PSG 2003
PSG 2003
PSG 2003
SELECTION
GUIDE 2003
A Y A G E O C O M P A N Y
List of contents List of contents (continued)
page page
General introduction 2 EMI-suppression
Application matrix 8 Materials and applications 96
Multilayer suppressors (MLS, MLP, MLN) 102
Power conversion and Signal processing Multilayer inductors (MLI, MLH) 105
Materials and applications 12 SMD beads and
Bobbins and accessories 18 Common-mode chokes(BDS, CMS) 108
Integrated Inductive Components (IIC) 22 Beads and Beads on wire (BD, BDW) 109
Planar E cores 24 Cable shields (CST, CSA, CSC, CSU, CSF) 110
E cores 28 Bobbin cores (BC) 112
EI cores 36 Miniature drum cores (D) 112
EFD cores 38 Multi hole cores (MHC, MHB, MHR) 113
EP cores 40 Rods (ROD) 114
EP/LP cores 42 Tubes (TUB) 115
EPX cores 44 Wideband chokes (WBC) 116
EQ cores 46
Planar ER cores 50 Specialty ferrites
ER cores 52 Materials and applications 120
ETD cores 54 Machined ferrite cores 121
Frame and Bar cores 56 Toroids for particle accelerators 122
P cores 58
PH cores 61 Appendix 123
P/I cores 62
This Selection Guide offers an overview of the
PT cores 64 product ranges made by FERROXCUBE
PTS cores 66
PM cores 68 It contains short-form data for quick selection by
PQ cores 70 development engineers and offers an overview for
purchasing, production and service departments.
RM cores 72
For information on availability and prices, please
RM/I cores 74 contact our Sales representatives.
RM/ILP cores 76
U cores 78 Comprehensive data can be found in Data
I cores 80 Handbook “Soft Ferrites and Accessories 2002” as
well as on the CD2002.
UR cores 82
For the latest info, please visit our web site on
Ferrite toroids 84 www.ferroxcube.com.
Gapped ferrite toroids 94
Iron powder toroids 95
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Ord e ri ng information
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The nature of
Soft Ferrites Environmental aspects
of Soft Ferrites
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1000
Pv
(kW/m3)
New products
800
600
400
3C94 3C93
and Highlights
200
0
0 20 40 60 80 100 120 140 160 180 200
T (˚C)
100
µ∆ 100 ˚C
80
25 %
60 3C92
40 3C94
20
0
1500 2000 2500 3000 3500
H (A/m)
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Application Matrix
POWER CONVERSION
Power inductors E, Planar E, EQ, EQ/LP, ER, E, Planar E, EQ, EQ/LP, ER, E, Planar E, EQ, EQ/LP, ER, E, Planar E, EQ, EQ/LP, ER,
Planar ER, ETD, P/I, PM, PQ, Planar ER, ETD, P/I, PM, PQ, Planar ER, ETD, P/I, PM, PQ, Planar ER, ETD, P/I, PM, PQ,
PT, PTS, RM/I, RM/ILP, U, PT, PTS, RM/I, RM/ILP, U, PT, PTS, RM/I, RM/ILP, U, PT, PTS, RM/I, RM/ILP, U,
Toroids, Gapped toroids, BC, D Toroids, Gapped toroids, BC, D Toroids, Gapped toroids, BC, D Toroids, Gapped toroids, BC, D
3C81, 3C90, 3C91, 3C92, 3C81, 3C90, 3C91, 3C92, 3C81, 3C90, 3C91, 3C92, 3C81, 3C90, 3C91, 3C92,
3C93, 3C94, 3C96, 3F3, 3F35, 3C93, 3C94, 3C96, 3F3, 3F35, 3C93, 3C94, 3C96, 3F3, 3F35, 3C93, 3C94, 3C96, 3F3, 3F35,
3F4, 3F45, 3F5, 4F1 3F4, 3F45, 3F5, 4F1 3F4, 3F45, 3F5, 4F1 3F4, 3F45, 3F5, 4F1
Power transformers E, Planar E, EC, EFD, EPX, E, Planar E, EC, EFD, EPX, E, Planar E, EC, EFD, EPX, E, Planar E, EC, EFD, EPX,
EQ, EQ/LP, ER, Planar ER, EQ, EQ/LP, ER, Planar ER, EQ, EQ/LP, ER, Planar ER, EQ, EQ/LP, ER, Planar ER,
ETD, P/I, PM, PQ, PT, PTS, ETD, P/I, PM, PQ, PT, PTS, ETD, P/I, PM, PQ, PT, PTS, ETD, P/I, PM, PQ, PT, PTS,
RM/I, RM/ILP, Toroids RM/I, RM/ILP, Toroids RM/I, RM/ILP, Toroids RM/I, RM/ILP, Toroids
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Application Matrix
POWER CONVERSION
Measurement,
Automotive Electric EMC services
Domestic Appliances Control,
Electronics Tools and Equipment
Scientific and Medical
E, Planar E, EQ, EQ/LP, ER, E, Planar E, EQ, EQ/LP, ER, E, Planar E, EQ, EQ/LP, ER,
Planar ER, ETD, P/I, PM, PQ, Planar ER, ETD, P/I, PM, PQ, Planar ER, ETD, P/I, PM, PQ,
PT, PTS, RM/I, RM/ILP, U, PT, PTS, RM/I, RM/ILP, U, PT, PTS, RM/I, RM/ILP, U,
Toroids, Gapped toroids, BC, D Toroids, Gapped toroids, BC, D Toroids, Gapped toroids, BC, D
3C81, 3C90, 3C91, 3C92, 3C81, 3C90, 3C91, 3C92, 3C81, 3C90, 3C91, 3C92,
3C93, 3C94, 3C96, 3F3, 3F35, 3C93, 3C94, 3C96, 3F3, 3F35, 3C93, 3C94, 3C96, 3F3, 3F35,
3F4, 3F45, 3F5, 4F1 3F4, 3F45, 3F5, 4F1 3F4, 3F45, 3F5, 4F1
E, Planar E, EC, EFD, EPX, E, Planar E, EC, EFD, EPX, E, Planar E, EC, EFD, EPX,
EQ, EQ/LP, ER, Planar ER, EQ, EQ/LP, ER, Planar ER, EQ, EQ/LP, ER, Planar ER,
ETD, P/I, PM, PQ, PT, PTS, ETD, P/I, PM, PQ, PT, PTS, ETD, P/I, PM, PQ, PT, PTS,
RM/I, RM/ILP, Toroids RM/I, RM/ILP, Toroids RM/I, RM/ILP, Toroids
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Application Matrix
SIGNAL PROCESSING
EMI SUPPRESSION
2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27,
3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15,
EMI-suppression 4C65 4C65 4C65 4C65
in mains filters
Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX),
U cores (U), ROD U cores (U), ROD U cores (U), ROD U cores (U), ROD
3B1, 3C11, 3C90, 3E25, 3E26, 3B1, 3C11, 3C90, 3E25, 3E26, 3B1, 3C11, 3C90, 3E25, 3E26,
EMI-suppression 3E27, 3E5, 3E6, 3S1, 3S4, 3E27, 3E5, 3E6, 3S1, 3S4, 3E27, 3E5, 3E6, 3S1, 3S4,
on signal wires 4A11, 4A15, 4B1, 4C65, 4S2 4A11, 4A15, 4B1, 4C65, 4S2 4A11, 4A15, 4B1, 4C65, 4S2
and cables BD, MHC, Cable shields, TUB, BD, MHC, Cable shields, TUB, BD, MHC, Cable shields, TUB,
Toroids (T, TC, TL, TN, TX) Toroids (T, TC, TL, TN, TX) Toroids (T, TC, TL, TN, TX)
EMI-absorbing powders 4S60 4S60
and surfaces Tiles (PLT), Granules, Powders Tiles (PLT), Granules, Powders
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Application Matrix
SIGNAL PROCESSING
Measurement,
Automotive Electric EMC services
Domestic Appliances Control,
Electronics Tools and Equipment
Scientific and Medical
3B7, 3D3, 3H3
P, PT, RM
3E27, 3E5, 3E6, 3E7, 3E8
Toroids
3B7, 3D3
PH
3B1, 3C90, 4B1, 4C65, 4D2, 3B1, 3C90, 4B1, 4C65, 4D2,
4E1 4E1
ROD, TUB ROD, TUB
3C11, 3E27, 3E28, 3E5, 3E55, 3C11, 3E27, 3E28, 3E5, 3E55, 3C11, 3E27, 3E28, 3E5, 3E55,
3E6, 3E7, 3E8, 3H3 3E6, 3E7, 3E8, 3H3 3E6, 3E7, 3E8, 3H3
E, EFD, EP, EP/LP, EPX, E, EFD, EP, EP/LP, EPX, E, EFD, EP, EP/LP, EPX,
Planar ER, P/I, RM/I, RM/ILP, Planar ER, P/I, RM/I, RM/ILP, Planar ER, P/I, RM/I, RM/ILP,
Toroids, Gapped toroids, MHB Toroids, Gapped toroids, MHB Toroids, Gapped toroids, MHB
EMI SUPPRESSION
Measurement,
Automotive Electric EMC services
Domestic Appliances Control,
Electronics Tools and Equipment
Scientific and Medical
3B1, 3S1, 3S4, 4A15, 3B1, 3S1, 3S4, 4A15, 3B1, 3S1, 3S4, 4A15,
4B1,4S2, 4S4, 4S7 4B1,4S2, 4S4, 4S7 4B1,4S2, 4S4, 4S7
BDW, BDS, CMS, WBC, WBS, BDW, BDS, CMS, WBC, WBS, BDW, BDS, CMS, WBC, WBS,
MLS, MLP, MLN, IIC MLS, MLP, MLN, IIC MLS, MLP, MLN, IIC
2P, 3B1, 3C90, 3S1, 3S3, 3S4, 2P, 3B1, 3C90, 3S1, 3S3, 3S4, 2P, 3B1, 3C90, 3S1, 3S3, 3S4, 2P, 3B1, 3C90, 3S1, 3S3, 3S4, 2P, 3B1, 3C90, 3S1, 3S3, 3S4,
4A15, 4B1, 4S2 4A15, 4B1, 4S2 4A15, 4B1, 4S2 4A15, 4B1, 4S2 4A15, 4B1, 4S2
ROD, BC, BD, BDW, MHC, ROD, BC, BD, BDW, MHC, ROD, BC, BD, BDW, MHC, ROD, BC, BD, BDW, MHC, ROD, BC, BD, BDW, MHC,
WBC, Toroids WBC, Toroids WBC, Toroids WBC, Toroids WBC, Toroids
2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27, 2P, 3C11, 3E25, 3E26, 3E27,
3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15, 3E5, 3E6, 3S4, 4A11, 4A15,
4C65 4C65 4C65 4C65
Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX), Toroids (T, TC, TL, TN, TX),
U cores (U), ROD U cores (U), ROD U cores (U), ROD U cores (U), ROD
3B1, 3C11, 3C90, 3E25, 3E26, 3B1, 3C11, 3C90, 3E25, 3E26, 3B1, 3C11, 3C90, 3E25, 3E26,
3E27, 3E5, 3E6, 3S1, 3S4, 3E27, 3E5, 3E6, 3S1, 3S4, 3E27, 3E5, 3E6, 3S1, 3S4,
4A11, 4A15, 4B1, 4C65, 4S2 4A11, 4A15, 4B1, 4C65, 4S2 4A11, 4A15, 4B1, 4C65, 4S2
BD, MHC, Cable shields, TUB, BD, MHC, Cable shields, TUB, BD, MHC, Cable shields, TUB,
Toroids (T, TC, TL, TN, TX) Toroids (T, TC, TL, TN, TX) Toroids (T, TC, TL, TN, TX)
4S60 4S60 4S60
Tiles (PLT), Granules, Powders Tiles (PLT), Granules, Powders Tiles (PLT), Granules, Powders
11
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Materials and Applications
Property Test conditions Power transformers and power inductors
Symbol f (kHz) Bpeak or H T (ºC) unit 3C30 3C34 3C81 3C90 3C91 3C92 3C93 3C94 3C96 3F3 3F35 3F4 3F451) 3F51) 4F1 3R1
µi (± 20%) ≤ 10 ≤ 0.1 mT 25 2100 2100 2700 2300 3000 1500 1800 2300 2000 2000 1400 900 900 650 ≈ 80 800
250 A/m 100 ≥ 370 ≥ 370 ≈ 330 ≥ 340 ≥ 330 ≈ 410 ≈ 380 ≥ 340 ≥ 370 ≥ 330 ≥ 330 ≥ 300 ≈ 330 ≈ 220 ≥ 100 ≥ 285
B 10 1200 A/m 100 mT ≈ 440 ≈ 440 ≈ 360 ≈ 380 ≈ 370 ≈ 460 ≈ 430 ≈ 380 ≈ 440 ≈ 370 ≈ 420 ≈ 350 ≈ 370 ≈ 340 ≈ 300 ≈ 340
3000 A/m 25 ≈ 500 ≈ 500 ≈ 450 ≈ 450 ≈ 450 ≈ 550 ≈ 530 ≈ 450 ≈ 500 ≈ 450 ≈ 500 ≈ 400 ≈ 420 ≈ 390 ≈ 350 ≈ 420
Hc 10 25 A/m ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 15 ≈ 40 ≈ 60 ≈ 60 ≈ 60 ≈ 150 ≈ 40
Br 10 25 mT ≈ 180 ≈ 180 ≈ 110 ≈ 170 ≈ 110 ≈ 170 ≈ 170 ≈ 170 ≈ 170 ≈ 150 ≈ 200 ≈ 150 ≈ 150 ≈ 150 ≈ 200 ≈ 340
25 200 mT ≤ 80 ≤ 185 ≤ 80
100 100 mT ≤ 80 ≤ 80 ≤ 80 ≈ 552) ≈ 50 ≈ 50 ≤ 60 ≤ 45 ≤ 80
100 200 mT ≈ 450 ≤ 400 ≈ 450 ≈ 3302) ≈ 350 ≈ 350 ≤ 400 ≤ 330
200 100 mT ≈ 170
400 50 mT ≤ 170 ≤ 140 ≤ 150 ≤ 80
50 mT ≈ 300 ≤ 120
500
Pv 100 mT 100 kW/m3 ≈ 800
30 mT ≤ 200
1000 50 mT ≈ 300
70 mT ≈ 700
10 mT ≤ 320 ≤ 320 ≈ 100 ≤ 200
3000
30 mT ≈ 900
10000 5 mT ≤ 200
Tc ºC ≥ 240 ≥ 240 ≥ 210 ≥ 220 ≥ 220 ≥ 280 ≥ 240 ≥ 220 ≥ 240 ≥ 200 ≥ 240 ≥ 220 ≥ 300 ≥ 300 ≥ 260 ≥ 230
ρ DC Ωm ≈2 ≈5 ≈1 ≈5 ≈5 ≈5 ≈5 ≈5 ≈5 ≈2 ≈ 10 ≈ 10 ≈ 10 ≈ 10 ≈ 105 ≈ 103
density kg/m3 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4750 ≈ 4750 ≈ 4700 ≈ 4800 ≈ 4750 ≈ 4600 ≈ 4700
ferrite type MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn NiZn MnZn
Properties measured on sintered, unground ring cores of dimensions ∅ 25 x ∅ 15 x 10 mm, which are not subjected to external stresses.
1) preliminary specification 2) at 60 °C
Products generally comply with the material specification. However deviations may occur due to shape, size and grinding
operations etc. Specified product properties are given in the data sheets or product drawings.
12
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Materials and Applications
Power transformers/inductors Output chokes Magnetic regulators Line output transformers
Power conversion is a major Output chokes have to operate Saturable inductors can be Line output transformers (LOT)
application area for modern with a DC load which causes a used to regulate several form a specific group of power
ferrites. The introduction of bias magnetic field. In a closed independent outputs of transformers. They are used in
Switched Mode Power Supplies ferrite circuit this can easily lead an SMPS by blocking the TV sets and monitors to provide
(SMPS) has stimulated the to saturation. Power ferrites secondary of the transformer the voltage for the deflection
development of a number of such as 3C90 or 3F35 start during variable lenghts of time. coil and the high voltage for
new ferrites and core shapes saturating at field strengths The circuits required are both the picture tube. Traditionally
for power transformers, ouput of about 50 A/m. Permeability simple and economic and can the operating frequency is
chokes and input filters. drops sharply and the inductor easily be integrated. 3R1 ferrite rather low (16 kHz) so a high
looses its effectivity. material is a good alternative to throughput power density can
Power transformers and There are two remedies against amorphous metal, often used only be achieved by means
inductors generally operate this effect: for these applications. of a high flux density in the
under loss or saturation limited In technical performance 3R1 core. The high voltage output
conditions. This requires gapped ferrite cores is comparable to amorphous requires a special, resin potted
special power ferrites with high a material with a low metal, its price level is much winding. A large winding area
saturation levels and low losses. permeability and high lower. is required and normally all
The power handling capability saturation The squareness of the B-H loop windings are on one of the legs.
of a transformer is determined would be spoiled by any airgap A special U core type, with one
by circuit topology, frequency, The effect of an airgap in the in the magnetic circuit, so a round and one rectangular leg
core geometry and ferrite circuit is that a much higher toroid or IIC without partial gap has become a standard for this
material, available winding field strength is needed to is the recommended shape. application.
area, and by other factors saturate a core. For each Switching frequency has
which depend on the specific operating condition an optimum recently increased to 32, 64 or
F e r r i t e c h o i c e
application. airgap length can be found. In 128 kHz for applications such
a design, the maximum output 3R1
as HDTV and special monitors.
Each of the core types was current (I) and the value of For these applications, 3C30
developed for a specific appli- inductance (L) necessary to and 3C34 with low losses up
C o r e s h a p e s
cation, therefore they all have smooth the ripple current to the to 300 kHz in combination
advantages and drawbacks. required level must be known. toroids, IIC with high saturation levels are
The choice of a core type for The product I2L is a measure available.
a specific design depends on of the energy which is stored in
the design considerations and the core during one half cycle.
F e r r i t e c h o i c e
sometimes on the personal
preference of the designer. Toroids made of compressed frequency range
iron powder have a rather low
16 kHz 3C30
permeability (max. 90) com-
F e r r i t e c h o i c e
bined with a very high satura- 32 kHz 3C30
frequency range tion level (up to 1500 mT). The
64 kHz 3C30, 3C34
permeability is low because
< 100 kHz 3C81, 3C90, 3C91,
the isolating coating on the iron 128 kHz 3C34
3C92, 3C93, particles acts as a so called
distributed airgap. Therefore, 2P C o r e s h a p e s
3C94, 3C96
toroids can operate under bias
UR cores
< 400 kHz 3C92, 3C93 fields of up to 2000 A/m.
3C94, 3C96
3C92, 3C94
3C94, 3F35
13
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Materials and Applications
Current transformers Driver transformers
Property MnZn ferrites NiZn ferrites unit
A current transformer is used In many electronic circuits,
to measure or detect a current small tansformers are used
Young’s modulus (90 - 150) x 103 (80 - 150) x 103 N/mm2 without making contact. A to drive or trigger transistors,
common example is a ring core thyristors of MOSFETS.
with a winding around a current It is a convenient way to
Compressive strength 200 - 600 200 - 700 N/mm2
carrying wire. The magnetic provide galvanic isolation and
field around the wire creates a synchronisation or reversal of
Tensile strength 20 - 65 30 - 60 N/mm2 flux in the ring core which leads drive pulses.
to an output voltage directly
proportional to the current in Sometimes these transformers
Vickers hardness 600 - 700 800 - 900 N/mm2 the winding. operate under low- signal
conditions but in most cases
Coefficient of linear In effect the wire acts as a they have to operate at high
(10 - 12) x 10-6 (7 - 8) x 10-6 K-1 one-turn primary for the current flux density. MOSFET gates
expansion
transformer. This principle is have high capacitances and
≈ 750 J kg-1 K-1
often used to measure currents therefore require high currents
Specific heat 700 - 800
in power converters, or to to switch fast.
detect current in an earth-leak
Termal conductivity (3.5 - 5.0) x 10-3 (3.5 - 5.0) x 10-3 J mm-1 s-1 K-1 safety switch. The choice of ferrite depends
A split toroid or two U-core on these drive conditions and
halves are used in applications operating frequency. For low
The above figures are the average values measured on a wide range of such as oscilloscope measuring power the high permeability
commercially available MnZn and NiZn materials probes. The sensitivity of this grades are suitable, more
type of transformer if largely severe conditions require power
controlled by the material materials.
permeability. So, depending
on the current range, a high
permeability grade is chosen.
