Main Project Capital Budgeting Mba
Main Project Capital Budgeting Mba
“CAPITAL BUDGETING”
SUBMITTED BY
A.RAMESH (09JK1E0005)
With Reference to
A.RAMESH (09JK1E0005)
Because capital expenditures can be very large and have a significant impact
on the financial performance of the firm, great importance is placed on project
selection. This process is called capital budgeting.
Many formal methods are used in capital budgeting, including the techniques
such as
These methods use the incremental cash flows from each potential investment,
or project Techniques based on accounting earnings and accounting rules are
sometimes used - though economists consider this to be improper - such as
the accounting rate of return, and "return on investment." Simplified and hybrid
methods are used as well, such as payback period and discounted payback
period.
Accounting rate of return, also known as the Average rate of return, or ARR is
a financial ratio used in capital budgeting. The ratio does not take into
account the concept of time value of money. ARR calculates the return,
generated from net income of the proposed capital investment. The ARR is a
percentage return. Say, if ARR = 7%, then it means that the project is
expected to earn seven cents out each dollar invested. If the ARR is equal to or
greater than the required rate of return, the project is acceptable. If it is less
than the desired rate, it should be rejected. When comparing investments, the
higher the ARR, the more attractive the investment.
Basic formulae
Where
In finance, the net present value (NPV) or net present worth (NPW) of a time
series of cash flows, both incoming and outgoing, is defined as the sum of the
present values (PVs) of the individual cash flows. In the case when all future
cash flows are incoming (such as coupons and principal of a bond) and the
only outflow of cash is the purchase price, the NPV is simply the PV of future
cash flows minus the purchase price (which is its own PV). NPV is a central
tool in discounted cash flow (DCF) analysis, and is a standard method for
using the time value of money to appraise long-term projects. Used for capital
budgeting, and widely throughout economics, finance, and accounting, it
measures the excess or shortfall of cash flows, in present value terms, once
financing charges are met.
The NPV of a sequence of cash flows takes as input the cash flows and a
discount rate or discount curve and outputting a price; the converse process
in DCF analysis - taking a sequence of cash flows and a price as input and
inferring as output a discount rate (the discount rate which would yield the
given price as NPV) - is called the yield, and is more widely used in bond
trading.
Formula:
Each cash inflow/outflow is discounted back to its present value (PV). Then
they are summed. Therefore NPV is the sum of all terms,
where
The result of this formula if multiplied with the Annual Net cash in-flows and
reduced by Initial Cash outlay will be the present value but in case where the
cash flows are not equal in amount then the previous formula will be used to
determine the present value of each cash flow separately. Any cash flow within
12 months will not be discounted for NPV purpose.
3) PROFITABILITY INDEX:
Profitability index (PI), also known as profit investment ratio (PIR) and value
investment ratio (VIR), is the ratio of investment to payoff of a proposed project.
It is a useful tool for ranking projects because it allows you to quantify the
amount of value created per unit of investment.
Assuming that the cash flow calculated does not include the investment made
in the project, a profitability index of 1 indicates breakeven. Any value lower
than one would indicate that the project's PV is less than the initial
investment. As the value of the profitability index increases, so does the
financial attractiveness of the proposed project.
Investment = 40,000
life of the Machine = 5 Years
The internal rate of return (IRR) is a rate of return used in capital budgeting
to measure and compare the profitability of investments. It is also called the
discounted cash flow rate of return (DCFROR) or simply the rate of return
(ROR). In the context of savings and loans the IRR is also called the effective
interest rate. The term internal refers to the fact that its calculation does not
incorporate environmental factors (e.g., the interest rate or inflation).
Definition:
Showing the position of the IRR on the graph of NPV(r) (r is labeled 'i' in the
graph)
In more specific terms, the IRR of an investment is the interest rate at which
the net present value of costs (negative cash flows) of the investment equals
the net present value of the benefits (positive cash flows) of the investment.
Uses:
Formula:
Given the (period, cash flow) pairs (n, Cn) where n is a positive integer, the total
number of periods N, and the net present value NPV, the internal rate of return
is given by r in:
Note that any fixed time can be used in place of the present (e.g.,the end of
one interval of an annuity); the value obtained is zero if and only if the NPV is
zero.
In the case that the cash flows are random variables, such as in the case of a
life annuity, the expected values are put into the above formula.
While there are several problems with the IRR, MIRR resolves two of them.
First, IRR assumes that interim positive cash flows are reinvested at the same
rate of return as that of the project that generated them. This is usually an
unrealistic scenario and a more likely situation is that the funds will be
reinvested at a rate closer to the firm's cost of capital. The IRR therefore often
gives an unduly optimistic picture of the projects under study. Generally for
Second, more than one IRR can be found for projects with alternating positive
and negative cash flows, which leads to confusion and ambiguity. MIRR finds
only one value.
Calculation
Where n is the number of equal periods at the end of which the cash flows
occur (not the number of cash flows), PV is present value (at the beginning of
the first period), FV is future value (at the end of the last period).
The formula adds up the negative cash flows after discounting them to time
zero, adds up the positive cash flows after factoring in the proceeds of
reinvestment at the final period, then works out what rate of return would
equate the discounted negative cash flows at time zero to the future value of
the positive cash flows at the final time period.
0 -1000
1 -4000
2 5000
3 2000
.
In this case, the answer is 25.48% (the other solutions to this equation are -
593.16% and -132.32%, but they will not be considered meaningful IRRs).
Second, we calculate the future value of the positive cash flows (reinvested at
the reinvestment rate):
The calculated MIRR (17.91%) is significantly different from the IRR (25.48%).
In finance the equivalent annual cost (EAC) is the cost per year of owning
and operating an asset over its entire lifespan.
EAC=
The use of the EAC method implies that the project will be replaced by an
identical project.
Here are nine good reasons why India should switch to a Capital Budget
instead of the usual one that focuses primarily on revenue-related issues:
While revenue deficit, fiscal deficit, FRBM et al are all very fine, surely as
citizens, we have a right to know how much capital is being deployed in
nation-building activities and how such capital is being raised.
Simple Then let's get the answers in the form of a Union Capital Budget. Or
do we have to wait till these questions are posed under the Right to
Information Act?
Nine, finally, can we please do away with the irrelevant colonial hangover
of a Railway Budget Day in Parliament. It was in 1924 that, for the first
time, railway finances were separated from the general finances of the
government.
The goal of the firm is to maximize present shareholders value. This goal
implies that projects should be undertaken that result in a positive net
present value, i.e., the present value of the expected cash inflow less (-)
the present value of the required capital expenditures. Using net present
values (NPV) as a measure, capital budgeting involves selecting those
projects that increases the value of the firm because they have positive
NPV. The timing and growth rate of the incoming cash flow is important
only to the extent of its impact on NPV.
While net present value is the rule that always maximizes share holder
value, some firms use other criteria for their capital budgeting decisions,
such as internal rate of return (IRR), Discounting cash flow (DCF) and
payback period etc.
1.5 Methodology:
a. sources of data:
INDUSTRY PROFILE
Right from its genesis, the commercial coal mining in modern times in
India has been dictated by the needs of the domestic consumption. On
account of the growing needs of the steel industry, a thrust had to be
given on systematic exploitation of coking coal reserves in Jharia
Coalfield. Adequate capital investment to meet the burgeoning energy
owners. Unscientific mining practices adopted by some of them and poor
working conditions of labor in some of the private coal mines became
matters of concern for the Government. On account of these reasons, the
Central Government took a decision to nationalize the private coal mines.
The nationalization was done in two phases, the first with the coking coal
mines in 1971-1972 and then with the non-coking coal mines in 1973
which now is the piece of Central legislation determining the eligibility of
coal mining in India.
This was followed by the Coking Coal Mines (Nationalization) Act, 1972
under which the coking coal mines and the coke oven plants other than
those with the Tata Iron & Steel Company Limited and Indian Iron &
Steel Company Limited, were nationalized on 1.5.972 and brought under
the Bharat coking Coal Limited (BCCL), a new Central Government
Undertaking. Another enactment, namely the Coal Mines (Taking over of
Management) Act, 1973, extended the right of the Government of India to
take over the management of the coking and non- coking coal mines in
seven States including the coking coal mines taken over in 1971. This
was followed by the Nationalization of all these mines on 1.5.1973 with
the enactment of the coal mines (Nationalization) Act, 1973 which mow is
The Government has recognized the need for new coal policy initiatives
and for rationalization of the legal and regulatory frame work that would
govern the future development of this industry. One of the key reforms is
that the Government has allowed importing of coal to meet our
requirements. Private sector is now allowed to participate in the
extraction and marketing of coal.
The ultimate objective of some of the ongoing measures and others under
consideration is to see that a competitive environment is created for the
functioning of various entities in this industry. This would not only bring
about gains in efficiency but also effect cost reduction, which would
consequently ensure supply of coal on a lower prices. Competition would
also have the desirable effect of bringing in new technology, for which
there is an urgent and overdue need since the coal industry has suffered
a prolonged period of stagnation in technological innovation.
In India coal reserves are found in Andhra Pradesh, Uttar Pradesh. West
Bengal, Madhya Pradesh, Orissa, Jharkhand etc
Most of the coal production in India comes from open cast mines which
contribute over 88% of the total production (472.578 MT). underground
mining currently accounts for around 12% of national output(59.484
MT). most of the production is achieved by conventional Board and Pillar
mining methods.
Coal is the dominant energy resource in India, accounting for more than
half of the country‟s requirements. 70% of India‟s coal production is used
Capital budgeting Page 26
for power generation, with the remainder being used by heavy industry
and public use. Domestic supplies satisfy most of India‟s coal demand.
At present all private mines are allowed to operate only if they are
producing coal to supply a specific industry (eg. Power station,
industry)..
The only other major coal producer other than CIL, is the Singareni
Collieries Company, which is located in Andhra Pradesh. Singareni has
36 underground and 14 open cast mines, and produced 50.425 million
tons of coal in 2009-10.
Almost the entire sector is under state control, Coal India Limited., (CIL)
a Government under taking, has seven coal producing subsidiaries and
produce, 88% of the overall coal production. Singareni Collieries
Company Limited., is a joint venture of Government of Andhra Pradesh
and Government of India.
The scope of private sector participation in coal mining was begun with
amendment to the Coal Mines Nationalization Act in respect of existing
developed mines and a cost sharing basis has been envisaged by CIL
with foreign mining companies and mining equipment manufacturers in
developing new mines.
Thirteen mining blocks with a potential for yielding 35 million tons per
year have been offered for captive mining. Letters of intent have been
issued for setting up of four coal washeries with at o total installed
capacity of 21 million tons per year to private investors, including foreign
investors under a BOO scheme of CIL. Global tenders have also been
floated by Coal India to develop some existing mines in collaboration with
foreign firms.
Imports of coking and non- coking coal have been increasing every over
years. The bulk of imported coal is coking coal which is required by steel
plants. The domestic coking coal production has not been able to keep
place with the increase in demand from the steel sector. Import of lulling
coal required for metallurgical purposes cannot be stopped since these
are blended with indigenous coal to improve its quality.
COMPNAY PROFILE
3.1 1871-1927:
In the year 1871, Dr. King of the Geological Survey of India discovered
coal near the village of Yellandu in Khammam district and accordingly
one of the important coal seams bore his name (King Seam). The
Hyderabad (Deccan) Company Limited incorporated in England acquired
mining rights in 1886 at exploit coal found in Yellandu area. One mine
was opened in 1889 at Yellandu and coal mining continued in this area
till 1927. In the inaugural year (1889), 59.671 tonnes of coal was
produced.
Thus, since March 1960 the company has been jointly owned by the
Government of Andhra Pradesh and Govt. of India. The Company‟s
accredited valley coalfield, which is the only depository of coal in South
India. Mining activities of SCCL are presently spread over four districts of
Telangana Region of Andhra Pradesh viz. Adilabad, Karimnagar,
Khammam and Warangal.
