Master Pro
Master Pro
Master Pro
BRAND BALE (%) (CSF) (%) (CSF) (%) (CSF) (%) (CSF) (KW)
CONSUMPTION (Ton)
GWT
KWH
STEAM
EFFICIENSI
WIRE
FELT
Operator Ka-Shift
E #2
kwh/ton (KW) kwh/ton LPM (%) BRAND BALE (%) (CSF) (%) (CSF) (%)
Day
Shift 1
Shift 2
Shift 3
OKE SYSTEM MIXING CHEST MACHINE CHEST THICKLING REFINER
831
828 808 FURNISH 809 PRESS IN PRESS OUT FLOW OUT
BW STOCK
VALVE FLOW POWER
FREENESS CONS FREENESS NBKP LBKP BROKE CONS FREENESS kwh/ton PT 808.1 PT 808.2 FT 809.1
(KW) pH hardness
(CSF) (%) (ml) (%) (%) (%) (%) (CSF) % L/min BAR BAR LPM
F-TM-003
Rev-01
MPERE kN/m kN/m BAR kN/m % DEGREE (BAR) TT187.2 TT187.3 (BAR) TT187.1 TT 183.1 % % o
C o
C
HOOD AREA YANKEE AREA
RATURE SPEED WET END SPEED DRY END TEMP FLOW PRESSURE DOCTOR BLADE COATING (CREPETROL A9915)
DIFF STEAM
C0MB.INT COM CIR COM CIR SUPPLY YANKEE YANKEE SUPPLY YANKEE PRESS VELOCITY BLADE 2 BLADE 3 COVERAGE DCS FLOW FIELD
o
C RPM RPM RPM RPM o
C C
o
Kg/h BAR BAR BAR m/s BAR BAR mg/m² ccpm ccpm
CHEMICAL
RELEASE (REZOSOL 150) RELEASE ACTIVE (AMICOAT TR 6127) M A P ( TM 6223 ) Wet Strength Agent
PRESSURE
COVERAGE DCS FLOW FIELD COVERAGE DCS FLOW FIELD COATING COVERAGE DCS FLOW FIELD SET POINT DCS FLOW
BRAND
mg/m² ccpm ccpm mg/m² ccpm ccpm BAR mg/m² ccpm ccpm Kg/Ton ccpm
SOFTENER (INJECT 808) INJECT PULPER LBKP SOFTENER Dry Strength Agent (DSA) NaOH
FIELD SET POINT DCS FLOW FIELD ACTUAL to PULPER TOTAL SET POINT DCS FLOW FIELD FLOW
BRAND
ccpm Kg/Ton ccpm ccpm Kg/Ton Liter Kg/Ton Kg/Ton Kg/Ton ccpm ccpm ccpm
AVERAGE
AVERAGE
AVERAGE
PROPERTIES TISSUE MACHINE
SPEED CREP TENSILE ELONGATION MOISTURE
MACHINE E NO BASIS SOFTN
JUMBO THICKNESS RATIO WET MD
WEIGTH MD CD MD CD ESS FS CS BS
AVG QCS
mpm % GSM µm gf/25.4mm gf/25.4mm % gf/25.4mm % % gf % % % % %
BS
SHIFT 1
#DIV/0! ###
BS
SHIFT 2
#DIV/0! ###
BS
SHIFT 3
#DIV/0! ###
TEMPERATURE ANALIZE
SHIFT 1
BS Yankee FS
SHIFT 2
BS Yankee FS
PT.GRAHA CEMERLANG PAPER UTAMA
REASON OF CHANGING
Reason Number
ROLL
i
BLADE BEVEL
1 2 3 4 5 6 7 8 9 0 R
f
Kind Of Tissue E
VS
TT:TOILET
Jumbo Roll BW DMDT DCDT WMDT Thick. Elong Softness Pinhole Formation Other A
Time Customer FT:FACIAL
No. S
t
BLADE
NT:NAPKIN TW :
TOWEL n = GOOD O
MD CD N
GSM Grf/25mm Micron (g) O = FAIR
% degree No. Item
X = BAD
AVERAGE #DIV/0!