F e r r i t e c h o i c e
For AC the highest occuring
frequency determines the low - level drive 3H3, 3B7, 3E27
choice of the material.
high - level drive 3C81, 3C90, 3C91,
3C92, 3F35
F e r r i t e c h o i c e
frequency range
C o r e s h a p e s
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Materials and Applications
Property Test conditions Filter inductors Wideband transformers
Symbol f (kHz) Bpeak or H T (ºC) unit 3D3 3H3 3B7 3E27 3E28 3E5 3E55 3E61) 3E71) 3E81)
µi (± 20%) ≤ 10 ≤ 0.1 mT 25 750 2000 2300 6000 400 10000 10000 12000 15000 18000
10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
30 ≤ 1.6 ≤ 25 ≤ 30 ≤ 30 ≤ 30 ≤ 30
100 ≤ 2.5 ≤5 ≤ 15 ≤5 ≤ 75
300 ≤ 10
tanδ/µi ≤ 0.1 mT 25 (x 10-6)
500 ≈ 25
1000 ≤ 30 ≈ 120
3000
10000
10 10-3 T-1 ≤1 ≤ 0.2 ≤1 ≤1 ≤1
ηB 1.5 - 3 mT 25
100 ≤ 1.8 ≤ 0.6
5 - 25 0.7 ± 0.3
αF ≤ 10 ≤ 0.1 mT 25 - 55 10-6 K-1 0.7 ± 0.3
25 - 70 1.5 ± 1 0.7 ± 0.3 0 ± 0.6
10 ≤ 12 ≤3 ≤ 3.5
DF ≤ 0.1 mT 25 (x 10-6)
100
250 A/m 100 ≈ 260 ≈ 250 ≈ 300 ≈ 250 ≈ 260 ≈ 210 ≈ 2002) ≈ 210 ≈ 210 ≈ 150
B 10 mT
3000 A/m 25 ≈ 400 ≈ 400 ≈ 450 ≈ 400 ≈ 400 ≈ 380 ≈ 380 ≈ 380 ≈ 380 ≈ 380
Hc 10 25 A/m ≈ 75 ≈ 15 ≈ 15 ≈5 ≈5 ≈5 ≈5 ≈4 ≈4 ≈4
Br 10 25 mT ≈ 150 ≈ 70 ≈ 150 ≈ 100 ≈ 100 ≈ 80 ≈ 150 ≈ 100 ≈ 100 ≈ 100
Tc ºC ≥ 200 ≥ 160 ≥ 170 ≥ 150 ≥ 145 ≥ 125 ≥ 100 ≥ 130 ≥ 130 ≥ 100
ρ DC Ωm ≈2 ≈2 ≈1 ≈ 0.5 ≈1 ≈ 0.5 ≈ 0.1 ≈ 0.1 ≈ 0.1 ≈ 0.1
density kg/m3 ≈ 4700 ≈ 4700 ≈ 4800 ≈ 4800 ≈ 4800 ≈ 4900 ≈ 5000 ≈ 4900 ≈ 4900 ≈ 5000
ferrite type MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn
Properties measured on sintered, unground ring cores of dimensions ∅ 25 x ∅ 15 x 10 mm, which are not subjected to external stresses.
1) Measured on sintered, unground ring cores of dimensions ∅ 14 x ∅ 9 x 5 mm, which are not subjected to external stresses.
2) at 80 °C
Products generally comply with the material specification. However deviations may occur due to shape, size and grinding
operations etc. Specified product properties are given in the data sheets or product drawings.
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Materials and Applications
Filter inductors (signal) Wideband transformers Inductive delay lines Proximity switches
Ferrite filter inductors are Pulse and signal transformers, In many electronic devices it is Magnetic proximity switches
used in combination with high also known as wideband necessary to delay pulses for a generally consist of a PH core
quality capacitors in very transformers, are frequently short, well defined time (some half and a winding on a coil
stable and selective filters. The used in communications nano- or microseconds). One former. This inductor is part
following design parameters are systems and digital networks method of doing this is to pass of a tuned oscillator circuit. A
important for high quality filter such as ISDN and DSL. the pulses through an inductor- magnetic flux protrudes in front
inductors: They provide impedance capacitor network. of the core. When a conductive
matching and galvanic The inductance delays the rise object moves into this stray flux,
low losses, high Q isolation and transform signal of the current until the ferrite eddy currents start to flow in it,
precise inductance amplitudes. Signal power levels core saturates. lowering the quality factor (Q) of
high stability over periods of are usually low. To transmit the circuit. When this decreases
time analog signals or digital pulses The delay time is determined by below a critical level, the
fixed temperature with little distortion, good the saturation flux in the ferrite oscillator stops and the object is
dependence wideband characteristics are core and the applied voltage. detected.
needed. There are applications
The quality factor (Q) of a The principal functions of the Requirements for the material throughout industry in all sorts
filter inductor should generally transformer core are to provide are: of production equipment to
be as high as possible. For optimum coupling between the detect positions of moving
this reason filter materials windings, and a high inductance high pulse permeability parts. The ferrite used should
such as 3H3 and 3D3 have under pulse conditions. high saturation flux density have a low loss level at the
low magnetic losses in their To achieve this, high perme- frequency of the oscillator.
frequency ranges. ability ferrite materials such The main application area (e.g. 1 MHz), therefore an
as 3E27, 3E5, 3E6, 3E7 and is in data processing. As the appropriate filter material like
These materials also have 3E8 are used. When there is a inductor should be as compact 3D3 performs well.
controlled temperature factors DC component in the signal it as possible, small toroids
(αF) to compensate the nega- is often better to take a lower are mostly used to avoid the As temperature stability must
tive temperature coefficients of permeability grade such as the degrading effect of the parasitic be resonably good, materials
the filter capacitors. The drift special DC-bias material 3E28. airgap. with controlled temperature
of permeability with time DF For DSL transformers Total behaviour are chosen. However,
F e r r i t e c h o i c e
(desaccomodation factor) is Harmonic Distortion (THD) is since the magnetic circuit is
kept as low as possible in these a critical factor. The new low open this is not very critical.
filter materials. THD ferrite material 3E55 3E27, 3E5, 3E6, 3E7, 3E8 For a good detection range
helps to solve many design the Q of the circuit should be
high saturation flux density problems.The trend is towards C o r e s h a p e s as high as possible. This Q-
smaller and lower profile pulse factor is controlled mainly by
A recent application is in transformers. With the increas- small toroids the resistance of the winding.
low-pass filters for ADSL. ing integration of digital elec- Magnetic losses in the ferrite
Since there is dc bias current, tronics, magnetic components generally contribute less then
power materials like 3C81, are becoming the biggest com- 10% because of the open
3C90, 3C91 or 3C92 are used ponents on the PCB. Increasing circuit.
because of their higher satura- the material
tion level. permeability and using closed F e r r i t e c h o i c e
with DC 3H3
3E55, 3E28
17
www.ferroxcube.com FERROXCUBE
Bobbins and Accessories
Our bobbins and our clips… Pin through-hole technology Design innovation
…your basis for perfect (mounted in the PCB)
windings Metal pick-and-place caps for
• In-moulded pins SMD bobbins, for example,
The components you use Specially shaped pins are combine both the fixing and
can affect the quality of your inserted in the mould prior to pick-and-place functions in
products. Every individual part injection, so that when the a single clamp. This reduces
of an assembly may influence material flows around them, 100 the total number of parts from
the reliability or performance, per cent fixation is guaranteed. three to one. The C-shaped pin
so choosing the best is not This in turn, ensures excellent construction has mechanical
just important, it’s essential positioning and fixation in the advantages too, as it separates
– particularly with critical PCB. The pins have a square- the wire termination function
wound components. The cores, Our design expertise… shaped base to prevent the wire from electrical connection,
bobbin and windings depend …your key to a total solution slipping during wrapping. and so ensuring excellent
on the integrity of each other coplanarity.
to operate as an effective Our standard product ranges • Post-inserted pins
functional component. cover most applications, but we A two-step production process Our choice of materials…
can also design a part to meet involving the insertion of the ...your assurance of conformity
Ferroxcube makes ferrite your specific requirements. Our pins after the plastic part has
cores to meet exacting engineers have unparalleled been moulded. Depending When selecting materials
requirements. And to ensure a experience in designing and on the application, round- or for our products, the design,
perfect winding every time, the engineering products in record square-section wires are production process, electrical
Bobbins & Accessories Group time, drawing on the extensive used for the pins. This is the and mechanical requirements
manufactures and supplies production technology and more cost-effective through- are important factors. But
precision bobbins and support materials engineering expertise hole bobbin manufacturing above all, we aim for optimum
products. The bobbins are of our Philips heritage. Utilizing technique. performance at an acceptable
designed for perfect windings the latest full 3D CAD system price. Many materials are used,
and zero-defect mounting on we are ensuring the shortest ranging from industry-standard
and in printed circuit boards. possible time to market. polyamide (PA) to the more
The materials and surface exotic liquid crystal polymers
treatments we use withstand (LCP) and thermosetting phe-
the insertion forces and high nolic materials (PF).
temperatures of assembly and
soldering. We have a full range Meeting today’s standards
of multifunctional bobbins Surface-Mount Device
and accessories for surface- technology (mounted on the • Underwriter Laboratories (UL)
mount and through-hole wound PCB) compliance – all polymeric
components. materials used in our bobbins
• Gullwing-shaped pins and accessories are tested and
In addition to our bobbins, we in full compliance with UL.
have an extensive range of Another ‘in-moulding’ process • Environmental acceptance
mounting clips. Our clips, both similar to that described above – as part of our ISO 14001
for through-hole and surface- but employing a leadframe. certification, all materials are
mount wound components, Once the moulding has taken screened and shown to be
provide a clean and easy way place, the redundant leadframe free from banned substances
of assembling the individual Our technological metal is cut off, leaving the according to agreed Ferroxcube
parts to a functional compo- competence… gullwing pins protruding from standards.
nent. The materials and surface …your access to quality the bobbin.
treatments used in our clips are products Matching materials to special
carefully selected and ensure • C-shaped pins requirements
an even clamping force over We have developed and
the lifetime of the component. refined different production A ‘C-shaped’ pin makes the • Smaller surface-mount
As well as providing industry- processes to enable us to make bobbin easier to wind, so our bobbins are made from high-
standard clipping solutions, we bobbins with their own specific SMD bobbins are usually made performance thermoplastic LCP.
have a range of specific clips, characteristics and properties. this way. C-pins are also thicker • Larger bobbins are made
where the function of a multiple There are two printed circuit and wider than most gullwing from thermosetting materials
part clip has been replaced by board mounting technologies pins, and therefore stronger. because thick winding wires
a single clip. So, providing you (through-hole and surface- require extra mechanical
with the best assembly-friendly mount), and for each we stability at high soldering
and cost-effective solution have two separate production temperatures.
where possible. techniques. • Square section pins help
reduce the number of
wrappings needed to secure
copper wires to the pins.
18
FERROXCUBE www.ferroxcube.com
Bobbins and Accessories
Pin Through-Hole Surface-Mount Device
Core type Specials
(PTH) (SMD)
Sizes: T9
Sizes: U10, 15
Custom Designs
U + Special products
Cover and Tagplate, for all core types
15 multi-section
C-pin version
Sizes: E16
Sizes: FRM 9,10,12,15
Sizes: E14, 18, 22
High insulating and
Special products high performance
coupling factor. Range of Clamps
thermo-plastic material,
Robust design in available
FRM9 is C-pin version.
phenolic material.
www.ferroxcube.com FERROXCUBE
20
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21
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Integrated Inductive Components (IIC)
The IIC design IIC without airgap Features and Benefits:
For the majority of today’s Power inductors are used This design is suitable for Inductive surface-mount
designs it is desirable to in modern high-frequency the following magnetic component that looks
have low profile inductive DC/DC buck/boost convert- functions: like a standard IC outline
components. This allows ers or resonant converters. (SOT).
designers not only to make Because operating frequen- - power transformer
low profile equipment, but cies are usually high - common-mode choke Windings are completed
also to place the component (≥ 200 kHz), inductors with by PC board tracks.
anywhere on the PC board a lower number of turns can The IIC can be used as a
without need to adapt the be used.This makes IIC10 low profile power transformer Automatic placement and
equipment housing. This suitable for these applica- in high-frequency DC/DC soldering together with
is especially true when tions. The curves of L as a converters, especially those other ICs on the board.
the inductive component function of DC bias show the working with low voltage and
matches the height of other effect of its airgap. For most power levels. Suitable for reflow
components on the board, applications, high saturation soldering.
for instance ICs. flux density and low power Although isolation voltage is
A possible way to reach this losses are key requirements. specified at 500 V, the IIC10 Wide range of magnetic
goal is demonstrated in the Therefore 3C30 is the ideal should not be used in AC/ functions can be realized
new Integrated Inductive material here. However for DC applications as a safety with the same product,
Component (IIC). This very high frequencies isolation transformer. The depending on track layout.
consists of a rectangular (≥ 500 kHz), 3F35 or3F4 short distance between the
ferrite sleeve with a copper would be a better choice. leads makes it unsuitable for Superior physical
lead frame inserted. The that function. properties.
lead frame is moulded with EMI-chokes often suffer
a high-tech resin to secure from saturation when used Made in our top-quality 3S4 Available in standard EIA
the leads and insulate them without current compensa- suppression material or the and EIAJ tape-and-reel.
from the ferrite core. After tion in lines with DC or AC high-permeability 3E6, the
insertion the leads are bent bias currents. The airgap design is ideal for common- Operating temperature
into a ‘gull wing’ shape to avoids complete saturation mode choke in signal or -55 °C to +150 °C.
form contact pads as with to a large extend. The sup- supply lines, especially if
most surface-mount ICs. pression effect remains at these carry large currents.
The finished product looks an acceptable level for high The sturdy lead frame will
like an IC from the outside current levels. take almost any current
(SOT). It can be handled surge without damage.
by standard pick-and-place
equipment and soldered on
the board along with other
ICs.
The leads in the moulding
form one half of a winding
which is completed by a
track on the PC board. In
this way, depending on the
board layout, core material
and configuration, several
magnetic functions can be
realized.
- power inductor
- output choke
- EMI-choke with bias
22
FERROXCUBE www.ferroxcube.com
Integrated Inductive Components (IIC)
A
B E
I
F
C D
G H
E.T (Vµs)
AL (nH) AL (nH) AL (nH) |Z|typ (Ω)
IIC10-14/4 f = 100 kHz
Core type IICs without at B = 0.1 mT at B = 0.1 mT at B = 0.1 mT at 100 MHz
IIC10P-14/4 H = 800 A/m
airgap f = 10 kHz f = 500 kHz f = 1 MHz for 1 turn
Ireset = 70 mA
T = 25 °C T = 25 °C T = 25 °C T = 25 °C
T = 100 °C
core factor IIC10-14/4-3E6 600 ± 30 % - - - -
2.47
Σ l/A(mm-1)
IIC10-14/4-3F4 - - 450 ± 25 % - -
eff. volume
338
Ve (mm3) IIC10-14/4-3F35 - 700 ± 25 % - - -
efective core parameters
IIC10P-14/4-3C30 92 ± 25 % - - ≥5 -
A 14.4 ± 0.2
IIC10P-14/4-3F4 - - 45 ± 25 % - - ≥5
B 4 ± 0.08 IIC10P-14/4-3F35 - 70 ± 25 % - - ≥5
G 1.0
IIC 10P - 14/4 - 3E6
core type
number of leads
H 0.6 max core material
gap type :
P - partial gap
G - full gap
I 0.3 core size
23
www.ferroxcube.com FERROXCUBE
Planar E cores
D C C B
F E A A
B
E core (E) plate (PLT)
24
FERROXCUBE www.ferroxcube.com
Planar E cores
Core type E14/3.5/5 E18/4/10 E22/6/16 E32/6/20 E38/8/25 E43/10/28 E58/11/38 E64/10/50
Matching plates PLT14/5/1.5 PLT18/10/2 PLT22/16/2.5 PLT32/20/3 PLT38/25/4 PLT43/28/4 PLT58/38/4 PLT64/50/5
3C90 1280 / 1500 3200 / 3680 5150 / 6150 6425 / 7350 7940 / 9250 8030 / 9250 8480 / 9970 14640/16540
3C92 960 / 1130 2330 / 2690 3700 / 4410 5000 / 5760 6100 / 7150 6300 / 7460 6600 / 7770 11200 / 12700
3C93 1100 / 1300 2700 / 3100 4300 / 5000 5900 / 6780 7250 / 8500 7310 / 8700 7710 / 9070 13300/15050
3C94 A160 - E E160 - E E250 - E E250 - E E315 - E E630 - E
A160 - P A160 - P A250 - P A250 - P A315 - P A630 - P
A100 - E A250 - E E250 - E E315 - E E315 - E E400 - E E1000 - E
A100 - P A250 - P A250 - P A315 - P A315 - P A400 - P A1000 - P
A63 - E A160 - E A315 - E A315 - E E400 - E E400 - E E630 - E A1600 - E
A63 - P A160 - P A315 - P A315 - P A400 - P A400 - P A630 - P A1600 - P
A100 - E A250 - E A400 - E A400 - E A630 - E A630 - E A1000 - E A2500 - E
A100 - P A250 - P A400 - P A400 - P A630 - P A630 - P A1000 - P A2500 - P
A160 - E A315 - E A630 - E A630 - E A1000 - E A1000 - E A1600 - E A3150 - E
A160 - P A315 - P A630 - P A630 - P A1000 - P A1000 - P A1600 - P A3150 - P
1280 / 1500 3200 / 3680 5150 / 6150 6425 / 7350 7940 / 9250 8030 / 9250 8480 / 9970 14640/16540
3C96 A160 - E E160 - E
A160 - P A160 - P
A100 - E A250 - E E250 - E
A100 - P A250 - P A250 - P
A63 - E A160 - E A315 - E A315 - E
A63 - P A160 - P A315 - P A315 - P
A100 - E A250 - E A400 - E A400 - E
A100 - P A250 - P A400 - P A400 - P
A160 - E A315 - E A630 - E A630 - E
A160 - P A315 - P A630 - P A630 - P
1200 / 1350 2900 / 3250 4600 / 5450 6425 / 7350
3F3 1100 / 1300 2700 / 3100 4300 / 5000 5900 / 6780 7250 / 8500 7310 / 8700 7710 / 9070 13300/15050
3F35 A160 - E
A160 - P
A100 - E A250 - E
A100 - P A250 - P
A63 - E A160 - E A315 - E
A63 - P A160 - P A315 - P
A100 - E A250 - E A400 - E
A100 - P A250 - P A400 - P
A160 - E A315 - E A630 - E
A160 - P A315 - P A630 - P
900 / 1050 2200 / 2500 3500 / 4100
3F4 A160 - E E160 - E E250 - E E250 - E E315 - E E630 - E
A160 - P A160 - P A250 - P A250 - P A315 - P A630 - P
A100 - E A250 - E E250 - E E315 - E E315 - E E400 - E E1000 - E
A100 - P A250 - P A250 - P A315 - P A315 - P A400 - P A1000 - P
A63 - E A160 - E A315 - E A315 - E E400 - E E400 - E E630 - E A1600 - E
A63 - P A160 - P A315 - P A315 - P A400 - P A400 - P A630 - P A1600 - P
A100 - E A250 - E A400 - E A400 - E A630 - E A630 - E A1000 - E A2500 - E
A100 - P A250 - P A400 - P A400 - P A630 - P A630 - P A1000 - P A2500 - P
A160 - E A315 - E A630 - E A630 - E A1000 - E A1000 - E A1600 - E A3150 - E
A160 - P A315 - P A630 - P A630 - P A1000 - P A1000 - P A1600 - P A3150 - P
650/780 1550 / 1800 2400 / 2900 3200 / 3700 3880 /4600 3870 / 4660 4030 / 4780 6960 / 7920
3E6
halves
high µ
E160 - E gapped core half with symmetrical gap (E). AL = 160 nH measured in combination with an Equal-gapped E core half.
A25 - E gapped core half with asymmetrical gap (A). AL = 25 nH in combination with an ungapped E core half.
A25 - P gapped core half with asymmetrical gap (A). AL = 25 nH in combination with a plate.
1100/1300 ungapped core half. AL = 1100/1300 nH measured in combination with an ungapped half / plate.
www.ferroxcube.com FERROXCUBE
Planar E cores with recess
D C
C B C B
F E A A
D E D E
G
B H plate with plate with
slot (PLT/S) recess (PLT/R)
E core with recess (E/R)
5 ± 0.1 1.8 ± 0.05 10 ± 0.2 2.4 ± 0.05 15.8 ± 0.3 2.9 ± 0.05 20.32 ± 0.41 3.18 ± 0.13
dimensions (mm)
C
D 2 ± 0.1 1.5 ± 0.1 2 ± 0.1 2 ± 0.1 3.2 ± 0.1 2.5 ± 0.1 3.18 ± 0.2 5.3
E 11 ± 0.25 2.5 + 0.2 14 ± 0.3 2.5 + 0.2 16.8 ± 0.4 2.9 + 0.2 24.9 min 5 + 0.2
CLM
parts
CLI
26
FERROXCUBE www.ferroxcube.com
Planar E cores with recess
E14/3.5/5/R-3F3-A100-P
Core type E14/3.5/5/R E18/4/10/R E22/6/16/R E32/6/20/R
version:
core type E-combine with
Matching plates PLT14/5/1.5/S PLT18/10/2/S PLT22/16/2.5/S PLT32/20/3/R E core
core size P-combine with
3C90 plate
1500 3680 6150 7350 recess
AL value (nH)
3C92 960 / 1130 2330 / 2690 3700 / 4410 5000 / 5760 material
gap type :
A-asymmetrical gap
3C93 1100 / 1300 2700 / 3100 4300 / 5000 5900 / 6780 to AL value
E-symmetrical gap
3C94 A63-P A100-P A160-P A160-P to AL value
A63-P gapped core half with asymmetrical gap (A). AL = 63 nH measured in combination with a plate.
1280 ungapped core half. AL = 1280 nH measured in combination with a plate.
27
www.ferroxcube.com FERROXCUBE
E cores
B
D
F C
E
A
B 2.65 ± 0.05 2.9 − 0.1 4.1 − 0.2 5.7 ± 0.13 5.7 ± 0.13 6.5 − 0.2 8.2 − 0.3
core is rather open resulting in stray
flux sometines causing interference C 2.0 − 0.1 2.0 − 0.1 2.0 − 0.2 3.18 ± 0.13 6.4 ± 0.13 3.7 − 0.3 4.7 − 0.4
problems.
