Manuale D'istruzioni Rev. 07 DD 01-12-2017 - EN
Manuale D'istruzioni Rev. 07 DD 01-12-2017 - EN
Manuale D'istruzioni Rev. 07 DD 01-12-2017 - EN
INSTRUCTION MANUAL
(INSTALLATION, USE, MAINTENANCE)
ARMAL S.R.L.
Via Fiorentina, n° 109
Certaldo (FI) – ITALIA
Tel. 0039 0571 66 53 05
www.armal.biz
NEW MACHINE DIRECTIVE 2006/42/EC published in OJEU 09.06.2006 – transposed via D.Lgs
17/2010
OND (Outdoor Noise Emission) DIRECTIVE 2000/14/EC published in OJEU on 03.07.2000 and updating
2005/88/EC
EMC (Electromagnetic Compatibility) DIRECTIVE 2010/30/EC published in OJEU on 25.05.2016 – L. 96/2014
Radio and Telecommunication Terminal Equipment (R&TTE) RTTE 2014/53/EC – L. 153/2014
Directive
Low Voltage Directive (LVD) – only if generator is present 2014/35/EU – L. 96/2014
(2006/95/EC – 73/23/EEC – 93/97/EEC)
Pressure Equipment Directive (PED) 2014/68/EU – D.Lgs. 26/2016
2010/35/EU T-PED – D.Lgs. 78/2012
Requirements relating to gaseous and particulate pollutant EU Regulation 2016/1628 published in OJEU on 16.09.2016
emission limits and type-approval for internal combustion engines
for non-road mobile machinery
Personal Protective Equipment (PPE) Directive 89/686/EEC (until 21/04/2018) – EU 2016/425
Risk Assessment D.Lgs 81/2008
Inland Transport of Dangerous Goods Directive 2008/68/EC + 2014/103/EU D.Lgs 16.01.2015
Agreement concerning the International Carriage of Dangerous Goods by Road
EN ISO 12100 (2009) Safety of machinery - Basic concepts, general principles for design.
Part 1 Basic terminology, methodology.
Part 2 Technical Principles.
EN ISO 14121-1 (2007) Safety of machinery – Risk Assessment.
Part 1 Principles
EN ISO 3744 (2009) Acoustics. Determination of sound power levels of noise sources using sound pressure. Engineering method
in an essentially free field over a reflecting plane.
UNI EN 1011 Recommendations for welding of metallic materials.
INDEX
1. INTRODUCTION 5
2. MARKINGS 6
3. GENERAL WARNINGS 7
4. CHARACTERICS 8
4.1 Description of the machine 8
4.2 Technical characteristics 10
4.3 Optional 12
4.4 Limitations of use, space, duration 14
4.5 Noise 14
4.6 Compliance with safety standard 15
5. INSTALLATION 16
5.1 Transport 16
5.2 Positioning 16
5.3 Connection of the hydraulic systems 16
5.4 Restricted area and space requirements 17
5.5 Setting-up 18
5.6 Training 18
6. USE 19
6.1 Controls and relative zones 19
6.2 Work cycle 21
6.3 Safety instructions 30
7. ADJUSTMENTS 34
7.1 Adjustment of the machine 34
7.2 Adjusting the water-detergent solution 34
7.3 Regulation of the washing water jet 34
7.4 Regulation of decompressor lubrication 35
8. SERVICING 36
8.1 Preventive servicing 36
8.2 Level of oil of the decompressor 36
8.3 Level of oil of the water pump 37
8.4 Level of oil of the hydraulic system 37
8.5 Level of oil of the combustion engine (if present) 37
8.6 Cleaning of the siphon valve 38
8.7 Cleaning of the decompressor of the rotor 38
8.8 Cleaning of the diesel filter 38
8.9 Cleaning of the level indicators 38
8.10 Cleaning of the inside of the cistern 39
8.11 Cleaning of the water filter 39
8.12 Checking the tension of the transmission belt (BASIC version only) 39
8.13 Corrective maintenance 39
8.14 Spare parts 39
9. WHAT TO DO 40
10. TROUBLESHOOTING 41
11. SHUTDOWN 42
11.1 Dismantling / decommissioning 42
11.2 Demolition 42
12. WARRANTY 42
12.1 Terms of warranty 42
12.2 Information and problems 42
13. ATTACHMENTS 43
13.1 Illustration 44
13.2 Electric Systems 53
13.3 Servicing Logbook 56
RE:
REVISION: 1 ISSUE OF INSTRUCTION MANUAL
DATE: 01/03/2004
RE:
REVISION: 2
AMENDMENTS TO THE MANUAL AFTER ADDITION OF OPTIONALS TO THE
DATE: 01/01/2007 EQUIPMENT
RE:
REVISION: 3 UPDATING OF INDEX TO MANUAL
MODIFICATIONS OF THE MANUAL FOLLOWING THE ADDITION OF OPTIONAL
DATE: 01/01/2009 ACCESSORIES TO THE EQUIPMENT
UPDATING OF TECHNICAL CHARACTERISTICS SECTION
RE:
REVISION: 4 COMPLIANCE WITH DIRECTIVE 2006/42/EC
DATE: 04/04/2012
RE:
REVISION: 5 CHANGE TO PROCEDURES OF USE AND WORK CYCLE, ADDITION TO
CHAPTERS 9 AND 12.
DATE: 01/01/2014 REORGANISATION OF CHAPTERS OF THE MANUAL. REPLACEMENT OF
OBSOLETE PICTURES.
UPDATING OF OPTIONALS, ACCESSORIES AND WORKING PROCEDURES.
RE:
REVISION: 6 UPDATING OF OPERATIVE PROCEDURES AND REPLACEMENT OF IMAGES
FOLLOWING THE MODIFICATION OF THE EQUIPMENT (LIGHT MODEL WITH
DATE: 01/03/2015 RADIATOR)
RE:
REVISION: 7 ADDITION TO MANUAL OF EQUIPMENT “600V”, NEW PTO MECHANICS AND
ENGINE; CHANGED OPERATING PROCEDURES FOLLOWING SUBSTITUTION OF
DATE: 01/12/2017 COMPONENTS; NEW EQUIPMENT NAMES, NEW CHAPTER LAYOUT
RE:
REVISION: .........
DATE: .../.../...
RE
REVISION: .........
DATE: .../.../...
