Chapter 6 ITS Cables and Connecting Hardware
Chapter 6 ITS Cables and Connecting Hardware
Chapter 6 ITS Cables and Connecting Hardware
Selection of dielectric material for conductor insulation involves economics as well as tradeoffs in characteristics
desired for the application and installation environment. An electrically efficient insulation is nearly always desired,
but a tradeoff may be required to obtain insulation capable of meeting fire protection cable requirements (e.g.,
communications riser [CMR] and communications plenum [CMP] rated cables). Similarly, less effective
insulation may be used to secure more physically robust characteristics.
NOTE: Efficient insulation is defined as material where any loss of the transmitted signal
because of loss associated with the insulation is minimal.
Insulating materials can affect the physical size of the completed cable and determine two of the four primary
electrical characteristics of the balanced twisted-pair:
• Mutual capacitance
• Permittivity
Mutual capacitance: depends on the conductor’s insulating material as well as the insulation’s thickness
(diameter). The style and thickness of the dielectric insulation are carefully selected by cable manufacturers and
carefully controlled in the manufacturing process. Insulated conductors are designed to form balanced twisted-pairs,
which form a cable assembly. Once again, the assembling of insulated conductors that are used to form a cable is
carefully
controlled in the manufacturing process. Permittivity indicates the insulation’s ability to transmit (or permit) an
electric field. Permittivity is directly related to electrical susceptibility. A number of styles of dielectric insulation
(e.g., plastics) are used to build a cable. Some of these dielectric insulating materials include:
• Nonhalogenous:
– Polyethylene – Polyurethane – Polypropylene – Silicone rubber
The insulated conductors in a balanced twisted-pair cable are twisted at a rate and to a pitch that achieve the
manufacturer’s transmission performance objectives.
Typical Applications
Four-pair screened cabling is recognized for use in horizontal and backbone cabling applications. Multipair screened
cabling (i.e., constructed with more than four pairs) is recognized for use in backbone cabling applications only.
Screened cables that offer pair counts starting at 25 pairs and extending up to 400 pairs in premises to beyond 2400
pairs in OSP in increments of 25 pairs are typically used in backbone applications.
Note: Screen resistance is critical, and foil screens are not the best choice because screen foil is
usually thin (less than ≈1 mm [0.04 in]).
Chapter 6: ITS Cables and Connecting Hardware
Design
Four-pair cords may be constructed with solid or stranded conductors. Although patch cord
assemblies are typically double ended and fitted with connecting hardware on each end, patch
cord assemblies may be single ended as well. The term equipment cord is used to distinguish those
cords that directly attach to equipment on one or both ends.
The term patch cord is used to distinguish those cords that attach one set of connecting hardware to
another set of connecting hardware to form a cross-connection, also known as a distributor.
Patch cord assemblies may feature color-coding options, making them easily distinguishable.
Characteristics
Patch cord assemblies and equipment cord assemblies are compliant to the transmission characteristics of the cabling
components to which they attach. These assemblies are available in OSP and premises (ISP) environments. Screened
and unscreened styles are available in most categories of cabling. Consider performance specifications of applicable
standards (i.e., ANSI/TIA-568-C.2 and ISO/IEC 11801 Ed. 2.0).
Overview
Optical fiber cables are used in backbone and horizontal cabling applications. When an all dielectric construction is
desirable, optical fiber cable offers characteristics that can make them the media of choice. Transmission of
information through optical fiber cables is not degraded by crosstalk, ambient noise, lightning, and most EMI
problems. However, like balanced twisted-pair cables, attenuation (loss of signal) and environmental considerations
are of concern for optical fiber cabling systems.
The primary difference between balanced twisted-pair and optical fiber as a transmission medium is that pulses of
light consisting of photons are injected into the optical fiber as opposed to the electron flow in a balanced twisted-
pair-based cabling.
Optical fibers are classified as either singlemode or multimode. Singlemode optical fibers have a relatively small
diameter featuring a core of 8 to 11 micrometers (μm) and a cladding diameter of approximately 125 μm.
Multimode has a larger core diameter (e.g., 50 μm or 62.5 μm) with the cladding of approximately125 μm.
NOTE: The basic difference between OS1 and OS2 classes of cables is the cable not the transmission performance
of optical fibers used to build them. Typically, OS1 is applied to inside plant tight-buffered cable construction, while
OS2 is applied to loose-tube or blown fiber solutions (where the cabling process applies no stress to the optical
fibers). OS1 cables are based on B1.1, B1.3, or B6_a class optical fibers, and OS2 cables are based on B1.3 or B6_a
optical fibers.
Design
Physical protection is provided through the cable design and yarns that run alongside the optical fiber strands in the
cable. Physical protection is also provided by using different materials for the jacket layers (e.g., glass-reinforced
plastic rods, corrugated steel tape, and steel wire armor).
Environmental protection is provided through materials in the cable jacket. These materials could include water-
blocking gel or tapes to stop migration of water along the inside of the cable and define the fire rating of the jacket
for the application (e.g., indoor or outdoor cables).
