and current) due to
temperature or other environment factor. Variation less than this setting will be regarded as a
zero drift and be ignored.
1. [DPOS.t_DPU_**]
[DPOS] indicates the state of double point. In order to prevent the situation that NO contact &
NC contact are both opened or closed during CB/DS/ES operation process, these debouncing
time settings should be configured to be greater than the duration.
For CB: NO contact refers to 52a contact; NC contact refers to 52b contact;
For DS: NO contact refers to 89a contact; NC contact refers to 89b contact;
For ES: NO contact refers to 57a contact; NC contact refers to 57b contact.
2. [CHASSIS**_B**.t_DPU]
The debouncing time (also called delay pickup time) of binary input is the duration for
confirming binary input state, i.e.: if binary input state changes and remains unchanged during
the duration, and then the binary input state will be confirmed by the device.
Date: 2015-04-01
7 Settings
1. [CHASSIS**_B**.CSWI**.t_DDO_Opn]
The DDO time of a normally open contact for remote opening or for signaling purpose.
2. [CHASSIS**_B**.CSWI**.t_DDO_Cls]
The DDO time of a normally open contact for remote closing or for signaling purpose.
3. [CSWI01.t_DDO_Opn]
The DDO time of the normally open contact for remote descending the tap position.
4. [CSWI01.t_DDO_Cls]
The DDO time of the normally open contact for remote rising the tap position.
5. [CSWI02.t_DDO_Opn]
The DDO time of the normally open contact for emergency stopping the change of tap
position.
1 En_Hardware_Blk 0 or 1 1
2 CHASSIS**_B**.CSWI**.En_Opn_Blk 0 or 1 1
3 CHASSIS**_B**.CSWI**.En_Cls_Blk 0 or 1 1
1. En_Hardware_Blk
2. [CHASSIS**_B**.CSWI**.En_Opn_Blk]
Enable/Disable the interlocking logic control function of the corresponding opening output.
3. [CHASSIS**_B**.CSWI**.En_Cls_Blk]
Enable/Disable the interlocking logic control function of the corresponding closing output.
Date: 2015-04-01
7 Settings
1 84.Num_Tap_Pos 0~26 1
2 84.Code_Tap_Pos 0~3 1
4 84.En_EmergStop_Tap_Pos 0 or 1 1
1. 84.Num_Tap_Pos
The maximum number of transformer’s tap position, it will take effect only when
[84.Code_Tap_Pos] =3:
2. 84.Code_Tap_Pos
This is the access mode selection of the tap position of the transformer.
1) "0": No binary inputs will be used for tap position indication (abbreviated as TPI).
Binary input 15 is the least significant bit however binary input 20 is the most significant bit.
The first 4 bits are for binary numbers while the 5th bit and the 6th bit represent ten and
twenty respectively.
a) If the transformer tap position is 5, then binary inputs 20 to 15 indicate as "00 0101".
b) If the transformer tap position is 15, then binary inputs 20 to 15 indicate as "01 0101".
c) If the transformer tap position is 25, then binary inputs 20 to 15 indicate as "10 0101".
3) "2": Binary inputs 15 to 24 will be used to indicate "0~9", binary inputs 25, 26 and 27
denote the tap position lower than 10 or between 10 to 19 or over 19 respectively. Binary
inputs 28 to 40 will not be used.
4) "3": Binary inputs 15 to 40 represent tap positions 1 to 26 respectively. Only 1 binary input
would be set as 1 among binary inputs 15 to 40.
Date: 2015-04-01
7 Settings
3. 84.t_DPU_Tap_Pos
This is the duration for confirming transformer tap position (abbreviated as TP). If TP changes
and remains unchanged for this duration, the TP will be confirmed. Otherwise, the binary input
state will not be confirmed.
Note!
"DPU" is the abbreviation of "Delay Pick Up". "t_DPU" refers to "the debouncing time".
4. 84.En_EmergStop_Tap_Pos
Enable/Disable the function to stop slip of TP immediately. During a tap changer control
process, if "slip TP" occurs, the TP will be out of control, and it will step up or down
continuously.
5. 84.t_EmergStop_Tap_Pos
Note!
The function is used to maintain this device's AC sampling accuracy and has already been
configured by the manufacturer when leaving the factory. It is strongly recommended not to
adjust it except when replacing AC AI module (according to the module rating plate).