In 1949 this function was entrusted to industrial Trust Fund by the then
Government of Hyderabad. The controlling interest of the Company
devolved on the Government of Andhra Pradesh in 1956 pursuant to the
reorganization of States. Thus, the SCCL became a Government
Company under the Companies Act in 1956.
Even though the country adopted economic reforms in the early 1990‟s.
it was not until 1996 that the coal industry has the first feel of
liberalization through Deregulation of pricing and distribution of higher
grades of coal. During this period the company witnessed a remarkable
turnaround due to structural reforms initiated in 1997 with significant
increase in production, productivity and profitability. SCCL has mined
275.70 Million Tons of coal from the Godavari valley field during the last
100 years.
SCCL occupies a vital position in the coal production of the country with
7.5% of India‟s coal reserves and production of 10% of country‟s annual
coal production. Coal production from open cast mines in SCCL
commenced and presently contributes to more than 60% of the total coal
output of the company.
SCCL has been endeavoring to meet the coal demand of entire South
India. All the powerhouses located within the state of Andhra Pradesh get
their coal supplies from Singareni Collieries. In addition, the
requirements of coal of some of the Powerhouses located in Maharashtra
and Karnataka are being fulfilled by Singareni Collieries Company
Limited. About 2700 industrial units situated over the southern states
in the Small-scale sector get their coal requirement from SCCL.
3.13 Awards
(a) Profit & Loss account for the year ended 31st March 2010
PARTICULARS SCHEDULE 2009-10 2008-09
REFERENC
E
INCOME
Turn over of gross coal (Gross) 1 782548.37 639608.57
Less: Statutory levels 95793.30 81620.76
Less: transfer to development 1371.52 7947.82
Turnover for coal (Net) 685383.55 550039.99
Internal consumption of coal 2 1273.10 1539.21
Other income 3 53755.04 47099.29
Increase/ decrease in stock 4 8243.40 114.41
Total 748655.0 598792.90
9
EXPENDITURE
Employee‟s Remuneration and 5 253738.23 239961.71
other benefits
Consumption of stores & Spares 6 152344.90 116347.39
Power & fuel 7 22642.55 22070.05
Transportation charges 8 15991.47 12066.79
Repairs & Maintenance 9 16230.17 16570.53
Social amenities 10 20355.92 15631.80
Interest 11 1211.39 2119.47
Provision and write off 12 1735.07 2540.46
Other Expenses 13 106648.55 8063.74
Contractual expenses 14 87867.90 53170.66
Depreciation E1 30093.37 24919.64
Voluntary retirement 3578.03 46129.90
compensation
Overburden adjustment (79.47) 17740.06
Provision for back filling 99700.00 ..
Less: cost allocated to internal job 15 7092.91 3371.23
10000.00 10000.00
APPROPRIATIONS
Less: Transfer to general reserves
Less: Transfer to general reserve 6932.79 3466.40
Less: Corporate divided tax 1151.45 589.11
Balance carried to balance sheet 23095.28 14378.38
Basic and diluted earnings per 1.55 0.77
share (Rs)
SOURCES OF
FUNDS
1. share holders
funds
a. Share 173319.81 173319.81
capital 89135.53 70418.63
b. Reserves &
Surplus
2. Reserve for future 58864.04 41734.54
overburden removal
3. Secured loans 46433.66 61882.06
Total 367753.04 347355.04
APPLICATION OF
FUNDS
1. Fixed assets
a. gross block 625740.88 554197.07
Less: 297938.67 281753.07
Depreciation
net block
b. capital 327802.21 272443.96
works in
progress
2. Investments 37452.69 34682.61
3. Deferred Tax 1941.76 1942.01
Asset (Net)
4. Advance action for 49174.26 32303.48
removal of over
burden
5. Current Assets,
loans & Advances
a. Current
Assets
i. Inventories 34831.46 26139.35
ii. Sundry 29925.89 26874.22
2009- 2008-
Particulars
10 09
Capital
Authorised(1800000000 Equity shares of Rs 10 each) 1800 1800
(f)
Issued,subscribed and paid up:
1733198119 Equity shares of Rs 10 each fully paid
1733.2 1733.2
(includes 632145 equity shares of Rs 10 each allotted
as bonus shares by capitalisation of general and
capital reserves)
General reserve 660.4 560.4
Profit after tax 268.01 132.83
Dividend 69.33 34.66
During the year 2009-10 off-take if coal was 49.37 million tones against
the target of 44.50 million tones.
