NTV 120 - 2E (CBX Electro - Eng)
NTV 120 - 2E (CBX Electro - Eng)
NTV 120 - 2E (CBX Electro - Eng)
• Any operator must read and respect in all case this technical manual.
• Installation, comissionning and maintenance should only be conducted by qualified people.
• Before installation, check that data in rating label match with the application.
• Accidental contact with energized components or wiring can cause shock, burn or electrocution : turn
off power supplying this equipment and control voltage sources before any work on contactor.
!" # $
%&' $ ( (
!" &' $ ( (
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
1. SAFETY INSTRUCTIONS................................................................................................................. 3
1.1 COMPLIANCE WITH INSTRUCTIONS IN THIS MANUAL .................................................................. 3
1.2 INSTALLATION ......................................................................................................................... 3
1.3 OPERATION & MAINTENANCE ................................................................................................... 3
1.4 APPARATUS/TASK/SKILL LEVEL SCHEDULE FOR WORKING ON THE APPARATUS ........................ 4
2. OPERATION & GENERAL INFORMATION ..................................................................................... 5
2.1 GENERAL INFORMATION .......................................................................................................... 5
2.2 DESCRIPTION & OPERATION .................................................................................................... 7
2.3 ELECTRONIC CARD .................................................................................................................. 9
3. INSTALLATION & PRE-COMMISSIONING TESTS ....................................................................... 11
3.1 UNPACKING ........................................................................................................................... 11
3.2 CRITICAL ITEMS DURING UNPACKING AND INSTALLATION ........................................................ 11
3.3 INSTALLATION ....................................................................................................................... 12
3.4 PRE-COMMISSIONING TESTS .................................................................................................. 13
3.5 ROUTINE SITE VOLTAGE TEST ............................................................................................... 13
4. MAINTENANCE .............................................................................................................................. 15
4.1 MAINTENANCE ....................................................................................................................... 15
4.2 MECHANICAL & ELECTRICAL LIFE ........................................................................................... 15
4.3 VACUUM SWITCH CONTACT WEAR CHECK ............................................................................. 16
4.4 WIRING DIAGRAMS ................................................................................................................ 16
5. AUXILIARY SWITCHES.................................................................................................................. 17
5.1 GENERAL INFORMATION ........................................................................................................ 17
5.2 AUXILIARY CONTACT BLOCKS ................................................................................................ 18
5.3 AUXILIARY SWITCH MAINTENANCE ......................................................................................... 18
6. FAULT FINDING ............................................................................................................................. 19
6.1 CONTACTOR WILL NOT CLOSE AT ALL ..................................................................................... 19
6.2 CONTACTOR CLOSES AND IMMEDIATELY REOPENS .................................................................. 19
6.3 CONTACTOR CLOSES BUT MOTOR WILL NOT RUN .................................................................... 19
6.4 CONTACTOR CLOSES - BUT STOPS AT “TIPS TOUCH” I.E. NO OVERTRAVEL ............................... 19
7. CBXS3-C CONTACTORS (SINGLE PHASE)................................................................................. 20
8. LATCH-IN DEVICE.......................................................................................................................... 21
8.1 MAINTENANCE OF LATCH-IN MECHANISM ............................................................................... 21
8.2 LATCH-IN DEVICE AND SETTING ............................................................................................. 21
8.3 IN THE EVENT OF A MALFUNCTION OF THE LATCH .................................................................... 23
9. SPARE PARTS LIST....................................................................................................................... 25
10. ANNEX .......................................................................................................................................... 26
2
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
1. Safety Instructions
1.1 Compliance with Instructions in this Manual
The Purchaser/User should comply with the instructions and information given in this document and
ensure that all personnel to be associated with the apparatus supplied under this contract are made
familiar with the information contained herein.
1.2 Installation
The Purchaser/User should ensure that the apparatus supplied is correctly installed in a suitable
location by technically qualified and competent persons.
Apparatus supplied as loose components, devices or sub-assemblies could, when energised, constitute
a safety hazard. The Purchaser/User should ensure that such apparatus is installed in a secure location
and that adequate safety information is provided to all personnel to be associated with it.
If there is any doubt as to the correct and safe method of working then further assistance should be
sought from AREVA T&D STS [2.1]
3
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
1.3.2 Skills Required for Specific Tasks
To ensure that the apparatus is safe for use under normal healthy plant operating conditions:
• it has been designed and tested in accordance with relevant European and International
standards.
• information is provided in this manual about the conditions necessary for safety and about
any hazards which are reasonably foreseeable during normal use, together with precautions
to be taken to counteract them.
However, the Purchaser/User should ensure that the apparatus is maintained in a safe condition,
and if technically competent and authorised personnel have to gain access to apparatus which is
not made completely safe as recommended, everyone under whose authority these persons act
should ensure that appropriate safety procedures are generated and complied with.
The apparatus covered in this manual has been allocated the Apparatus Grade stated above.
Reference to the Apparatus/Task/Skill level schedule [1.4] enables the user to select personnel to
carry out specific tasks requiring access to the apparatus.