1 YYYY.K_Calbr_Ua 9000~11000 1
2 YYYY.K_Calbr_Ub 9000~11000 1
3 YYYY.K_Calbr_Uc 9000~11000 1
4 YYYY.K_Calbr_U1 9000~11000 1
Date: 2015-04-01
7 Settings
5 YYYY.K_Calbr_U2 9000~11000 1
6 YYYY.K_Calbr_UN 9000~11000 1
7 YYYY.K_Calbr_Uab 9000~11000 1
8 YYYY.K_Calbr_Ubc 9000~11000 1
9 YYYY.K_Calbr_Uca 9000~11000 1
10 YYYY.K_Calbr_Ia 9000~11000 1
11 YYYY.K_Calbr_Ib 9000~11000 1
12 YYYY.K_Calbr_Ic 9000~11000 1
13 YYYY.K_Calbr_IN 9000~11000 1
14 YYYY.K_Calbr_Pa -900~11000 1
15 YYYY.K_Calbr_Pb -900~11000 1
16 YYYY.K_Calbr_Pc -900~11000 1
17 YYYY.K_Calbr_Qa -900~11000 1
18 YYYY.K_Calbr_Qb -900~11000 1
19 YYYY.K_Calbr_Qc -900~11000 1
1 CHASSIS**_B**.DCAI.Opt_Type_Transducer** 0, 1, 2 or 3 1
2 CHASSIS**_B**.DCAI.Max_Transducer** -60000~60000 1
3 CHASSIS**_B**.DCAI.Min_Transducer** -60000~60000 1
1. CHASSIS**_B**.DCAI.Opt_Type_Transducer**
This setting is applied to set the DC analog transducer's type. It shall cooperate with the
jumper links on the corresponding DC AI module to match the type.
0 0~5Vdc
1 4~20mA
2 0~250Vdc
3 0~48Vdc
2. CHASSIS**_B**.DCAI.Max_Transducer**
This setting corresponds to the maximum value that can be measured by the transducer.
E.g.: the temperature range is -50℃~+50℃, this setting's value should be 50.
Date: 2015-04-01
7 Settings
3. CHASSIS**_B**.DCAI.Min_Transducer**
This setting corresponds to the minimum value that can be measured by the transducer.
E.g.: the temperature range is -50℃~+50℃, this setting's value should be -50.
1 CHASSIS**_B**.DCAO**.Opt_Type_Regu 0 or 1 1
1. CHASSIS**_B**.DCAO**.Opt_Type_Regu
This setting is applied to set the DC analog output type for regulation.
0 4~20mA
1 0~10Vdc
2. CHASSIS**_B**.DCAO**.Min_Regu
This setting corresponds to the minimum object regulation value of DC analog output.
E.g.: the temperature range is -50℃~+50℃, this setting's value should be -50.
3. CHASSIS**_B**.DCAO**.Max_Regu
This setting corresponds to the maximum object regulation value of DC analog output.
E.g.: the temperature range is -50℃~+50℃, this setting's value should be 50.
1 Link_BO 0 or 1 1
1. Link_BO
This function link is used to enable/disable the output function of binary output. The output
contacts in BO module will never operate if this link's value is "1".
Date: 2015-04-01
7 Settings
1. Un_BinaryInput
"0": 24V; "1": 48V; "2": 110V; "3": 220V; "4": 30V; "5":125V;
2 IP_Server_SNTP 000.000.000.000~255.255.255.255
1. Opt_TimeSyn
1) Conventional
PPS (RS-485): Pulse per second (PPS) via RS-485 differential level
PPM (DIN): Pulse per minute (PPM) via a configurable binary input
PPS (DIN): Pulse per second (PPS) via a configurable binary input
2) SAS
3) N/A
Not applicable
4) NoTimeSyn
When no time synchronization signal is connected to the device, please select this option
and the alarm message [Alm_TimeSyn] will not be issued anymore.
Date: 2015-04-01
7 Settings
3) When "NoTimeSyn" mode is selected, the device will not send alarm signals without time
synchronization signal. However, the device can still be synchronized when receiving
time synchronization signal.
Note!
The clock message via IEC 60870-5-103 protocol is invalid when the device receives
IRIG-B signal through the RS-485 port.
2. IP_Server_SNTP
This is the network address of the SNTP time synchronization server which sends SNTP
timing messages to the device.
1 Name_Bus** The description can be modified according to the client's habitude. The
change of description will influence the appearance in the LCD and
2 Name_Bay** auxiliary software of measurements, status, settings, etc.
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8 Human Machine Interface
Table of Contents
8 Human Machine Interface ................................................................. 8-a
8.1 Overview ........................................................................................................... 8-1
8.1.1 Design .................................................................................................................................. 8-1
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8 Human Machine Interface
Date: 2015-04-01
8 Human Machine Interface
8.1 Overview
Operator can access the device from the HMI panel. Local communication with the device is
possible in using a computer via the multiplex RJ-45 port on the HMI panel. Furthermore, remote
communication is also possible in using a PC with the SCADA via a RS-485 port or a Ethernet port
on the MON module.
This chapter describes the human machine interface (HMI), and gives out an instruction about
how to display or print event report, setting and so on through HMI menu tree and display metering
value, including r.m.s. current, voltage and frequency etc. through LCD. Procedure to change
active setting group or a settable parameter value through keypad is also described in details.