RE:
REVISION: .........
DATE: .../.../...
1. INTRODUCTION
This manual is intended for the staff responsible for proper use of the machine as regards safety aspects.
Please read it carefully, paying special attention to the paragraphs including warnings and instructions for use and keep it
in its holder, if possible with the machine, so as to ensure it is available when needed.
The machine is fitted with specially designed safety devices and systems. ARMAL srl will in no case be held responsible in
the event of tampering, replacement and/or any other alteration modifying the intended functioning of the machine.
This manual has been written in compliance with point 1.7.4 of “Machinery Directive” 2006/42/EEC and subsequent dir.s.
WITHIN THE MANUAL THIS SYMBOL IS USED TO INDICATE DIRECTIONS WHICH IF NOT
COMPLIED WITH MAY POSE A THREAT TO SAFETY
For assistance and requests for information/ spare parts please contact:
ARMAL S.R.L.
Via Fiorentina, n° 109
Certaldo (FI) – ITALIA
Tel. 0039 0571 66 53 05
www.armal.biz
This INSTRUCTION MANUAL, and all the accompanying documentation is the sole property of ARMAL srl.
Any reproduction (in whatever form or by whatever means including recording and photocopying) whether full
and/or partial without the written permission of ARMAL srl. is strictly forbidden.
In the event of loss or destruction, even partial, of this Instruction manual, a copy may be ordered directly from
ARMAL srl.
2. MARKINGS
Equipment markings
Only in case the machine is equipped with the electrical generator (optional):
• Voltage; Frequency; Phases;
• Maximum power installed.
In addition, a graphic symbol shows the maximum guaranteed sound power, as indicated by the directive 2000/14/EEC –
Attachment IV.
3. GENERAL WARNINGS
• Safe use of the machine is only guaranteed for the functions listed in these instructions for
use. ARMAL srl declines any responsibility should the machine be used for purposes not
indicated or not in conformity with the instructions for use.
• ARMAL srl will not hold itself responsible as regards the safety, reliability and performance of the machine in the event
in which the warnings and instructions contained in this manual are not complied with, with particular reference to the
activities of: installation, use, adjustment, maintenance and decommissioning.
• For all repair operations we recommend always contacting a technical assistance service authorised by the supplier of
the machine. Wherever the machine has not been repaired or correctly services by specialised or authorised
personnel, the user has sole responsibility for its correct functioning.
• Servicing of the machine must be performed solely by specialised and/or authorised staff using original components.
All the operations on the machine must be performed only after disconnecting the hydraulic and electric (if foreseen)
power supply systems and after having assured the mechanical block of the parts in movement. In any case it must be
taken any precaution to guarantee the safety of operators.
• All staff who, in various ways, may be involved in use of the equipment must be trained to use the machine, protective
devices and standard tools – accessories provided, correctly.
• The protective devices foreseen in the machine are already fitted and attached correctly. Inspect and service these
protective devices and the entire machine at the required, periodic intervals.
• Before commencing any operation with the machine, make sure that no persons or obstacles which might be a source
of danger are present around the work area.
• The waste collected by the machine, as well as the oil of the hydraulic system, the lubricants and, if present, the liquids
of the generator and combustion engine, must be collected and sent to special collection and disposal centres in
accordance with current law, avoiding their dispersion the environment.
• The operator must wear suitable clothing from the point of view of safety and the type of activity to be performed:
gloves, safety footwear, protective clothing, goggles, ear muffs.
• The machine has been designed solely for the suction of waste from mobile toilets and for washing the same with
pressurized water, mixed with detergent where applicable. The machine may be used in outdoor and indoor
environments (with sufficient ventilation and air circulation to avoid dangerous stagnation of the exhaust fumes of
combustion engines and/or natural gases produced by decomposition/fermentation) but must not be used in
environments where gas is present or there is a risk of explosion; any use in unsuitable environments will result in
lapsing of any responsibility by ARMAL srl.
• Do not perform any operations on the machine apart from normal use before turning it off and making sure that
nobody can turn it on inadvertently;
• Use personal protective equipment (gloves, safety shoes, protective clothing, goggles) during installation, use,
adjustment and servicing of the machine;
• Pay particular attention to the suction syringes, pressurised spray guns and if present the generator, electric
control panel and boiler of the heater unit.
• Follow the safety instructions given in the chapter SAFETY INSTRUCTIONS
4. CHARACTERISTICS
Armal produces various models of equipment for waste suction and for washing mobile toilets the name of which is an
acronym identifying the main features.
The acronym is divided into 3 parts
1100 T1 M1
THE EQUIPMENT FOR WASTE SUCTION AND FOR WASHING MOBILE TOILETS produced by ARMAL Srl is designed
for the suction of waste from mobile toilets and for washing the inside and outside of the same.
Regardless of the model the machine is composed of:
❑ a steel cistern, to contain the waste aspirated from the mobile toilet;
❑ a plastic tank for clean water used to clean the inside and outside of the toilet;
❑ the mechanical group of the devices;
❑ washing and suction hoses and relative accessories.
The equipment manufactured by ARMAL S.r.l. can be fitted with three different types of mechanical group based on the
version (P, T, M). Regardless of the type of assembly, the mechanical group is composed mainly of a rotary vane vacuum
pump (decompressor), a pump for the washing water, the control group and, where applicable, by the internal combustion
engine. The various mechanical groups differ in the method of generating the motive power and in the arrangement of the
components.
Suction -the decompressor (rotary vane vacuum pump) is connected to the cistern by a spiral hose through the trap valve
and the overflow valve, sucking in the air allows the cistern to brought into negative pressure allowing the suction of waste
while by reversing the flow, the internal pressure of the cistern is increased for easier emptying;
All Armal equipment comes with one or two spiral suction hoses 2" in diameter with quick-fit couplings at the ends for
attachment to the cisterns and suction syringes; by means of a special male-to-male connector the quick-fit couplings can
be used join a number of hoses in series. The spiral suction hoses are housed on special shelves.
Washing – by activating the water pump, clean water is taken from the tank which with the possible addition of liquid
detergent, permits cleaning of the toilet using the pressurised spray guns; by adjusting the pressure it is possible to
replenish the liquids in the mobile toilet appliances (hand washing, automatic cleaning system, descaling, ...)
All Armal equipment has either one or two automatic hose reel winders for the clean water washing hoses with a spray
gun attached to the end.