74057 million tonnes of reserves were proved during the year under
review against 229 million tonnes proved in the previous year. Thus, the
total proved reserves in Godavari Valley Coalfield have gone up from
9,384 MT at the end of previous year to 9,459 MT as on 31.03.2010. The
coal extracted by the Company in the Godavari Valley Coalfield up to the
year 2009-10 was about 931 MT.
Welfare and social security to the employees are given due attention and
various welfare activities viz., housing & sanitation, educational,
recreational, medical facilities with super specialty services and social
security schemes that were in vogue are being continued. The overall
housing satisfaction as on 31.3.10 was 75% as against 72% at the end of
previous year.
First balance sheet under ERP regime was generated for the financial
year 2008-09. Facility established in the Company to organize „web
casting‟ where web conference can be held from; multiple locations
subscribing to annual license. RG-I, II & III, SRP and Mandamarri areas
are inter-connected by wireless.
Video conference facilities are being extensively used for various review
meetings. 2 important modules of hospital management system (OP
registration & periodical medical examination) went on live during the
year under report.
For the best efforts put in by the Management the number of fatal
accidents and fatalities has been reduced.
Mines rescue services: During the year under report, 76 persons were
imparted initial training in rescue and recovery works. Two mines rescue
teams have participated in All India Mines Rescue
The fundamental truth behind the success made by the company is its
committed and dedicated human resources. For further improving the
technical and managerial skills of employees and constantly upgrading
3.24 Environment:
Aforestation:
During the year 2009-10 SCCL has developed block and avenue
plantations covering an area of 551 Ha. and plantation 1,00,4696
numbers of seedlings were distributed for planting. In all 13, 35,902
numbers of seedlings were planted as against 4, 62,043 in the previous
year.
During the year under review R & D activities were taken up in UG mines
viz., extraction of coal underneath dwellings and PWD road, design of
rhombus pillars for introduction of SDL in steeply inclined seams,
simultaneous extraction by BG method in 3 seam and LHDs in 4 seam in
Vakilpalli mine, parting stability between wide stall panels in 2 seam and
3 seam in RK 1A incline, induced caving of hanging roof in Goaf and
ventilation studies at RKNT; and in opencast projects viz., effect of dump
on Godavari river and fold protection bund and slope stability etc. The
activities benefited in expediting the new projects, improving safety, mine
ventilation, production & productivity and health of workmen.
3S&T Projects with the assistance of Govt. of India are ongoing and are
under implementation at PKOC, Manuguru and Anna University for
predicting slope failures using micro seismic technology. Investigation of
capability of over line strata for estimation of support capacity by CMRI,
NIRM & ISM and stability of parting between coal pillar a working in level
contiguous seams during depillaring by CMRI.
CAPITAL BUDGETING
It involves a relatively long-term period between the initial outlay and the
anticipated return..
Using Net Present Value (NPV) as the criterion by which to select projects
assumes efficient capital markets so that the film has access to whatever
capital is needed to pursue the positive NPV projects. In situation where
this is not the case, there may be capital budgeting process becomes
more complex. Note that it is not the responsibility of the firm to decide
whether to please particular groups of share holders who prefer longer or
shorter term results.
Once the firm has selected the projects to maximize its net present value,
it is up to the individual shareholders to use capital markets to borrow or
lend in order to move the exact timing of their own cash inflows forward
or backward. This idea is crucial in the principal-agent relationship that
exists may have their own individual preference. The common goal is
that of maximizing the present value of the corporation.
It determines the capital projects which can be started during the budget
after taking into account their urgency and the expected rate of return on
each project.