8.1.1 Design
The human-machine interface (HMI) module which allows a communication to be as simple as
possible for the user. The HMI module helps to draw your attention to something that has occurred
which may activate an LED or a report displayed on the LCD. Operator can locate the data of
interest by navigating the keypad.
Note!
2. The number of Status LED will be different if a extension HMI module is equipped.
Date: 2015-04-01
8 Human Machine Interface
8.1.2 Keypad
ESC UN
+
F
ENT
-
1. "ESC"
2. "ENT"
3. "FUN"
3) Page up/down
Date: 2015-04-01
8 Human Machine Interface
1 11
HEALTHY
2 12
ALARM
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
Off The device is out of service or any hardware error is defected during self-check.
HEALTHY
Steady Green The device is in service and ready for operation.
Note!
1. "HEALTHY" LED can only be litted on by energizing the device without any detection
of abnormality.
2. "ALARM" LED is litted on as long as a alarm exists. When all alarms disappear, it will
be turned off.
3. The other LED indicators with no labels are configurable. User can configure them to
be litted by a logical programmable combinaision of signals like operation element,
alarm element and binary output contact. These LEDs are configurable with
selectable color among green, yellow and red.
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8 Human Machine Interface
CHASSIS
SLOT
STATUS
In the extension HMI module, there are 48 Module LED in total to indicate the operation status of
each module inserted (up to 4×20=80 modules).
Note!
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8 Human Machine Interface
P2
P1
P3
P1: To connect the multiplex RJ45 port. An 8-core cable is applied here.
The definition of the 8-core cable in the above figure is introduced in the following table.
The Ethernet port can be used to communication with PC via auxiliary software (PCS-Explorer)
after connecting the device with PC, so as to fulfill on-line function (please refer to the instruction
manual of PCS-Explorer). At first, the connection between the device and PC must be established.
Through setting the IP address and subnet mask of corresponding Ethernet interface in the menu
"Settings -> Comm Settings -> IP", it should be ensured that the device and PC are in the same
network segment. For example, setting the IP address and subnet mask of network A. (using
network A to connect with PC)
The IP address and subnet mask of device should be [IP_LAN1] = 198.87.96.XXX, [Mask_LAN1]
=255.255.255.0, [En_LAN1] =1. (XXX can be any value from 0 to 255 except 102)
Date: 2015-04-01
8 Human Machine Interface
Note!
The descriptions about menu are based on the maximized configuration, for a specific
project, if some function is not available, the corresponding submenu will be hidden.
Date: 2015-04-01
8 Human Machine Interface
Press "▲" to enter the main menu with the interface as shown in the following diagram:
Device State
Database
Settings
Information
Test
Clock
Language
The menu of this device is organized into main menu and submenus, much like a PC directory
structure. The menu of this device is divided into several sections.
Main Menu
Device State
Comm State
Net State
COM State
IED State
Superv State
This menu is mainly used to display the real time states of the device, including the communication
state, the states of the all the co-operated device and the state of self supervision.
To display the states of the communication with IEDs connected to this device.
Date: 2015-04-01
8 Human Machine Interface
8.3.3 Database
Main Menu
Database
Online
Records
SOE Records
Operation Logs
This menu is mainly used to display the states of real-time data and historical data.
To display all the real-time data including the binary inputs, the measurements, the
1 Online
tap positions, the metering data, the settings, parameters and etc.
To display all the historical data, including SOE reports and operation reports.
8.3.4 Settings
Main Menu
Settings
Comm Settings
IP
Route
MAC
RingNet
ID Settings
Clock
This menu is used to configure the parameters of the device, which include the device address, ID,
IP address, MAC address, the route table etc.
1 Comm Settings To display and set and set the IP, MAC address and the route table.
Date: 2015-04-01
8 Human Machine Interface
8.3.1 Information
This menu is mainly used to display the version of the firmware, the version of the configuration
and the time of downloading the configuration.
8.3.2 Test
Main Menu
Test
Net Test
LED Te st
Ping
8.3.1 Clock
This menu is mainly used to view and modify the current time of the internal clock in this device.
8.3.2 Language
This menu is used to set the LCD display language with "+" or "-".
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8 Human Machine Interface
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9 Configurable Function
9 Configurable Function
Table of Contents
9 Configurable Function ...................................................................... 9-a
9.1 Overview .......................................................................................................... 9-1
9.2 Function ........................................................................................................... 9-1
9.3 Application....................................................................................................... 9-1
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9 Configurable Function
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9 Configurable Function
9.1 Overview
The PCS-COMM configuration and debugging tool is the auxiliary software designed for the PCS
series communication devices (including remote terminal unit, station manager, protocol converter,
and gateway) with offline configuration and online debugging functions.