P1 Group
The high-pressure water pump and compressor
are powered by hydraulic motors.
The unit is fitted with a manual hydraulic distributor
with lever control positioned on both sides of the
equipment.
To operate, the system must be connected to the
hydraulic pump plugged into the vehicle’s power
take-off (PTO)
P2 Group
The high-pressure water pump and compressor
are powered by hydraulic motors.
M1 Group
The high-pressure water pump and compressor
are powered by hydraulic motors.
M2 Group
The high-pressure water pump and compressor
are powered by hydraulic motors.
Further information regarding operating methods may be found in the chapter “USE”.
System components: Pump (connected to the PTO of the vehicle or to an internal combustion engine 8 or diesel cycle),
hoses, sectioning valve, two-way distributor with built-in pressure switch and radio control, hydraulic engine for
decompressor, hydraulic engine for the water pump, oil tank (for further details see the hydraulic layout in the Annex).
System components: Decompressor, hoses, trap valve, cistern overflow valve, cistern safety valve, suction syringe with
valve, cistern drainage valve.
Maximum capacity decompressor: 1980 l/min or 2500 l/min (depending on the model)
Max. pressure decompressor: 1,5 bar
Max. vacuum decompressor: - 0.89 bar
Lubrication oil -decompressor: ISO VG 100
Hoses: Press. MAX 10 bar
System composition Water pump, water tank, detergent tank, Venturi valve,
hose reels winders, hoses, spray guns.
Standard
system
Max. pressure water pump 150 bar or 170 bar (depending on pump model)
Max.water flow rate 15 l/min or 11 l/min (depending on pump model)
Oil for lubricating the water pump SAE 30
Detergent tank capacity 5 litres
Hoses Press. MAX 1120 bar
system
hoses, guns.
Max. capacity water pump: 8 l/min (up to 18 l/m depending on the pump model)
Max. pressure water pump 4 bar (up to 7 bar depending on the pump model)
Water tank capacity 200 litres for model 600V
450 litres for model 1100 T/L
600 litres for model 2000 T/L
Voltage: 12 Volt cc
Fuel: Diesel oil
Heating capacity: delta T 68°C at 15 l/min
Temperature regulation thermostat: from 30°C to 120°C
Max. pressure: 250 bar
M2/M3 Mechanics
Tipe Honda GX270 Kohler CH 270
Engine 270 cm3 208 cm3
capacity
Power: 5.1 kW @ 3600rpm 4.5 kW @ 3600rpm
6.8 HP @ 3600rpm 6.0 HP @ 3600rpm
Max torque 19.1 Nm @ 2500 rpm 12.4 Nm @ 2800 rpm
1.94 kgm @ 2500 rpm
Consumption: 2.4 l/h @ 3600 rpm n.d.
Fuel: petrol
Ignition: Electric with onboard battery + pull start with recoil
HYDROELECTRIC IMET
Frequency band: - -
Max. distance: - -
4.4 Optional
The machine may be fitted with systems and special installations according to the Customer's specific needs.
• a heating system for the water to be used to wash the inside and outside of the toilets, by means of a gas oil
burning boiler. This unit heats the water coming from the tank before it is possibly mixed with detergent and
pressurized to be sprayed through the guns.
• an electric-hydraulic radio control system for remote operating of the equipment using a radio transmitter/receiver.
• an odour abatement system composed of an electronic control unit operating an electric pump which vaporizes
and emits a scented liquid into the drainage hoses of the decompressor to eliminate or reduce the production of
unpleasant odours during the operating phases especially during suction of organic waste.
• dynamic mixing system of the detergent with the water for washing.
The machine is not suitable for use in environments where explosive gases and/or powders are present
(no Ex protection).
The machine has been designed and constructed exclusively for the suction of waste from inside mobile
toilets and for washing the same with pressurised water.
FUNCTIONING LIMITATIONS:
• Do not change the set value of the pressure switch.
• Observe the prescribed pressure and capacity values of the hydraulic pump.
• Observe the maximum capacity of the cistern; avoid the suction of waste with the cistern full.
• Use the machine in the environmental conditions indicated in the par. “TECHNICAL CHARACTERISTICS”.
• Avoid using the washing system with the water tank empty or with a level lower than the intake.
WARNING!!!!!!
ANY USE OF THE MACHINE OTHER THAN THAT INTENDED AND DECLARED BY THE MANUFACTURER
IN THIS INSTRUCTION MANUAL WILL BE CONSIDERED IMPROPER. CONSEQUENTLY ARMAL srl
DECLINES ALL RESPONSABILITY IN THE EVENT OF USE OF THE MACHINE BY THE OPERATOR FOR
PURPOSES NOT INDICATED.
4.6 Noise
In conformity with the provisions of the Directive 2000/14/EEC, the maximum values of the sound power taken from
measurements relative to functioning of the machine with the standard mechanics installed on an IVECO model 35C10
truck by ARMAL srl (measurements 1 and 2), measurements relative to the machine with "MH" mechanics fitted with an
auxiliary combustion engine (measurements 3 and 4) and the measurements relative to the machine with "BASIC"
mechanics (measurement 5) are given below.
The values indicated apply to both models 1000 L/T and 1300 L/T and all the engine sizes of the vehicles fitted out and for
all types of combustion engines installed.
All the equipment is fitted with a silencer on the output decompressor line.
Given the noise level the use of individual protective equipment is obligatory such as earmuffs, ear plugs
and/or other PPE sold to protect hearing.
Should the machine be installed by the Client, the measurements of sound power must be repeated given that
they are strongly influenced by the type of vehicle which the machine is installed on and by the method of installation
used.
The equipment for waste suction and washing of WC has been designed and built in compliance with:
Moreover, we declare that the machine has been designed and tested in accordance with the harmonized rules:
EN ISO 12100 (2009) Safety of machinery - Basic concepts, general principles for design.
Part 1 Basic terminology, methodology.
Part 2 Technical Principles.
EN ISO 14121-1 Safety of machinery – Risk Assessment.
(2007) Principles
Part 1
EN ISO 3744 (2009) Acoustics. Determination of sound power levels of noise sources using sound
pressure. Engineering method in an essentially free field over a reflecting plane.
UNI EN 1011 Recommendations for welding of metallic materials.