The long term feel the effect of capital budgeting decision over a long
period and therefore they have a decisive influence on the rate and
direction of the growth of the firm.
It has already been said that the firm capital budgeting include both
planning for proposed capital outlays and their financing. However in
this chapter we are not dealing with selection of a particular project out
of several alternative projects available. Thus our study is restricted to
the process of deciding whether or not to commit resources to a project
whose benefits costs is in consonance with the profit maximization.
Recognizing the fact that bigger benefits are preferable to smaller one
and every benefit is preferable to longer once.
There are several methods for evaluating and ranking the capital
investment proposal. In case of all these methods the main emphasis is
to the return which will be derived on the capital invested in the project.
In other words the basic approach is to compare the investment in the
project with the benefits derived there from.
Discount payback period is the same as pay back method, but the
expected cash inflows are discounted to the present at the cost of capital,
which removes one of the deficiencies of the payback method.
The internal rate of return is the discount rate at which the discounted
expected cash inflows of a project equal to the initial cost may be used to
select mutually exclusive projects.
The SCCL Board has power to sanction the projects below Rs 50 crores.
The projects costing above Rs 50 crores are sanctioned by Government of
India .
The physical parameters are converted into monetary terms evolving the
financial viability of the projects. The various methods adopted are:
The Government of India will set the production target of SCCL. The
Annual plans and 5-year plans will be prepared and submitted to India.
These five year plan shows the total amount required during the plan
period considering various priorities. According to production schedule,
requirements of funds will be shown in each year.
o Ongoing projects.
The total capital requirement for the 5-year plan and for the annual
plans will be financed as follows:
o Bilateral credit.
o Suppliers credit
o Internal resources.
(a)Land:
Based on the land requirement for mine area, laying of roads, auxiliary
services, building township etc are estimated in physical terms. Later the
land requirement is identified as to whether it is private land,
Government land, and forest land etc., for ascertaining the acquisition
cost. Taking into account the rate prevailing for different type of lands,
the cost of acquisition of land is estimated. Based on the yearly
requirement of land, the yearly capital projections are made for meeting
the cost of land.
The cost of drilling in the blocks was already incurred and booked to
Exploration capital account and the ideological information of the project
is fixed up with the help of bore holes drilled. The cost incurred in
connection with drilling of bore holes has to be capitalized.
The capital requirements are estimated under the following sub groups:
The estimation of year wise production is worked out keeping in view the
level of output, manpower, power requirement and stores cost etc.
I. Wages
II. Stores
III. Power
VIII. Depreciation
The total capital requirements under the above heads are registered with
yearly phasing keeping in view the prevailing debt equality ratio. The
capital distributed into loan capital constructions period of the projects
is worked out by adapting the prevailing interest rate @ 17% per annum.
Separate statements are prepared for estimating the cost under each
head of expenditure. A summary of the capital cost of the project is
prepared and included as annexure in feasibility report, bringing out the
head wise total requirements with yearly phrasing for identifications of
total project cost.
(g) Vehicles:
Keeping in view the size of the project and its location, the requirement of
vehicles is estimated. The vehicle head normally covers jeeps, cars,
transport trucks, explosive vans, fork lifters etc. the capital requirement
for vehicles estimated taking into account the prevailing market prices.
The phrasing of vehicles was also shown as per requirement.
The furniture and fixtures required for the project are estimated and
necessary provision is made under this head. Normally lump sum
provisions are made for tables, chairs, filling racks, computers etc.
Under this head necessary cost provisions are made for development
activities such as mine development, roads and culverts, water supply
and other amenities, research and development and cost of preparation
of feasibility report.
Under this head necessary cost provisions are made for providing
rehabilitation to the displaced persons and for making compensation for
pollution.
The plant & equipment is estimated separately under different groups for
conventional method of mining and open cast mining.
With estimating cost of the various plant and equipment required for the
mine the latest in – house process available based on the recent
purchases orders paced for similar items, tenders and quotation received
from the suppliers and CMPDIL price list are adopted for basic process in
the project equipment.