II
AVERAGE #DIV/0!
III
AVERAGE #DIV/0!
18
19
TOTAL
F-TM-007
Rev-01
21
12
TOTAL
F-TM-007
Rev-01
18
19
10
TOTAL
TOTAL (1+2+
0.000 0.000
TOTAL RW
JUMLAH J/R JR REALASE
3 52.4
2 16.2
5 93.9
TOTAL 235
RESIDU SPOOL
Tebal (cm) Berat (Kg) Ket
2 29.2
12 202
0.5 6.9
15 263.2
TOTAL 501.3
RESIDU SPOOL
Tebal (cm) Berat (Kg) Ket
8 156.8
0.5 6.9
6 112.5
7.5 140.6
6 112.5
7 1.40.6
TOTAL 529.3
10
11
12
TOTAL 0 0 0 0 0 0 0 0 0 0 0
10
11
12
13
14
15
16
17
18
19
20
TOTAL 0 0 0 0 0 0 0 0 0 0 0
Operator KA-SHIFT
10
11
12
13
14
15
16
17
18
19
20
TOTAL 0 0 0 0 0 0 0 0 0 0 0
Operator KA-SHIFT
Ka-Shift III Ka-Si T/M
D - TM
F-TM-010
Rev-01
REMARK
L
SHIFT I 0
BLADE 2 =
SLOTER STIC OUT 3 SLOTER
bat dll.
0
0
0
0
0
Ka-Si T/M
D - TM
F-TM-010
Rev-01
REMARK
L
SHIFT II 0
BLADE 2 =
SLOTER STIC OUT 3 SLOTER
bat dll.
Change Blade 0
Change Spool 0
Treading Trouble 0
0
Ka-Si T/M
D - TM
F-TM-010
Rev-01
REMARK
SHIFT III 0
0
NEW PROD
SLOT WEIGTH
bat dll.
0
0
0
0
1440
100.00 %
Ka-Si T/M
Parameter SHIFT 1 SHIFT2 SHIFT 3
Tanggal 13Desember 2016
BW
Speed
Blade II
Pressure III
Coating
Release
Pressure Spray Boom
Steam YD
SHIFT 1 SHIFT 2
D2 D2 D3 D3 D2 D2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
SHIFT 1 SHIFT 2
BLADE NO Stick Out
LEBAR / SUDUT STICK OUT SLOTTER BACK BLADE LEBAR / SUDUT
STANDART
SHIFT1 FS Yankee BS
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 5
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 5
SHIFT2 FS Yankee BS
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5
SHIFT3 FS Yankee BS
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5
SHIFT 2 SHIFT 3
D3 D3 D2 D2 D3 D3
SHIFT 2 SHIFT 3
STICK OUT SLOTTER BACK BLADE LEBAR / SUDUT STICK OUT SLOTTER BACK BLADE
30 12 86 104/10⁰ 30 12 86
27 28 40 95/0⁰ 27 28 40
27 18 86 95/10⁰ 27 18 86
SHIFT 3
SUNARYA
OPERATOR BLADE
FS Yankee BS
D2
D3
6 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
D2
D3
6 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
FS Yankee BS
D2
D3
7 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
FS Yankee BS
D2
D3
7 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
RUMUS MENCARI TINGGI STICK OUT
1&3 86 -86
2 40 -40
FS Yankee BS
FS Yankee BS
FS Yankee BS
PT.GRAHA CEMERLANG PAPER UTAMA
CHARGE TEST
F
Date :
-
T
M
Fiber charge Fine charge BROKE
Paper Solube -
SHIFT TIME Lokasi sample Direct test Wire filtered filtered charge 0
< _3 < _3 0 %
7
8:00 SILO 0 0 0 R
e
HEAD BOX 0 0 0 v
-
11:00 SILO 0 0 0
0
1 1
HEAD BOX 0 0 0
14:00 SILO 0 0 0
HEAD BOX 0 0 0
16:00 SILO 0 0 0
HEAD BOX 0 0 0
19:00 SILO 0 0 0
2
HEAD BOX 0 0 0
22:00 SILO 0 0 0
HEAD BOX 0 0 0
00:00 SILO 0 0 0
HEAD BOX 0 0 0
03:00 SILO 0 0 0
3
HEAD BOX 0 0 0
06:00 SILO 0 0 0
HEAD BOX 0 0 0
TARGET TM/shift TARGET TM/day
JENIS PRODUCT
( ton ) ( ton )
FACAL 30.667 92
TOILET 32.333 97
NAPKIN 31.000 93
SHIFT 1
FACIAL TOILET
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
SHIFT 2
FACIAL TOILET
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
SHIFT 3
FACIAL TOILET
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
NAPKIN TOWEL
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
NAPKIN TOWEL
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
NAPKIN TOWEL
Tonage TM 0.000 isi Tonage TM 0.000 isi
Tonage RW 0.000 isi Tonage RW 0.000 isi
Nett/Gross #DIV/0! Nett/Gross #DIV/0!