D 1.9 + 0.15 1.85 + 0.1 2.03 + 0.32 4.1 ± 0.13 4.1 ± 0.13 4.5 + 0.3 5.7 + 0.4
Summary: E 3.8 + 0.2 3.6 + 0.2 5.2 ± 0.13 9.5 ± 0.25 9.5 ± 0.25 8.9 + 0.6 11.3 + 0.6
• simple, economic shape
• square cross-section, not F 1.4 − 0.1 1.4 − 0.1 1.9 ± 0.12 3.2 ± 0.13 3.2 ± 0.13 3.7 − 0.3 4.7 − 0.3
easy for heavy wires CP 1S
• large effective ferrite area
• low magnetic self shielding CPH 1S - 6P 1S - 6P
CPHS 1S - 4P
1S - 4P
1S - 6P
1S - 6P
bobbins
2S - 4P
2S - 6P
2S - 6P
CSH 1S - 6P - C
1S - 6P - C
1S - 6P - CA
1S-9P
1S - 8P
1S - 14P
1S - 10P - C
CSHS 1S - 10P
CLM
mounting parts
CLA
CLI
SPR
COV
28
FERROXCUBE www.ferroxcube.com
E cores
E 25/13/7 - 3C90 - A 250 C S H S - E13/4 - 1S - 10P - T CLM - E25/13/7
AL value (nH)
or gap size (µm)
number &
core size
plastic associated type of pins
material type: core type D - dual hardware type associated
gap type P- thermoplastic termination CLM - clamp core type
core material A- asymmetrical gap to AL value S- thermoset F - flat CLA - clasp
E- symmetrical gap to AL value L - long SPR - spring
G- mechanical gap CLI - clip
mounting orientation: number of sections
H- horizontal
V- vertical
CI-coaxial, inner part
CO-coaxial, outer part mounting type: S- surface mount
core factor
2.85 1.77 0.960 1.37 1.45 2.54 0.695 1.23 1.24
Σ l/A(mm-1)
eff. volume
1070 900 1650 1340 1490 1513 5143 1860 1930
efective core parameters
Ve (mm3)
eff. length
55.3 39.9 39.9 42.8 46.0 62.0 59.8 47.4 49.0
le (mm)
eff. area
19.4 22.6 41.3 31.2 32.0 24.4 86 38.4 39.5
Ae (mm2)
min. area
19.4 22.1 41.1 25.2 32.0 22.8 80 37.0 37.0
Amin (mm2)
mass of
≈ 2.6 ≈ 2.3 ≈4 ≈4 ≈ 3.7 ≈ 4.3 ≈ 14 ≈ 4.8 ≈ 4.8
core half (g)
A 16 ± 0.3 19.1 ± 0.4 19.05 ± 0.38 20.7−1.1 20+0.8 /−0.6 20 ± 0.3 22 ± 0.5 25.4 ± 0.6 25.4 ± 0.6
12.25 ± 0.2 8.1 ± 0.13 8.05 ± 0.13 10 ± 0.2 10.2 − 0.4 13.55 ± 0.15 15.75 ± 0.5 9.45 ± 0.2 9.65 ± 0.2
dimensions (mm)
B
C 4.85 ± 0.2 4.7 ± 0.13 8.71 ± 0.13 5.3 − 0.4 5.9 − 0.5 5 ± 0.2 10 ± 0.25 6.3 ± 0.3 6.35 ± 0.25
D 10.25 ± 0.25 5.7 ± 0.13 5.69 ± 0.13 6.3 + 0.4 7 + 0.4 11.15 ± 0.15 9.75 ± 0.25 6.5 ± 0.3 6.4 min
E 12 ± 0.3 14.3 ± 0.3 14.33 ± 0.3 12.8 + 0.8 14.1 + 0.8 14.3 min 13 min 19.3 ± 0.5 18.8 min
F 4 ± 0.2 4.7 ± 0.13 4.75 ± 0.13 5.2 − 0.4 5.9 − 0.4 4.55 ± 0.15 8 ± 0.25 6.35 ± 0.25 6.35 ± 0.25
CP 1S 1S 1S 1S
1S - 10P
CPH 1S - 8PD 1S - 8P
1S - 10PD - A
CPCI 1S - 5P
bobbins
CPCO 1S - 5P
CPHS
CPV 1S - 6P
CSH 1S - 8P 1S - 8P - C
29
www.ferroxcube.com FERROXCUBE
E cores
B
D
F C
E
A
core factor
1.11 0.733 1.12 0.740 0.894 0.850 0.807 0.762 0.517 0.548
Σ l/A(mm-1)
eff. volume
2990 4500 4000 5150 6180 5590 8070 12160 11500 17300
efective core parameters
Ve (mm3)
eff. length
58.5 57.5 67.0 61.9 74 69.3 80.7 96 77.0 97.0
le (mm)
eff. area
52.0 78.4 60.0 83.2 83 80.7 100 126 149 178
Ae (mm2)
min. area
52.0 78.4 49.0 83.2 83 80.7 100 121 142 175
Amin (mm2)
mass of
≈8 ≈ 11 ≈ 11 ≈ 13 ≈ 16 ≈ 14 ≈ 15 ≈ 31 ≈ 30 ≈ 44
core half (g)
A 25 + 0.8/−0.7 25 + 0.8/−0.7 30.8 − 1.4 30.9 ± 0.5 32 + 0.9/−0.7 34.3 ± 0.6 35 ± 0.5 36 ± 0.7 40.6 ± 0.65 43 − 1.7
12.8 − 0.5 12.8 − 0.5 15 ± 0.2 13.4 ± 0.15 16.4 − 0.4 14.1 ± 0.15 17.5 ± 0.25 21.75 − 0.4 16.6 ± 0.2 21 ± 0.2
dimensions (mm)
B
C 7.5 − 0.5 11 − 0.5 7.3 − 0.5 9.4 ± 0.3 9.5 − 0.7 9.3 ± 0.25 10 ± 0.3 12 − 0.6 12.4 ± 0.3 15.2 − 0.6
D 8.7 + 0.5 8.7 + 0.5 9.7 + 0.5 8.6 min 11.2 + 0.6 9.8 ± 0.13 12.5 ± 0.25 15.75 + 0.6 10.4 min 14.8 + 0.6
E 17.5 + 1.0 17.5 + 1.0 19.5 + 1.0 21.9 min 22.7 + 1.2 25.5 min 24.5 min 24.5 + 1.2 28.6 min 29.5 + 1.4
F 7.5 ± 0.5 7.5 ± 0.5 7.2 − 0.5 9.4 ± 0.25 9.5 − 0.6 9.3 ± 0.2 10 ± 0.3 10.2 − 0.5 12.45 ± 0.25 12.2 − 0.5
CP 1S 1S 1S 1S
CPH 1S-10PD-A
1S - 10P 1S - 12P 1S - 12PD 1S - 12PD
1S-10P
bobbins
CPHS
CPV 1S - 6P
CSH 1S - 10P
1S - 8P - C
1S - 12P - C
CLM
mounting parts
CLA
CLI
SPR
30
FERROXCUBE www.ferroxcube.com
E cores
E 25/13/7 - 3C94 - A 250 C S H S - E13/4 - 1S - 10P - T CLM - E25/13/7
mounting
orientation: number of sections
H- horizontal
V- vertical mounting type: S- surface mount
core factor
0.417 0.614 0.380 0.530 0.350 0.239 0.320 0.274 0.218 0.470
Σ l/A(mm-1)
eff. volume
22700 34200 20800 26900 44000 52000 36000 79000 102000 72300
efective core parameters
Ve (mm3)
eff. length
97.0 145 88.9 120 124 123 107 147 149 184
le (mm)
eff. area
233 236 234 225 353 420 337 540 683 392
Ae (mm2)
min. area
233 234 226 213 345 411 337 530 676 392
Amin (mm2)
mass of
≈ 56 ≈ 82 ≈ 53 ≈ 68 ≈ 108 ≈ 130 ≈ 90 ≈ 205 ≈ 260 ≈ 180
core half (g)
A 43 − 1.7 42 + 1/ − 0.7 46.9 ± 0.8 50 ± 1 56.2 − 2.1 56.2 − 2.1 56.1 ± 1 65.0+1.5/−1.2 70.5 ± 1 80 ± 1.6
21 ± 0.2 32.8 − 0.4 19.6 ± 0.2 27.2 ± 0.2 27.5 ± 0.3 27.5 ± 0.3 23.6 ± 0.25 32.8 − 0.6 33.2 − 0.5 38.1 ± 0.3
dimensions (mm)
B
C 20 − 0.8 20 − 0.8 15.6 ± 0.25 14.6 ± 0.4 21.0 − 0.8 25 − 0.8 18.8 ± 0.25 27.4 − 0.8 32 − 0.8 19.8 ± 0.4
D 14.8 + 0.6 26 + 1 12.1 min 18.6 ± 0.13 18.5 + 0.8 18.5 + 0.8 14.6 ± 0.13 22.2 + 0.8 21.9 + 0.7 28.2 ± 0.3
E 29.5 + 1.4 29.5 + 1.4 32.4 ± 0.65 34.1 min 37.5 + 1.5 37.5 + 1.5 38.1 min 44.2 + 1.8 48 + 1.5 59.1 min
F 12.2 − 0.5 12.2 − 0.5 15.6 ± 0.25 14.6 ± 0.4 17.2 − 0.5 17.2 − 0.5 18.8 ± 0.25 20 − 0.7 22 − 0.7 19.8 ± 0.4
CP 1S - A
1S 1S 1S 1S 1S
1S
CPH 1S - 12PD 1S - 12PD 1S - 14P 1S - 12PD
bobbins
CPHS
CPV
CSH
CLM
mounting parts
CLA
CLI
SPR
31
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E cores
Core type E13/6/6 E13/7/4 E16/8/5 E16/12/5 E19/8/5
E5.3/2.7/2 E6.3/2.9/2 E8.8/4.1/2 E13/6/3
(old core description) (814E250) (EF12.6) (EF16) (EL16) (813E187)
A315 A315
1950 1500
3C94 A63 A63 A63 A63 E63
A100 A100 A100 A100 E100
A160 A160 A160 A160 A160
A250 A250 A250 A250 A250
A315 A315 A315 A315 A315
300 400 530 730 1470 800 1100 800 1170
3C96 A63 A63 A63 A63 E63
A100 A100 A100 A100 E100
A160 A160 A160 A160 A160
A250 A250 A250 A250 A250
A315 A315 A315 A315 A315
275 380 480 730 1470 800 1100 800 1000
3F3 265 360 460 A63 A63 A63 E63
A100 A100 A100 E100
A160 A160 A160 A160
A250 A250 A250 A250
A315 A315 A315 A315
1250 700 980 1000
3F35 225 300 380 1000 560 760 810
3F4 165 225 280
3C11
high µ core
3E26
halves
2000
3E27 1300 2600 1500 2200 2300
3E5 1400 1700
3E6 1600 2100 2500
E63 gapped core half with symmetrical gap (E). AL = 63 nH measured in combination with an Equal-gapped core half.
A315 gapped core half with asymmetrical gap (A). AL = 315 nH measured in combination with a non-gapped core half.
1950 ungapped core half. AL = 1950 nH measured in combination with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C AL tolerance: ± 5% ± 8% ± 10% ± 15% ± 20% ± 25% + 30%
− 20%
+ 40%
− 30%
32
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E cores
Core type E19/8/9 E20/10/6 E20/14/5 E25/13/7
E20/10/5 E22/16/10 E25/9/6 E25/10/6 E25/13/11
(old core description) (813E343) (EF20) (EC19) (EF25)
3E26 2300
3E27 4250 2800 2700 3200 4000
E63 gapped core half with symmetrical gap (E). AL = 63 nH measured in combination with an Equal-gapped core half.
A315 gapped core half with asymmetrical gap (A). AL = 315 nH measured in combination with a non-gapped core half.
1950 ungapped core half. AL = 1950 nH measured in combination with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C AL tolerance: ± 5% ± 8% ± 10% ± 15% ± 20% ± 25% + 30%
− 20%
+ 40%
− 30%
33
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E cores
E63 gapped core half with symmetrical gap (E). AL = 63 nH measured in combination with an Equal-gapped core half.
A315 gapped core half with asymmetrical gap (A). AL = 315 nH measured in combination with a non-gapped core half.
1950 ungapped core half. AL = 1950 nH measured in combination with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C AL tolerance: ± 5% ± 8% ± 10% ± 15% ± 20% ± 25% + 30%
− 20%
+ 40%
− 30%
34
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E cores
Core type E56/24/19
E42/33/20 E47/20/16 E50/27/15 E55/28/21 E55/28/25 E65/32/27 E71/33/32 E80/38/20
(old core description) (E75)
E63 gapped core half with symmetrical gap (E). AL = 63 nH measured in combination with an Equal-gapped core half.
A315 gapped core half with asymmetrical gap (A). AL = 315 nH measured in combination with a non-gapped core half.
1950 ungapped core half. AL = 1950 nH measured in combination with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C AL tolerance: ± 5% ± 8% ± 10% ± 15% ± 20% ± 25% + 30%
− 20%
+ 40%
− 30%
35
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EI cores
B
D A C
G
F C
E
A
A 16 ± 0.3 20 ± 0.3 22 ± 0.5 25.4 ± 0.5 28 ± 0.55 30.25 ± 0.6 33 ± 0.65 34.9 ± 0.7 40.2 ± 0.7
10.65 ± 11.85 ±
C 4.85 ± 0.2 5 ± 0.2 5.75 ± 0.25 6.35 ± 0.25 10.75 ± 0.2 12.7 ± 0.3 9.5 ± 0.35
dimensions (mm)
0.35 0.35
E 12 ± 0.3 14.3 min 15.95 min 18.64 min 18.6 min 19.85 min 23.6 min 24.93 min 29 ± 0.5
10.65 ± 11.85 ±
F 4 ± 0.2 4.55 ± 0.15 5.75 ± 0.25 6.35 ± 0.15 7.25 ± 0.25 9.7 ± 0.3 9.4 ± 0.25
0.25 0.35
G 2.4 ± 0.2 2.3 ± 0.2 4 ± 0.2 3.18 ± 0.2 3.5 ± 0.2 5.5 ± 0.2 5 ± 0.2 4.75 ± 0.2 7.5 ± 0.3
36
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EI cores
Core type E16/12/5 E20/14/5 E22/15/6 E25/17/6 E28/17/11 E30/21/11 E33/23/13 E35/24/10 E40/27/12
Matching bar I16/2.4/5 I20/2.3/5 I22/4/6 I25/3/6 I28/3.5/11 I30/5.5/11 I33/5/13 I35/5/10 I40/7.5/12
purpose transformers and
core halves for general
power applications
3C90 1000 1290 1750 1750 3625 4300 4300 2960 4110
37
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EFD cores
B D
A
E
F
min. area
EFD transformer cores combine 6.5 10.7 12.2 29.0 55.0 66.0
Amin (mm2)
both extreme flatness with a very
high throughput power-density for mass of
frequencies up to 1 MHz and higher. ≈ 0.45 ≈ 0.9 ≈ 1.4 ≈ 3.5 ≈8 ≈ 12
core half (g)
Every transformer, based on the EFD A 10.5 ± 0.3 12.5 ± 0.3 15 ± 0.4 20 ± 0.55 25 ± 0.65 30 ± 0.8
range, has a lower building height than
any other existing low-profile design B 5.2 ± 0.1 6.2 ± 0.1 7.5 ± 0.15 10 ± 0.15 12.5 ± 0.15 15 ± 0.15
with the same magnetic volume. This
dimensions (mm)
is achieved by placing the centre pole C 2.7 ± 0.1 3.5 ± 0.1 4.65 ± 0.15 6.65 ± 0.15 9.1 ± 0.2 9.1 ± 0.2
of the core always in the centre of
the finished transformer, thus making D 3.75 ± 0.15 4.55 ± 0.15 5.5 ± 0.25 7.7 ± 0.25 9.3 ± 0.25 11.2 ± 0.3
maximum use of the winding area.
E 7.65 ± 0.25 9 ± 0.25 11 ± 0.35 15.4 ± 0.5 18.7 ± 0.6 22.4 ± 0.75
Summary:
• very low build height F 4.55 ± 0.15 5.4 ± 0.15 5.3 ± 0.15 8.9 ± 0.2 11.4 ± 0.2 14.6 ± 0.25
• very high throughput power density
• complete range of accessories G 1.45 ± 0.05 2 ± 0.1 2.4 ± 0.1 3.6 ± 0.15 5.2 ± 0.15 4.9 ± 0.15
including SMD coil formers
• available from several sources CPHS 1S - 8P 1S - 8P 1S - 10P 1S-10P
CPH 1S - 8P 1S - 10P
CLI
CLM
38
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EFD cores
39
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EP cores
G B
F E A
C D
B 5.6 ± 0.1 7.5 − 0.2 10.2 ± 0.2 13 − 0.3 16.8 ± 0.2 21.4 ± 0.2
dimensions (mm)
D 4.0 ± 0.2 5 + 0.4 7.85 − 0.4 9 + 0.4 11.4 ± 0.3 14.4 ± 0.3
E 4.4 ± 0.15 7.2 + 0.4 9.4 ± 0.2 9.7 + 0.6 12 ± 0.4 16.5 ± 0.4
F 1.7 ± 0.1 3.4 − 0.2 3.3 ± 0.15 4.5 − 0.3 5.7 ± 0.18 8.8 ± 0.25
G 0.9 ± 0.1 1.7 ± 0.1 1.8 ± 0.13 2.4 ± 0.1 3.3 ± 0.2 4.5 ± 0.2
1S - 4P - B 1S - 8P 1S - 10P 1S - 8P 1S - 10P - T
1S - 6P 2S - 8P 1S - 10P - T 2S - 8P 2S - 10P - T
CSH 1S - 6P - B 2S - 10P
2S - 4P - TA
2S - 6P - T
1S - 5P 1S - 8P-T 1S - 10P-T
bobbins
1S - 6P
CSHS
1S - 8P - L
2S - 8P - L
CPH
1S - 6P 1S - 8P-T 1S - 10P
CPHS 2S - 8P 2S - 10P - T
CLI
mounting parts
CLI/P
CLA
SPR
40
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EP cores
Core type EP5 EP7 EP10 EP13 EP17 EP20
E63- gapped core set with symmetrical gap (E). AL = 63 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH. + 30% + 40%
ungapped core set. AL = 1200 nH. ± 3% ± 5% ± 8% ± 10% ± 12% ± 15% ± 25% − 20% − 30%
12000
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
C P H S - EP7 - 1S - 6P - X
coil former special version
(bobbin)
number of pins EP 13 - 3F3 - A 250
plastic
material type: number of sections core type
P- thermoplastic
S- thermoset associated core type core size AL value (nH)
www.ferroxcube.com FERROXCUBE
EP/LP cores
G B
H F E A
C D
transformers. Ve (mm3)
Cores are available in high permeability
materials, including the new low eff. length
26.7
THD material 3E55, for wide band le (mm)
transformers and in power materials for
eff. area
small power transformers. 18.8
Ae (mm2)
Summary: min. area
14.9
• square design for dense packing Amin (mm2)
• lower build hight than EP
• easy design of multiple mass of
≈
output transformers core set (g)
A 12.8 − 0.6
B 13 − 0.3
7.18 ± 0.2
dimensions (mm)
C
D 9 + 0.4
E 9.7 + 0.6
F 4.5 − 0.3
G 2.4 ± 0.1
H 6.8 ± 0.15
1S - 10P
CSH
2S - 10P
CSHS 1S - 10P-T
bobbins
CPH
CPHS 1S - 10P
CLM
mounting parts
CLI/P
CLA
SPR
42
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EP/LP cores
C P H S - EP7 - 1S - 6P - X
coil former special version
Core type EP13/LP (bobbin)
number of pins EP 13 - 3F3 - A 250
plastic
material type: number of sections core type
core sets for general purpose
A160
A250
A315
A400
A630
6000
3E6 6700
AL tolerance:
+ 30% + 40%
± 3% ± 5% ± 8% ± 12% ± 15% ± 25% − 20% − 30%
43
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EPX cores
J
C H
H
G
G F
F E
E
D B D
A A
Closed roof Open roof
J 5.0
CSH
1S-8P 1S-8P
CSHS
bobbins
1S-8P-T 1S-8P-T
CPH
CPHS
mounting
parts
CLM
44
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EPX cores
Core type EPX7 EPX8 EPX9 EPX10
3C94
1950 1800 1700 1400
core SETS for general purpose transformers and power applications
3C96
1750 1650 1550 1250
3F35
1400 1300 1200 950
3E55
A63 A63 A63 A63
3E6
9300 8700 8200 6600
E63- gapped core set with symmetrical gap (E). AL = 63 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH. + 30% + 40%
ungapped core set. AL = 1200 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% − 20% − 30%
12000
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
C S H S - EPX7 - 1S - 8P - X
coil former special version
(bobbin)
number of pins EPX 7 - 3E55 - A 250
plastic
material type: number of sections core type
P- thermoplastic
S- thermoset associated core type core size AL value (nH)
45
www.ferroxcube.com FERROXCUBE
EQ cores
B D C B
A
E
G A
F
• Low profile
C 20 ± 0.3 1.1 ± 0.1 14 ± 0.3 2.3 ± 0.05
• Large surface area for
heat dissipation
D 5.3 ± 0.2 - 4.1 ± 0.15 -
E 26 ± 0.4 - 18 ± 0.35 -
CSV
46
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EQ cores
EQ 30 - 3C96 C S V - EQ30 - 1S - 10P - X
coil former special version
(bobbin)
core type
number of pins
plastic
material type:
P- thermoplastic number of sections
core size core material S- thermoset
mounting
orientation:
V- horizontal
PLT25/18/2 PLT30/20/3
Core type EQ25 EQ25/LP EQ30
(EQ/LP/PLT combination) (EQ/PLT combination)
core factor
0.414 - 0.294 0.426 0.292
Σ l/A(mm-1)
eff. volume
4145 - 2370 4970 3400
efective core parameters
Ve (mm3)
eff. length
41.4 - 26.4 46 31.5
le (mm)
eff. area
100 - 89.7 108 108
Ae (mm2)
min. area
95 - 82.8 95 95
Amin (mm2)
mass of
≈ 12 ≈ 8.5 ≈5 ≈ 13.5 ≈8
core half (g)
A 25 ± 0.4 25 ± 0.4 25 ± 0.4 30 ± 0.4 30 ± 0.4
CSV 1S - 10P
47
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EQ cores
48
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49
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Planar ER cores
B D
A
E
F
G
B 2.45 ± 0.05 2.45 ± 0.05 2.95 ± 0.05 3.15 ± 0.1 3.6 ± 0.1
D 1.6 + 0.15 1.5 + 0.15 1.55 + 0.2 1.6 ± 0.1 1.6 ± 0.1
E 7.5 + 0.25 8.7 + 0.3 11.8 ± 0.2 15.6 ± 0.3 20.2 ± 0.4
G 3.5 − 0.2 4.25 − 0.25 4.8 − 0.2 6.2 ± 0.15 8.0 ± 0.2
CPVS
bobbins
1S - 8P 1S - 10P 1S - 10P
mounting
CLM
parts
50
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Planar ER cores
ER 18 - 3C90 - A 250 - X
ER9.5 ER11 ER14.5 ER18 ER23 core type special version
Core type
SETS SETS SETS SETS SETS
3C92
63-S 100-S 100-S A160-S A250-S core size AL value (nH) or gap
(size µm)
core material
160-S 250-S 250-S A400-S A630-S gap type
A- asymmetrical gap to AL value
E- symmetrical gap to AL value
750-S 1050-S 1250-S 1900-S 2800-S G- mechanical gap
3C93
850-S 1200-S 1400-S 2200-S 3200-S
3C94
A63-S A100-S A100-S
plastic
material type:
1000-S 1400-S 1600-S P- thermoplastic
S- thermoset number of sections
3C96
A160-S A250-S
mounting associated core type
A250-S A400-S orientation:
H- horizontal
900-S 1250-S 1500-S V- vertical
A400-S A630-S mounting type: S- surface mount
2400-S 3400-S
3F3
A63-S A100-S A100-S
3F35
A160-S A250-S
A250-S A400-S
700-S 1000-S 1150-S
A400-S A630-S
1800-S 2600-S
3F4
A40-S A63-S A100-S
3E5
3600-S 5000-S
3E6
4800-S 6700-S 7900-S
A63-S- gapped core set with asymmetrical gap (A), AL = 63 nH. AL tolerance:
1000-S- ungapped core set, AL = 1000 nH.
ungapped core half, AL = 2900 nH measured in combination ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
2900
with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
51
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ER cores
The ER core design is derived from the original E core and, like
ETD and EC cores, has a round centre pole and outer legs with a
radius to accomodate round coil formers. D
These cores are mainly used for power transformers. The round B
centre pole allows the use of thicker wires while the shorter turn
length keeps the copper losses low.
