CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.

LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 1 of 7

EQUIPMENT DETAILS

Phased Array Weld

Equipment Used OMNI – MX2 Inspection Technique
scanning
Brand Olympus Surface Condition Smooth& Clean
Serial No. OMNI2-103016 Probe Cable Length 2.5 meter
Equipment Cal Date 26/08/2020 Suppression Control N/A
Equipment Cal Due Date 25/08/2021 Temperature on Surface Ambient
PA Probe Type and Freq. 5L 64 A32 PA Acquisition Software MXU 4.4R4
Encoder Type Mini wheel Encoder Analysis Software OMNI PC
Encoder Resolution 12 steps/rev PA Wedge Used SA32 N55S IHC
Material thickness &
Material SA516 GR.70N T-25MM Dia-mm
Diameter (SHELL)
Ref. Gain (db) 28.8 Calibration block IIW V1 block

Couplant used Oil Reference block 38 mm SDH block

ASME SEC VIII Div 1
Reference Standard ASME SEC V Article 4 Acceptance Standard
BPVC

JOINT DETAILS

Size
Work Order no. Tag no. Joint no. Shell Dia. Thick Process
YEPL BLOCK 1 J1
A8JE-4-0406- &
E450,E455 323.7 mm 9.5 mm GTAW
01A8JE100111 YEPL BLOCK 2 J1
 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 2 of 7

SETUP

Element Qty. Used 16 Start Angle 45.00o

First Element 1 Stop Angle 72.00o
Last Element 16 Angle Resolution 1.00o
Resolution 1.0 Focus Depth 9.00 mm
Wave Type Shear Wave Law Configuration Sectorial
Material Velocity 3100 m/s Beam Skew 0.00o
Index Offset -20 mm Beam delay 7.4 μs

TCG POINTS

TCG Point no. Position (Half path) Gain

1 0.00 mm 0.00 dB
2 6.79 mm 1.4 dB
3 14.25 mm 9.4 dB

ACTUAL DEFECTS SUMMARY

Defect Defect Defect Defect

Identification Joint No Type of Defect Length Depth Height
No. (mm) (mm) (mm)
a YEPL BLOCK 1 J1 Toe Notch 6.4 mm 0.80 mm 0.8 mm

b YEPL BLOCK 1 J1 Root Notch 6.4 mm 8.70 mm 0.8 mm

c YEPL BLOCK 1 J1 Sidewall Notch 6.4 mm 5.00 mm 1.36 mm

d YEPL BLOCK 2 J1 Nozzle to Weld Fusion Notch 6.4 mm 4.50 mm 1.36 mm

e YEPL BLOCK 2 J1 Side drilled hole 15 mm 3.30 mm 2.5 mm

 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 3 of 7

OBSERVED DEFECTS SUMMARY

PAUT
Defect Defect Defect Defect
Scanned
Identification Joint No Type of Defect Length Depth Height Result
Length
No. (mm) (mm) (mm)
(mm)
Not
a YEPL BLOCK 1 J1 Toe Notch 30 mm 6.17 mm 1.49 mm 2.16 mm
acceptable
6.64 Not
b YEPL BLOCK 1 J1 Root Notch 30 mm 6.00 mm 3.19 mm
mm acceptable
Not
c YEPL BLOCK 1 J1 Sidewall Notch 30 mm 6.04 mm 5.22 mm 3.12 mm
acceptable
Nozzle to Weld Not
d YEPL BLOCK 2 J1 30 mm 6.60 mm 4.50 mm 3.55 mm
Fusion Notch acceptable
Side drilled Not
e YEPL BLOCK 2 J1 30 mm 10.10 mm 3.15 mm 2.67 mm
hole acceptable

Remarks & Observation:

1. Defect Identification No. ‘e’ Side drill hole’s length dimension is observed to be less than
actual, the reason is complete length of SDH is not enclosed within full beam spread of
probe at that depth.

2. A standard -6 dB drop sizing technique is used in this validation process. The height
dimension for all induced defects were observed to be more than 50% of actual induced
height. All these slits, detected and measured to have more height as reported above
are very well falling in criteria of not acceptable as per approved procedure YEPL-NDE-
BYC-1 R3.
 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 4 of 7

Defect Identification No.: a Toe Notch

Defect Identification No.: b Root Notch

 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 5 of 7

Defect Identification No.: c Sidewall Notch

Defect Identification No.: d Nozzle to weld fusion Notch

 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 6 of 7

Defect Identification No.: e Side Drilled Hole

Conclusion:

This validation procedure is an evident proof, that full weld volume is getting covered with PAUT
technique used. All induced slits are detected and rejected with respect to acceptance criteria. The
standard 6 dB drop sizing technique is found to be very well suitable & stringent for our PAUT
procedure YEPL-NDE-BYC-1 R3
INSPECTED BY: REVIEWED BY: WITNESSED BY:

NAME: SHAIK KARIMULLA NAME:K.RAJA GURU NAME:YOKESH GR

(ASNT-PAUT LEVEL II) (CSWIP- PAUT LEVEL II) (ISO 9712- PAUT LEVEL III)
CERTIFICATE No. 390217 CERTIFICATE No.13137-2018-
02
 CLIENT PRECISION EQUIPMENTS (CHENNAI) PVT.LTD
REPORT NO. SIS/PE/PAUT/001/10-20
PHASED ARRAY
ULTRASONIC TESTING TEST
SIS/PAUT/PROC./REF.NO-007/REV.01
Final Report PROCEDURE
DATE OF
14.10.2020
INSPECTION
PAGE NO. 7 of 7

DATE: 12/06/2020
DATE: 12/06/2020 DATE: 12/06/2020 SIGNATURE:
SIGNATURE: SIGNATURE: