FM50 Adjustable Speed Driver

Microprocessor Controlled
IGBT Drive
Inverter Motor Speed Regulator
Operating Manual

High Performance Adjustable Speed Micro Drives

FM50 Series 110V 0.2~0.75KW

( 0.53~1.6KVA )
220V 0.2~2.2KW
( 0.53~4.0KVA )
440V 0.75~2.2KW
( 1.7~4.0KVA )
 Operations Manual
Table of Contents

Foreword ...................................................................................... 1

Chapter 1 Safety Precautions

1. Precautions for Operation ....................................... 3
2. Environmental Precautions ..................................... 6

Chapter 2 Hardware Instruction and Installation

1. Operational Environment ......................................... 7
2. Sample Model No. Identification .............................. 8
3. Specifications .......................................................... 9
4. Wiring .................................................................... 15
5. Dimensions & Location of terminal block .............. 18

Chapter 3 Software Index

1. Keypad Operating Instructions .............................. 30
2. Parameters List ..................................................... 31
3. Parameter Function Description ............................ 32
4. Malfunction Indication and Countermeasure ......... 44
5. General Malfunction Examination Method ............ 47

Chapter 4 Trouble Shooting Procedure

1. Flow Chart………………………………………… 48
2. Maintenance Examination ……………………… 56
1. Foreword
To fully employ all functions of this AC Drive, and to ensure the safety for its users, please read
through this operations manual in detail. Should you have any further questions, please feel free to
contact your local distributor or regional representative.

※Please use Precaution with this product

The AC Drive is a power electronic device. For safety reasons, please read carefully those
paragraphs with “WARNING” or “CAUTION” symbols. They are important safety precautions to be
aware of while transporting, installation, operating or examining the AC drive. Please follow these
precautions to ensure your safety.

WARNING Personnel injury may be resulted by improper operation.

CAUTION The AC Drive or mechanical system may be damaged by improper operation.

WARNING

 Do not touch the PCB or components on the PCB right after turning off the power before the
charging indicator went off.
 Do not attempt to wire circuitry while power is on. Do not attempt to examine the components
and signals on the PCB while the inverter operating.
 Do not attempt to disassemble or modify internal circuitry, wiring, or components of the
inverter.
 The grounding terminal of the inverter must be grounded properly with 200V class type III
standard.
 This is a product of the restricted sales distribution class according to EN61800-3.
In a domestic environment this product may cause radio interference in which case the user
may be required to take adequate measures.

CAUTION
 Do not attempt to perform dielectric strength test to internal components of the inverter. There
are sensitive semiconductor-devices vulnerable to high voltage in the inverter.
 Do not connect the output terminals: T1 (U), T2 (V), and T3 (W) to AC power input
 The CMOS IC on the primary PCB of the inverter is vulnerable to static electrical charges. Do
not contact the primary PCB of the inverter.

1
2. Examination before installation
Every inverter has been fully tested and examined before shipment. Please carry out the following
examination procedures after unpacking your AC inverter.

 Check to see if the model number of the AC inverter matches the model number of the AC
inverter that you ordered.
 Check to see whether any damage occurred to the AC inverter during shipment. Do not
connect the AC inverter to the power supply if there is any sign of damage.

Report this to a regional sale representative if you find any abnormal condition as mentioned
above.

2
 Chapter 1: Safety Precaution

1. Precautions for operation

Before turning ON power

CAUTION
Choose the appropriate power source with correct voltage settings for the input voltage
specification of the AC inverter.

WARNING

Special care must be taken while wiring the primary circuitry panel. The L1 and L2
terminal must be connected to the input power source and must not be mistakenly
connected to T1, T2 or T3 out put terminals. This may damage the inverter when the
power is turned on.

CAUTION
 Do not attempt to transport the inverter by the front of the cover. Securely hold the
inverter by the heat-sink mounting chassis to prevent the inverter from falling, this
may cause personnel injury or damage to the inverter itself.
 Install the inverter onto a firm metal base plate or another non-flammable type
material. Do not install the inverter onto or nearby any flammable material.
 An additional cooling fan may need to be installed if several inverters are installed
into one control panel. The inside temperature inside an enclosed panel should be
below 40 degrees to avoid overheating.
 Turn off the power supply before proceeding to remove or perform any work on any
panel. Carry out installation procedures according to instructions given in order to
avoid a situation resulting in an operational malfunction.
 Suitable for use on a circuit capable of delivering not more than 5000 RMS
symmetrical amperes. 240 Volts maximum.
 This product is not provided with over speed protection.
 Only intended for use in a pollution degree 2 macro environment or equivalent

3
When power is applied

WARNING

 Do not attempt to install or remove input or output connectors of inverter when the
power supply is turned on. Otherwise, the inverter may be damaged due to the
surge peak caused by the insertion or removal of power.

 When momentary power loss is longer than 2 seconds (the large of horse power,
the longer of time), the inverter does not have enough storage power to control the
circuit; Therefore, when power is regenerated, the operation of the inverter is
based on the setup of F_10 and the condition of external switch, this is considered
to be「restart」in the following paragraphs.
 When the momentary power loss is short, the inverter still has enough storage
power to control the circuit; therefore, when power is regenerated, the inverter will
automatically start operation again depends on the setup of F_23.
When restart the inverter, the operation of the inverter is based on the setup of
F_10 and the condition of external switch (FWD/REV button). Attention: the
restart operation is irrelevant with F_23/F_24.
(1) When F_10=0, the inverter will not start after restart.
(2) When F_10=1 and the external switch (FWD/REV button) is OFF, the inverter
will not start after restart.
(3) When F_10=1 and the external switch (FWD/REV button) is ON, the inverter
will start automatically after restart. Attention: Base on safety reason, please
turn off the external switch (FWD/REV button) after power loss to avoid
possible damage to the machine and the human body after sudden
regeneration of power.

4
Under Operation

WARNING

Do not use a separate device to switch ON or OFF motor during operation. Otherwise,
the inverter may experience an over-current breakdown.

WARNING

 Do not remove the front cover of the inverter when the power is ON to avoid
personnel injury caused by electrical shock.

 When the automatic restart function is enabled, the motor and machinery will be
restarted automatically.

CAUTION
 Do not touch the heat-sink base during operation.
 The inverter can be easily operated from a low-speed to high-speed range. Please
reconfirm the operating range of motor and the machinery you are controlling.
 Do not examining the signals on the PCB of the inverter when it is under operation.
 All inverters are properly adjusted and set before delivery.

CAUTION
Do not proceed with disassemble or examination procedure before ensuring that the
power is off and the Power LED extinguished.

When performing an examination or maintenance

CAUTION
Inverter environment should be within temp: –10 OC ~ +40 OC, humidity under 95% RH
without condensing.

CAUTION
After the removal of shield sticker, the environment temperature should be
within –10OC ~ +50OC and humidity under 95% RH without condensing. Besides, the
inverter should be free from water dripping or metal dust.

5
2. Precautions of operation environment

oil

Avoid any direct sunlight Keep away from Keep away from oil
corrosive gas or liquid grease and gas

Keep away from rain or Avoid metal dust and

Keep away from salty
where dripping water may dusty environments
environments
get into the inverter

Avoid where
Avoid massive vibration Avoid excessive direct heat environmental
temperatures are too high

Keep away from high Keep away from Keep away from
electrical-magnetic waves
or ultra-high waves. radioactive matter flammable material

6
 Chapter 2: Hardware Instructions and Installation

1. Operational Environment

The installation site of the inverter is very important. It relates directly to the functionality and the life
span of your inverter. Please carefully choose the installation site to meet the following
requirements:

 Mount the unit vertically

 Environment temperature: -10OC ~ +40OC (without shield sticker: -10OC ~ +50OC)
 Avoid placing close to any heating equipment
 Avoid water dripping or humid environment
 Avoid direct sunlight
 Avoid oil or salty corrosive gas
 Avoid contacting corrosive liquid or gas
 Prevent foreign dusts, flocks, or metal scraps from entering interior
 Avoid electric-magnetic interference (soldering or power machinery)
 Avoid vibration, if vibration cannot be avoided, an anti-rattle mounting device should be
installed to reduce vibration.
 If the inverter is installed in an enclosed control panel, please remove the shield sticker located
at the top of the inverter. This will allow additional airflow and cooling.