The PCS series communication device is the new generation of communication device produced
by NR Electric on the research of integrated automation system and the site operation experience
over years. The PCS-COMM configuration and debugging tool works as the associated auxiliary
software is designed and developed on the basis of the object-oriented technology, the
network-based database technology, the cross-platform visual technology and the latest industrial
standards, which can fully support IEC60870-5-103, IEC61850 and other international standards
and to meet the configuration and debugging demands of communication device in traditional
substation, digitalized substation and power plant.
Note!
For the detailed function instruction and operating procedure of the auxiliary software,
please refer to "PCS-COMM Configuration and Debugging Tool Instruction Manual".
9.2 Function
The following functions are included:
Configuration and management of IED in station: This tool can configure all the IEDs
connected to the PCS series communication device. And in the same time, user can view the
configurations of all the IED through this tool.
Offline configuration function: The access and transfer rules of the PCS series communication
device can be configured to meet the site requirements
Visual configuration of device: This graphical and symbolical tool is designed to facilitate the
configuration of the PCS series communication device, most of the operations can be
accomplished several clicks on the mouse.
Online debugging function: This tool integrates the download and debugging functions. The
configured scheme can be downloaded to the corresponding PCS series communication
device, and the device status can be viewed and debugged online through the tool.
9.3 Application
The PCS-COMM configuration and debugging tool of the PCS series communication device is
applicable to:
Power system
The integrated automation system of a new substation (traditional, digitalized, various voltage
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9 Configurable Function
levels)
Other systems
The monitoring system of wind power station and photovoltaic power plant.
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10 Communication
10 Communication
Table of Contents
10 Communication ............................................................................. 10-a
10.1 Overview ...................................................................................................... 10-1
10.2 Rear Communication Port .......................................................................... 10-1
10.2.1 RS-485 Interface.............................................................................................................. 10-1
List of Figures
Figure 10.2-1 EIA RS-485 bus connection arrangements ..................................................... 10-2
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10 Communication
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10 Communication
10.1 Overview
This section outlines the remote communications interfaces of this device. This device supports
several protocols (server & client) via the rear communication interfaces. The standard protocols
provided by the device are instructed in this chapter.
The rear EIA RS-485 interface is isolated and is suitable for permanent connection of whichever
protocol is selected. The advantage of this type of connection is that up to 32 devices can be
"daisy chained" together using a simple twisted pair electrical connection.
It should be noted that the descriptions contained within this section do not aim to fully detail the
protocol itself. The relevant documentation for the protocol should be referred to for this
information. This section serves to describe the specific implementation of the protocol in the
device.
Note!
A special demand besides the standard protocols described in this chapter must be
declared obviously and clearly in the technic sheet and the contract. Please pay attention
and provide detailed protocol demand when ordering.
The EIA RS-485 two-wire connection provides a half-duplex fully isolated serial connection to the
product. The connection is polarized and whilst the product’s connection diagrams indicate the
polarization of the connection terminals it should be borne in mind that there is no agreed
definition of which terminal is which. If the master is unable to communicate with the product, and
the communication parameters match, then it is possible that the two-wire connection is reversed.
The EIA RS-485 bus must have 120Ω (Ohm) ½ Watt terminating resistors fitted at either end
across the signal wires (refer to the following figure). Some devices may be able to provide the bus
terminating resistors by different connection or configuration arrangements, in which case
separate external components will not be required. However, this product does not provide such a
facility, so if it is located at the bus terminus then an external termination resistor will be required.
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10 Communication
Master 120Ohm
120Ohm
The EIA RS-485 standard requires that each device be directly connected to the physical cable
that is the communications bus. Stubs and tees are expressly forbidden, such as star topologies.
Loop bus topologies are not part of the EIA RS-485 standard and are forbidden by it.
Two-core screened cable is recommended. The specification of the cable will be dependent on the
application, although a multi-strand 0.5mm 2 per core is normally adequate. Total cable length must
not exceed 500m. The screen must be continuous and connected to ground at one end, normally
at the master connection point; it is important to avoid circulating currents, especially when the
cable runs between buildings, for both safety and noise reasons.
This product does not provide a signal ground connection. If a signal ground connection is present
in the bus cable then it must be ignored, although it must have continuity for the benefit of other
devices connected to the bus. At no stage must the signal ground be connected to the cables
screen or to the product’s chassis. This is for both safety and noise reasons.
10.2.1.4 Biasing
It may also be necessary to bias the signal wires to prevent jabber. Jabber occurs when the signal
level has an indeterminate state because the bus is not being actively driven. This can occur when
all the slaves are in receive mode and the master is slow to turn from receive mode to transmit
mode. This may be because the master purposefully waits in receive mode, or even in a high
impedance state, until it has something to transmit. Jabber causes the receiving device(s) to miss
the first bits of the first character in the packet, which results in the slave rejecting the message
and consequentially not responding. Symptoms of these are poor response times (due to retries),
increasing message error counters, erratic communications, and even a complete failure to
communicate.
