Ce-106 Engineering Materials & Concrete Technology: Prepared by
Ce-106 Engineering Materials & Concrete Technology: Prepared by
Ce-106 Engineering Materials & Concrete Technology: Prepared by
CONCRETE TECHNOLOGY
1
CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
Definition of Concrete
“ Concrete is a composite material wherein a binding
material mixed in water on solidification binds the
inert particles of well graded fine and coarse
aggregates” or
“Concrete is a mixture of cement (7-16%), fine
aggregates (28-35%), coarse aggregates (40-60%)
and water (14-21%) and air (3-7%)”
Cement èPowder
Cement + Water èCement Paste
Cement Paste + Fine Aggregate (FA) èMortar
Mortar + Coarse Aggregate (CA) èConcrete
Portland cement, water, sand, and coarse aggregate
are proportioned and mixed to produce concrete
suited for a particular job.
Uses of Concrete
Roads, Buildings, Bridges, Sidewalks, Runways,
Canals, Mines, Tunnels, Dams, Sewer pipes,
Railway ties, Manholes, Nuclear Installations etc.
Use of Concrete versus Steel
In the USA;
Concrete consumption 5 times by weight of steel
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CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
Other Countries;
Concrete consumption exceeds 10 times by weight
of steel
More than 1 ton/year/person, Man consumes no
material except water in such tremendous quantities
Definition of Portland Cement
Portland cement is the name given to the hydraulic
cement obtained by intimately mixing together
calcareous (limestone and chalk) and argillaceous
(Silica, Alumina and iron oxide) or other silica-
alumina and iron oxide bearing materials. Burning
them at a clinkering temperature and grinding the
resulting clinker.
Definition of Fine Aggregate
Normally called sand, this component can be natural
sand or crushed stone, and represents particles
smaller than 1/4".
Therefore it can also be defined as the aggregate,
which pass through Sieve No. 4, are called fine
aggregate, and generally accounts for 30%-35% of
the mixture.
Definition of Coarse Aggregate
May be either gravel or crushed stone. Makes up
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CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
40%-45% of the mixture, comprised of particles
greater than 1/4", therefore, the aggregate, which
retain on Sieve No. 4 is called coarse aggregate.
Definition of Admixtures
Materials added in concrete (other than cement,
water, FA and CA) to alter its properties are called
admixtures. There are two types of admixtures:
1)Chemical Admixtures (Obtained chemically;
e.g. set retarders, set accelerators, air entraining
admixtures, water reducers etc.)
2)Mineral Admixtures (Available naturally; e.g.
Fly Ash, Silica Fume, Blast Furnace Slag, Rice
Husk Ash, Bagasse Ash etc.)
Definition of Yield
Yield is the volume of fresh concrete produced from
known quantities of component materials, generally
expressed in cubic yards or cubic meters.
Hydration of cement
Chemical reaction between cement and water is
called hydration of cement.
Heat of Hydration
In common with many chemical reactions the
hydration of cement compounds is exothermic and
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CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
the quantity of heat (in joules) per gram of hydrated
cement evolved upon complete hydration at a given
temperature is defined as the heat of hydration.
Assignment # 1 (Hydration and Heat of Hydration
in detail)
Advantages of Concrete
ü Ability to be casted in any shape
ü Fire resistant
ü High durability and low maintenance cost
ü Aesthetic properties with on-site fabrication
ü Economical; the raw materials used in concrete
production are cheap and widely available in
great quantities
ü Needs little or no finish for final treatments
ü Chemically inert concrete doesn't require paint;
natural-mineral pigments and colouring agents
can be added during the mixing to provide a
rainbow of options
ü Can be reused or recycled; concrete can be
reused with bituminous asphalt as road base
materials, similarly can also be reused by
crushing into aggregates for new concrete or as
fill material for road beds or site works.
5
CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
Limitations/Disadvantages;
ü Low tensile strength
ü Low ductility
ü Volume instability
ü Low strength-to-weight ratio
Types of Concrete
ü Light weight Concrete, Heavy weight Concrete
ü High-Strength Concrete
ü High-Workability or Flowing Concrete
ü Shrinkage Compensating Concrete
ü Plain Cement Concrete (PCC)
ü Reinforced Cement Concrete (RCC)
ü Fiber-Reinforced Concrete (FRC)
ü Self Compacting Concrete (SCC)
ü Roller-Compacted Concrete
ü Short-Crete
6
CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
History of Concrete
Cement has been around for at least 12 million years. When
the earth itself was undergoing intense geologic changes
natural cement was being created. It was this natural cement
that humans first put to use. Eventually, they discovered how
to make cement from other materials.
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CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan
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CE-‐106
Engineering
Materials
&
Concrete
Technology
by
Dr
Sajjad
Wali
Khan