The three classification terms used to describe the optical fiber cable are:
• Indoor/outdoor optical fiber cable—Optical fiber cables designed to meet the requirements of both indoor and
outdoor environments to ease the transition from premises (ISP) to OSP often carry a specific fire rating based on
their internal fire performance.
• Indoor optical fiber cable—Cables designed to meet the requirements of indoor environments and carry a specific
fire rating.
• Outdoor optical fiber cable—Cables designed to meet the requirements of outdoor environments and generally
carry no fire rating.
Chapter 6: ITS Cables and Connecting Hardware
Multimode optical fiber cable(Important)
• Is the most common for backbone and horizontal runs within buildings and campus environments.
Note: Consider optical fiber performance specifications defined in applicable standards (i.e., ANSI/ TIA-568-C.3
and ISO/IEC 11801 Ed. 2.0). Multimode and singlemode optical fiber cables should perform as shown in Table 6.5.
Note: The modal bandwidth of a multimode optical fiber is defined as the frequency at which the light pulse
amplitude drops 3 decibels (dB) at an ≈1 kilometer (km (0.6 miles [mi]) distance. Thus, for example, a
typical 50-μm OM2 multimode optical fiber features approximately 500 MHz for an ≈1 km (0.6 mi)
length at a given wavelength (e.g., 850 nm). This is expressed as a modal bandwidth of 500 MHz•km at
850 nm
Chapter 6: ITS Cables and Connecting Hardware
A loose-tube optical fiber cable’s advantages when compared with tight-buffered cables with the same number of
strands are:
• A greater tensile strength and more robust outer jacket.
• A greater resistance to low-temperature effects on attenuation.
• A cable jacket that expands and contracts with changes in temperature without affectingthe optical fiber.
A loose-tube optical fiber cable’s disadvantages when compared with tight-buffered cables with the same number of
strands are:
• A larger outer cable diameter for optical fiber cables with less than 24 strands.
• A greater weight per unit length.
• A larger bend radius.
• A lower impact resistance for individual fiber strands.
• A lower crush resistance for individual fiber strands.
• Cables that require fraction tubing to allow direct connectorization.
Characteristics
Factory-terminated duplex jumpers should comply with optical fiber performance specifications as defined in
applicable standards (i.e., ANSI/TIA-568-C.3 and ISO/IEC 11801 Ed. 2.0).
Coaxial Cables:
Overview
The predominant coaxial cables are Series-6, Series-11, and radio grade (RG) 59. These coaxial cables have a
characteristic impedance of 75 ohms. There may be special backbone applications where a larger diameter cable is
specified (e.g., 0.500, 0.75 [hardline trunk]). While the termination procedures may be similar, special attention must
be paid to the manufacturer’s specific instructions for termination and connectors.
Design
Coaxial cable is unbalanced and consists of a centered inner conductor insulated from a surrounding outer conductor
and an overall jacket. The geometry of such a construction inherently provides reduced external interference and
radiation protection; however, the metallic covering is not a screen—it is a conductor in the circuit.
Series-11U is used in video backbone distribution. It has a lower signal attenuation than Series-6, making it the
preferred choice for longer runs. Series-11U has a(n):
• Characteristic impedance of 75 ohms.
• Coated foil shield over the dielectric to shield against high frequencies.
• Braided shield over the coated foil to shield against low frequencies.
• 18 AWG [1.0 mm (0.039 in)] stranded center conductor. • F- or N-style connector.
Chapter 6: ITS Cables and Connecting Hardware
Types OFNP
and OFCP
Types OFNP and OFCP nonconductive and conductive optical fiber plenum cables shall be listed as being suitable
for use in ducts, plenums, and other space used for environmental air and shall be listed as having adequate fire-
resistant and low smoke-producing characteristics. (UL910)
Note: These specifications often are followed by the abbreviations LS0H or LSZH, defining additional
specifications of the cable sheaths and conductor insulations in terms of emission of dangerous substances at burning
(relevant testing standards IEC 60754, Test on gases evolved during combustion of materials from cables, and IEC
61034, Measurement of smoke density of cables burning under defined conditions – Part 1: Test apparatus).
Chapter 6: ITS Cables and Connecting Hardware
Balanced
Twisted-
Pair Connectors
The insulation displacement contact (IDC) is a gas-tight physical contact between two electrical conductors. IDCs
feature blade or knife shape cuts into the conductors’ surrounding insulation material. During the conductor
termination, the IDC dovetail blades displace conductor insulation, reaching the conductor and cutting into it. IDC
connections typically require a special tool commonly known as a punch-down tool.
Four basic styles of IDC connectors are defined by their design and IDC implementation:
Modular Connectors
Modular connectors are represented by two heterogeneous parts—plug (male connector part) and jack (female
connector part). Plugs and jacks feature a locking mechanism, which allows fixing and easily disconnecting the plug
and the jack in a mated state. Modular connectors are commonly used and are available in various sizes and
configurations. Most popular in telecommunications modular connectors are 4-, 6-, and 8-position connectors:
• 4P4C—4-position and 4-contact connectors are used primarily for telephone handsets cords.
• 6P4C—6-position and 4-contact connectors are used primarily for telephones and modem line cords.