Biasing requires that the signal lines be weakly pulled to a defined voltage level of about 1V. There
should only be one bias point on the bus, which is best situated at the master connection point.
The DC source used for the bias must be clean; otherwise, noise will be injected. Note that some
devices may (optionally) be able to provide the bus bias, in which case external components will
not be required.
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10 Communication
Note!
It is extremely important that the 120Ω termination resistors be fitted. Failure to do so will
result in an excessive bias voltage that may damage the devices connected to the bus.
As the field voltage is much higher than that required, NR cannot assume responsibility for
any damage that may occur to a device connected to the network because of incorrect
application of this voltage.
Ensure that the field voltage is not being used for other purposes (i.e. powering logic inputs)
as this may cause noise to be passed to the communication network.
It is recommended to use twisted shielded eight-core cable as the communication cable. A picture
is shown below.
Each equipment is connected with an exchanger via communication cable, and thereby it forms a
star structure network. Dual-network is recommended in order to increase reliability. SCADA is
connected to the exchanger and will play a role as master station, other equipment connected to
the exchanger will play a role as slave unit.
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10 Communication
SCADA
Switch: Net B
Switch: Net A
……
The IEC60870-5-103 interface via serial port (RS-485) is a master/slave interface with the device
as the slave device. It is properly developed by NR.
1. Initialization (reset)
2. Time synchronization
4. General interrogation
5. General commands
6. Disturbance records
The link layer strictly abides by the rules defined in the IEC60870-5-103.
10.3.2 Initialization
Whenever the device has been powered up, or if the communication parameters have been
changed, a reset command is required to initialize the communications. The device will respond to
either of the two reset commands (Reset CU or Reset FCB), the difference is that the Reset CU
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10 Communication
The device will respond to the reset command with an identification message ASDU 5, the COT
(Cause Of Transmission) of this response will be either Reset CU or Reset FCB depending on the
nature of the reset command.
If the device clock is synchronized using the IRIG-B input then it will not be possible to set the
device time using the IEC60870-5-103 interface. An attempt to set the time via the interface will
cause the device to create an event with the current date and time taken from the IRIG-B
synchronized internal clock.
Refer the IEC60870-5-103 standard can get the enough details about general interrogation.
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10 Communication
The disturbance records are stored in uncompressed format and can be extracted using the
standard mechanisms described in IEC60870-5-103.
10.4.1 Features
Supports unbalanced (only master initiated message) & balanced (can be master/slave
initiated) modes of data transfer.
Link address and ASDU (Application Service Data Unit) addresses are provided for
classifying the end station and different segments under the same.
Data is classified into different information objects and each information object is provided
with a specific address.
Facility to classify the data into high priority (class-1) and low priority (class-2) and transfer the
same using separate mechanisms.
Possibility of classifying the data into different groups (1-16) to get the data according to the
group by issuing specific group interrogation commands from the master & obtaining data
under all the groups by issuing a general interrogation.
Schemes for transfer of files-Example:IED's will store disturbance recorder file in the memory,
When electrical disturbance is occurred in the field. This file can be retrieved through IEC104
protocol for fault analysis
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10 Communication
Measured value – normalized, scaled, short floating point without / with timestamps.
Single commands
Double commands
Bitstring commands
Interrogation commands
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10 Communication
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11 Installation
11 Installation
Table of Contents
11 Installation ...................................................................................... 11-a
11.1 Overview ........................................................................................................ 11-1
11.2 Safety Information ........................................................................................ 11-1
11.3 Check Shipment ............................................................................................ 11-2
11.4 Material and Tools Required ........................................................................ 11-2
11.5 Device Location and Ambient Conditions .................................................. 11-2
11.6 Mechanical Installation ................................................................................. 11-3
11.7 Electrical Installation and Wiring ................................................................. 11-6
11.7.1 Grounding Guidelines ........................................................................................................11-6
List of Figures
Figure 11.6-1 Dimensions (full-width chassis, rear wiring, unit: mm) ................................. 11-3
Figure 11.6-2 Dimensions (full-width chassis, front wiring, unit: mm)................................ 11-4
Figure 11.6-4 Dimensions (half-width chassis, rear wiring, unit: mm) ................................ 11-5
Figure 11.7-4 Glancing demo about the wiring for electrical cables ................................... 11-9
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11 Installation
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11 Installation
11.1 Overview
The device must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.
DANGER!
Only insert or withdraw the PWR module while the power supply is switched off. To this
end, disconnect the power supply cable that connects with the PWR module.
WARNING!
Only insert or withdraw other modules while the power supply is switched off.
WARNING!
The modules may only be inserted in the slots designated in Section 6.2. Components
can be damaged or destroyed by inserting boards in the wrong slots.
DANGER!
Improper handling of the equipment can cause damage or an incorrect response of the
equipment itself or the primary plant.