5. INSTALLATION
5,1 Transport
The EQUIPMENT FOR WASTE SUCTION AND WASHING OF WC, in the event of not being sold already installed on the
vehicle, is shipped fully assembled and mounted on a metal, palletisable pedestal, generally wrapped in nylon or placed in
a wooden crate. The metal pedestal must be removed before installation of the machine on a truck.
The solidity of the machine and its shape are such as to ensure safe transport of the same.
In the case of hoisting using the eyebolts, the crane or overhead crane used, as well as the hook, chains and cables used
must be scaled appropriately for the weight to be hoisted (indicated in the “TECHNICAL CHARACTERISTICS”
paragraph).
In the case of lifting with a forklift truck, it and the relative forks must be scaled appropriately for the weight to be hoisted
(indicated in the “TECHNICAL CHARACTERISTICS” paragraph).
5.2 Positioning
The machine must be placed on the floor of as suitable vehicle and must be adequately secured to the weight-bearing
chassis through the holes on the support base.
Below the clean water tank, a support surface must be provided to ensure its support. Armal srl will be free of any
responsibility if the water tank is filled (even partially) without an appropriate support surface being provided underneath it.
The attachment bolts should be chosen so as to ensure sufficient mechanical resistance and the anchoring points to the
vehicle chassis must comply with the relevant safety coefficients; the positioning of the equipment on the vehicle floor
should be decided so as to comply with the maximum loads on the axles envisaged by the manufacturer of the evhicles in
all conditions: in any case Armal srl is not responsible for the installation on motor vehicles carried out by third parties.
The truck floor should be provided with holes of sufficient diameter and in the right position for the passage of the:
❑ suction syringes;
❑ delivery and return hoses of the hydraulic system from the hydraulic pump connected to the power take-off ( if the
equipment does not have its own independent system with combustion engine);
❑ of the hoses coming from the decompressor;
❑ of the air vent/ overflow of the water tank.
The EQUIPMENT FOR WASTE SUCTION AND WC WASHING has been designed and manufactured so as to be easy
to use on the ground in standalone mode (MH and Basic versions) or installed on a suitable vehicle (all versions). For this
reason it is supplied fully assembled and practically ready for use except for the connections described below.
Connection of the hydraulic system (for P1/P2 and M1/M2/M3 mechanics only)
M1/M2/M3:: the machine is provided with a combustion engine operating the hydraulic pump, no hydraulic connection is
required; the equipment is ready to use and may be turned on after performing the checks required before first start-up.
P1/P2:: the machine is provided without a hydraulic pump, consequently the user must install one connecting it to the
power take-off of the vehicle which the equipment is fitted on.
Such hydraulic pump must have the characteristics indicated in the “TECHNICAL CHARACTERISTICS”
paragraph, especially as regards the maximum pressure level and capacity.
Depending on the choice of the hydraulic pump, the user must decide at what set point the vehicle engine must be
actuated so as to guarantee the aforesaid pressure and capacity characteristics.
Following connection of the hydraulic system, fill the oil tank with the quantity and type of oil indicated in the “TECHNICAL
CHARACTERISTICS” paragraph.
Follow the instructions of the hydraulic pump manufacturer as regards the filling of the same with oil,
before turning it on.
ARMAL srl declines any responsibility should the user use a pump or hoses having characteristics other than
those indicated in the “TECHNICAL CHARACTERISTICS” paragraph for connection of the hydraulic pump.
Connection of the electric ignition system of the combustion engine (if present)
Should the user wish to proceed with connection of the electric ignition of the combustion engine the procedure below
should be followed (see wiring diagram shown in the appendix):
❑ lay a suitable electric power supply line 12Vcc protected by fuse in proximity of the engine;
❑ connect the fast-on plug to the cabling provided with the machine (check the polarity);
❑ connect the 2 pole connector to the relative connector present on the ignition block of the engine;
❑ connect the 6 pole connector to the controller provided;
❑ attach the controller unit in a suitable position.
For performance of the aforesaid operations refer exclusively to the instructions provided by the manufacturer of the unit
and shown in the user and servicing manual attached hereto: employ specialized staff authorized by the manufacturer of
the combustion engine.
During use of the machine, check that around the perimeter of the machine a restricted area
of at least one metre is guaranteed. No-one, except machine operators, should have access
to such restricted area.
In any case, during use, the restricted area must be such as to:
❑ permit unwinding of the waste suction hoses;
❑ permit unwinding of the hoses for washing the inside and outside of the toilets;
❑ permit access to all the machine controls;
❑ allow venting of the cistern from the air vent situated on the top of the same;
❑ permit checking of the level of waste aspirated from inside the cistern, through the peepholes for the purpose.
Furthermore the machine should not be encumbered by any type of object, especially on the side with the equipment.
Any leakage of oil from the hydraulic system, sprays of water or waste leakage may make the truck floor and
area around the equipment slippery; use safety footwear and clean promptly if necessary (in compliance
with current hygiene and anti-pollution standards).
Use of the machine is conditional to availability of sufficient lighting to guarantee safe working conditions, excluding dark
areas, dazzling and dangerous stroboscopic effects.
Before starting the machine, after having installed and connected up the hydraulic system, perform the following
operations:
❑ check that fuel is present inside the auxiliary combustion engine (if present);
❑ check that the decompressor is properly lubricated, using the oil-level rod (see par. 8.2);
❑ check that the water pump is sufficiently lubricated using the level indicator (see par. 8.3);
❑ check that the water pump is filled, if necessary operating the air blow-off (see par. 8.4);
❑ check that there is fuel in the generator tank (if present);
❑ check that there is oil in the hydraulic system tank using the level indicator situated on the side of the tank;
❑ check that the hoses and hydraulic connections do not have any distortions, abrasions, splits or leaks;
❑ fill the tank under the cistern with clean water using the relative filler hose fitted with snap-quick-fit connection and
plug.
❑ if an additional detergent system is present pour a solution of 50% detergent and water inside the detergent tank
(approx. 5 liters) situated above the water pump;
❑ check that the outlet ball valve of the oil tank of the hydraulic system is open;
❑ check that the outlet ball valve of the clean water tank is open.
5.6 Training
Before using the machine read this instruction manual carefully, learning the methods and procedures for operating in
safety.
Given the complexity and preparation required to operate the machine, operators should be adequately trained.