A
Summary: E
F
• round centre pole
Core type ER28 ER28L ER35 ER35W ER40 ER42 ER42A ER48 ER54
core factor
0.786 0.928 0.849 0.900 0.658 0.509 0.582 0.392 0.370
Σ l/A(mm-1)
eff. volume
5260 6140 9710 9548 14600 19200 16800 25500 23000
Ve (mm3)
efective core parameters
eff. length
64.0 75.5 90.8 92.7 98 98.8 99 100 91.8
le (mm)
eff. area
81.4 81.4 107 103 149 194 170 255 250
Ae (mm2)
min. area
77.0 77.0 100 100 139 189 170 248 240
Amin (mm2)
mass of
≈ 14 ≈ 16 ≈ 23 ≈ 27 ≈ 37 ≈ 50 ≈ 42 ≈ 64 ≈ 61
core half (g)
42 + 1.0 /
A 28.55 ± 0.55 28.55 ± 0.55 35 ± 0.65 35 ± 0.65 40 ± 0.7 42 ± 0.75 48 ± 1 53.5 ± 1
− 0.7
B 14 ± 0.2 16.9 ± 0.25 20.7 ± 0.2 20.9 ± 0.2 22.4 ± 0.2 22.4 ± 0.2 21.8 ± 0.4 21.1 − 0.4 18.3 ± 0.2
dimensions (mm)
21 + 0.3 /
C 11.4 ± 0.35 11.4 ± 0.35 11.4 ± 0.35 11.3 ± 0.35 13.4 ± 0.35 15.6 ± 0.4 15.6 ± 0.4 17.95 ± 0.35
− 0.5
D 9.75 ± 0.4 12.65 ± 0.4 14.75 ± 0.35 15 ± 0.2 15.45 ± 0.35 15.45 ± 0.35 15.6 + 0.7 14.7 + 0.7 11.1 ± 0.3
38 + 0.5 /
E 21.75 ± 0.5 21.75 ± 0.5 26.15 ± 0.55 27.1 ± 0.7 29.6 ± 0.6 30.05 ± 0.65 30.4 + 1.2 40.65 ± 0.85
− 0.8
F 9.9 ± 0.25 9.9 ± 0.25 11.3 ± 0.25 11.3 ± 0.25 13.3 ± 0.25 15.5 ± 0.3 15 − 0.6 18 ± 0.3 17.9 ± 0.4
52
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ER cores
ER28 ER28L ER35 ER35W ER40 ER42 ER42A ER48 ER54
Core type
HALVES HALVES HALVES HALVES HALVES HALVES HALVES HALVES HALVES
cores for general purpose transformers
3C90
and power applications
3C94
ER 35 - 3C90 - A 250 - X
core type special version
core material
gap type
A- asymmetrical gap to AL value
E- symmetrical gap to AL value
G- mechanical gap
A63-S- gapped core set with asymmetrical gap (A), AL = 63 nH. AL tolerance:
1000-S- ungapped core set, AL = 1000 nH.
ungapped core half, AL = 2900 nH measured in combination ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
2900
with another ungapped core half.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
53
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ETD cores
D
B
A
E
F
• moderate shielding
C 9.8 − 0.6 11.1 − 0.6 12.8 − 0.6 15.2 − 0.6 16.7 − 0.6 18.9 ± 0.4 21.65 ± 0.45
D 11 ± 0.3 11.8 + 0.6 14.2 + 0.8 16.1 + 0.8 17.7 + 0.8 20.2 ± 0.4 22.5 ± 0.4
E 22 + 1.4 25.6 + 1.4 29.3 + 1.6 32.5 + 1.6 36.1 + 1.8 41.2 ± 1.1 44.7 ± 1.1
F 9.8 − 0.6 11.1 − 0.6 12.8 − 0.6 15.2 − 0.6 16.7 − 0.6 18.9 ± 0.4 21.65 ± 0.45
CPH
1S-13P 1S - 14P 1S - 16P 1S - 18P 1S - 20P 1S - 22P 1S - 24P
CPV
bobbins
CSV
CSCI
1S - 7P-T
CSCO
1S - 7P-T
CLI
mounting
parts
54
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ETD cores
3C90
3C94
3C96
3F3
3F35
1600 1850
AL tolerance:
2900 ungapped core half, AL = 2900 nH measured in combination
with another ungapped core half. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30% + 40%
− 20% − 30%
55
www.ferroxcube.com FERROXCUBE
Frame and Bar cores
A
B
A
D C C
C 14.8 ± 0.3 11.8 ± 0.25 9.8 ± 0.2 9.0 ± 0.3 5.45 ± 0.15 5.5 ± 0.2 4.4 ± 0.2 2.3 ± 0.1
CPHS
COV
56
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Frame and Bar cores
AL tolerance:
600 ungapped core set, AL = 500 nH..
± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
BAR20/3/5.5 - 3C90
core type mounting associated core type
orientation:
H- horizontal
core size core material V- vertical
mounting type: S- surface mount
57
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P cores
d1
d2 h1
d3 h2
a d4
core factor
1.24 0.956 0.789 0.597 0.497 0.400
Σ l/A(mm-1)
The P core is the earliest design for eff. volume
efective core parameters
telecom filter inductors. As with RM- 126 251 495 1120 2000 3530
Ve (mm3)
cores there is a complete, standardized
range (IEC 133). The cores are eff. length
12.5 15.5 19.8 25.8 31.5 37.6
available in a range of AL-values from le (mm)
many suppliers. The core surrounds the eff. area
10.1 16.2 25.1 43.3 63.4 93.9
winding almost completely so magnetic Ae (mm2)
shielding is outstanding. The slots
min. area
in the core are rather narrow which 7.9 13.2 19.8 36.0 50.9 77.4
Amin (mm2)
complicates assembly and mounting.
A complete range of accessories is mass of
≈ 0.8 ≈ 1.8 ≈ 3.2 ≈ 6.0 ≈ 12 ≈ 20
available, but most are not optimized for core set (g)
easy automatic handling.
a 6.5 ± 0.25 6.8 ± 0.25 9.5 ± 0.3 13.4 ± 0.3 15 ± 0.4 18 ± 0.4
Summary: 2 ± 0.2 2.2 ± 0.3 3.8 ± 0.6 3.8 ± 0.6 3.8 ± 0.6
b 2.7 + 1.2
• excellent magnetic shielding
• complete range of sizes d1 9.3 − 0.3 11.3 − 0.4 14.3 − 0.5 18.4 − 0.8 22 − 0.8 25.5 ± 0.5
dimensions (mm)
d4 2.1 ± 0.1 2.1 ± 0.1 3.1 ± 0.1 3.1 ± 0.1 4.4 + 0.3 5.4 + 0.2
h1 5.4 − 0.3 6.5 + 0.1 / − 0.2 8.4 + 0.1 / − 0.2 10.6 ± 0.1 13.4 ± 0.2 16 ± 0.2
h2 3.6 + 0.3 4.4 + 0.3 5.6 + 0.4 7.2 + 0.4 9.2 + 0.4 11 + 0.4
1S 1S 1S 1S 1S 1S
1S-A 1S-A 1S-A 1S-A 1S-A 1S-A
2S - A 2S 2S 2S 2S
CP 3S - A 2S-A 2S-A 2S-A 2S-A
3S - A 3S 3S 3S
3S-A 3S-A 3S-A
bobbins
CON
mounting parts
SPR
CLM/TP
CLM/TS
WAS-CLM/TP
58 WAS-CLM/TS
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P cores
P14/8 - 3H3 - A 250 CPV - P14/8 - 1S - 4SPDL C LM / T P - P14/8 - XX - X special version
number number
core type of sections of pins
mounting orientation
V- vertical hardware type:
core size AL value (nH)
BPL- baseplate,
associated CLM- clamp, associated
core type CON- container, core/hardware
SPR- spring,
core gap type
plastic material type: TGP- tagplate,
material A- asymmetrical gap to AL value
P- thermoplastic WAS- washer
E- symmetrical gap to AL value
S- thermoset hardware shape: mounting type/
number & type of pins D- "D" shaped, orientation:,
D - dual termination T- "T" shaped, P- PCB-mount,
F - flat R- round, S- screw-mount,
L - long U- "U" shaped, C- chassis-mount
coil former (bobbin) SP - slanted pin row H- horizontal
V- vertical
core factor
0.330 0.264 0.259 0.172
Σ l/A(mm-1)
eff. volume
efective core parameters
CON
mounting parts
SPR
CLM/TP
CLM/TS
WAS-CLM/TP
WAS-CLM/TS
59
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P cores
Core type P9/5 P11/7 P14/8 P18/11 P22/13 P26/16 P30/19 P36/22 P42/29 P66/56
A100 1700
800
3H3 E40 A160 A160 E160 E160 E160
E63- gapped core set with symmetrical gap (E). AL = 63 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
ungapped core set. AL = 1200 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
12000
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
60
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PH cores
b
a d4
d3 h2
d2 h1
d1
Since the cores are used as d1 5.75 − 0.35 7.4 − 0.3 9.4 − 0.4 14.4 − 0.6 25.5 ± 0.5
halves, their height is increased to
d2 4.5 + 0.35 5.8 + 0.25 7.5 + 0.35 11.6 + 0.5 21.2 + 0.8
accommodate the winding.
A complete range of coil formers is d3 2.5 − 0.1 3 − 0.12 3.9 − 0.2 6 − 0.2 11.5 − 0.4
available.
d4 0.95 + 0.1 1.38 + 0.1 2 + 0.1 3 + 0.1 5.4 + 0.2
Summary: h1 3.6 − 0.25 3.95 − 0.3 4.8 − 0.4 7.5 − 0.2 9.2 − 0.45
• range of standard sizes h2 2.8 + 0.25 2.8 + 0.2 3.55 + 0.3 5.6 + 0.3 5.9 + 0.4
• higher shape than normal P core
halves to accommodate windings
mass of core half (g) 0.2 0.4 0.7 3 12
PH 9.4/4.8 - 3D3
core material
core size
core type
61
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P/I cores
d1
d2 h1
d3 h2
eff. area
19.0 29.9 47.5 73.4 110
Ae (mm2)
min. area
13.7 23.6 37.4 58.1 87.0
Amin (mm2)
mass of
≈ 1.9 ≈ 3.5 ≈7 ≈ 13 ≈ 21
core half (g)
b 2.2 ± 0.3 3.3 ± 0.6 3.8 ± 0.6 3.8 ± 0.6 3.8 ± 0.6
d1 11.1 ± 0.2 14.05 ± 0.25 17.9 ± 0.3 21.5 ± 0.3 25.5 ± 0.5
dimensions (mm)
d2 9.2 ± 0.2 11.8 ± 0.2 15.1 ± 0.25 18.2 ± 0.3 21.6 ± 0.4
d3 4.6 ± 0.1 5.9 ± 0.1 7.4 ± 0.15 9.2 ± 0.15 11.3 ± 0.2
remark: for coil formers and
mounting parts see P cores.
h1 6.6 ± 0.15 8.4 ± 0.15 10.6 ± 0.15 13.4 ± 0.2 16.2 ± 0.2
h2 4.6 ± 0.15 5.8 ± 0.2 7.4 ± 0.2 9.4 ± 0.2 11.2 ± 0.2
62
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P/I cores
E250- gapped core set with symmetrical gap (E). AL = 250 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
ungapped core set. AL = 2400 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
2400
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
63
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PT cores
d1
d2 h1
d3 h2
b d4
1S - 6P
CPV 1S - 10P 1S - 10P
1S - 10P
BPL/D-CLM/C
CLM/C
WAS-CLM/C
64
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PT cores
3C81
2400 3130 5500 4100
3C91
A63 A100 A160 A160
cores sets for general purpose transformers and power applications
3F3
A63 A100 A160 A160
3E27
4500 5760 8400 6400
E250- gapped core set with symmetrical gap (E). AL = 250 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
ungapped core set. AL = 2400 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
2400
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
core type AL value (nH) coil former number & type of pins
(bobbin) D - dual termination
F - flat
L - long
SP - slanted pin row
core size gap type
plastic
A- unsymmetrical
material type:
gap to AL value
P- thermoplastic
E- symmetrical
S- thermoset number
gap to AL value
of sections
core mounting
material orientation associated
V- vertical core type
65
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PTS cores
d1
d2 h1
d3 h2
a d4
a 9.4 ± 0.15 11.94 ± 0.2 15.2 ± 0.25 15.2 ± 0.25 20.3 ± 0.25 24 ± 0.3 28.3 ± 0.35
b 8.6 min 10.5 min 13.2 min 13.2 min 17.8 min 17.0 min 20.0 min
d1 14.05 ± 0.25 18.0 ± 0.4 22.9 ± 0.45 22.9 ± 0.45 30 ± 0.5 33.5+0.3/−0.5 39.8+0.2/−0.7
dimensions (mm)
d2 11.8 ± 0.2 15.15 ± 0.25 18.3 ± 0.35 18.3 ± 0.35 25.4 ± 0.4 27+0.3/−0.5 33.2+0.2/−0.6
d3 5.9 ± 0.1 7.4 ± 0.15 9.7 ± 0.2 9.7 ± 0.2 13.3 ± 0.2 13.85 ± 0.25 16 ± 0.25
h1 8.3 ± 0.15 10.6 ± 0.15 11 ± 0.25 18 ± 0.35 18.8 ± 0.2 19.4 ± 0.2 26.9 ± 0.2
h2 5.8 ± 0.2 7.4 ± 0.2 7.5 ± 0.25 14.4 ± 0.35 13.2 ± 0.2 13.4 ± 0.2 19.7 ± 0.3
mounting parts bobbins
1S - 6P
CPV 1S - 10P 1S - 10P
1S - 10P
BPL/D-CLM/C
CLM/C
WAS-CLM/C
66
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PTS cores
E250- gapped core set with symmetrical gap (E). AL = 250 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
ungapped core set. AL = 2400 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
2400
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
core type AL value (nH) coil former number & type of pins
(bobbin) D - dual termination
F - flat
L - long
SP - slanted pin row
core size gap type
plastic
A- unsymmetrical
material type:
gap to AL value
P- thermoplastic
E- symmetrical
S- thermoset number
gap to AL value
of sections
core mounting
material orientation associated
V- vertical core type
67
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PM cores
PM cores are a variation on classic h1
P cores, suitable for large high power d1
transformers and energy storage d2 h2
chokes. They have larger wire slots a
facilitating easy assembly, but still the b
good shielding of a closed core shape. d4
PM cores can be found in transmission
and radar equipment and in various
high power industrial installations. c d3
Summary : e
• good shielding
• easy assembly
• robust core shape
• available in state of the art
power materials
core factor
0.161 0.116
Σ l/A(mm-1)
eff. volume
133000 344000
efective core parameters
Ve (mm3)
eff. length
146 200
le (mm)
eff. area
910 1720
Ae (mm2)
min. area
700 1380
Amin (mm2)
mass of
770 1940
core set (g)
a 41 ± 1.5 53.5 ± 1.5
b 13 20
c 35 ± 1 44 ± 1
dimensions (mm)
d1 87 − 3 114 − 4.5
d2 67.1 + 2.1 88 + 3.7
d3 31.7 − 1 43 − 1.4
d4 8.5 + 0.3 5.4 + 0.4
e 5 − 0.4 5.3 + 0.4
h1 70 − 0.8 93 − 1
h2 48 + 0.8 63 + 1.6
PM 114/93 − 3C94
core type
3C90
Core sets
A13800 A20000
core material
3C94 A13800 A20000
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
1200 ungapped core set. AL = 1200 nH. AL tolerance: ± 25%
68
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69
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PQ cores
J B
E F H G A
C D
available.
eff. length
37.6 45.7 45 54.3 55.9 74.7 86.1 102 113
le (mm)
eff. area
61.9 62.6 121 120 169 167 190 201 328
Ae (mm2)
min. area
59.1 59.1 109 108 142 142 162 175 314
Amin (mm2)
mass of
≈ 11 ≈ 14 ≈ 29 ≈ 32 ≈ 47 ≈ 62 ≈ 80 ≈ 95 ≈ 195
core set (g)
A 21.3 ± 0.4 21.3 ± 0.4 27.3 ± 0.46 27.3 ± 0.46 33 ± 0.5 33 ± 0.5 36.1 ± 0.6 41.5 ± 0.9 51 ± 0.7
B 16.2 ± 0.2 20.2 ± 0.2 20.2 ± 0.25 24.7 ± 0.25 20.6 ± 0.25 30.3 ± 0.25 34.7 ± 0.25 39.8 ± 0.3 50 ± 0.5
D 10.3 ± 0.3 14.3 ± 0.3 11.5 ± 0.3 16.1 ± 0.3 11.5 ± 0.3 21.3 ± 0.3 25 ± 0.3 29.5 ± 0.4 36.1 ± 0.6
E 18 ± 0.4 18 ± 0.4 22.5 ± 0.46 22.5 ± 0.46 27.5 ± 0.5 27.5 ± 0.5 32 ± 0.5 37 ± 0.6 44 ± 0.7
F 8.8 ± 0.2 8.8 ± 0.2 12 ± 0.2 12 ± 0.2 13.5 ± 0.25 13.5 ± 0.25 14.4 ± 0.25 14.9 ± 0.3 20 ± 0.35
G 12 min 12 min 15.5 min 15.5 min 19 min 19 min 23.5 min 28 min 32 min
H 4 min 4 min 6 min 6 min 5.5 min 5.5 min 6 min 6.05 min 8.15 min
J 7.9 min 7.9 min 10.5 min 10.5 min 11.6 min 11.6 min 11.8 min 15 min 18 min
bobbins
CLM/P
70
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PQ cores
Core type PQ20/16 PQ20/20 PQ26/20 PQ26/25 PQ32/20 PQ32/30 PQ35/35 PQ40/40 PQ50/50
3C96 3250 2820 5530 4700 6000 5040 4700 4200 6300
AL tolerance:
E250- gapped core set with symmetrical gap (E). AL = 250 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30% + 40%
− 20% − 30%
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
2400 ungapped core set. AL = 2400 nH. AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
71
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RM cores
h1
h2
e b d3 d2
• wider slots to get leads out c 4.6 − 0.2 7.4 − 0.4 8.2 − 0.4 11 − 0.5
• good magnetic shielding
d2 7.95 + 0.4 10.2 + 0.4 12.4 + 0.5 17 + 0.6
• good selection of coil formers
d3 3.9 − 0.2 4.9 − 0.2 6.4 − 0.2 8.55 − 0.3
e 5.8 min 6.0 min 8.4 min 9.5 min
h1 10.4 ± 0.1 10.4 ± 0.1 12.4 ± 0.1 16.4 ± 0.1
h2 7 + 0.4 6.3 + 0.4 8 + 0.4 10.8 + 0.4
CSV 1S - 5P 1S - 4P 1S - 4P 1S - 8P
1S - 6P 1S - 4P - T 2S - 4P 1S - 12P
1S - 6P - T 2S - 4P 1S - 6P 2S - 8P
bobbins
2S - 5P 1S - 5P 2S - 6P 2S - 12P
1S - 6P - G 1S - 8P
1S - 6P - T
2S - 5P
2S - 6P
mounting
72
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RM cores
3D3
E40 E40 E63 E100
800 950
cores sets for low flux level applications
3H3
E63 A160 A160 A250
E63- gapped core set with symmetrical gap (E). AL = 63 nH. AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
ungapped core set. AL = 1200 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
1200
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
73
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RM/I cores
h1
h2
e b d3 d2
Summary: b 11 − 0.5 14.9 max 17.9 − 0.7 23.2 − 0.9 28.5 − 1.3 37.4 − 1.3 42.2 − 1.4
dimensions (mm)
• standardized range c 4.6 − 0.2 6.8 − 0.4 8.2 − 0.4 11 − 0.5 13.5 − 0.5 16.1 − 0.5 19 − 0.6
• complete range of coil formers
d2 7.95 + 0.4 10.2 + 0.4 12.4 + 0.5 17 + 0.6 21.2 + 0.9 25 + 1 29 + 1.2
• simple assembly and mounting
• small winding area d3 3.9 − 0.2 4.9 − 0.2 6.4 − 0.2 8.55 − 0.3 10.9 − 0.4 12.8 − 0.4 15 − 0.6
e 5.8 min 6 min 8.4 min 9.5 min 10.9 min 12.9 min 17 min
h1 10.4 ± 0.1 10.4 ± 0.1 12.4 ± 0.1 16.4 ± 0.1 18.6 ± 0.1 24.5 ± 0.1 30.1 ± 0.1
h2 7 + 0.4 6.3 + 0.4 8 + 0.4 10.8 + 0.4 12.4 + 0.6 16.8 + 0.6 20.8 + 0.6
CPV 1S - 6PD 1S - 8PD 1S - 8PD 1S - 12PD 1S - 12PD 1S - 12PD 1S - 12PD
1S - 8P
CPVS 1S - 6P
CSVS 1S - 8P 1S - 8P
1S - 8P - B
1S - 8P - T
CLI RM4/5/I RM4/5/I RM6/I RM8/I
mounting parts
74
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RM/I cores
Core type RM4/I RM5/I RM6S/I RM8/I RM10/I RM12/I RM14/I
AL tolerance:
E63- gapped core set with symmetrical gap (E). AL = 63 nH.