WARNING!
Industry packs and ribbon cables may only be replaced or the positions of jumpers be
changed on a workbench appropriately designed for working on electronic equipment.
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11 Installation
The modules, bus backplanes are sensitive to electrostatic discharge when not in the
unit's housing.
1. Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.
2. Only hold electronic boards at the edges, taking care not to touch the components.
3. Only works on the board which has been removed from the cubicle on a workbench designed
for electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.
4. Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the
permissible storage temperature range in dry air are listed in Chapter “Technical Data”.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
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11 Installation
1. The location should not be exposed to excessive air pollution (dust, aggressive substances).
2. Surge voltages of high amplitude and short rise time, extreme changes of temperature, high
levels of humidity, severe vibration and strong induced magnetic fields should be avoided as
far as possible.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
WARNING!
Excessively high temperature can appreciably reduce the operating life of this device.
482.6 (230)
465
Front lateral
101.6
177
465±0.2
451-0+0.4
4-Ø6.8
101.6±0.1
179 +0.4
Cut-Out
-0
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11 Installation
closed
HMI
Front lateral
opened
HMI
Cut-Out lateral
336
316
lateral
front 165
177
top
25.8
28.8
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11 Installation
Front lateral
Cut-Out
Note!
It is necessary to leave enough space top and bottom of the cut-out in the cubicle for heat
emission of this device.
The following figure shows the installation way of a module being plugged into a corresponding
slot.
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11 Installation
In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
Note!
All these precautions can only be effective if the station ground is of good quality.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 11.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
Note!
For metallic connections please observe the voltage difference of both materials
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11 Installation
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
Door or hinged
equipment frame
Cubicle ground
rail close to floor
Braided
copper strip
Station
ground
Conducting
connection
There are some ground terminals on some connectors of this device, and the sign is “GND”. All the
ground terminals are connected in the cabinet of this device. Therefore, the ground terminal on the
rear panel (see Figure 11.7-2) is the only ground terminal of this device.
The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.
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11 Installation
Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.
The surfaces to which the grounding strips are bolted must be electrically conducting and
non-corroding.
Press/pinch fit
cable terminal
Braided
copper strip Terminal bolt
Contact surface
2. Power supply, binary inputs & outputs: brained copper cable, 1.0mm 2 ~ 2.5mm 2
The following figure shows the glancing demo about the wiring for the electrical cables.
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11 Installation
01 02
03 04
Tighten 05 06
07 08
09 10
11 12
01
13 14
15 16
17 18
19 20
21 22
23 24
Figure 11.7-4 Glancing demo about the wiring for electrical cables
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment
to be opened while the primary system is live. Opening the CT circuit will produce a
dangerously high voltage.
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12 Commissioning
12 Commissioning
Table of Contents
12 Commissioning ............................................................................. 12-a
12.1 Overview ....................................................................................................... 12-1
12.2 Safety Instruction ......................................................................................... 12-1
12.3 Commission Tool ......................................................................................... 12-2
12.4 Setting Familiarization ................................................................................. 12-2
12.5 Product Check .............................................................................................. 12-3
12.5.1 With the Device De-energized .......................................................................................... 12-3
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12 Commissioning
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12 Commissioning
12.1 Overview
This device is numerical in their design, implementing all functions in software. The device
employs a high degree self-checking so in the unlikely event of a failure, it will give an alarm.
Blank commissioning test and setting records are provided at the end of this manual for
completion as required.
Before carrying out any work on the equipment, the user should be familiar with the contents of
the safety and technical data sections and the ratings on the equipment’s rating label.
WARNING!
WARNING!
Only the qualified personnel shall work on and around this equipment after becoming
thoroughly familiar with all warnings and safety notices of this manual as well as with the
applicable safety regulations.
1. The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
2. Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
3. Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
4. The limit values stated in the Chapter “Technical Data” must not be exceeded at all, not even
during testing and commissioning.
5. When testing the device with secondary test equipment, make sure that no other
measurement quantities are connected. Take also into consideration that the trip circuits and
may be close commands to the circuit breakers and other primary switches are disconnected
from the device unless expressly stated.
DANGER!
Current transformer secondary circuits must have been short-circuited before the current
leads to the device are disconnected.
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12 Commissioning
WARNING!
Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of the system, the operation of the plant and safety rules and regulations
(switching, earthing, etc.).
1. Multifunctional dynamic current and voltage injection test set with interval timer.
2. Multimeter with suitable AC current range and AC/DC voltage ranges of 0~440V and 0~250V
respectively.
Note!
Modern test set may contain many of the above features in one unit.
Optional equipment:
1. An electronic or brushless insulation tester with a DC output not exceeding 500V (for
insulation resistance test when required).
2. A portable PC, with appropriate software (this enables the rear communications port to be
tested, if this is to be used, and will also save considerable time during commissioning).