Authorised and competent staff (e.g. Electrician, Commissioning Engineer) with a HIGH degree of
electrical expertise, trained to work on live apparatus and fully conversant with the apparatus and the
system of which it is part.
If additional information relating to the apparatus is required please contact : AREVA T&D STS [2.1]
4
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
A contactor is primarily a three phase switching device, although single phase units are also available,
used primarily in motor starting/reversing and capacitor bank switching applications. Each phase has a
separate Vacuum Switch which switches at the first available current zero.
Armature
Closing coils
Moulding
Pivot Point
Auxiliary switches
Operations
counter (option)
Opening Springs
Fixing holes
Steel Mounting
Plate
5
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
Main Terminals
Moulded
Terminal Bar
Main Moulding
Main Terminals
Vacuum
Switches
6
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
Nut M10
Spring washer M10
Plain washer M10
M10 x 30 LG
TOP TERMINAL
M10 x30 LG
Plain washer
M10
Spring washer M10
Nut M10
LOWER TERMINAL
The maximum width of the lead terminal connexions, bars or crimps is 35 mm.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
We have two types of cards depending on the voltage supply. The electronic card accepts any control voltage
in the range :
• 24 to 60 Vdc
• 110 to 240 Vac or 110 to 250 Vdc
The card is configurable on demand by Areva T&D STS in order to introduce an additional opening time delay
of 100 ms by means of the ST3 jumper (see pictures above). This opening delay can be used for the
coordination with fuses.
Configurable pin
for opening
delay of 100 ms
Power supply
connector
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
3.2.2 Take care when fitting cables or busbars to the main terminals that the terminations do not
damage, deform or restrict movement of the contactor. Particular care should be taken when
two or more cable terminations are fitted onto a single terminal.
3.2.3 Everything surrounding the contactor (i.e. frames, enclosures, components, power and
control cables) must be clear of the paths of the moving parts of the contactor. Nothing should
be allowed to rest on top of the armature moulding or interfere with the normal operation of the
moving parts of the contactor.
3.2.4 Ensure that nothing interferes with adequate air flow over the contactor, particularly around
the coils.
3.2.5 It is not recommend that additional components are added to the contactor e.g. indicators,
etc.. However, if components are added, checks must be made to ensure that they do not have
any adverse effect on the operation of the contactor.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
3.3 Installation
It is recommended that the contactor be mounted with the axes of the vacuum switches vertical and with
their moving contacts at the top. Two M10 x 1.5 fixing holes are provided on each side of the contactor
in the turned up outer edges of the steel mounting plate, which must be used for the mechanical
mounting of the contactor. The maximum torque applicable for these terminals is 40 Nm and must not
be exceeded.
When installing and cabling, ensure that an air gap of at least 64mm for 7,2kV and 77mm for 12kV
systems, is maintained between live main circuit contactor parts and earth control circuits.
It may, of course, be necessary to increase these dimensions if the contactor and associated equipment
have to meet a particular impulse withstand voltage.
3.4.1 Check for the presence of loose screws, swarf or other material in the gaps between
closing coil pole pieces and the armature plate
3.4.2 Check contactor operation at 85% of the control voltage after installation, including cables
or busbars, but before applying full control voltage and power.
It is also advisable to test vacuum switches and contactors under the following circumstances:
• If the contactor or switch has been standing for 5 years or more without use - either in storage
or in service.
• In special applications where the switch is in use for long periods without breaking current
and without normal voltage across the contacts when switched off.
• After a main circuit fuse has operated.
3.5.1 Connect output leads of the test set across the open gap of each vacuum switch in turn.
3.5.2 Slowly raise the voltage from zero to the specified test value taking approximately one
minute to reach full voltage. During this stage any discharge or test set tripping should be
ignored unless it proves impossible to reach the full specified voltage within two minutes.
3.5.3 Hold the voltage at the specified test value for one minute.
Note: On reversing applications and on applications with VS3-C vacuum switches no discharge or test
set tripping can be tolerated whilst the voltage is being slowly raised to, and held for one minute at
the specified test voltage.
4. Maintenance
4.1 Maintenance
These contactors are extremely reliable and only slight maintenance is normally required. The following
table outlines recommended maintenance intervals.
ψ Assuming a normal starting peak of six times full load current when controlling a squirrel cage
induction motor.
∗ These totals are only for ELECTRICAL operations as the Vacuum switch assemblies will
mechanically operate for the life of the contactor.
After isolating the main circuit of the contactor, close the armature by energising the coils and insert
the wear gauge DRC001528-02 provided underneath the washer on top of each phase (as indicated
above).
With the gauge in position, slide it from back to front to gain a feel for the movement. If the gauge is
trapped or tight fitting i.e. phase assembly, washer, and Nyloc nut also move, this indicates that the
switch contacts are worn and the switch is close to or at the end of its electrical life. If one or more
switches indicate worn contacts, all three vacuum switches must be replaced.
Important : Remember to remove the gauge after checking for wear !
Note: A switch assembly is worn out when each contact has been reduced in thickness by 0.25mm i.e.
a total of 0.5mm per pair of contacts in a switch.