A315- gapped core set with asymmetrical gap (A). AL = 315 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
1200 ungapped core set. AL = 1200 nH.
AL value (nH) measured at B ≤ 0.1 mT, f ≤ 10 kHz, T = 25°C
C P V S - RM5/I - 1S - 8P
coil former number & type of pins
(bobbin) D - dual termination
RM 6 S /I - 3F3 - A 250 F - flat
core type AL value (nH) plastic L - long
material type:
P- thermoplastic number of sections
core size gap type S- thermoset
A- asymmetrical gap to AL value associated core type
R or S for RM6, E- symmetrical gap to AL value mounting
/I for cores without orientation: mounting type: S- surface mount
center hole core material V- vertical
75
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RM/ILP cores
h1
h2
e b d3 d2
c 4.6 − 0.2 6.8 − 0.4 8.2 − 0.4 11 − 0.5 13.5 − 0.5 16.1 − 0.5 19 − 0.6
d2 7.95 + 0.4 10.2 + 0.4 12.4 + 0.5 17 + 0.6 21.2 + 0.9 25 + 1 29 + 1.2
d3 3.9 − 0.2 4.9 − 0.2 6.4 − 0.2 8.55 − 0.3 10.9 − 0.4 12.8 − 0.4 15 − 0.6
e 5.8 min 6 min 8.4 min 9.5 min 10.9 min 12.9 min 17 min
h1 7.8 − 0.2 7.8 − 0.2 9 − 0.2 11.6 − 0.2 13− 0.2 16.8 − 0.2 20.5 − 0.2
h2 4.3 + 0.4 3.6 + 0.4 4.5 + 0.4 5.9 + 0.4 6.7 + 0.4 9 + 0.5 11.1 + 0.6
CPV 1S-12PD
bobbins
CSV 1S-10P
1S-12P
CSVS 1S-8PL 1S-8P 1S-8P
1S-8P-B
CLI RM4/5/ILP RM4/5/ILP RM6/ILP
mounting parts
76
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RM/ILPcores
AL tolerance:
A315- gapped core set with asymmetrical gap (A). AL = 315 nH.
1200 ungapped core set. AL = 1200 nH. ± 3% ± 5% ± 8% ± 12% ± 15% ± 25% + 30%
− 20%
+ 40%
− 30%
77
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U cores
B
D C
A E
B 8.2 − 0.2 7.8 ± 0.1 11.45 ± 0.2 15.6 ± 0.2 15.9 ± 0.13
E 4.35 ± 0.2 5.5 ± 0.2 5.4 ± 0.4 6.4 ± 0.4 12.7 ± 0.25
bobbins
1S - 4P
CPH 1S - 4P
2S - 4P
3C81 1400
3C91 1400
78
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U cores
U 25/20/13 - 3C90 C P H - U10/8/3 - 1S - 4P
core type core material coil former number of pins
(bobbin)
number of sections
mounting
orientation:
H- horizontal
V- vertical
U33/22/9 U67/27/14
Core type U25/20/13 U30/25/16 U93/76/16 U93/52/30 U93/76/30 U100/57/25
(1F30) (1F10)
core factor
0.850 0.690 1.27 0.850 0.790 0.307 0.421 0.478
Σ l/A(mm-1)
eff. volume
9180 17900 9490 35200 159000 217000 297000 199000
efective core parameters
Ve (mm3)
eff. length
88.2 111 110 173 354 258 354 308
le (mm)
eff. area
104 161 86.5 204 448 840 840 645
Ae (mm2)
min. area
104 161 86.5 204 448 840 840 645
Amin (mm2)
mass of
≈ 23.5 ≈ 43 ≈ 24 ≈ 85 ≈ 400 ≈ 560 ≈ 760 ≈ 500
core half (g)
A 24.8 ± 0.7 31.3 ± 0.7 33.3 ± 0.8 67.3 ± 1.3 93 ± 1.8 93 ± 1.8 93 ± 1.8 101.6 ± 2
dimensions (mm)
B 19.6 ± 0.2 25.3 ± 0.2 22.2 ± 0.15 27 ± 0.15 76 ± 0.5 52 ± 0.5 76 ± 0.5 57.1 ± 0.4
C 12.7 ± 0.3 16 + 0.5/ − 0.1 9.4 ± 0.25 14.3 ± 0.4 16 ± 0.6 30 ± 0.6 30 ± 0.6 25.4 ± 0.8
D 11.4 ± 0.4 14.9 ± 0.4 12.7 ± 0.25 12.7 ± 0.25 48 ± 0.9 24 ± 0.45 48 ± 0.9 31.7 ± 0.75
E 8.4 ± 0.4 10.5 ± 0.5 14.3 ± 0.5 38.8 ± 0.8 36.2 ± 1.2 36.2 ± 1.2 36.2 ± 1.2 50.8 ± 1
bobbins
CPH
3C11 5000
3E27 6300
79
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I cores
C A
Summary:
mass (g) ≈3 ≈ 4.5 ≈7 ≈ 200 ≈ 370 ≈ 300
• simple, economic shape
• often combined with U cores
• for open circuit inductors 3C81 1750
• no self-shielding
10700
3C90 1500 4600 6700
8700
3C91 1750
cores
10700
3C94 1500 4600 6700
8700
3C11 2500
3E27 3000
I 20/6/5 - 3C90
core type core material AL tolerance: ± 25%
core size
80
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UR cores
This type is suitable for Line Output Transformers A
E
(LOT) in TV-sets. The round leg allows easy
winding, also of strip conductors. Because of the
high voltages involved, the round shape helps to D
prevent corona effect. B
UR 28/20/13 - 3C30
F
core type core material
C
core size
TYPE 1 TYPE 2 TYPE 3
UR35/28/13
5 35.2 28.3 12.7 18.8 13.1 9.3 1.100 15900 132 120 42
UR39/35/15
3 38.7 35.2 14.9 24.8 15.0 9.1 1.094 24300 163 149 64
UR42/21/12
4 41.8 20.6 11.9 11.1 18.2 11.9 1.09 11800 113 104 31
UR42/32/15
5 42.5 31.8 15.2 20.2 14.4 12.0 0.832 26670 149 179 69
UR43/34/16
2 42.1 34.0 15.8 24.0 15.7 9.6 0.982 27100 163 166 71
UR44/36/15
1 43.8 35.9 14.65 24.45 16.65 11.8 1.006 28700 170 169 71
UR47/36/16
5 47.55 35.7 15.95 23.8 18.25 12.6 0.900 33800 174 194 86
UR48/39/17
5 48.0 39.4 17.0 26.4 17.4 13.0 0.865 39990 186 215 99
UR64/29/14
4 64.0 29.5 13.8 18.1 36.1 13.8 1.26 27000 185 147 71
UR64/40/20
7 64.0 40.5 20.0 26.5 23.2 20.0 0.726 61000 210 290 160
82
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UR cores
product range
Shape
3C81/3F3 3C30 3C34
4 UR42/21/12 - 3C81 - -
4 UR64/29/14 - 3C81 - -
7 - - -
7 UR64/40/20 - 3F3 - -
Our present selection is displayed in the table above. In principle any core type can be supplied in all available grades.
Other customized shapes can be manufactured on request.
83
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Ferrite Toroids
Toroids have the best possible suitable shape for power and
shape from the magnetic pulse transformers.
point of view. The flux path Ring cores are mainly used D H
is completely closed so the for pulse- and wide band
capabilities of the ferrite are transformers and interference
fully exploited. Especially suppression coils but also in
for high permeability ferrites special power supplies.
the effect of even a minor
airgap in the magnetic circuit Summary:
can spoil up to 50% of the • simple economic shape
effective permeability. A further • very low stray flux and d
advantage is the very low leakage inductance
leakage field which makes it a • not easy to wind
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
84 1) 8-pad SMD tag plate (TGPS9) and cover (COV9) are available
FERROXCUBE www.ferroxcube.com
Ferrite Toroids
dimensions (mm) efective core parameters
Core type outside diameter inside height core factor eff. volume eff. length eff. area
mass (g)
D diameter D H Σ l/A(mm-1) Ve (mm3) le (mm) Ae (mm2)
TX10/6/4 10.25 ± 0.4 5.75 ± 0.3 4.25 ± 0.3 3.07 188 24.1 7.8 0.95
TX13/7.1/4.8 12.95 ± 0.4 6.9 ± 0.35 5.03 ± 0.3 2.40 361 29.5 12.3 1.8
TN13/7.5/5 13.0 ± 0.35 6.8 ± 0.35 5.4 ± 0.3 2.46 368 30.1 12.2 1.8
TX13/7.5/5 12.75 ± 0.4 7.25 ± 0.35 5.25 ± 0.3 2.46 368 30.1 12.2 1.8
TX13/7.9/6.4 12.95 ± 0.4 7.67 ± 0.4 6.6 ± 0.4 2.21 442 31.2 14.1 2.2
TN14/9/5 14.6 ± 0.4 8.2 ± 0.35 5.5 ± 0.3 2.84 430 35 12.3 2.1
TX14/9/5 14.25 ± 0.4 8.75 ± 0.35 5.25 ± 0.3 2.84 430 35 12.3 2.1
TN14/9/9 14.8 ± 0.4 8.0 ± 0.4 9.5 ± 0.4 1.58 774 35 22.1 3.8
TX14/9/9 14.25 ± 0.4 8.75 ± 0.35 9.25 ± 0.4 1.58 774 35 22.1 3.8
TX16/9.1/4.7 16.13 ± 0.5 8.82 ± 0.4 4.95 ± 0.3 2.53 548 37.2 14.7 2.7
TN16/9.6/6.3 16.7 ± 0.5 8.7 ± 0.4 6.8 ± 0.4 1.95 760 38.5 19.7 3.8
TX16/9.6/6.3 16.25 ± 0.5 9.35 ± 0.4 6.55 ± 0.4 1.95 760 38.5 19.7 3.8
TN19/11/10 19.7 ± 0.6 9.7 ± 0.4 10.5 ± 0.5 1.08 1795 44.0 40.8 9.2
TN19/11/15 19.9 ± 0.6 9.5 ± 0.4 15.5 ± 0.55 0.718 2692 44.0 61.2 13.8
TN20/10/7 20.6 ± 0.6 9.2 ± 0.4 7.5 ± 0.45 1.30 1465 43.6 33.6 7.7
TX20/10/7 20.25 ± 0.6 9.75 ± 0.4 7.25 ± 0.45 1.30 1465 43.6 33.6 7.7
TX22/14/6.4 22.35 ± 0.7 13.47 ± 0.6 6.75 ± 0.4 2.20 1340 54.2 24.8 6.5
TX22/14/13 22.35 ± 0.7 13.47 ± 0.6 13.1 ± 0.5 1.07 2750 54.2 50.9 14
TN23/14/7 23.7 ± 0.7 13.1 ± 0.6 7.5 ± 0.45 1.81 1722 55.8 30.9 8.4
TN25/15/10 25.8 ± 0.7 14.0 ± 0.6 10.6 ± 0.5 1.23 2944 60.2 48.9 15
TX25/15/10 25.25 ± 0.7 14.75 ± 0.6 10.4 ± 0.5 1.23 2944 60.2 48.9 15
TN26/15/10 26.8 ± 0.7 13.5 ± 0.6 10.6 ± 0.5 1.08 3360 60.1 55.9 17
TX26/15/10 26.25 ± 0.7 14.25 ± 0.6 10.4 ± 0.5 1.08 3360 60.1 55.9 17
TN26/15/20 26.9 ± 0.7 13.2 ± 0.6 20.5 ± 0.6 0.538 6720 60.1 112 34
TN29/11/6 29.6 ± 0.7 10.0 ± 0.4 6.4 ± 0.4 1.04 2680 52.9 50.8 14
TN29/19/7.5 29.7 ± 0.7 18.2 ± 0.6 8.1 ± 0.5 1.98 2700 73.2 36.9 13.5
TX29/19/7.5 29.25 ± 0.7 18.75 ± 0.6 7.9 ± 0.5 1.98 2700 73.2 36.9 13.5
TX29/19/7.6 29.25 ± 0.7 18.75 ± 0.6 8.0 ± 0.5 2.06 2600 73.2 35.5 13
TN29/19/15 29.9 ± 0.7 18.1 ± 0.6 15.5 ± 0.6 0.98 5410 73.2 73.9 28
TX29/19/15 29.25 ± 0.7 18.75 ± 0.6 15.4 ± 0.5 0.98 5410 73.2 73.9 28
TL32/19/13 31.75 ± 0.8 18.75 ± 0.7 12.9 ± 0.5 0.99 5820 76 76.5 29
TN32/19/13 32.2 ± 0.8 18.1 ± 0.6 13 ± 0.5 0.99 5820 76 76.5 29
TN36/23/10 36.8 ± 0.9 22.1 ± 0.7 10.7 ± 0.6 1.40 5730 89.6 63.9 28
TX36/23/10 36.25 ± 0.9 22.75 ± 0.7 10.56 ± 0.5 1.46 5540 89.7 61.8 27
TN36/23/15 36.9 ± 0.9 21.9 ± 0.7 15.7 ± 0.6 0.935 8600 89.6 95.9 42
TX36/23/15 36.25 ± 0.9 22.75 ± 0.7 15.6 ± 0.6 0.96 8440 89.7 94.1 40
TX39/20/13 39.15 ± 0.9 19.3 ± 0.7 13.2 ± 0.5 0.76 9513 84.9 112 45
TX42/26/13 42.1 ± 1.1 25.9 ± 0.8 13 ± 0.5 1.076 9860 103 95.8 53
TX42/26/18 42.1 ± 1.1 25.9 ± 0.8 18 ± 0.7 0.769 13810 103 134 55
TX50/30/19 50.4 ± 1.1 29.7 ± 0.8 19.5 ± 0.6 0.65 22378 120.4 186 100
TX51/32/19 51.05 ± 1.5 31.5 ± 1 19.5 ± 0.6 0.73 21500 125 172 100
TL55/32/18 55.8 ± 1.7 32.1 ± 1 18.3 ± 0.9 0.651 26580 131.5 202 134
- C - parylene C
- L - laquer
core size D / d / H diameter: < 12 : 1000 VDC
(uncoated core
- N - polyamide 11 (nylon) dimensions) 12-20 : 1500 VDC
- X - epoxy
> 20 : 2000 VDC
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
85
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Ferrite Toroids
dimensions (mm) efective core parameters
Core type outside diameter inside height core factor eff. volume eff. length eff. area
mass (g)
D diameter D H Σ l/A(mm-1) Ve (mm3) le (mm) Ae (mm2)
TL58/41/18 58.7 ± 1.1 40.5 ± 0.9 17.9 ± 0.7 1.0 23200 152.4 152.4 110
TL63/38/25 63.4 ± 2.1 37.7 ± 1.3 25.3 ± 1 0.497 46500 152 306 220
TX63/38/25 63.4 ± 2.1 37.7 ± 1.3 25.3 ± 1 0.497 46500 152 306 220
TL74/39/13 73.9 ± 1.52 38.61 ± 1.32 12.95 ± 0.5 0.80 34300 165 208 170
TX74/39/13 73.9 ± 1.52 38.61 ± 1.32 12.95 ± 0.5 0.80 34300 165 208 170
TL80/40/15 80.4 ± 2.6 39.7 ± 1.3 15.3 ± 0.6 0.604 50200 174 288 240
TL87/54/14 87.4 ± 1.35 54 ± 1 13.8 ± 0.45 0.987 46400 214 217 220
T87/56/13 87 ± 1.25 56 ± 0.9 12.7 ± 0.25 1.123 42133 217.5 194 200
TL102/66/15 102.4 ± 2.1 65.5 ± 1.4 15.3 ± 0.7 0.956 68200 255 267 325
T107/65/18 107 ± 2 65 ± 1.3 18 ± 0.35 0.700 96000 259 370 456
TL107/65/18 107.4 ± 2 64.7 ± 1.4 18.3 ± 0.55 0.700 96000 259 370 456
T107/65/25 107 ± 2 65 ± 1.3 25 ± 0.75 0.504 133000 259 514 680
T140/106/25 140 ± 3 106 ± 2 25 ± 1 0.903 161100 382 422 800
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
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Ferrite Toroids
87
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Ferrite Toroids
Material
Colour
3B7 3C11 3C81 3C90 3D3 3E5 3E6 3E7 3E8 3E25
code
Core type
TC2.5/1.3/0.8
TC2.5/1.3/1.3 1835 970
TC2.5/1.3/2.5
TC2.5/1.5/0.8 765
TC3.1/1.8/2
TC3.4/1.8/1.3 375 110 1580
TC3.4/1.8/2.1 1420
TC3.4/1.8/2.3
TC3.5/1.6/1.3 862
TC3.5/1.8/1.3
TC3.5/1.8/1.5
TC3.5/1.8/1.8
TC3.5/1.8/2
TC3.9/1.8/1.8
TC3.9/1.8/2.5
TC3.9/2.2/1.3 325 97
TC4/1.8/0.8
TC4/2/2 1190
TC4/2.2/1.3 720
TC4/2.2/1.8 2130
TC4.8/2.3/1.3 430
TC5.8/3.1/0.8
TC5.8/3.1/1.5 4501) 1960 2940
TC5.9/3.1/3.1 3960
TC6/4/3 2430
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Ferrite Toroids
Material
Colour
3E27 3E28 3F3 3F4 3R1 3S4 4A11 4A15 4B1 4C65
code
Core type
TC2.5/1.3/0.8 94
TC2.5/1.3/2.5 1400
TC2.5/1.5/0.8
TC2.5/1.5/1-S 513 410 71
TC3.1/1.3/1.3 190
TC3.1/1.8/2 1100
TC3.4/1.8/1.3 660
TC3.4/1.8/2
TC3.4/1.8/2.1 1045
TC3.4/1.8/2.3 1207
TC3.5/1.6/1.3
TC3.5/1.8/1.3 930 120
TC3.5/1.8/1.5 170
TC3.5/1.8/1.8 950
TC3.5/1.8/2 1060
TC3.9/1.8/1.8 1400
TC3.9/1.8/2.5 2020
TC3.9/2.2/1.3 575
TC4/1.8/0.8 486
TC4/2.2/1.1 260 92 16
TC4/2.2/1.3 122
TC4/2.2/1.8
TC4/2.2/2
TC4.8/2.3/1.3 1030
TC5.8/3.1/0.8 390
TC5.8/3.1/1.5 890 50 25
TC5.8/3.1/3.2 1650
TC5.9/3.1/3.1
TC6/4/2 325 275 114 20
TC6/4/3
89
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Ferrite Toroids
Material
Colour
3B7 3C11 3C81 3C90 3D3 3E5 3E6 3E7 3E8 3E25
code white brown/white ultramarine yellow/white purple/white orange
Core type
TC7.6/3.2/5.2
TC8.2/3.7/4 7560
TL9/6/3 2070
TX26/15/10 10000
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
90
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Ferrite Toroids
Material
Colour 3E27 3E28 3F3 3F4 3R1 3S4 4A11 4A15 4B1 4C65
code green blue beige black pink violet
Core type
TC7.6/3.2/4.8 3800
TC7.6/3.2/5.2 3580
TC8.2/3.7/4 440
TC9/6/3
TL9/6/3
TN9/6/3 440 170 30
TX10/6/4
TX13/7.1/4.8 2750 990
TX13/7.5/5
TX13/7.9/6.4 3000 1100
TX14/9/5
TN14/9/9 1430 560
TX14/9/9
TX16/9.1/4.7 2600
TX16/9.6/6.3
TN19/11/10
TN19/11/15
TN20/10/7 121
TX20/10/7
TX22/14/6.4 3055 75
TN25/15/10 1840
TX25/15/10
TN26/15/10 817
TX26/15/10
TN26/15/20
TN29/11/6
TN29/19/7.5
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
91
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Ferrite Toroids
Material
Colour
3B7 3C11 3C81 3C90 3D3 3E5 3E6 3E25
code white brown/white ultramarine yellow/white purple/white orange
Core type
TX29/19/7.5 6340
TX29/19/7.6 1740
TX29/19/15 12850
TL32/19/13 10700
TX36/23/10
TN36/23/15 5800 3090 7390
TX42/26/18 12900
TX50/30/19 19400
TL55/32/18 10620
TL63/38/25 13900
TX63/38/25 25280
TL74/39/13 15776
TL80/40/15 4780
T87/56/13 11190
T107/65/18
TL107/65/18 9900
T107/65/25
T140/106/25 3200 7700
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
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Ferrite Toroids
Material
Colour 3E27 3E28 3F3 3F4 3R1 3S4 4A11 4B1 4C65
code green blue beige black pink violet
Core type
TX29/19/7.5
TX29/19/7.6 3225
TN29/19/15
TX29/19/15
TL32/19/13
TN32/19/13 2270 885
TN36/23/10 112
TX36/23/10
TN36/23/15 2420 2285 940 170
TX36/23/15 6800
TX42/26/18
TX50/30/19
TX51/32/19 8890 3200
TL58/41/18
TL63/38/25 4550
TX63/38/25
TL74/39/13
TX74/39/13 2900
TL80/40/15
TL87/54/14
T87/56/13
TL102/66/15 165
T107/65/18 1354
TL107/65/18 3230
T140/106/25
T = Toroid (Ring Core), TN = Toroid Nylon coated, TL = Toroid Laquered, TX = Toroid epoXy coated, TC = Toroid parylene C coated
93
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Gapped Ferrite Toroids
Gapped toroids share proper- resistant up to 250 °C, thus
ties with ungapped toroids like a avoiding product deterioration,
simple economic shape. even under extreme operating D H
Ferroxcube has developed a conditions.
range of gapped toroids, both in
power material 3C94, for power Summary :
applications, and in special, • simple economic shape
high perm, stable µ(T) material • different AL-values possible
3E55 with low THD for telecom • compact and robust product
applications. • not easy to wind
They are parylene coated and d
the gap is sealed with special
glue, which is temperature
- C - parylene C gapped
core material
core size D / H
(uncoated core
dimensions)
Core type TC4/2.2/0.8 TC4.5/2.3/0.8 TC4.5/2.3/1.1 TC5.8/3.1/3.1 TC5.8/3.1/3.5 TC6.3/3.8/3.2 TC7.6/3.2/3.2 TC7.6/3.2/4.8 TC9.5/4.8/4.8 TC10/6/4
3C94
cores for telecom transformers
3E55
A55 63 A22 A43 A63 A80
A145F
94
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Iron Powder Toroids
D d
core factor
The cores are made of electrolytic iron 3.58 3.30 2.55 2.44 1.76 1.02 1.23
Σ l/A(mm-1)
powder, mixed with a small amount of
resin for insulation. They are coated
with polyamide 11 (thickness 0.1 - 0.3
eff. volume
mm). The isolation voltage between 83 290 635 1020 1895 3720 5200
efective core parameters
Ve (mm3)
core and winding is up to 1500 V.
Summary:
eff. length
• high saturation flux density 17.3 30.9 40.2 49.9 57.8 61.6 80.0
le (mm)
• suitable for output chokes
• for EMI-suppression with
high DC bias
eff. area
4.81 9.37 15.8 20.4 32.8 60.4 65.0
Ae (mm2)
mass of
≈ 0.6 ≈2 ≈5 ≈ 7.5 ≈ 13 ≈ 25 ≈ 35
core half (g)
D 8.1 ± 0.3 13.0 ± 0.3 17.8 ± 0.3 20.5 ± 0.5 24.3 ± 0.5 27.5 ± 0.5 33.6 ± 0.5
dimensions (mm)
d 3.5 ± 0.3 7.4 ± 0.3 8.9 ± 0.3 12.3 ± 0.5 13.8 ± 0.5 14.0 ± 0.5 19.2 ± 0.5
H 3.3 ± 0.5 4.8 ± 0.5 4.8 ± 0.5 6.5 ± 0.5 8.1 ± 0.5 11.4 ± 0.5 11.5 ± 0.5
2P40
14 15 20 21 29 49 41
dark yellow
2P50
18 19 25 26 36 62 51
dark blue
T N 20/13/6 - 2P90
AL (nH) ± 10%
95
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Materials and Applications for EMI-suppression
Property Test conditions EMI-suppression
Symbol f (kHz) Bpeak or H T (ºC) unit 3B1 3C11 3E5 3E61) 3E71) 3E81) 3E25 3E26 3E27 4A11 4A15 4B1 4C65
µi (± 20%) ≤ 10 ≤ 0.1 mT 25 900 4300 10000 12000 15000 18000 6000 7000 6000 850 1200 250 125
30 ≤ 25 ≤ 30 ≤ 30 ≤ 30
100 ≤ 20 ≤ 75 ≤ 25 ≤ 20 ≤ 15
300 ≤ 200 ≤ 200
tanδ/µi 450 ≤ 0.1 mT 25 (x 10-6) ≤ 50
1000 ≤ 100 ≤ 300 ≤ 90
3000 ≤ 1000 ≤ 1500 ≤ 300 ≤ 80
10000 ≤ 130
250 A/m 100 ≈ 200 ≈ 180 ≈ 210 ≈ 210 ≈ 210 ≈ 200 ≈ 180 ≈ 290 ≈ 280 ≈ 180 ≈ 180 ≈ 260 ≈ 250
B mT
3000 A/m 25 ≈ 370 ≈ 340 ≈ 380 ≈ 380 ≈ 380 ≈ 380 ≈ 380 ≈ 450 ≈ 400 ≈ 320 ≈ 340 ≈ 350 ≈ 380
10
Hc A/m ≈ 25 ≈ 10 ≈5 ≈4 ≈4 ≈4 ≈5 ≈5 ≈5 ≈ 35 ≈ 25 ≈ 150 ≈ 250
25
Br mT ≈ 190 ≈ 120 ≈ 80 ≈ 100 ≈ 100 ≈ 100 ≈ 100 ≈ 120 ≈ 120 ≈ 110 ≈ 150 ≈ 240 ≈ 280
Tc ºC ≥ 150 ≥ 125 ≥ 125 ≥ 130 ≥ 130 ≥ 100 ≥ 125 ≥ 155 ≥ 150 ≥ 125 ≥ 125 ≥ 250 ≥ 350
ρ DC 25 Ωm ≈ 0.2 ≈1 ≈ 0.5 ≈ 0.1 ≈ 0.1 ≈ 0.1 ≈ 0.5 ≈ 0.5 ≈ 0.5 ≈ 105 ≈ 105 ≈ 105 ≈ 105
density kg/m3 ≈ 4800 ≈ 4900 ≈ 4900 ≈ 4900 ≈ 4900 ≈ 5000 ≈ 4900 ≈ 4900 ≈ 4800 ≈ 5100 ≈ 5100 ≈ 4600 ≈ 4500
ferrite type MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn MnZn NiZn NiZn NiZn NiZn
Properties measured on sintered, unground ring cores of dimensions ∅ 25 x ∅ 15 x 10 mm, which are not subjected to external stresses.
1) Measured on sintered, unground ring cores of dimensions ∅ 14 x ∅ 9 x 5 mm, which are not subjected to external stresses.
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Materials and Applications
EMI-suppression on PCB EMI-suppression in mains filters EMI-suppression on signal wires
and cables
Suppression beads and wideband chokes In mains input filters, effective use is
show high impedance levels over a wide made of the permeability of the ferrite to When interference signals are conducted
frequency range caused by ferrimagnetic form an LC filter. To save volume, the by cables of a considerable length these
resonant losses in the ferrite material. This permeability of the ferrite core must be as will act as an antenna and radiate RF
impedance is used to absorb interference high as possible in the frequency range power. Special cable shields are available
signals over a wide frequency range. Our of the interfering signal. Ring cores are to suppress the currents and to avoid
S-materials were developed for maximum therefore very popular for this application problems with EMC limits. The product
impedance for frequencies up to 1 GHz. (no airgap) but also U-cores have been can be in one piece for mounting during
In multilayer suppressors several layers used. It is important to take into account manufacturing or split for retrofit solution.
of ferrite are used to create more winding any magnetic bias field, caused by DC A split product uses special clamps to
turns, resulting in higher impedance levels or low frequency AC-currents. To avoid prevent a parasitic airgap with loss of
saturation of the ferrite, the use of current- impedance. Toroids can be effective as
compensation is common practice. well, especially when more than a single
frequency range
Two windings with an equal number of turn is required to reach the minimum
< 30 MHz 3B1, 3S1 turns are applied to the core. The winding damping. Also here current-compensation
directions are such that the incoming is applied.
30 MHz - 1000 MHz 3S4, 4A15, 4B1, 4S2 current through one winding and the In the case of an I/O cable, such as coax or
equally large outgoing current through the flat cable, the problem is not saturation by
C o r e s h a p e s other generate opposite fluxes of equal high currents.
magnitude. Current-compensation would The reason for the current-compensation
BDW, BDS, CMS, WBC, WBS,
be almost ideal with both windings along is now that the actual signal is also of RF
multilayer suppressors, IIC the total circumference, one over the other. frequency and it would be suppressed
But in practical cases each winding is together with the interference. The current-
placed on one half of the core because of compensated inductor has the limitation
EMI-suppression in power lines
insulation requirements. that it is only active against common-mode
However, a current-compensated interference.
Often a DC supply or AC current is passing
choke is only active against common-
through the inductor to allow normal
mode interference. If differential-mode
operation of the connected equipment.
suppression is required, cores with an
This current induces a high magnetic frequency range material
airgap or made of a low permeability
field strength in the ferrite core, which
material like iron powder should be applied. 3B1, 3C11, 3C90, 3E25,
can lead to saturation. Impedance levels < 30 MHz 3E26, 3E27, 3E5, 3E6, 3S1
then decrease along with permeability,
especially at low frequencies. The influence frequency range 3S4, 4B1, 4S2, 4A11,
30 MHz - 1000 MHz 4A15, 4C65
of a bias current can be limited by choosing
< 500 kHz 3C11, 3E25, 3E26,
a ferrite core with a lower permeability, an
3E27, 3E5, 3E6
airgap or with an open magnetic circuit, C o r e s h a p e s
like rods, tubes or bobbin cores. 500 kHz - 3 MHz 3C90
When the interference is common-mode, cable shields, tubes and beads
current compensation can be applied to 3 MHz - 30 MHz 4A11, 4A15 ring cores and multi-hole beads
avoid negative effects.
In common-mode chokes 2 similar > 30 MHz 3S4, 4C65
windings on a ferrite core carry opposing
currents. The magnetic fluxes resulting C o r e s h a p e s
from bias currents or large differential
signals cancel out. In this way saturation ring cores, U cores
as well as damping of the useful signals is
avoided.
frequency range
C o r e s h a p e s
97
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Materials and Applications for EMI-suppression
Ferrites supporting the drive for Electromagnetic dB
Compatibility
EMS level
To help circuit designers meet EMC requirements, Ferroxcube
supplies a broad range of ferrite products for interference-
suppression applications. We offer smart solutions to comply receiver EMS limit
with stringent EMC regulations. In the field of electromagnetic
compatibility several trends attribute to a growing necessity of EMC margin
EMC engineering.
EME limit
In signal processing : source
safety
margin
• Change from analogue to digital supplier
EME level
(steep pulse edges, overshoot, ringing).
• Increase of clock frequencies.
In power conversion :
• Change from linear to switched-mode power supplies EMC = Electro Magnetic Compatability frequency
(high switching frequency, harmonics). EMS = Electro Magnetic Susceptability
• Increase of switching frequencies. EME = Electro Magnetic Emission
These trends, directed to functional upgrading or reducing cost, Principles of Electromagnetic Compatibility
inevitably also contribute to an increasing level of electromagnetic
interference (EMI). Together with the increasing use of electron-
ics this leads to a general EMC degradation. As a consequence,
legislation is getting world-wide more strict.
Sources and propagation
The most important regulations are the European Norms (EN)
which are applicable in all European Union (EU) and European The source determines whether the interference is a transient
Free Trade Associated (EFTA) countries, FCC in the United States or random variation in time or a periodical signal. The frequency
and VCCI in Japan. The uniform legislation in the European Union spectrum will be continuous for a random interference source.
is along the lines of the EMC directive 89/336/EEC. For every Examples are commutation motors, broadcast transmitters etc.
product to which no specific European Norm applies, a general Switched-mode power supplies generate periodic signals, causing
regulation is mandatory. These are the so called Generic Require- emissions with a line spectrum.
ments (residential, commercial and light industry : EN 61000-6-3 In practice both types of sources can be broadband.
for emissions and EN 61000-6-1 for immunity). This includes all
electric and electronic products, no matter how trivial they seem to Interferences can propagate as an electromagnetic wave in free
be. All equipment has to be tested to acquire the CE mark before space, but also as a current via conductive paths such as the
being offered on the market. Since the European EMC regulations mains network, to which the majority of electrical equipment is
are the most advanced, they are used as a yardstick worldwide. connected.
Below 30 MHz this is the main propagation mode. Effective
Regulations suppression is achieved by placing a high impedance in
series (inductor), a low impedance in parallel (capacitor) or a
Historically, all EMC regulations stated emission limits only. These combination of both (filter).
define the maximum level of interference allowed as a function of
frequency. Propagation via the mains can take place in two different modes:
In case of conducted interference it applies to the voltage on common-mode and differential-mode or a mix of both.
all inputs and outputs of the equipment, in case of radiated
interference it applies to the field strength at a certain distance. Common-mode :
Often two levels are stated : Phase and null interference voltages are equal. This is likely to
occur if phase and null are close together and interference is
• Class A for commercial and industrial areas. coupling in from an external field (radiation or cross-talk).
• Class B for domestic and residential areas.
Differential-mode :
Class B is always stricter than class A. Recently, also immunity is Phase and null interference voltages have opposite phase angle
becoming subject of regulation. Taking into account the severity of but equal magnitude. This is likely to occur in case of switching
the EMC problem, equipment must also be able to operate without equipment connected to the mains.
functional degradation in a minimum EMI ambient.
The difference between the actual level of emissions or
susceptibility and the EMC limits is the required attenuation by
filtering or shielding.
98
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Materials and Applications for EMI-suppression
Design considerations EMI-suppression with ferrites
When starting a design, many problems can be avoided by using At RF frequencies a ferrite inductor shows a high impedance
good design practices. In order of priority these are : which suppresses unwanted interference. The resulting voltage
over the load impedance will be lower than without suppression
• avoid generating interference by lowering clock rates and/or component, the ratio of the two is the insertion loss.
using smoother pulse shapes
The insertion loss is expressed as:
• keep away from the interference source by separating power
components and circuits from signal tracks IL = 20 . log10 ( Eo / E ) [dB]
|Zi+ZL+Zs|
• impede its propagation by decreasing the length of conductors = 20 . log10 [dB]
and component leads |Zi+ZL|
• suppress with ferrites and/or capacitors where E is the voltage on the load with inductor and Eo without.
99
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Materials and Applications for EMI-suppression
Sample boxes containing specially selected ranges of ferrite products are available from Ferroxcube to help equipment
manufacturers develop optimum solutions for EMI-suppression. Each sample box contains an assortment of suppression
cores that aids circuit designers in the often trial-and-error process of finding the most suitable EMI-suppression compo-
nent.
Surface Mount Beads and Cable shielding sample EMI-suppression Products Multilayer Suppressors
Chokes box box box box
Contains a range of beads, Offers a broad range of Contains leaded cores Contains a selection of
common mode chokes and cable shielding products. for automatic insertion in suppressors in 4 different sizes:
wideband chokes for Surface This includes tubular cable PCB’s with different design 0603, 0805, 1206 and 1806.
Mount applications. These SMD shields for coaxial cables and configurations, plus beads
components are suitable to rectangular cores for flat ribbon and multihole cores in several Ordering code: SAMPLEBOX12
prevent generated interference cables as well as split types materials, specially developed
and to suppress incoming noise for retro-fit solutions with the for interference applications,
signals and parasitic oscilla- proper accessories. These and ranging from small to large
tions. All products are delivered products provide a high level sizes to cover the different
in tape-and-reel according to of impedance over a wide mechanical requirements for
IEC and EIA standards ready frequency range and allow the particular design.
for use on automatic mounting EMI-suppression techniques to
machines. be used on both internal and Ordering code: SAMPLEBOX11
external cabling in electronic
Ordering code: SAMPLEBOX9 equipment.
All sample boxes come with a specific brochure with all necessary
Ordering code: SAMPLEBOX10 information about product types, product description, location of the
components and electrical performance and characteristics.
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101
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Multilayer Suppressors
C
D
102
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Multilayer Suppressors
Multilayer Suppressor - MLS (general purpose)
Type Number Size Z±25% RDCmax Imax MLS1206-4S4-260 1206 26 0.05 600
at 100 MHz (Ω) (mA) MLS1206-4S4-300 1206 30 0.1 600
(Ω)
MLS1206-4S4-500 1206 50 0.1 500
MLS0402-4S4-060 0402 6 0.05 500 MLS1206-4S4-600 1206 60 0.1 500
MLS0402-4S4-100 0402 10 0.05 500 MLS1206-4S4-700 1206 70 0.1 600
MLS0402-4S4-400 0402 40 0.3 300 MLS1206-4S4-900 1206 90 0.15 500
MLS0402-4S4-800 0402 80 0.4 200 MLS1206-4S4-121 1206 120 0.15 500
MLS0402-4S4-121 0402 120 0.5 200 MLS1206-4S4-151 1206 150 0.15 500
MLS0402-4S4-241 0402 240 0.5 200 MLS1206-4S4-201 1206 200 0.2 400
MLS0402-4S4-481 0402 480 0.8 100 MLS1206-4S4-401 1206 400 0.2 400
MLS0603-4S4-110 0603 11 0.05 500 MLS1206-4S4-501 1206 500 0.2 400
MLS0603-4S4-190 0603 19 0.08 500 MLS1206-4S4-601 1206 600 0.3 400
MLS0603-4S7-300 0603 30 0.1 400 MLS1206-4S7-102 1206 1000 0.4 200
MLS0603-4S7-400 0603 40 0.1 400 MLS1206-4S7-122 1206 1200(1) 0.4 200
MLS0603-4S7-600 0603 60 0.1 300 MLS1206-4S7-202 1206 2000(2) 0.6 200
MLS0603-4S7-800 0603 80 0.15 300 MLS1210-4S4-320 1210 32 0.2 500
MLS0603-4S7-101 0603 100 0.25 250 MLS1210-4S4-600 1210 60 0.2 500
MLS0603-4S7-121 0603 120 0.3 250 MLS1210-4S4-900 1210 90 0.2 500
MLS0603-4S7-151 0603 150 0.3 250 MLS1806-4S4-500 1806 50 0.2 600
MLS0603-4S7-221 0603 220 0.3 200 MLS1806-4S4-600 1806 60 0.2 600
MLS0603-4S7-301 0603 300 0.35 230 MLS1806-4S4-800 1806 80 0.1 600
MLS0603-4S7-451 0603 450 0.5 200 MLS1806-4S4-101 1806 100 0.3 500
MLS0603-4S7-601 0603 600 0.45 210 MLS1806-4S4-151 1806 150 0.2 500
MLS0603-4S7-751 0603 750 0.7 200 MLS1806-4S4-171 1806 170 0.3 500
MLS0603-4S7-102 0603 1000 0.6 190 MLS1812-4S4-700 1812 70 0.3 500
MLS0603-4S4-152 0603 1500 1 50 MLS1812-4S4-121 1812 120 0.3 500
MLS0805-4S4-070 0805 7 0.1 600 (1) at 50 MHz
(2) at 30 MHz
MLS0805-4S4-090 0805 9 0.1 600
MLS0805-4S4-110 0805 11 0.1 600
MLS0805-4S4-170 0805 17 0.1 500
MLS0805-4S4-300 0805 30 0.1 600
MLS0805-4S4-600 0805 60 0.1 600
MLS0805-4S7-700 0805 70 0.15 500
MLS0805-4S7-800 0805 80 0.15 500
MLS0805-4S7-121 0805 120 0.2 400
MLS0805-4S7-151 0805 150 0.25 200
MLS0805-4S7-221 0805 220 0.3 300
MLS0805-4S7-301 0805 300 0.3 200
MLS0805-4S7-401 0805 400 0.3 300
MLS0805-4S7-501 0805 500 0.4 300 • R : Resistance of component for DC current.
• Maximum rated current: measure of current capacity of the component. When the maximum rated
DC
MLS0805-4S7-601 0805 600 0.3 200
current is applied, temperature rise shall not exceed 20°C.
MLS0805-4S4-751 0805 750 0.5 200
• Standard tolerance on impedance is ±25%.
MLS0805-4S7-102 0805 1000 0.5 200 • Other tolerances can be provided upon request.
MLS0805-4S7-152 0805 1500(1) 0.6 200 • Operating temperature: -40°C to +125°C.
MLS0805-4S4-202 0805 2000 0.8 100
MLS1206-4S4-190 1206 19 0.05 600
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Multilayer Suppressors
Multilayer Power Beads - MLP (high current) Multilayer Narrow Band - MLN
Type Number Size Z±25% RDCmax Imax Type Number Size Z±25% RDCmax Imax
at 100 MHz ( Ω) (mA) at 100 MHz (Ω) (mA)
(Ω) (Ω)
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Multilayer Inductors
C
D
R10 0.10 µH
• MultiLayer inductor High frequency: MLH 0402-4N7-03 1R8 1.8 µH
1 2 3 4
1. Product type 820 82 µH
2. Size 151 150 µH
3. Inductance value
4. Tolerance Tolerance:
• Last two digits represent tolerance:
‘05’, ‘10’ or ‘20’ in %
• In MLH ‘03’ = ± 0.3 nH in absolute value,
‘5’ = ± 5% in percentage.