3. EIA RS-485 to EIA RS-232 converter (if EIA RS-485 IEC60870-5-103 port is being tested).
4. Tester: HELP-9000.
With the front cover in place all keys are accessible. All menu cells can be read. The LED
indicators and alarms can be reset. Protection or configuration settings can be changed, or fault
and event records cleared. However, menu cells will require the appropriate password to be
entered before changes can be made.
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12 Commissioning
disk for future reference or printed to produce a setting record. Refer to the PC software user
manual for details. If the software is being used for the first time, allow sufficient time to become
familiar with its operation.
If the application-specific settings have been applied to the device prior to commissioning, it is
advisable to make a copy of the settings so as to allow them restoration later. This could be done
by extracting the settings from the device itself via printer or manually creating a setting record.
This device is fully numerical and the hardware is continuously monitored. Commissioning tests
can be kept to a minimum and need only include hardware tests and conjunctive tests. The
function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.
1. Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.
5. Function tests
These tests are performed for the following functions that are fully software-based.
2. Timers test
3. Conjunctive tests
The tests are performed after the device is connected with the primary equipment and other
external equipment.
1. On load test.
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12 Commissioning
After unpacking the product, check for any damage to the device case. If there is any damage, the
internal module might also have been affected, contact the vendor. The following items listed are
necessary.
1. Device panel
Carefully examine the device panel, device inside and other parts inside to see that no
physical damage has occurred since installation.
2. Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
Check each plug-in module of the equipment on the panel to make sure that they are well
installed into the equipment without any screw loosened.
4. Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
3. DC power supply
5. Output contacts
6. Communication ports
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Test method:
To unplug all the terminals sockets of this device, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly
reconnected to the device.
Check that the external wiring is correct to the relevant device diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
The device only can be operated under the auxiliary power supply depending on the device’s
nominal power supply rating.
The incoming voltage must be within the operating range specified in Chapter “Technical Data”,
before energizing the device, measure the auxiliary supply to ensure it within the operating range.
Other requirements to the auxiliary power supply are specified in Chapter “Technical Data”. See
this section for further details about the parameters of the power supply.
WARNING!
Energize this device only if the power supply is within the specified operating ranges in
Chapter “Technical Data”.
The following groups of checks verify that the device hardware and software is functioning
correctly and should be carried out with the auxiliary supply applied to the device.
The current and voltage transformer connections must remain isolated from the device for these
checks. The trip circuit should also remain isolated to prevent accidental operation of the
associated circuit breaker.
Connect the device to DC power supply correctly and turn the device on. Check program version
and forming time displayed in command menu to ensure that are corresponding to what ordered.
If the time and date is not being maintained by substation automation system, the date and time
should be set manually.
Set the date and time to the correct local time and date using menu item “Clock”.
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In the event of the auxiliary supply failing, with a battery fitted on CPU board, the time and date
will be maintained. Therefore when the auxiliary supply is restored the time and date will be
correct and not need to set again.
To test this, remove the auxiliary supply from the device for approximately 30s. After being
re-energized, the time and date should be correct.
On power up, the green LED “HEALTHY” should have illuminated and stayed on indicating that
the device is healthy.
The device has latched signal devices which remember the state of the trip, auto-reclose when
the device was last energized from an auxiliary supply. Therefore these indicators may also
illuminate when the auxiliary supply is applied. If any of these LEDs are on then they should be
reset before proceeding with further testing. If the LED successfully reset, the LED goes out.
There is no testing required for that that LED because it is known to be operational.
It is likely that alarms related to voltage transformer supervision will not reset at this stage.
Apply the rated DC power supply and check that the “HEALTHY” LED is lighting in green. We
need to emphasize that the “HEALTHY” LED is always lighting in operation course except that the
equipment find serious errors in it.
Produce one of the abnormal conditions listed in Chapter “Supervision”, the “ALARM” LED will
light in yellow. When abnormal condition reset, the “ALARM” LED extinguishes.
This test verifies that the accuracy and the trasmission response time of remote measuring are
within the acceptable tolerances.
Steps of test:
2. Input the testing voltage and current to the circuit and adjust their magnitude and phase angle.
Method:
Select two devices from the secondary system, test five times of the analog inputs (e.g. voltage,
current, power, frequency, etc.) and register the table below.
Note!
The closing circuit should remain isolated during these checks to prevent accidental
operation of the associated circuit breaker.
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Cabinet name Cabinet No. Contact No. Device type Device address
1 Ua
2 Ua
3 Ua
4 Ua
5 Ua
1 Ub
2 Ub
3 Ub
4 Ub
5 Ub
1 Uc
2 Uc
3 Uc
4 Uc
5 Uc
1 Ia
2 Ia
3 Ia
4 Ia
5 Ia
1 Ib
2 Ib
3 Ib
4 Ib
5 Ib
1 Ic
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2 Ic
3 Ic
4 Ic
5 Ic
1 P
2 P
3 P
4 P
5 P
1 Q
2 Q
3 Q
4 Q
5 Q
……
This test verifies the correctness and the trasmission response time of remote signalisation of
binary status' change.