6. USE
All versions:
1. Cistern drainage valve;
2. Level indicator;
3. Trap valve with tap for cup drainage;
4. Trap valve (authorised service personnel only);
5. Manhole (authorised service personnel only);
6. Max. pressure valve (authorised service personnel only);
7. Hose reel winder;
8. Spray gun;
9. Waste suction syringe;
10. Clean water tank filler.
Mechanics P1
A: Decompressor group
B: Water pump group
C: Oil tank
Mechanics P2
A: Decompressor group
B: Water pump group
C: Hydraulic distributor
M1 Mechanics:
A: Decompressor group
B: Water pump group
C: Hydraulic distributor
D: Internal combustion engine
E: Hydraulic oil tank.
1. Equipment command (turn on decompressor or pump);
2. Decompressor lubrication indicator;
3. Positive (drainage)/negative (suction) pressure selector;
4. Washing water pressure adjustment, adjustment of quantity
of detergent;
5. Water pump oil level;
6. Internal combustion engine fuel cap;
7. Power on/offkey block for internal combustion engine;
8. Pull start ignition internal combustion engine;
9. Internal combustion engine air filter;
10. Hydraulic oil feed tap;
11. Hydraulic oil filler cap;
12. Hydraulic oil level indicator.
Mechanics M2
A: Decompressor group
B: Water pump group
C: Hydraulic oil tank
D: Battery
E: Internal combustion engine
F: Control panel
G: Hydraulic dictributor
H: Remote control unit
J: Oil radiator
Mechanics M3
A: Hydraulic distributor
B: Battery
C: Internal combustion engine
D: Decompressor group
E : Water pump group
F : Oil radiator
G : Hydraulic oil tank
1. Equipment command (turn on decompressor or pump);
2. Pull start ignition internal combustion engine;
3. Electric ignition command internal combustion engine;
4. Internal combustion engine air filter;
5. Internal combustion engine fuel cap;
6. Decompressor lubrication indicator
7. Positive (drainage)/negative (suction) pressure selector;
8. Washing water pressure adjustment, adjustment of quantity
of detergent;
User’s Instruction Manual Rev. 7 dated 01/12/2017 Page 20
EQUIPMENT FOR WASTE SUCTION AND WASHING OF WC
S.R.L. MOD. 600V-1100 L/T-2000 L/T (all versions)
For the other commands regulating the machine see the “ADJUSTMENTS” chapter.
Once the machine has been installed, the hydraulic system connected, and set-up performed, the machine is ready to
use.
Operations may be carried out simultaneously by two operators, both of them aspirating waste or both washing;
"combined" use with the decompressor and water pump simultaneously operated is not permitted.
When using the machine operators must use individual protective equipment: gloves, protective footwear,
protective clothing, goggles and earmuffs. During use follow the instructions given in the “SAFETY
INSTRUCTIONS” chapter.
To use the machine, first of all turn on the hydraulic pump connected to the power take-off of the truck; the performance of
this operation depends on how the hydraulic pump has been installed and the power of the same in relation to the revs of
the vehicle engine: consequently see the instructions of the hydraulic pump manufacturer and the workshop which
installed it.
Remember that the hydraulic pump must have the characteristics indicated in the “TECHNICAL
CHARACTERISTICS” paragraph, especially as regards the maximum pressure level and capacity.
Should the machine have been installed by ARMAL srl on a truck provided with power take-off follow the procedure below:
❑ check that the outflow valve of the hydraulic system oil tank is open;
❑ check that the distributor lever is in the neutral position (or that the radio-controlled system is in the stop position);
❑ turn on the vehicle engine and run it at minimum with the gear in neutral and hand brake on;
❑ press the clutch pedal right down and activate the electric command or lever in the truck cabin operating the power
take-off, the functioning of which is indicated by a light and buzzer, release the clutch.
WASTE SUCTION
To aspirate the waste from the mobile toilets, proceed as follows:
❑ check that the valves of the suction syringes are closed;
❑ check that the cistern waste discharge valve is closed;
❑ move the decompressor lever to the suction position;
❑ move the lever of the distributor or radio-control unit to the decompressor-on position – or press the “decompressor”
button on the radio-control unit or push-button control panel- and wait a few seconds for a vacuum to be created
inside the cistern;
❑ unwind the hose, insert the syringe inside the tank of the mobile toilet and open the waste suction valve;
❑ when waste suction is complete, close the syringe valve, wind the hose back onto the supports welded to the cistern
and position the lever of the distributor or radio-control unit in the neutral position – or press the “stop” button on the
radio-control unit or push-button control panel.
The level of liquid contained in the tank can be seen from the level indicators on the bottom or is shown by
indicator lights on the control panel.
When the level of waste has reached the maximum, stop suction operations immediately and empty the cistern as soon
as possible.
User’s Instruction Manual Rev. 7 dated 01/12/2017 Page 22
EQUIPMENT FOR WASTE SUCTION AND WASHING OF WC
S.R.L. MOD. 600V-1100 L/T-2000 L/T (all versions)
Some versions feature an electronic control that automatically stops the machine when maximum capacity is reached
(machine downtime is signaled by a buzzer, after which suction of a further 50 liters is possible).
To prevent liquids or solids from being aspirated by the decompressor and reaching the rotor of the same, damaging it, an
overflow valve and a siphon valve are added to the suction line.
Should the liquid reach the siphon valve (visible in the lower transparent part) stop suction operations immediately
and check the level of sewage in the cistern, emptying it if necessary; before resuming suction, empty the siphon valve
through the lower tap.
WASHING
To wash the mobile toilets proceed as follows:
If necessary, aspirate the washing water from the mobile toilet, using the procedure described for the suction of waste.
The cistern must be emptied when the level of waste is visible from the transparent level indicator placed higher up on the
bottom of the cistern or when the red “tank full” warning light on the control panel comes on.
❑ check that the suction fan of the decompressor is free of any obstructions;
❑ remove the plug from the cistern waste discharge valve, firmly connect a hose long enough to reach the place where
the previously aspirated waste is to be discharged;
❑ open the cistern waste discharge valve;
❑ start the machine;
❑ set the decompressor lever to the compression position so as to create a slight over pressure inside the tank to
facilitate the expulsion of the waste;
❑ position the lever of the distributor or radio-control unit in the decompressor-on position – or press the
“decompressor ” button of the unit on the radio-control unit or push-button control panel;
❑ once the cistern has been completely emptied of sewage, move the lever of the distributor or radio-control unit into a
neutral position – or press the “stop” button of the radio-control or push-button control panel;
❑ once the emptying operations are complete, stop the machine, close the waste discharge valve, remove the hose
connected to the valve and insert the plug previously removed.