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Multilayer Inductors
Multilayer Inductors - MLI (general purpose)
Type Number L(µH) L tol. Q L,Q SRF RDC I MLI0805-1R0-10 1.0 ±10% 45 10 75 0.45 50
min test f min max max MLI0805-1R2-10 1.2 ±10% 45 10 65 0.5 50
(MHz) (MHz) (Ω) (mA) MLI0805-1R5-10 1.5 ±10% 45 10 60 0.5 50
MLI0805-1R8-10 1.8 ±10% 45 10 55 0.6 50
MLI0603-47N-20 0.047 ±20% 20 50 260 0.3 50
MLI0805-2R2-10 2.2 ±10% 45 10 50 0.65 30
MLI0603-68N-20 0.068 ±20% 20 50 250 0.3 50
MLI080505-2R7-10 2.7 ±10% 45 10 45 0.75 30
MLI0603-82N-20 0.082 ±20% 20 50 245 0.3 50
MLI080505-3R3-10 3.3 ±10% 45 10 41 0.8 30
MLI0603-R10-10 0.1 ±10% 30 25 240 0.5 50 MLI080505-3R9-10 3.9 ±10% 45 10 38 0.9 30
MLI0603-R12-10 0.12 ±10% 30 25 205 0.5 50 MLI080505-4R7-10 4.7 ±10% 45 10 35 1 30
MLI0603-R15-10 0.15 ±10% 30 25 180 0.6 50 MLI080505-5R6-10 5.6 ±10% 45 4 32 0.9 15
MLI0603-R18-10 0.18 ±10% 30 25 165 0.6 50 MLI080505-6R8-10 6.8 ±10% 45 4 29 1 15
MLI0603-R22-10 0.22 ±10% 30 25 150 0.8 50 MLI080505-8R2-10 8.2 ±10% 45 4 26 1.1 15
MLI0603-1R5-10 1.5 ±10% 35 10 55 0.8 25 MLI1206-R22-10 0.22 ±10% 30 25 170 0.4 250
MLI1206-R27-10 0.27 ±10% 30 25 150 0.5 250
MLI0603-1R8-10 1.8 ±10% 35 10 50 0.95 25
MLI1206-R33-10 0.33 ±10% 30 25 145 0.6 250
MLI0603-2R2-10 2.2 ±10% 35 10 45 1.15 15
MLI1206-R39-10 0.39 ±10% 30 25 135 0.5 200
MLI0603-2R7-10 2.7 ±10% 35 10 40 1.35 15
MLI1206-R47-10 0.47 ±10% 30 25 125 0.6 200
MLI0603-3R3-10 3.3 ±10% 35 10 38 1.55 15 MLI1206-R56-10 0.56 ±10% 30 25 115 0.7 150
MLI0603-3R9-10 3.9 ±10% 35 10 36 1.7 15 MLI1206-R68-10 0.68 ±10% 30 25 105 0.8 150
MLI0603-4R7-10 4.7 ±10% 35 10 33 2.1 15 MLI1206-R82-10 0.82 ±10% 30 25 100 0.9 150
MLI0603-5R6-10 5.6 ±10% 35 4 22 1.55 5 MLI1206-1R0-10 1.0 ±10% 45 10 110 0.4 100
MLI0603-6R8-10 6.8 ±10% 35 4 20 1.7 5 MLI1206-1R2-10 1.2 ±10% 45 10 100 0.5 100
MLI0805-R68-10 0.68 ±10% 30 25 105 0.8 150 • Other tolerances can be provided upon request.
MLI0805-R82-10 0.82 ±10% 30 25 100 1 150 • Operating temperature: -40°C to +125°C.
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Multilayer Inductors
Multilayer Inductors - MLH (high frequency)
Type Number L L Q Q Q SRF RDC I MLH0603-56N-5 56.0 ±5% 15 18 32(1) 1100 0.75 300
(nH) tol. min typ typ min max max
100 100 100 800 (MHz) (Ω) (mA) MLH0603-68N-5 68.0 ±5% 15 18 34(1) 1050 0.85 300
MHz MHz MHz MHz MLH0603-82N-5 82.0 ±5% 15 18 32(1) 900 1.0 300
MLH0402-1N0-03 1.0 ±0.3 8 9 28 6000 0.10 300 MLH0603-R10-5 100 ±5% 15 18 20(1) 850 1.2 300
MLH0402-1N2-03 1.2 ±0.3 8 9 28 6000 0.10 300 MLH0603-R12-5 120 ±5% 8(3) 16(3) 23(2) 730 1.6 250
MLH0402-1N5-03 1.5 ±0.3 8 10 28 6000 0.10 300 MLH0603-R15-5 150 ±5% 8(3) 14(3) 23(2) 650 2.0 250
MLH0402-1N8-03 1.8 ±0.3 8 10 28 6000 0.10 300 MLH0603-R18-5 180 ±5% 8(3) 14(3) 21(2) 570 2.4 250
MLH0402-2N2-03 2.2 ±0.3 8 10 29 6000 0.12 300 MLH0603-R22-5 220 ±5% 8(3) 13(3) 20(2) 530 2.8 200
MLH0402-2N7-03 2.7 ±0.3 8 11 30 6000 0.12 300 MLH0805-1N5-03 1.5 ±0.3 11 13 40 6000 0.10 500
MLH0402-3N3-03 3.3 ±0.3 8 11 30 5200 0.15 300 MLH0805-1N8-03 1.8 ±0.3 11 13 45 6000 0.10 500
MLH0402-3N9-03 3.9 ±0.3 8 11 31 5150 0.15 300 MLH0805-2N2-03 2.2 ±0.3 11 13 48 6000 0.10 500
MLH0402-4N7-03 4.7 ±0.3 8 11 31 4800 0.18 300 MLH0805-2N7-03 2.7 ±0.3 11 13 40 6000 0.10 500
MLH0402-5N6-03 5.6 ±0.3 8 11 31 4100 0.20 300 MLH0805-3N3-03 3.3 ±0.3 13 15 56 6000 0.13 500
MLH0402-6N8-5 6.8 ±5% 8 11 33 3800 0.25 300 MLH0805-3N9-03 3.9 ±0.3 13 15 54 5400 0.15 500
MLH0402-8N2-5 8.2 ±5% 8 12 32 3500 0.25 300 MLH0805-4N7-03 4.7 ±0.3 13 15 50 4500 0.20 500
MLH0402-10N-5 10.0 ±5% 8 12 32 3300 0.30 300 MLH0805-5N6-03 5.6 ±0.3 13 15 53 4000 0.23 500
MLH0402-12N-5 12.0 ±5% 8 12 31 2600 0.30 300 MLH0805-6N8-5 6.8 ±5% 13 15 51 3650 0.25 500
MLH0402-15N-5 15.0 ±5% 8 12 30 2300 0.40 300 MLH0805-8N2-5 8.2 ±5% 13 15 53 3000 0.28 500
MLH0402-18N-5 18.0 ±5% 8 12 29 2050 0.50 300 MLH0805-10N-5 10.0 ±5% 14 16 45 2500 0.30 500
MLH0402-22N-5 22.0 ±5% 8 12 28 1900 0.60 300 MLH0805-12N-5 12.0 ±5% 14 16 48 2450 0.35 400
MLH0402-27N-5 27.0 ±5% 8 12 27 1700 0.70 300 MLH0805-15N-5 15.0 ±5% 15 17 48 2000 0.40 400
MLH0402-33N-5 33.0 ±5% 8 10 25 1550 1.5 200 MLH0805-18N-5 18.0 ±5% 15 17 43 1750 0.45 400
MLH0402-39N-5 39.0 ±5% 8 10 25 1450 1.8 200 MLH0805-22N-5 22.0 ±5% 15 17 47 1700 0.50 400
MLH0402-47N-5 47.0 ±5% 8 9 22 1300 2.0 200 MLH0805-27N-5 27.0 ±5% 16 18 38 1550 0.55 400
MLH0402-56N-5 56.0 ±5% 8 10 21 1250 2.0 200 MLH0805-33N-5 33.0 ±5% 17 19 35 1350 0.60 400
MLH0603-1N0-03 1.0 ±0.3 10 12 50 6000 0.10 500 MLH0805-39N-5 39.0 ±5% 19 21 40 1300 0.65 400
MLH0603-1N2-03 1.2 ±0.3 10 13 65 6000 0.10 500 MLH0805-47N-5 47.0 ±5% 19 21 38 1200 0.70 400
MLH0603-1N5-03 1.5 ±0.3 10 13 47 6000 0.10 500 MLH0805-56N-5 56.0 ±5% 16 21 31 1150 0.75 400
MLH0603-1N8-03 1.8 ±0.3 10 13 51 6000 0.10 500 MLH0805-68N-5 68.0 ±5% 19 21 28 1000 0.80 400
MLH0603-2N2-03 2.2 ±0.3 11 13 46 6000 0.10 500 MLH0805-82N-5 82.0 ±5% 20 22 16 850 0.90 400
MLH0603-2N7-03 2.7 ±0.3 11 13 45 6000 0.10 500 MLH0805-R10-5 100 ±5% 21 23 - 730 1.0 400
MLH0603-3N3-03 3.3 ±0.3 11 13 51 5900 0.12 500 MLH0805-R12-5 120(3) ±5% 13(3) 22 - 650 1.2 300
MLH0603-3N9-03 3.9 ±0.3 11 13 52 5600 0.14 500 MLH0805-R15-5 150(3) ±5% 13(3) 22 - 550 1.4 300
MLH0603-4N7-03 4.7 ±0.3 11 13 41 4800 0.16 500 MLH0805-R18-5 180(3) ±5% 13(3) 23 - 500 1.6 300
MLH0603-5N6-5 5.6 ±0.3 11 13 41 4350 0.18 500 MLH0805-R22-5 220(3) ±5% 12(3) 20 - 450 1.8 300
MLH0603-6N8-5 6.8 ±5% 11 13 44 3750 0.22 500 MLH0805-R27-5 270(3) ±5% 12(3) 20 - 400 2.0 300
MLH0603-8N2-5 8.2 ±5% 11 13 44 3300 0.24 500 MLH0805-R33-5 330(3) ±5% 12(3) 22 - 380 3.0 300
MLH0603-10N-5 10.0 ±5% 11 13 45 2850 0.26 400 MLH0805-R39-5 390(3) ±5% 10(3) 17 - 330 3.5 300
MLH0603-12N-5 12.0 ±5% 13 15 46 2500 0.28 400 MLH0805-R47-5 470(3) ±5% 10(3) 17 - 300 4.0 300
MLH0603-15N-5 15.0 ±5% 13 15 48 2150 0.32 400 (1) at 500 MHz
(2) at 300 MHz
MLH0603-18N-5 18.0 ±5% 13 15 48 2100 0.35 400
(3) at 50 MHz
MLH0603-22N-5 22.0 ±5% 15 17 45 1850 0.40 400
MLH0603-27N-5 27.0 ±5% 15 17 43 1680 0.45 400
MLH0603-33N-5 33.0 ±5% 15 18 39 1580 0.55 400
MLH0603-39N-5 39.0 ±5% 15 18 37(1) 1400 0.60 300
MLH0603-47N-5 47.0 ±5% 15 18 35(1) 1200 0.70 300
107
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EMI-suppression products
SMD beads SMD common mode chokes
a b 1.33 1.33
±0.2 ±0.2
c 5.6
±0.2 10.8
1.27 ±0.3
±0.07 1.27
±0.07
3.04
BDS3/1.8/5.3-3S1 max
3.04
a b c max
a b c
5.3 ± 0.35 3.05 ± 0.15 1.8 max CMS2-5.6/3/4.8-4S2 CMS4-11/3/4.8-4S2
|Z| typ = 38 Ω (100 MHz) 1) a = 4.75 ± 0.3 and b > 1.1 a = 4.75 ± 0.3 and b > 1.1
BDS3/3/4.6-3S1 |Z| typ = 35 Ω (100 MHz) inner channel |Z| typ = 23 Ω (100 MHz)
4.6 ± 0.3 3.05 ± 0.15 3 max a = 8.9 − 0.5 and b > 5 CMS4-11/3/8.9-4S2
|Z| typ = 45 Ω (10 MHz) 1) |Z| typ = 60 Ω (100 MHz) a = 8.9 − 0.5 and b > 5
BDS3/3/4.6-4S2 In SMD Common mode chokes 2 or 4 conductors within a inner channel |Z| typ = 45 Ω (100 MHz)
single soft-ferrite block are connected along their lengths by an
a b c air gap. Common-mode signals - interference signals passing outer channel |Z| typ = 60 Ω (100 MHz)
in the same direction along the input and output channels of a
4.6 ± 0.3 3.05 ± 0.15 3 max The wire is presoldered and complies with solderability test TA
device (an IC for instance) - reinforce the magnetic flux around
(method 1) in IEC 60068-2-58.
|Z| typ = 50 Ω (100 MHz) 1) both conductors, and are therefore attenuated. In contrast, the
wanted signal passing along the input and output channels
Taping method IEC 60286-3, EIA 481-1-A and 481-2.
BDS3/3/8.9-3S1 cancel the flux around the conductors and therefore passes
unattenuated.
a b c
8.9 ± 0.35 3.05 ± 0.15 3 max
BDS4.6/3/8.9-4S2
a b c
8.9 ± 0.35 4.6 ± 0.3 3 max
Our range of SMD beads replace the well known beads on wire
in applications where SMD components are required.
They consist of a rectangular ferrite body and a lenght of flat
copper wire, which is inserted through the ferrite and bent
around to form two solder pads. The wire is presoldered and
complies with solderability test TA (method 1) in
IEC 60068-2-58.
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EMI-suppression products
Beads on wire EMI-suppression beads
D L D
d
l d
BDW3.5/6.7-4S2 3.5 ± 0.2 6.7 ± 0.25 64.4 0.65 110 BD5.1/1.5/10-3S1 5.1 − 0.3 1.5 + 0.15 10 ± 0.3 100
BD5.1/2/4-3S1 5.1 − 0.3 2 + 0.2 4 ± 0.2 30
BDW3.5/7.6-4S2 3.5 ± 0.2 7.6 ± 0.35 64.4 0.65 131
BD5.1/2/10-3S1 5.1 − 0.3 2 + 0.2 10 ± 0.3 76
BDW3.5/8.9-4S2 3.5 ± 0.2 8.9 ± 0.35 64.4 0.65 146
dimensions |Z| typ (Ω)
BDW3.5/9.5-4S2 3.5 ± 0.25 9.5 ± 0.3 64.4 0.64 150 Type Number
D L L at 100 MHz
BDW3.5/11-4S2 3.5 ± 0.25 11.4 ± 0.4 64.4 0.64 180 BD1.9/0.8/9.8-4S2 1.9 + 0.2 0.8 + 0.2 9.75 − 0.2 69
BDW3.5/14-4S2 3.5 ± 0.25 13.8 ± 0.5 64.4 0.64 220 BD3/0.7/4-4S2 3 ± 0.1 0.7 + 0.1 4 ± 0.2 63
BD3/0.8/10-4S2 3 ± 0.1 0.75 + 0.1 10 ± 0.3 156
Beads-on-wire are suitable to suppress unwanted signals between parts of a PCB. They consist
of a suppression bead fixed on a length of wire and taped on a bandolier. The bandolier fits most BD3/1/4-4S2 3 ± 0.1 1 + 0.1/− 0.05 4 ± 0.2 48
commonly used automatic mounting machines.
The tape complies to tape standards IEC 60286 part 1 and EIA-RS-96-D. BD3/1/10-4S2 3 ± 0.1 1 + 0.1/− 0.05 10 ± 0.3 119
BD3.5/1.3/3.3-4S2 3.5 ± 0.2 1.3 ± 0.1 3.25 ± 0.25 40
BD3.5/1.3/6-4S2 3.5 ± 0.2 1.3 ± 0.1 6 ± 0.25 60
BD3.5/1.3/13-4S2 3.5 ± 0.2 1.3 ± 0.1 12.7 ± 0.35 125
BD5.1/0.8/4-4S2 5.1 − 0.3 0.75 + 0.1 4 ± 0.2 85
BD5.1/0.8/10-4S2 5.1 − 0.3 0.75 + 0.1 10 ± 0.3 213
BD5.1/1.5/4-4S2 5.1 − 0.3 1.5 + 0.15 4 ± 0.2 51
BD5.1/1.5/10-4S2 5.1 − 0.3 1.5 + 0.15 10 ± 0.3 130
BD5.1/2/4-4S2 5.1 − 0.3 2 + 0.2 4 ± 0.2 40
BD5.1/2/7.1-4S2 5.1 − 0.3 2 + 0.2 7.1 ± 0.2 78
BD5.1/2/10-4S2 5.1 − 0.3 2 + 0.2 10 ± 0.3 100
BD6.4/3/25-4S2 6.35 ± 0.15 2.95 + 0.45 25.4 ± 0.75 200
BD7.7/2.3/7.6-4S2 7.65 - 0.25 2.25 + 0.25 7.55 ± 0.25 92
BD8/1.5/4-4S2 8 ± 0.2 1.5 + 0.15 4 ± 0.2 71
BD8/1.5/10-4S2 8 ± 0.2 1.5 + 0.15 10 ± 0.3 181
BD8/2/4-4S2 8 ± 0.2 2 + 0.2 4 ± 0.2 61
BD8/2/10-4S2 8 ± 0.2 2 + 0.2 10 ± 0.3 151
BD8/3/4-4S2 8 ± 0.2 3 + 0.2 4 ± 0.2 43
BD8/3/10-4S2 8 ± 0.2 3 + 0.2 10 ± 0.3 106
Colour marking: 4S2 has a flash of yellow paint.
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EMI-suppression products
Cable Shields
B
D d C
D
A C B
L
D
A
dimensions |Z| typ (Ω) fig. 1 fig. 2
Type Number
D L L at 100 MHz
B
CST9.5/4.8/4.8-4S2 9.5 ± 0.25 4.75 ± 0.25 4.8 ± 0.2 35
D C
D
CST9.5/4.8/6.4-4S2 9.5 ± 0.25 4.75 ± 0.25 6.35 ± 0.35 50
A
CST9.5/4.8/9.5-4S2 9.5 ± 0.25 4.75 ± 0.15 9.5 ± 0.3 70 fig. 3 fig. 4
CST14/6.4/29-4S2 14.3 ± 0.45 6.35 ± 0.25 28.6 ± 0.75 250 CSA15/7.5/29-4S2-EN 2+ 3 17.9 7.0 32.3 9.2 9.0 275
CST14/7.3/29-4S2 14.3 ± 0.45 7.25 ± 0.15 28.6 ± 0.75 215 Nylon case 3 17.9 7.0 32.3 9.2 9.0 -
CST16/7.9/14-4S2 16.25 -0.75 7.9 ± 0.25 14.3 ± 0.35 113 CSA19/9.4/29-4S2-EN 2+ 3 22.1 10.2 32.3 11.7 9.0 225
CST16/7.9/29-4S2 16.25 -0.75 7.9 ± 0.25 28.6 ± 0.75 213 Nylon case 3 22.1 10.2 32.3 11.7 9.0 -
CST17/9.5/13-3S4 17.45 ± 0.35 9.53 ± 0.25 12.7 ± 0.5 90 CSA26/13/29-4S2-EN 2+ 3 29 13.4 32.5 14.8 18.0 250
CST17/9.5/13-4S2 17.45 ± 0.4 9.5 ± 0.25 12.7 ± 0.5 88 Nylon case 3 29 13.4 32.5 14.8 18.0 -
CST17/9.5/29-3S4 17.45 ± 0.35 9.53 ± 0.25 28.55 ± 0.75 200 CSC16/7.9/14-4S2-EN 4+ 5 24.7 7.6 22.8 10.2 17.8 113
CST17/9.5/29-4S2 17.45 ± 0.35 9.53 ± 0.25 28.55 ± 0.75 250 Nylon case 5 24.7 7.6 22.8 10.2 17.8
CST17/11/60-3S4 17.2 − 1.2 11 ± 0.5 60 − 2.5 320
Cable shields are ideal to suppress high frequency noise on cables. For maximum efficiency the
CST19/10/15-4S2 19 − 0.65 10.15 ± 0.25 14.65 -0.75 110 ferrite should be placed as close as possible to the conductors. Therefore we offer several sizes to
fit most standard round and flat cables. The split cable shields can be mounted with metal clips or
CST19/10/29-4S2 19 − 0.65 10.15 ± 0.25 28.6 ± 0.75 196 nylon cases without removing connectors.