Eff.machine 0.0% isi Eff.machine 0.0% isi
Total Effisiensi #DIV/0! Total Effisiensi #DIV/0!
EQUIPMENT
Jam Flow out Flow return
Item Grade KW kwh/t Freeness
(Lpm) (Lpm)
Refiner I (805)
09.00 Refiner I (806)
Tickling (808)
Refiner I (805)
10.00 Refiner I (806)
Tickling (808)
Refiner I (805)
11.00 Refiner I (806)
Tickling (808)
Refiner I (805)
12.00 Refiner I (806)
Tickling (808)
FT-13.5 ABC
Refiner I (805)
13.00 Refiner I (806)
Tickling (808)
Refiner I (805)
14.00 Refiner I (806)
Tickling (808)
Refiner I (805)
15.00 Refiner I (806)
Tickling (808)
Refiner I (805)
16.00 Refiner I (806)
Tickling (808)
Refiner I (805)
17.00 Refiner I (806)
Tickling (808)
Refiner I (805)
18.00 Refiner I (806)
Tickling (808)
Refiner I (805)
19.00 Refiner I (806)
Tickling (808)
Refiner I (805)
20.00 Refiner I (806)
Tickling (808)
FT-13.5 ABC
Refiner I (805)
21.00 Refiner I (806)
Tickling (808)
Refiner I (805)
22.00 Refiner I (806)
Tickling (808)
Refiner I (805)
23.00 Refiner I (806)
Tickling (808)
Refiner I (805)
24.00 Refiner I (806)
Tickling (808)
Refiner I (805)
01.00
01.00 Refiner I (806)
Tickling (808)
Refiner I (805)
02.00 Refiner I (806)
Tickling (808)
Refiner I (805)
03.00 Refiner I (806)
Tickling (808)
Refiner I (805)
04.00 Refiner I (806)
Tickling (808)
Refiner I (805)
05.00 Refiner I (806)
Tickling (808)
Refiner I (805)
06.00 Refiner I (806)
Tickling (808)
Refiner I (805)
07.00 Refiner I (806)
Tickling (808)
Refiner I (805)
08.00 Refiner I (806)
Tickling (808)
ENT
Consist Press In Press out Ratio
Tensile Softness
(%) (bar) (bar) NBKP (%)
BLADE CERAMIC
JAM PROPERTIES BLADE CERAMIC JUMBO PROPERTIES JU
SHIFT
pasang ganti lebar stick out sudut KE BW tensile MD
3
C
PROPERTIES JUMBO KETERANGAN QUALITY (jumbo
tensile CD wet thickness + blade)
shift1 shift2 shift3
SPEED #DIV/0! #DIV/0! #DIV/0!
shift 1 0 TON
shift 3 0 TON
EFF. Machine
#DIV/0!
#DIV/0!
#DIV/0!