Steps of test:
2. According to the terminal arrangement of the device, produce certain change of binary status
(0->1 or 1->0).
3. Register the data and compare it to the display of SCADA and gateway.
Note!
The binary inputs should be energized one at a time, see external connection diagrams
for terminal numbers.
Ensure that the voltage applied on the binary input must be within its operating range.
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Cabinet name Cabinet No. Contact No. Device type Device address
SCADA Gateway
No. Real status Device display
Display response time Display response time
……
Steps of test:
2. Send a remote control command from Dispatching Centre or SCADA or local control device.
4. Verify the response time of SCADA and gateway in using a multimeter on the output contact.
Note!
See the external connection diagram for the position of output contact.
No. Device type Device address Control object Open Close Response time
……
This test verifies the correctness and response time of SOE record.
Steps of test:
2. For each device, connect 10 binary inputs in parallel and produce a change of status together
3. Verify and compare the recording time of SCADA and the local device.
Cabinet name Cabinet No. Contact No. Device type Device address
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……
1. Confirm the external wiring to the current and voltage inputs is correct.
However, these checks can only be carried out if there are no restrictions preventing the
tenderization of the plant being protected.
Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the device in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram. Confirm current and
voltage transformer wiring.
If the device is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the device is put into service.
Ensure that all event records, fault records and alarms have been cleared and LED’s has been
reset before leaving the device.
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13 Maintenance
13 Maintenance
Table of Contents
13 Maintenance ................................................................................... 13-1
13.1 Appearance Check....................................................................................... 13-1
13.2 Failure Tracing and Repair .......................................................................... 13-1
13.3 Module Replacement ................................................................................... 13-1
13.4 Cleaning ....................................................................................................... 13-3
13.5 Storage ......................................................................................................... 13-3
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13 Maintenance
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13 Maintenance
This device is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
2. It is only allowed to plug or withdraw device board when the supply is reliably switched off.
Never allow the CT secondary circuit connected to this equipment to be opened while the
primary system is live when withdrawing an AC module. Never try to insert or withdraw the
device board when it is unnecessary.
3. Check weld spots on PCB whether they are well soldered without any rosin joint. All dual
inline components must be well plugged.
When a failure is detected by supervision, a remote alarm is issued and the failure is indicated on
the front panel with LED indicators and LCD display. It is also recorded in the event record.
Failures detected by supervision are traced by checking the “Superv State” screen on the LCD.
Date: 2015-04-01
13 Maintenance
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name (AI, PWR, MON, BI, BO, etc.)
and hardware type-form as the removed module. Furthermore, the MON module replaced should
have the same software version. In addition, the AI and PWR module replaced should have the
same ratings.
The module name is indicated on the top front of the module. The software version is indicated in
LCD menu “Information”->“Version Info”.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wristband
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
1. Replacing a module
3) Short circuit all AC current inputs and disconnect all AC voltage inputs
9) After replacing the MON module, input the application-specific setting values again.
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
2) Unplug the ribbon cable on the front panel by pushing the catch outside.
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13 Maintenance
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wristband
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage. After replacing the MON module, check the settings.
Danger!
After replacing modules, be sure to check that the same configuration is set as before the
replacement. If this is not the case, there is a danger of the unintended operation of
switchgear taking place or of devices not functioning correctly. Persons may also be put in
danger.
13.4 Cleaning
Before cleaning the device, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.
13.5 Storage
The spare device or module should be stored in a dry and clean room. Based on IEC standard
60255-1 the storage temperature should be from -40°C to +70°C, but the temperature of from 0°C
to +40°C is recommended for long-term storage.
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13 Maintenance
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14 Decommissioning and Disposal
Table of Contents
14 Decommissioning and Disposal .................................................. 14-a
14.1 Decommissioning ........................................................................................ 14-1
14.2 Disposal........................................................................................................ 14-1
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14 Decommissioning and Disposal
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14 Decommissioning and Disposal
14.1 Decommissioning
1. Switching off
To switch off this device, switch off the external miniature circuit breaker of the power supply.
2. Disconnecting Cables
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
Danger!
Before disconnecting the power supply cables that connected with the PWR module of this
device, make sure that the external miniature circuit breaker of the power supply is
switched off.
Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3. Dismantling
The device rack may now be removed from the system cubicle, after which the cubicles may
also be removed.
Danger!
When the station is in operation, make sure that there is an adequate safety distance to
live parts, especially as dismantling is often performed by unskilled personnel.
14.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
Note!
Strictly observe all local and national regulations when disposing of the device.
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14 Decommissioning and Disposal
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15 Manual Version History
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15 Manual Version History
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