110
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EMI-suppression products
Cable Shields
CSU45/6.4/29-4S2 1 45.1 ± 0.75 34.4 ± 0.7 28.6 ± 0.7 6.35 ± 0.25 0.85 ± 0.2 225 CSF38/12/25-3S4 4 38.1 ± 1.0 12.1 ± 0.35 25.4 ± 0.75 26.7 ± 0.75 1.9 ± 0.35 215
CSU76/6.4/13-3S4 1 76.2 ± 1.5 65.3 ± 1.3 12.7 ± 0.4 6.35 ± 0.25 0.85 ± 0.2 110 CSF38/12/25-3S4-S 5 38.5 ± 0.6 12.1 ± 0.4 25.4 ± 0.8 26.8 ± 0.8 1.9 ± 0.4 196
CSU76/6.4/15-3S4 1 76.2 ± 1.5 65.3 ± 1.3 15.0 ± 0.6 6.35 ± 0.25 0.85 ± 0.2 159
CSU76/6.4/29-4S2 1 76.2 ± 1.5 65.3 ± 1.3 28.6 ± 0.8 6.35 ± 0.25 0.85 ± 0.2 215
CSU76/6.4/29-3S4 1 76.2 ± 1.5 65.3 ± 1.3 28.6 ± 0.8 6.35 ± 0.25 0.85 ± 0.2 235
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EMI-suppression products
Bobbin Cores Miniature Drum Cores
a c
C
d
b
A B
BC13/4.8/16-3C90 1) dimensions
Type Number
a b c d A B C D
12.8 − 0.5 16 4.8 ± 0.2 10 D38152012-3C92 3.8 ± 0.15 2.0 ± 0.1 1.5 ± 0.1 1.2 ± 0.1
AL (nH) ≈ 50 D41150803-3C92 4.1 ± 0.15 0.8 ± 0.1 1.5 ± 0.1 0.3 ± 0.1
D41150803-4A11 4.1 ± 0.15 0.8 ± 0.1 1.5 ± 0.1 0.3 ± 0.1
BC22/12/14-3C90
D41150803-4B1 4.1 ± 0.15 0.8 ± 0.1 1.5 ± 0.1 0.3 ± 0.1
a b c d
D41151306-4A11 4.11 ± 0.15 1.27 ± 0.1 1.45 ± 0.1 0.64 ± 0.1
22 ± 1 14 ± 1 12 ± 0.3 8.6 ± 0.6
D41151407-3C92 4.1 ± 0.15 1.4 ± 0.1 1.5 ± 0.1 0.7 ± 0.1
AL (nH) ≈ 86 D41151407-4A11 4.1 ± 0.15 1.4 ± 0.1 1.5 ± 0.1 0.7 ± 0.1
BC22/12/18-3C90 D41151407-4B1 4.1 ± 0.15 1.4 ± 0.1 1.5 ± 0.1 0.7 ± 0.1
D41151811-3C92 4.1 ± 0.15 1.8 ± 0.1 1.5 ± 0.1 1.1 ± 0.1
a b c d
D41161004-3C92 4.1 ± 0.15 1.0 ± 0.1 1.6 ± 0.1 0.35 ± 0.1
22 ± 1 18 ± 1 12 ± 0.3 12.6 ± 0.6
D41161609-4B1 4.1 ± 0.15 1.6 ± 0.1 1.6 ± 0.1 0.9 ± 0.1
AL (nH) ≈ 85
D42180903-3C92 4.2 ± 0.15 0.9 ± 0.1 1.8 ± 0.1 0.28 ± 0.1
BC22/12/19-3C90 D42182012-3C92 4.2 ± 0.15 2.0 ± 0.1 1.8 ± 0.1 1.2 ± 0.1
a b c d D42200903-4B1 4.2 ± 0.15 0.9 ± 0.1 2.0 ± 0.1 0.3 ± 0.1
D42201105-3C92 4.2 ± 0.15 1.1 ± 0.1 2.0 ± 0.1 0.5 ± 0.1
22 ±1 18.5 ±1 12 ± 0.3 10.5 + 0.6
D58150803-3C92 5.8 ± 0.15 0.8 ± 0.1 1.5 ± 0.1 0.3 ± 0.1
AL (nH) ≈ 94
Mini drum cores are used wherever miniaturization requires very small and thin inductors. They
BC22/12/38-3C90 can be found as micro power inductors in applications such as telecom, lap tops, set-top boxes and
hand held equipment.
a b c d
Summary :
22 ± 1 38 ± 1.4 12 ± 0.3 30 + 1.4 • very low profile (height down to 0.8 mm)
• advanced power and high resistivity materials
AL (nH) ≈ 74 • very high saturation
• broad bandwidth
BC23/12/14-3C90 2) • micro-precision in mechanical dimensions
• custom designs possible
a b c d
22.6 ± 1 14 ± 1 12 ± 0.3 8.6 ± 0.6
AL (nH) ≈ 92
Bobbin cores are easy to wind with thick copper wire. Application is mainly as power inductor in
output stages of converters or as EMI choke in lines with high DC currents. The magnetic circuit is
open, resulting in high current capability, but also in quite some stray flux.
AL measured with fully wound bobbin
112
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EMI-suppression products
Multi Hole Cores
45° 45°
L D
MHC6
d
H
L D
MHR2
d
H
L D
MHB2
L H
MHR6
dimensions
Type Number
D L l d
Summary :
• wide range of shapes
• several materials
• for HF matching and suppression
113
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EMI-suppression products
Rods
L D
Dimensions (mm)
Material Type number
D L
ROD1.6/9-3B1-D 1.6 + 0.05 9 ± 0.2
ROD2/20-3B1-D 2 − 0.05 20 − 0.9
ROD3/15-3B1-D 3 − 0.05 15 − 0.8
ROD3/20-3B1-D 3 − 0.05 20 − 0.9
ROD3/25-3B1-D 3 − 0.05 25 − 1.0
ROD4/15-3B1-D 4 − 0.05 15 − 0.8
ROD4/20-3B1-D 4 − 0.05 20 − 0.9
ROD4/25-3B1-D 4 − 0.05 25 − 1.0
3B1 ROD5/20-3B1-D 5 − 0.05 20 − 0.9
ROD5/25-3B1-D 5 − 0.05 25 − 1.0
ROD5/30-3B1-D 5 − 0.05 30 − 1.2
ROD6/30-3B1-D 6 − 0.10 30 − 1.2
ROD6/40-3B1-D 6 − 0.10 40 − 1.6
ROD6/50-3B1-D 6 − 0.10 50 ± 1.0
ROD8/50-3B1 8 − 0.40 50 ± 1.0
ROD8/150-3B1 8 − 0.40 150 ± 3
ROD8/200-3B1 8 − 0.40 200 ± 4
ROD3/20-3S3 3 − 0.3 20 ± 0.4
ROD3.3/17-3S3 3.3 ± 0.10 17 ± 0.3
ROD5/20-3S3 5 − 0.30 20 ± 0.5
ROD5/25-3S3 5 − 0.30 25 − 1.0
ROD5.3/18-3S3 5.25 − 0.3 18 ± 0.3
3S3
ROD6/25-3S3 6 − 0.30 25 ± 0.6
ROD6/30-3S3 6 − 0.30 30 ± 0.9
ROD6.5/25-3S3 6.5 − 0.30 25 ± 0.6
ROD8/25-3S3 8 − 0.5 25 ± 0.75
ROD8/32-3S3 8 − 0.5 32 − 2
ROD1.6/9-4B1-D 1.6 + 0.05 9 ± 0.2
ROD2/20-4B1-D 2 − 0.05 20 − 0.9
ROD3/15-4B1-D 3 − 0.05 15 − 0.8
ROD3/20-4B1-D 3 − 0.05 20 − 0.9
ROD3/25-4B1-D 3 − 0.05 25 − 1.0
ROD4/15-4B1-D 4 − 0.05 15 − 0.8
ROD4/20-4B1-D 4 − 0.05 20 − 0.9
ROD4/25-4B1-D 4 − 0.05 25 − 1.0
ROD5/20-4B1 5 − 0.30 20 ± 0.5
ROD5/20-4B1-D 5 − 0.05 20 − 0.9
4B1 ROD5/25-4B1-D 5 − 0.05 25 − 1.0
ROD5/30-4B1-D 5 − 0.05 30 − 1.2
ROD6/30-4B1-D 6 − 0.10 30 − 1.2
ROD6/40-4B1-D 6 − 0.10 40 − 1.6
ROD6/50-4B1-D 6 − 0.10 50 ± 1.0
ROD6.5/25-4B1 6.5 − 0.30 25 ± 0.6
ROD8/32-4B1 8 − 0.5 32 -2
ROD8/50-4B1 8 − 0.40 50 ± 1.0
ROD8/150-4B1 8 − 0.40 150 ± 3
ROD8/200-4B1 8 − 0.40 200 ± 4
ROD10/200-4B1 10 − 0.50 200 ± 4
Generally, ferrite rods are used as the will not be limited by the material, but by the The L value and Q factor are measured (up Summary :
core of solenoidal chokes. Such a choke coil capacitance. Curvature and mechanical to 6 mm outer diameter) in a standard coil, • For solenoidal coils
can carry a high DC current without being tolerances of the standard range fulfil the according to DIN 41276 or its equivalent • Open circuit, no self shielding
saturated because of the open magnetic requirements of DIN41291 or its equivalent IEC 732-1982, and compared with a
• Not easily saturated by load currents
circuit. In most cases, the frequency range IEC 60233-1966. standard rod.
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EMI-suppression products
Tubes
D
L d
Dimensions (mm)
Material Type number
D d L
TUB3.1/1.3/19-3B1-DL 3.1 − 0.02 1.3 + 0.2 18.8 − 0.5
TUB3.5/1.2/5-3B1 3.5 − 0.25 1.2 + 0.15 5 − 0.3
TUB3.5/1.3/3-3B1 3.5 + 0.1/− 0.2 1.3 + 0.2 3 + 0.5
TUB3.5/1.3/7.5-3B1 3.5 ± 0.2 1.3 + 0.2 7.5 + 0.5
TUB3.7/1.2/3.5-3B1 3.7− 0.4 1.2 + 0.2 3.5 − 0.5
TUB4/1.6/15-3B1 4 − 0.25 1.6 + 0.15 15 − 0.8
TUB4/1.6/40-3B1 4 − 0.25 1.6 + 0.15 40 − 1.6
TUB4/2/5-3B1 4 ± 0.2 2 ± 0.2 5 ± 0.5
TUB4.1/2/7-3B1-D 4.1 + 0.1 2 + 0.2 7 ± 0.2
TUB4.1/2/11-3B1-D 4.1 + 0.1 2 + 0.2 11 ± 0.2
3B1
TUB4.2/2/12-3B1-DL 4.15 − 0.05 2 + 0.2 12.2 − 0.4
TUB4.3/2/15-3B1 4.3 − 0.2 2 + 0.2 15.4 − 0.8
TUB4.3/2/26-3B1 4.3 − 0.2 2 + 0.2 25.5 − 1
TUB5.3/3/22-3B1 5.3 − 0.2 3 + 0.2 22.4 − 0.8
TUB6/3/20-3B1 6 − 0.3 3 + 0.2 20 − 0.9
TUB8/4/20-3B1 8 − 0.4 4 + 0.3 20 − 0.9
TUB8/4/40-3B1 8 − 0.4 4 + 0.3 40 − 1.6
TUB8/4.2/51-3B1 8 − 0.4 4.2 + 0.6 51.4 − 2.8
TUB9.5/6.5/17-3B1 9.5 ± 0.3 6.5 ± 0.2 17 + 0.5/− 0.4
TUB10/4.2/20-3B1 10 − 0.5 4.2 + 0.3 20 − 0.9
TUB4/1.6/40-3C90 4 − 0.25 1.6 + 0.15 40 − 1.6
TUB5/2/50-3C90 5 − 0.3 2 + 0.2 50 ± 1
TUB6/3/20-3C90 6 − 0.3 3 + 0.2 20 − 0.9
3C90 TUB6/3/30-3C90 6 − 0.3 3 + 0.2 30 − 1.2
TUB8/4/40-3C90 8 − 0.4 4 + 0.3 40 − 1.6
TUB10/4.2/20-3C90 10 − 0.5 4.2 + 0.3 20 − 0.9
TUB10/6.5/20-3C90 10 − 0.5 6.5 + 0.4 20 − 0.9
TUB3.5/1.2/5-4B1 3.5 − 0.25 1.2 + 0.15 5 − 0.3
TUB3.7/1.2/3.5-4B1 3.7 − 0.4 1.2 + 0.2 3.5 − 0.5
TUB3.8/2.8/8-4B1 3.8 ± 0.1 2.8 ± 0.1 8 ± 0.25
TUB4/1.6/15-4B1 4 − 0.25 1.6 + 0.15 15 − 0.8
TUB4/1.6/40-4B1 4 − 0.25 1.6 + 0.15 40 − 1.6
TUB4/3/9.5-4B1 4 ± 0.1 3 + 0.2 9.45 + 0.75
TUB4.1/2/7-4B1 4.1 + 0.2 2 + 0.2 7 ± 0.2
4B1 TUB4.1/2/26-4B1 4.1 + 0.2 2 + 0.2 25.5 − 1
TUB4.2/2/12-4B1-DL 4.15 − 0.05 2 + 0.2 12.2 − 0.4
TUB4.3/2/15-4B1 4.3 − 0.2 2 + 0.2 15.4 − 0.8
TUB6/3/20-4B1 6 − 0.3 3 + 0.2 20 − 0.9
TUB6/3/30-4B1 6 − 0.3 3 + 0.2 30 − 1.2
TUB8/4/20-4B1 8 − 0.4 4 + 0.3 20 − 0.9
TUB8/4.2/51-4B1 8 − 0.4 4.2 + 0.6 51.4 − 2.8
TUB10/6.5/20-4B1 10 − 0.5 6.5 + 0.4 20 − 0.9
Tubes can be used in solenoid coils with In such cases however the sensitivity for Summary :
almost the same effect as rods. The inner DC currents is rather high. Curvature and • Full range of standard sizes
hole is often used to insert wires to make mechanical tolerances of the standard • For general EMI suppression
a ferrite coil former. In EMI suppression range fulfil the requirements of DIN 41291 • With wires inserted used as ferrite coil
applications tubes can also be shifted over or its equivalent IEC 60233-1966. former
wires. Because the magnetic flux path is
then closed, a steep increase in impedance
results.
115
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EMI-suppression products
Wideband Chokes
6 6 6 6
∅0.6
40 40 40
±5 ±5 ±5
3.5
14 14 max 14 max
10 max 10 40 10
±5
40 40 40
±5 ±5 10 14 max ±5
Wide-band chokes are an alternative to a bead when more impedance or damping is required. In these products the conductor wire is wound through holes in a multi-hole ferrite core, thus separating them
physically and reducing coil capacitance. The result is a high impedance over a wide frequency range, a welcome feature for many interference problems. The present design has excellent properties and
reliability by keeping the number of electrical interfaces to an absolute minimum.
116
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EMI-suppression products
Wideband Chokes
∅0.6 +2
2.5 0 6
6 2.5
2.5±1
+2 ∅0.6
4
0
3.5
20 min
12.5 13.5
10 ±1 max
12.5
±1
10 14 max
∅0.6
WBC2.5/R-3S4
|Z| at frequency WBC3/R-4S2
Ω MHz |Z| at frequency
colour code
≥ 600 50 3S4 = blue Ω MHz
WBC2.5/R-4B1 4B1 = green
5001) 10
|Z| at frequency 10001) 50
Ω MHz WBC2.5/SP-3S4 6881) 100
≥ 700 75 |Z| at frequency WBC3/R-3S4
WBC2.5/R-4S2 Ω MHz |Z| at frequency
|Z| at frequency ≥ 600 50 Ω MHz
Ω MHz WBC2.5/SP-4B1 ≥ 650 63
4001) 10 |Z| at frequency WBC3/R-4B1
8501) 50 Ω MHz |Z| at frequency
7251) 100 ≥ 700 75 Ω MHz
1) Minimum guaranteed impedance is IZI typ -20%. ≥ 800 110
WBC3/R-4A15
|Z| at frequency
Ω MHz
≥ 1000 50
≥ 1000 180
1) Minimum guaranteed impedance is IZI typ -20%.
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Specialty Ferrite materials and applications
Property Test conditions Specialty Ferrites Products generally comply with the material
specification. However deviations may occur
Symbol f (kHz) Bpeak or H T (ºC) unit 4E2 4M2 4B3 8C12 8C11 due to shape, size and grinding operations etc.
µi (± 20%) ≤ 10 ≤ 0.1 mT 25 25 140 300 900 1200 Specified product properties are given in the
250 A/m 100 ≈ 150 ≈ 150 ≈ 250 ≈ 150 ≈ 200
data sheets or product drawings.
B mT
3000 A/m 25 ≈ 320 ≈ 300 ≈ 400 ≈ 270 ≈ 300
10
Hc A/m ≈ 400 ≈ 100 ≈ 60 ≈ 30 ≈ 20
25
Br mT ≈ 200 ≈ 100 ≈ 200 ≈ 110 ≈ 150
Tc ºC ≥ 400 ≥ 200 ≥ 250 ≥ 125 ≥ 125
ρ DC 25 Ωm ≈ 105 ≈ 105 ≈ 105 ≈ 105 ≈ 105
density kg/m3 ≈ 4000 ≈ 5000 ≈ 5000 ≈ 5100 ≈ 5100
ferrite type NiZn NiZn NiZn NiZn NiZn
Accellerator cores
and pulse shapers
Scientific particle accellerators
generally use large ferrite rings
to tune caveties and concentrate
the beam. Ferrite pole pieces,
often called kicker magnets,
concentrate the magnetic flux
bursts which deflect the beam
into experiment chambers.
Ferrite rings on supply lines of
e.g. short pulsed radar
equipment, delay current rise
until they saturate causing very
steep pulses.
F e r r i t e c h o i c e
frequency range
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Specialty Ferrites
Machined ferrite products
50.7
75
50
400
390
60
40
40
d
H
121
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Specialty Ferrites
Ferrite Toroids for Particle Accelerators
d
H
dimensions
T 500/300/25 − 4M2
mass
Material Type Number
D d H (g)
8C11 T170/110/20-8C11 170 ± 0.2 110.2 ± 0.2 20 ± 0.2 ≈ 1300 core size
T240/160/20-8C11 240 ± 0.3 160 ± 0.3 20 ± 0.3 ≈ 2500
8C12 T498/270/25-8C12 498 ± 0.1 270 ± 0.2 25 ± 0.2 ≈ 17000 core type
T498/300/25-8C12 498 ± 0.1 300 ± 0.2 25 ± 0.2 ≈ 15000
Our range of large ring cores and blocks was developed especially for use in scientific particle
accelerators. Applications include kicker magnets and acceleration stations. Dynamic behaviour
under pulse conditions is important for both applications, so special ferrite grades are optimized
for low losses at high flux densities. These large rings have also been used successfully in delay
lines for very high powers such as in pulsed lasers or radar equipment. Sizes other than those
mentioned in the tables can be made on request.
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Appendix
Inductance factor calculation Inductance factor calculation
µi
B = µ 0 H + J or B = µ 0 ( H + M ) µ e = --------------------------
-
[1] G × µi [5]
1 + -----------------
le
where µ0 = 4π.10 -7 H/m, J is the magnetic polarization and M is the magnetization. where G is the gap length and le is the effective length of magnetic circuit. This simple formula is a good
The ratio of flux density and applied field is called absolute permeability. approximation only for small airgaps. For longer airgaps some flux will cross the gap outside its normal area
(fringing flux) causing an increase of the effective permeability.
Amplitude permeability
---- = µ 0 1 + ----- = µ absolute
B M [2]
H H The relationship between higher field strength and flux densities without the presence of a bias field, is
given by the amplitude permeability (µa).
It is usual to express this absolute permeability as the product of the magnetic constant of free space
and the relative permeability (µr).
1 B
µ a = ------ × ---- [6]
µ0 H
B
---- = µ 0 µ r [3] Since the BH loop is far from linear, values depend on the applied field strength.
H
Incremental permeability
Since there are several versions of µr depending on conditions the index ‘r’ is generally removed and The permeability observed when an alternating magnetic field is superimposed on a static bias field, is
replaced by the applicable symbol e.g. µi, µa, µ∆ etc. called the incremental permeability.
Initial permeability
The initial permeability is measured in a closed magnetic circuit (ring core) using a very low field strength.
1 ∆B
µ ∆ = ------ -------- [7]
µ 0 ∆H H DC
1 ∆B
µ i = ------ × --------
µ 0 ∆H [4]
( ∆H → 0 ) If the amplitude of the alternating field is negligibly small, the permeability is then called the reversible
permeability (µrev).
4 5
Effective core dimensions The magnetic field strength (H) is calculated using the effective length (Ie ):
To facilitate calculations on a non-uniform soft magnetic core, the effective dimensions are given on each
data sheet. These dimensions, effective area (Ae), effective length (le) and effective volume (Ve) define a
hypothetical ring core which would have the same magnetic properties as the non-uniform core.
The reluctance of the ideal ring core would be: IN 2 [14]
H = -------------- (A/m)
le
le If the cross-sectional area of a core is non-uniform, there will always be a point where the real cross-section
------------------ [9] is minimal. This value is known as Amin and is used to calculate the maximum flux density in a core. In well
µ × Ae
designed ferrite core a large difference between Ae and Amin is avoided. Narrow parts of the core could
saturate or cause much higher hysteresis losses.
For the non-uniform core shapes, this is usually written as:
Inductance factor (AL)
To facilitate inductance calculations, the inductance factor, known as the AL value (nH), is given in each data
sheet. The inductance factor of a core is defined as:
1 l
------ × Σ ---- [10]
µe A
2
the core factor divided by the permeability. L = N × A L (nH) [15]
The inductance of the core can now be calculated using this core factor:
The value of AL is calculated from the core factor and the effective permeability:
2
µ0 × N 1.257 × 10 × N
–9 2
L = ----------------------
- = -------------------------------------------------- (in H) [11]
1 l 1 l
------ × Σ ---- ------ × Σ ---- 6
µe A µe A µ 0 µ e × 10 1.257µ e
A L = ------------------------------ = --------------------- (nH) [16]
Σ ( l ⁄ A) Σ ( l ⁄ A)
The effective area is used to calculate the flux density in a core, for sine wave:
9 8
U 2 × 10 2.25U × 10 [12]
B = ------------------------------ = ---------------------------------- (in mT)
ωA e N fNA e
9
0.25U × 10 [13]
B = ---------------------------------- (in mT)
fNA e
where:
Ae is the effective area in mm2 .
U is the voltage in V
f is the frequency in Hz
N is the number of turns.
6 7 123
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Appendix
Inductance factor calculation
Inductance calculations on rods and tubes
Rods and tubes are generally used to increase the inductance of a coil. The magnetic circuit is very open and
therefore the mechanical dimensions have more influence on the inductance than the ferrite’s permeability
(see Fig.1) unless the rod is very slender. In order to establish the effect of a rod on the inductance of a coil,
the following procedure should be carried out:
• Calculate the length to diameter ratio of the rod (l/d).
• Find this value on the horizontal axis and draw a vertical line.
The intersection of this line with the curve of the material permeability gives the effective rod permeability
(µrod).
The inductance of the coil, provided the winding covers the whole length of the rod is given by:
2
N A [17]
L = µ 0 µ rod ----------- ( H )
l
where:
N = number of turns
A = cross sectional area of rod (mm2)
I = length of coil. (mm)
µi = 10.000
103
5000
2000
1000
700
µrod 500
400
300
200
150
102
100
70
40
20
10 10
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