• 6P6C—6-position and 6-contact connectors are used primarily for telephones and modem line cords.
• 8P8C—8-position and 8-contact connector are used for data communication line and patch cords (often incorrectly
referred to as an RJ-45 connector).
Chapter 6: ITS Cables and Connecting Hardware
– Block of PCB mounted modular jacks wired to 110-, BIX-, or LSA-style connectors
– Block of PCB mounted modular jacks wired to 50-position miniature ribbon connectors
– Keystone jacks mounted in blank panel openings – Feed-thru jacks.
Chapter 6: ITS Cables and Connecting Hardware
Connect modules use a one-piece contact that provides a continuous link between the cable and the cross-connect
wiring. Disconnect modules consist of normally closed two-piece contacts that can be disconnected by inserting a
disconnect plug into the wire pair. This allows temporary or permanent disconnect of the circuit. A test cord can be
inserted into a pair to test circuits both ways when testing is necessary. These modules come in 8-pair or 10-pair
increments (see Figure 6.32).
Chapter 6: ITS Cables and Connecting Hardware
Design
Most balanced twisted-pair cable splicing is performed with modular and discrete connectors. These connectors are
used for OSP or intrabuilding use and, depending on the manufacturer, accommodate 19 AWG [0.91 mm (0.036 in)]
to 28 AWG [0.32 mm (0.013 in)] wire. In addition, these connectors are available in several pair sizes (e.g., 1-pair,
5-pair, 10-pair, 25-pair) and should be placed in 1-, 2-, 3-, or 4-bank configurations within the splice. Testing
the cable and the splice should be done either during or after construction.
• Is widely used in OSP and premises cabling for connection, splitting, and re-routing of cabling segments.
• Provides a cost-effective method of connection.
• Can be used in a wide range of applications (see Typical Applications). Splice’s disadvantages are:
• Some splice types do not exist in transmission performance categorized versions.
• Additional point of connection in a balanced twisted-pair link or channel may significantly degrade the overall link
or channel transmission performance.
Note: Important.
• Balanced twisted-pair splices are not permitted in structured cabling horizontal subsystems and backbone
subsystems with maximum link or channel length ≈90 m (300 ft )/≈100 m
(328 ft) intended to support high-speed applications (with operation frequency range beyond 1 MHz).
• Subscriber connector (SC)—A simplex connector that can be converted to a duplex using a clip. It is keyed, low
loss, pull proof, and wiggle proof. It can be terminated many different ways, including anaerobic (quick cure)
adhesive, cleave and crimp, and hot melt.
• Straight tip (ST) compatible—A simplex connector. It is a keyed, low loss connector. It can be terminated many
different ways, including anaerobic (quick cure) adhesive, cleave and crimp, and hot melt.
SFF connectors allow higher density of connection in patch panels and equipment ports. This also allows a lower per
port cost for servers and switches featuring a duplex connector size similar to that of a balanced twisted-pair modular
jack.
Important Note:
OTDRs may be useful in troubleshooting the location of any transmission problems in an optical fiber cabling link.
These transmission problems may include a:
E.6 Documentation
Test results documentation are generally recorded and stored by the test instrument for subsequent downloading to a
personal computer. Documentation that should be recorded for OLTS test results include:
• Date of the test • Test personnel
• Description of the field-test instrument used (including the source CPR Category for multimode measurements);
manufacturer model number and serial number
• Date of the latest field-test instrument calibration
• Type and length of test jumpers
• Fiber identifier (ID)
• Test procedure and method used (TIA-526-14-A, Method B for multimode;
TIA-526-7, Method A.1 for single-mode) to include launch condition description (for multimode, record the mandrel
diameter and number of turns; for single-mode, record the diameter of the mode suppression loop and number of
turns) • Link loss results (including direction) at tested wavelength(s)
Rack-mounted hardware is installed in standard ≈483 mm (19 in) or ≈584 mm (23 in) racks or cabinets. Rack space
is often available where telecommunications equipment is installed, so this design is commonly used in:
Chapter 6: ITS Cables and Connecting Hardware
• Data centers. • ERs. • Computer rooms. • TRs.
Wall-mounted hardware is used when rack space is not available or equipment must be wall mounted. Wall- and rack-mounted
equipment may be used together (e.g., wall-mounted pigtail splice point with a rack-mounted patch panel).
Characteristics
The splice insertion loss allowance for network cabling standards is 0.3 dB per splice,
regardless of whether it is a mechanical splice or fusion splice, multimode or singlemode.
Using different styles of splice or splicing tools can reliably improve the performance of the
finished splice. Consider optical fiber performance specifications as defined within applicable
standards (e.g., ANSI/TIA-568-C.3, ISO/IEC 11801 Ed. 2.0).
• Aerial drop wire—Used for runs less than 213 m (699 ft).
• Aerial distribution wire—Used for runs of 213 m (699 ft) or more.
Direct-buried service wire—Used for runs less than 213 m (699 ft).
• Direct-buried distribution wire—Used for runs of 213 m (699 ft) or more.
• 22 gauge and can be used in lieu of cable when only 2 to 4 pairs are needed in a distribution application.