Taking into account the capacity of the existing Coal handling Plant in
the project area, additional requirement is assessed so as to provide
additional capacity to the existing CHP or to provide separate CHP.
Accordingly capital requirement is estimated and phasing is shown to
match the production phasing of the project. Provision for adequate
railway siding facilities will be made in the project estimate.
6.1 Background:
To meet the ever increasing demand of coal, the company has drawn an
ambitious production plan to sustain the production from 40.60 MT
during 2007-08 to 40.80 MT by the end of XI plan period i.e., 2011-12.
However, due to increase in coal demand and negative coal balance of
about 25.00 MT in SCCL, the projections of the remaining period of XI
plan will be revised and the change in production projections of XI plan
will be finalized during the Mid- Term appraisal of XI five Year plan. The
coal demand can only be met by starting new mines and by reorganizing
and reconstructing some of the existing mines to set up production with
advanced technology.
SCCL is taking the following steps for increasing / maintaining the coal
production:
II. Opening of new mines in the adjoining / superjacent areas / seams for
higher production.
III. Adopting opencast working wherever possible for high rate of production.
XI PLAN
2008- 2009- 2010- 2011-
s.no 2007-2008
2009 2010 2011 2012
I Demand
I. power(utilities) 28.6 30.6 32.66 32.66 32.66
ii.captive power 1.87 1.87 1.87 1.87 1.87
iii.cements 6.28 14.4 14.4 14.4 14.4
iv.others including colliery
7.57 12.75 16.45 16.85 16.85
consumption
Total 44.32 59.62 65.38 65.78 65.78
II Capacity available
i.existing capacity 15.095 14.975 14.775 14.42 10.92
Total land required to be acquired for this project is 435.68 Ha. Out of
the above, 285.44 Ha is forest land and 150.24 Ha is non forest land.
The total man power 370 will be redeployed from other mines of SCCL
after suitable training in a phased manner. Contract man power is not
considered.
Thickness
/ Parting
sseam Parting (m)
Range usual
B4 0.35-0.87 0.53
parting 6.20-9.75 8
B3 0.29-1.26 0.75
parting 0.94-4.44 1.5
B2 0.88-2.56 1.58
parting 0.75-5.11 3
B1 1.15-3.87 2.89
parting 21.88-28.75 25
Index-2 0.50-3.2 1.47
parting 7.48-14.17 12
Index-1 0.50-3.2 1.44
parting 1.08-10.50 7
A 4.10-8.72 6.44
parting 24.12-34.24 32
LB1 0.25-1.40 0.87
parting 14.96-21.90 20
LB2 0.30-1.94 0.88
The coal seams LB1 and LB2 are not considered for extraction since the coal
seams not developed over major portion of the area and have very limited
thickness.
Grading: The coal mined and marketed by SCCL is graded as for the
notification of Gol (S.O. 13/E dt jan 1984) w.e.f. 1.1.1985 as show below:
The average UHV of the Kistaram project of 4330 K.Cal/Kg i.e. Grade D.
A 5% dilution is made for OC operations. After considering 5% dilutions
due to contamination, the coal from the project will be of E grade with an
average UHV of 4113 K.Cal/Kg. The percentage of availability of D grade
coal is 77.46% and F grade coal is 22.54%.
The geo mining characteristics of all the seams with their considerable
thickness and the potentiality of thin seams make them ideally suited for
exploitation by OC method. The OC mining system adopted in KISTARAM
OC both for coal and overburden is shovel dumper combination.
S.NO Description No
2
A
coal 12
3 – 3.50 cum Diesel hydraulic Shovel 1
35 T Rear Dumper 1
150-16- mm High speed, steep gradient 1
drills
410 HP Dozer
B
410 HP Dozer with rippers 1
1
Common 3
280 HP motor Grader 3
20 T Crane 3
8/10 T Crane 2
1 Cum Diesel backhoe 1
5-6 cum FEL 1
Diesel bowsers 1
Fire tender 2
Boom truck 1
Line truck 1
Tipping truck 2
Tyre handler
28 KL water sprinkler 1
Mobile maintenance Van 1
1
C Reclamation
280 HP motor Grader 1
The two grades of coal crushed by 500 TPH feeder breakers to 200 mm
size will be transported by two spate 1X 125 HP 1000 mm wide belt
conveyors up to pre – weigh bin truck loading bunkers.