Magnetically held
5. Auxiliary Switches
5.1 General Information
The microswitches used are 16A / 250 Vac- Faston blade 6.3 x 0.8 type.
Auxiliary contacts are 5 NO and 5 NC positively driven. They must be connected directly at their terminal. For
each normally open or closed contact, the complement contact is available (i.e NC for NO and vice versa).
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
5.3.1 Examine moving parts for side play, badly worn pivots etc., which indicate that the
auxiliary switch should be replaced.
5.3.2 Operate the contactor to check that the contacts have satisfactory wipe and break and
that movement is free.
Where reliability of operation is particularly critical - e.g. continuous processes, mine winding
installations, etc., inspection of the auxiliary switches is recommended at intervals of approximately
100,000 operations.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
6. Fault Finding
In cases of apparent contactor malfunction carry out the following checks after the isolation of the main
circuit.
Note A :As the contactor relies on atmospheric pressure acting on the switch bellows, loss of vacuum in
one or more switches on the 7,2kV and 12kV contactors will possibly prevent closure depending
on actual supply voltage and whether the coils are cold or hot.
Note B :Do not adjust nyloc nuts on top of the phase assemblies, pivot point screws and nuts, stop pin
locking nut or opening springs. It is unlikely that any of these will have altered to the extent of
causing malfunction of a contactor which was previously satisfactory.
The information given elsewhere in this manual is, in general, also applicable to the single phase
contactors except where reference is made to more than one phase or vacuum switch.
In particular the following information applies to the specific contactors listed below :
- Magnetically held
See Electric diagrams contactor DRC004287-01 (Dc + Ac) in annex.
- Mechanically latch
See Electric diagrams contactor DRC004287-02 (Dc + Ac) in annex.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
8. Latch-in Device
8.1 Maintenance of Latch-in Mechanism
No maintenance is required for the latch-in mechanism, beyond an occasional light application of
molybdenum disulphide loaded grease to the sliding parts.
M4 GRUB
SCREW
ROLLER
PROP
CLEVIS
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
8.3.1 Check freedom of moving parts. (It is possible that the alignment of the whole latch
assembly may have been disturbed during transit).
8.3.2 Check with a clock gauge, the set-back of the clevis holding the roller behind which the prop
is located. (ie. its free movement in relation to the latch body in the horizontal direction, from the
contactor coil energised condition to the latched-in, coil de-energised state).
This set-back should be between 0.2mm and 0.4mm. The set-back can be adjusted by
slackening the screws fixing the whole latch assembly to the contactor coil support angle, and
adding (to decrease the set-back) or removing (to increase set-back) slotted shim washers
between the collars and the angle. Retighten screws and recheck set-back.
Coarse adjustment necessitates removal of the latch assembly and screwing the clevis further on
to or off its drive rod in one full turn steps. (The E-clip on the roller pivot pin must be located
against the lower slotted guide plate).
8.3.3 Check prop engagement behind roller. Assuming the set-back is correct (see 8.3.2 above),
but the latch is reluctant to trip, it is possible that the prop is too far into engagement behind the
roller. Conversely, insufficient engagement can result in failure to latch. The engagement can be
reset as follows:
Slacken the locknut on the M4 grubscrew in the prop and adjust this grubscrew until the contactor
ust fails to latch. Unscrew the grubscrew 11/2 full turns from this position so that the prop is further
into engagement behind the roller. Lock with locknut and recheck 8.3.2 above.
Three solenoids are available, for nominal voltages of 24 Vdc, 48 Vdc and 110/240 volts ac or dc.
having cold resistances of 3, 14 or 54 ohms respectively. (Coils are marked 24Vd.c. 5%, 25% or
100% respectively).
With the contactor latched, there should be a clearance of 0.5mm to 1mm between the outer end
of the prop and the 10mm diameter collar fixed to the trip rod passing through the prop. This
dimension can be adjusted by addition or removal of M3 washers behind this collar.
With the 10mm diameter collar loose on the trip rod, allow the solenoid plunger to retract as far as
possible without forcing. Push in the plunger 1mm from this position and tightly secure the collar
to the trip rod by means of the two grub screws and lock with the locknuts. The collar now acts as
a stop for the lever/plunger assembly. The dimension between the outer end of the plunger and
the solenoid mounting plate should be at least 24mm. Check that the solenoid plunger is not
sticking at any stage in its movement.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
NOTES:
To ensure correct operation, closing coils and tripping coil must be energised for a
minimum of 300 milliseconds. Closing coils and Tripping coil must not be energised for
more than 2 seconds.
The closing supply however, should not be wired directly through a normally closed
contact on the auxiliary contact block, as this could cause the closing supply to be
disconnected before the contactor is fully closed.
The use of an auxiliary switch on the vacuum contactor or on the latch (if fitted) to interrupt the
contactor coil supply during the closing action is not recommended unless an intermediate relay
with a delay of at least 0.3 seconds is employed.
CBX VACUUM CONTACTORS NTV120 – 2E
Technical Manual
10. Annex
Magnetically held