External Fan Placement needs to be over the top of the inverter

Correct Alignment Wrong Alignment Correct Alignment Wrong Alignment

 For proper Installation of the inverter you must place the front side of the inverter facing front
and the top of the inverter in the up direction for better heat dissipation.
 Installation must be compliant to the following requirements.

7
 12cm
T-VERTER

Installation
direction

12cm
5cm 5cm 5cm

Ventilation & Installation

Direction
Front View

Note: Maximum temperature in the enclosure 50 ℃

2. Sample Model No. Identification

Inverter Model  MODEL: FM50-201-OC(N4FS)

Input Power Rating  I/P: AC 1PH 200 ~ 240V 50/60 Hz

Output Rating  O/P: AC 3PH 0 ~ 240V 1 Hp 4.2 Amps

FM50 - 2 01 - N4 F S
Series Power Horse Power Enclosure Filter Power and Control
Voltage Rated Type Option Switch
1 : 110V P2 : 0.25 Hp N4 : F: S:
2 : 220V P5 : 0.5 Hp meet IP65/NEMA4 with filter With Switch
4 : 440V 01 : 1 Hp OC/ Blank : Blank :
02 : 2 Hp IP20 without filter Blank :
03 : 3 Hp Without Switch

8
3.Specification:
Basic specification:
Model : FM50- 1P2 1P5 101
Suitable Motor Power Rating (KW) 0.2 0.4 0.75
Motor (HP) 0.25 0.5 1
Output Current (A) 1.4 2.3 4.2
Rated
Capacity (KVA) 0.53 0.88 1.6
Weight (Kg ) 0.7 0.72 0.8
Input Voltage Max. Single phase 100-120V (+10%, -15%), 50 / 60Hz (+/-5%)
Output Voltage Max. Three phases 200-240V (Proportional to input voltage)
Dimension W*H*D (mm) 72*132*118
EMC Specification Without Filter

Model: FM50- 2P2 2P5 201 202 203

Suitable Motor Power Rating (KW) 0.2 0.4 0.75 1.5 2.2
Motor (HP) 0.25 0.5 1 2 3
Output Current (A) 1.4 2.3 4.2 7.5 10.5
Rated
Capacity (KVA) 0.53 0.88 1.6 2.9 4.0
Weight (Kg) 0.76 0.77 0.8 1.66 1.76
Single/Three phases 200-
Single phase 200-240V
Input Voltage Max. 240V(+10%, -15%),
(+10%, -15%), 50 / 60Hz (+/-5%)
50 / 60Hz (+/-5%)
Output Voltage Max. Three phases 200-240V (Proportional to input voltage)
Dimension W*H*D (mm) 72*132*118 118*143*172
EMC Specification Class A (Single Phase Filter built in)

Model : FM50- 401 402 403

Suitable Motor Power Rating (KW) 0.75 1.5 2.2
Motor (HP) 1 2 3
Output Current (A) 2.3 3.8 5.2
Rated
Capacity (KVA) 1.7 2.9 4.0
Weight (Kg ) 1.6 1.62 1.68
Input Voltage Max. Three phases 380-480V (+10%, -15%), 50 / 60Hz (+/-5%)
Output Voltage Max. Three phases 380-480V (Proportional to input voltage)
Dimension W*H*D (mm) 118*143*172
EMC Specification Class A (Three Phases Filter built in)