The cistern must always be emptied in compliance with current legislation and so as to safeguard the environment.
All versions of the equipment are equipped with a plastic tank for clean water; it is made of translucent material or has 3
transparent level indicators so as to monitor the amount of water inside.
To fill the tank, open the filler cap fitted with a quick-fit stopper, join the hose and fill.
The tank is fitted with valves to prevent the incoming water from overly compressing the air inside the recipient, damaging
it; in any case avoid using the high pressure pump or filling the tank beyond the maximum level.
If the machine is fitted with P1 or P2 mechanics, it is stopped by turning off the hydraulic pump connected to the power
take-off of the vehicle; the performance of such operation depends on how the hydraulic pump has been installed:
consequently see the instructions of the hydraulic pump manufacturer and the workshop which installed it.
❑ In case of a vehicle fitted by ARMAL Srl it is stopped by using the lever situated in the driver's cabin of the truck
disabling power take-off (see the instructions given in the “PTO” paragraph of this IM).
Should the machine be fitted with MH or BASIC mechanics, it is stopped by turning off the engine:
❑ Reduce at minimum the revs of the engine by acting on the appropriate control;
❑ Turn off the combustion engine following the instructions shown in the relative paragraph of this I.M.
The water pump has been designed to perform washing of the inner
and outer surfaces of the mobile toilet using water at high pressure
dispensed using spray guns.
The jet of water is not the sign of malfunction but of improper use by
the operator: the pump should not be left on for long periods without
using the spray guns.
If by following the above steps the pump is still not blown off,
proceed as follows:
Should ARMAL Srl have supplied the equipment installed on the vehicle provided with power take-off, to control the pump
connected to the power take-off do as follows:
❑ if necessary, reduce the engine revs to minimum by deactivating the cruise control of the vehicle;
❑ deactivate the power take-off using the relative command, the warning light and buzzer will go off; in case the clutch
pedal is pulled, the PTO will be automatically disactivated from the electronic management system.
Should ARMAL Srl have supplied the equipment fitted with a combustion engine (connected to the pump of the hydraulic
system or to a drive-belt system), proceed as follows to turn on the engine:
To turn off the combustion engine upon completion of operations proceed as follows:
See the instructions provided by the manufacturer and written in the specific user and servicing manual hereto attached.
For any extraordinary servicing operations contact specialised personnel authorised by the manufacturer of the
combustion engine.
The motor is regulated by the manufacturer and does not need any adjustment operations; should functioning be
unsatisfactory contact the service centre.
The control panel is mounted on the equipment. The controls for the
lights, emergency stop mushroom-head button, the hour-counter,
fuses and lights indicating the operation of the equipment are located on
the control panel.
FUNZIONAMENTO DEL PANNELLO DI CONTROLLO
MECCANICHE P2
At the bottom of the control panel is the fuse box containing 4 fuses for the lights
(5A++5Ah), remote control device (10A), electric fan and thermal oil heater bulb (10A),
To change a fuse, remove the transparent cover of the box, then remove the plug-in
fuse, replace it and put the cap back in place
The control panel is actuated when the ignition block of the internal
combustion engine is in the "ON" position: the green "on" light comes
on, the remote-control system and the electric oil radiator fan are
electrically powered and the hour-counter is started. If the mushroom-
head emergency stop button is pressed, the control panel will turn off
all functions and the red "stop pressed” light will come on; by rearming
the emergency button the red light will turn off and the control panel will
come on again.
When the water pump is operated by the
remote control the green "washing” light comes
on, while if the decompressor is activated the green "suction” light comes on.
The control panel also powers a LED light on the hose reel winder if present.
The equipment lights are electrically powered only if the key ignition of the engine is set to "ON".
near the internal combustion engine controls (fig. 1). The controls for
the lights, emergency stop mushroom-head button, fuses, control device of the
waste level inside the cistern, safety system and lights indicating the operation of the equipment are located on the control
panel (fig. 2).
The electronic package called "level meter" which indicates the level of waste present in the cistern as well as protecting
against overfilling is centrally located.
The level indicators light up in sequence as the quantity of waste present in the cistern increases. When the red LED "3/3"
comes on the cistern should be emptied as soon as possible. The equipment will,
however, continue to work on suction for about another 60 litres, after reaching this
threshold the decompressor will automatically stop running and the “ALARM" LED
will come on. After emptying the cistern, normal operation of the machine will
resume. This electronic, automatic stop device protects the decompressor from
accidental suction of excess fluid. The control system is disactivated when the
machine is operated using the hydraulic emergency manual mode (i.e. with remote
control disactivated).
The emergency stop mushroom switch is located on the right: once pressed it
disables the operation of the remote control so that the equipment stops operating except in the case where it is used with
the hydraulic distributor in emergency manual mode (as described in the relevant section of the instruction manual). With
the button pressed the outside lights, if on, the control panel light and level LED remain lit; only the green ON LED goes
off. To reset the mushroom button rotate it slightly clockwise.
Under the emergency button is the control switch of the machine spotlights if present.
At the bottom of the control panel is the fuse box containing 4 fuses for the lights (7.5A), remote control device (10A),
electric fan and thermal oil heater bulb (10A), level control system (5A).
To change a fuse, remove the transparent cover of the box, then remove the plug-in fuse, replace it and put the cap back
in place
The control unit, attached to the equipment or inside the cab of the
vehicle, is fitted with indicator lights of the various operating modes.
The electric power supply is via a fuse-protected line (located in the
engine compartment of the vehicle) and an emergency button
situated in a watertight box next to the controller unit.
The water heater is installed in line with the standard washing system and can therefore supply hot water to all the
washing jet pipes normally provided as part of the equipment ; the equipment may function regardless with the heater
on or off.
NOTE: Should the control panel detect malfunctioning the heater will go into "Block" mode shown by a red warning light
coming on; to reactivate the heater turn the thermostat adjustment knob to "O" so as to deactivate it and repeat from step
1 as described above. Should repeated malfunctioning occur contact the technical assistance department.
Any tampering with the system will result in lapsing of the warranty and of any third party liability.