Since the project attains rated capacity by 4th year, all revenue nature
expenses are capitalized up to 3rd year and the project is brought to
revenue account from the beginning of 4th year.
It is proposed to borrow loan during 1st and 2nd years. Balance capital
shall be met through internal resources.
IV. The initial capital of projects will be investment till the year of achieving
the rated capacity of coal production and corresponding overburden
removal in that year for opencast projects.
The total power requirement for this project is 2048 KVA as most of the HEMM
for OB and coal extraction are diesel operated. The estimated annual power
cost based on the two part tariff of APTRANSCO is Rs 142.41 lakh for the
targeted level of production. The capital investment for electrical power supply,
distribution etc., has been estimated at Rs 190.01 lakh.
6.15 Development:
Total 25.80
6.19 Justification:
Open cast method of work provides better recovery of coal with low
gestation period.
The development of coalfield will provide better social and economic life
to the area. It will also give a boost to the industrial activity in the area
and help in creating national wealth.
7.1 Total capital outlay of the project is estimated at Rs140.99 Cr. The project
attains rated capacity during 4th year. Considering the revenue expenditure
during construction period of initial 3 years, net of sales, net capital
requirement of the project is estimated at Rs 207.73 Cr at August 2010 price
level.
Year PS 1 2 3 4 5 Total
Coal
0 0.5 1.5 2 2
production(MT)
OB Removal
0 15.51 12.78 11.5 10.58
(M.cum)
Capacity outlay
1.42 57.45 48.78 24.82 7.74 0.77 140.99
(Rs cr)
b) Stores cost:
The store cost per tonne has been considered at Rs 68.30 which
includes, spares, diesel, lubricants, tyres, POL of vehicles, explosives.
c) Power cost:
The total power units required at peak are 33.16 lack kwh and the total
cost at peak works out to Rs1.73 Cr. Power charges applicable for the
year 2010-11 are as per the notification of the APDISCOM. The average
power cost per tone works out to Rs8.43
(k) Depreciation:
7.4.3 Profitability:
Based on the current selling prices of D and F grades of coal from project, the
profitability of the project at 100% and 85% performance levels is as given
below:
2010
At the prevailing sales price, the project yields a profit of Rs. 320.69 per
tonne at 100% performance level and Rs. 290.67 per tonne at 85%
performance level.
Base on flow of cost, replacement and operating cost together with sales
realization at the prevailing prices, internal rate of return for the project
id estimated.
Normally, the cash flows generated during the life of the project are
assumed to be Reddy-invested at the rate if IRR that the project yields.
The project yields high IRR with unrealistic returns on Reddy-
investments. Keeping this in view, modified IRR is estimated considering
the cost of capital for the company at 12% per annum. Based on this
presumption, the modified IRR is worked out as follows.
outflows cash
capital Net
operating Total inflow
Year Output(MT) cash cash
cost outflow for
outflow flows.
outflow sales
PS 0 2 2 -2
1 0 60 60 -60
2 0.5 133 133 -133
3 1.5 -21 -21 21
4 2 8 191 199 299 99
5 2 1 176 177 262 85
6 2 0 178 178 262 85
7 2 0 196 196 259 63
8 2 0 194 194 259 65
9 2 0 202 202 259 57
10 2 0 210 210 259 49
The working relating to financial viability have also been updated taking
the various norms and costs prevailing in the third quarter.
A. Operating cost
B. Fixed cost
The above analysis indicates the project yields positive IRR on equity at a
debt equity of 1.806:1
9. Conclusions:
The grade of the coal is D Grade 77% and F Grade 23%. Even with
20% increase in overburden removal cost over the base case the
project is still viable.
The demands for coal highly increased because of the gap between
supply and demand especially in southern region
BUDGETING.
(PRINCIPLES& PRACTICE)