The odour abatement system is composed of an electronically controlled metering pump, a tank of perfumed additive, a
mixer nozzle and a storage and recirculation tank.
A dose of deodorant is fed in through the nozzle which intercepts the decompressor hose and drastically reduces the foul
odours coming from the decompressor.
SECTIONING METHOD
To disconnect the electric system of the optional heating unit, use the mains switch on the control panel.
• If the equipment is installed on a chassis directly by ARMAL srl use the truck control enabling the power take-off;
• If the equipment has a combustion engine connected to the hydraulic pump: make sure that the engine is off and
cannot be inadvertently turned on (remove the key from the ignition block).
In any case do not disconnect the hydraulic system by closing the outflow valve of the oil tank, to prevent damage to the
hydraulic pump.
• Remember that the hazard areas of the machine are associated with the suction syringes,
pressurised spray guns, and, if present, the generator, control panel and boiler of the heating
unit.
• Take particular care with the parts at high temperatures such as the components of the
hydraulic system and water-heating unit (if foreseen).
One single person must be responsible for the performance of any operations other than use.
DURING USE ALWAYS USE THE FOLLOWING PERSONAL, PROTECTIVE EQUIPMENT: GLOVES, PROTECTIVE
FOOTWEAR, DISPOSABLE PROTECTIVE CLOTHING, WRAPAROUND SAFETY GOGGLES, EARMUFFS.
Before work
• Make sure that the lighting and space available are sufficient for correct use of the machine and not cause danger to
persons or things located near the machine.
• Always check that the machine is in order and that there is no damage to it which might cause malfunctioning or
danger.
During use
• Do not put anything inside the suction syringes since this could cause damage to the machine and danger to the user;
• Never aim the pressurised spray gun at people, animals or things other than the mobile toilet, even in jest;
• While performing suction or washing operations make sure that there is no-one in the vicinity of the machine who might
perform potentially dangerous operations;
• In the event of failure, do not operate with the machine in movement but wait for the work cycle to finish and for it to
stop completely.
During maintenance
• Only operate on the machine after disconnecting it as described at the beginning of this chapter;
• Any intervention on the electricity system (if present) must be performed by qualified and authorised personnel;
• If the machine is out of service on account of failure, malfunctioning or repair, apply a notice stating the same to the
machine;
• Before restarting after maintenance make sure that the machine is in order and that all the components dismantled
have been correctly reassembled.
Use always adequate personal protection devices according to Directive 89/686(CEE (valid until 21/04/2018) and
EEU2016/425.
Requirement to read the use and servicing manual before using the machine and for any
further information
Do not smoke
7 ADJUSTMENTS
The machine is pre-set at the moment of manufacture so that the user does not need to perform any operations other
than those connected with utilisation of the same.
ANY ADJUSTMENT OF THE MACHINE PARAMETERS DIFFERENT FROM THOSE INDICATED IN THIS
INSTRUCTION MANUAL MAY CREATE PROBLEMS OF RELAIABILITY AND SAFETY OF THE MACHINE.
Follow the safety instructions given in the SAFETY INSTRUCTIONS chapter.
The small tank situated above the water pump should be filled with a
solution composed of half-pure detergent and half water.
However the user may adjust the Venturi valve in relation to the pure
detergent used and the concentration of the same inside the small tank
situated above the water pump.
In any event adjustment may be made by means of the setting head (A)
proceeding as follows:
The right level of lubrication is obtained when the decompressor is lubricated with 20-25 drops per minute, a value which
can be checked by means of the lubrication adjustment system.
8 SERVICING
The machine does not require special servicing operations. The technical solutions and components utilised are such as
to reduce the servicing required. However the performance of a series of operations aimed at ensuring the safety,
reliability and efficacy of the machine over time is recommended.
Remember that any servicing should be carried out only after turning off and disconnecting the machine.
During servicing place a sign on the control panel and on the machine to indicate that it is undergoing
maintenance. Do not make modifications to the machine.
Use protective equipment during servicing: gloves, safety footwear and goggles. If it should be necessary to
climb onto the truck floor to access the upper parts of the machine for servicing, take particular care to avoid
falling.
As well as the servicing indicated below, the operations foreseen for the generator and the boiler, indicated in the
respective construction manuals and hereto attached must be performed.
Check the oil level of the water pump by looking at the level gauge situated at the side, should no oil be visible it is
necessary to fill the tank with oil type SAE 30.
To do so proceed as follows:
• temporarily remove the detergent solution tank (if situated above the water pump);
• remove the upper stopper from the pump, by unscrewing it;
• pour in oil type SAE 30, until it is clearly visible from the level gauge;
• screw the upper stopper for oil top-ups back on to the pump;
• reposition the detergent solution tank if previously removed.
• temporarily remove the detergent solution tank (if situated above the water pump);
• remove the upper stopper from the pump, by unscrewing it;
• remove the lateral stopper, below the level gauge, to drain off the old oil, collecting it in a container;
• screw on the lateral stopper after draining off all the old oil;
• pour in the new oil, type SAE 30, from the upper hole until it is clearly visible from the level gauge;
• screw the upper stopper for oil top-ups back on to the pump;
• reposition the detergent solution tank if previously removed;
• dispose of the used oil in an authorised disposal centre and in any case in accordance with current legislation.
Check the oil level in the hydraulic system using the level gauge on the tank.
To do so:
• remove the upper stopper of the tank, for oil top-ups, by unscrewing it;
• pour in hydraulic oil until it is clearly visible from the level gauge;
• screw the upper stopper for oil top-ups back on to the tank.
• remove the upper stopper of the tank, for oil top-ups, by unscrewing it;
• remove the lateral stopper, below the level gauge, to drain off the old oil, collecting it in a container;
• screw on the lateral stopper after draining off all the old oil;
• pour in the new hydraulic oil from the upper hole until it is clearly visible from the level gauge;
• screw the upper stopper for oil top-ups back on to the tank;
• dispose of the used oil in an authorised disposal centre and in any case in accordance with current legislation.
The oil level of the engine can be checked by means of the oil refuelling cap/graduated dipstick situated laterally at the
back. In any case always refer to the use and maintenance manual provided by the engine manufacturer and attached
hereto:
• Check the oil level with the engine off and on a level surface;
• Remove the refuelling cap/oil dipstick and clean the rod;
• Put the refuelling cap/dipstick back into the mouth WITHOUT screwing on, then remove it to check the oil level on the
rod;
• If the level is close to or below the bottom notch impressed the rod, top up with the oil recommended by the
manufacturer; do not overfill or exceed the maximum level indicated on the dipstick;
• Replace the refuelling cap/dipstick and screw on tightly.
If the engine is equipped with the system called Oil-Alert ® (relevant types), it will automatically stop.
User’s Instruction Manual Rev. 7 dated 01/12/2017 Page 38
EQUIPMENT FOR WASTE SUCTION AND WASHING OF WC
S.R.L. MOD. 600V-1100 L/T-2000 L/T (all versions)
If the engine stops and will not start again, check the level of oil in the engine before looking for malfunctions elsewhere.
During waste suction, especially in the case of suction with the cistern full,
condensation and dirt may accumulate in the siphon trap.
We recommend periodic servicing by emptying the valve (open the small cock at
the bottom (1) and proceed to the opening of the transparent cap (2) to lubricate
the sealing gaskets.
Particular attention should be paid to clean the sealing ball (3) and its seat.
During waste suction particles of waste may come into contact with the rotor of the decompressor and dirty it.
Consequently, once a week, after emptying the cistern of waste, the rotor should be cleaned using the following method:
• with the machine on, set the decompressor lever to the compression position;
• open the valves of the syringes;
• move the lever of the distributor or radio-control unit to the decompressor-on position;
• make the decompressor aspirate, from the outgoing hose, 300-400 grams of diesel;
• move the lever of the distributor or radio-control unit to neutral position and close the valves of the syringes.
On the output of the diesel tank fuelling the boiler, is a filter which should be cleaned regularly by blowing compressed air
through it so as to free it of any impurities deposited. Should the filter be completely blocked or damaged, contact ARMAL
srl to order an original spare part.
To keep the transparent ogives clean, unscrew the wing screws (1) on the stand
above each indicator, once the screw has been loosened or removed the
transparent ogival body (2) can be extracted.
Be careful when extracting and reassembling not to damage the sealing gaskets (OR
3).
Wash them with plenty of water, with detergent added if necessary, then replace in the seat on the cistern, greasing the
gaskets with grease, and tightening the screws previously loosened.
BEFORE performing any operation on the manhole, make sure that the syringe valves and drainage valves are open so
that the inside of the cistern is at atmospheric pressure.
To clean the filter, close the outflow valve from the tank, unscrew the
housing of the cartridge and clean it thoroughly.
Make sure that the endothermic engine is off and the ignition key
removed.
Once the belt is visible, check the tension, in the central point of the
long side there should be about 1.5 cm of play; if the tension needs
to be adjusted, loosen the 4 bolts of the base of the compressor,
adjust the front adjustment screw until the desired tension is
achieved and then screw up the screws of the decompressor
support and reassemble the protective casing.
Any corrective maintenance operations must be performed by technical staff authorised by ARMAL srl.
Any operations performed on the machine by non-authorised personnel result in the automatic lapsing of the warranty and
any responsibility of ARMAL srl.
To order spare parts, request original components from ARMAL srl, indicating the model of the machine, the serial
number, code number, description of the component required and the quantity.
9. WHAT TO DO IF ...
Blocked hose
During the work cycle a 2" suction hose may become obstructed (on account of suction of sanitary towels, nappies, solid
waste, bundles of paper, ...) ; the procedure for fast unblocking is as follows:
1) stop the equipment (put the hydraulic selector in the neutral position);
2) open the syringe valve which is NOT obstructed (so as to eliminate the vacuum pressure inside the waste cistern);
3) disconnect the quick-fit connections of the obstructed hose from the cistern, operating on the relative hooks (see
photo);
4) reconnect the tube the other way round (to enable a reverse flow);
5) close the syringe valve opened in point 2;
6) resume work.
If this does happen, stop the waste suction operations immediately to prevent the rotor of the decompressor form breaking
and proceed to empty the cistern. To empty the siphon trap open the lower valve fitted with a hose connection.
All waste must be disposed of according to the legislation currently in force and its dispersion in the environment is strictly
prohibited.
The overflow valve and siphon trap present on the air line and positioned between the compressor and the cistern are
there to prevent liquids or solid from being aspirated by the decompressor and reaching the rotor, causing potential
damage.
10 TROUBLESHOOTING
This section of the manual gives a brief list of small problems which may arise when using the equipment: these are not
failures but aspects which can generally be resolved by the user following the few, simple operations described. If the
problem persists or the suggested measures fail to resolve the problem contact the servicing personnel authorized by
Armal srl.
11. SHUTDOWN
If the machine is not going to be used for a considerable length of time, we recommend doing the following:
1. Empty the cistern thoroughly;
2. Clean the siphon trap (see par. 8.6);
3. Clean the decompressor (see par. 8.7);
4. Empty the water tank and detergent solution tank;
5. Position the machine in a dry place and cover with nylon sheeting.
11.1 Dismantling/decommissioning
11.2 Demolition
Dispose of such materials properly and responsibly by sending them to special collection and disposal
centres, according to current legislation.
12. WARRANTY
Users are kindly invited to read the manual accompanying the equipment carefully, strictly following the instructions given
and in no way tampering with the equipment: this would entail serious risk to the operator's safety and could damage the
machine.
All the terms of the warranty are clearly indicated on the original guarantee certificate accompanying each machine and in
no case may complaints be made to Armal based on any other verbal guarantee.
Armal Srl –Via Fiorentina 109 – 50092 Certaldo (FI) – ITALY – 0039 0571 663455 – www.armal.biz
13. ATTACHMENTS
Annex N° 1. ILLUSTRATIONS
Annex N° 2. ELECTRIC SYSTEM
Annex N° 3. SERVICING LOGBOOK
Annex N° 4. DECLARATION OF CONFORMITY specific for the equipment (an integral
part of the present Manual)
ATTACHMENT N°: 1
ILLUSTRATIONS
Equipment 1300L standard – front view ¾ Equipment 1300L standard – front view ¾
ATTACHMENT N°: 2
ELECTRIC SYSTEM
Attachment N°: 3
SERVICING LOGBOOK
Hour
_ _ _ _ _ _ _ Meter
Customer:
_________________________
Signature
Name and
_________________________
Page 58
_ _ _ _ _ _ _