9
Functional specification:
Item Specification
Input Signal Type PNP type (SOURCE) input (External 24VDC Input is allowed)
Control Method Sinusoidal wave PWM control
Freq. Range 1~200 Hz*1
Resolution Setting Digital: 0.1 Hz (1 ~ 99.9 Hz); 1 Hz (100 ~ 200 Hz)
Freq. Analog: 1Hz/ 60 Hz
Control Keyboard Setting Directly setup by ▲▼ buttons.
External Signal Setting 0~10V, 4 ~ 20mA, 0 ~ 20mA
Other function Frequency upper and lower limit
Carrier frequency 4~16KHz*2
Accelerate/Decelerate time 0.1~ 999 Sec
V/F Pattern 6 Patterns
General Torque control Torque boost level adjustable (manual torque boost)
Control Multi-Functional input 2 point, to be used as multi-speed 1(Sp.1) / multi-speed 2(Sp.2) *1/
Jog / External emergency stop / External bb / Reset
Multi-Functional output 1a Relay terminal, to be setup as Fault / Running / Frequency.
Braking Torque 1P2~101/2P2~201:About 20%
202/203/401/402/403: 20%~100%, built-in braking transistor
Other function Decelerate or free run stop, Auto reset, DC braking frequency /
Voltage / Time can be setup by constants.
Display Three digital LED display frequency / inverter parameter / fault
record / program version.
Operating temperature -10 ~ +40OC (without shield sticker: -10OC ~ +50OC)
Humidity 0~95% RH non-condensing.
Vibration Under 1 G (9.8 m/s2)
EMC specification EN61800-3+A11,EN50178
UL UL508C
Overload protection 150% for 1 min.
Over-voltage DC voltage > 410V(100/200 series); DC voltage > 800V(400 series)
Under voltage DC voltage < 200V(100/200 series); DC voltage < 400V(400 series)
Protection Momentary Power-loss 0 ~ 2 sec: The inverter can be restarted using speed search
Function feature.
Stall Prevention During Acceleration / Deceleration/ Constant speed
Output Short-circuit Electronic circuitry protection
Grounding fault Electronic circuitry protection
Other function Heat sink overheat protection, Current limit
Installation Mounting screw or DIN rail (Option).
Note: *1: New function for CPU version v1.9 and above.
*2: Carrier frequency range: CPU version v1.6 is 4~8kHz.
CPU version v1.9 and above are 4~16kHz.

10
 Suitable optional and Wiring Specification

Molded-Case Circuit Breaker / Magnetic Contact

 Warrantee does not apply to damage caused by the following situations:

(1) Damage to the inverter caused by the lack of appropriate molded-case circuit breaker or
when a circuit breaker with too large of capacity is installed between the power supply and
the inverter.

(2) Damage to the inverter caused by the magnetic contact, phase advancing capacitor, or
surge-protector installed between the inverter and the motor.

Model Type 1P2/1P5/2P2/2P5 101/201/202 203 401/402/403

Molded-case circuit breaker 15A 20A 30A 15A

Primary Circuit Terminal (TM1) Wire dimension

(#14AWG) Wire dimension Wire dimension
Wire dimension
L1 L2 3.5mm2 3.5mm2
(#14AWG) 2.0mm2 2.0m m 2
T1 T2 T3
Terminal screw Terminal screw
Terminal screw M3 Terminal screw M4 M4
M3/M4

Signal Terminal (TM2)

Wire dimension 0.75mm2 (#18 AWG), Terminal screw M3
1~11
Use copper conductors only size field wiring based on 80 degrees C wire only.

 Please utilize three-phase squirrel-cage induction motor with appropriate capacity.

 If the inverter is used to drive more than one motor, the total capacity must be smaller
than the capacity of the inverter. Additional thermal overload relays must be installed in
front of each motor. Use the Fn_18 at 1.0 times of the rated value specified on the motor
nameplate at 50Hz, 1.1 times of the rated value specified on the motor nameplate at 60Hz.

 Do not install phase advancing capacitors, LC, or RC component between the inverter and
the motor.

11
Application and precautions of Peripherals

From the Power Source:

 Apply the power source at the correct rated voltage to prevent from damaging the inverter.
 A Power Disconnect or Circuit breaker must be installed between the AC power supply and the
inverter.

Molded-case circuit breaker:

 Utilize an appropriate circuit breaker that’s suitable for the rated voltage and current ratings of the
inverter to switch ON/OFF the power supply to the inverter and as additional protection for the
inverter.
 Do not operate the circuit breaker to switch ON or OFF the inverter. The circuit breaker should be
used only to supply input power and should not be used for operational sequence.

Leakage circuit breaker:

 An earth leakage circuit breaker should be added to prevent false operation cause by leakage
current and to ensure personnel safety.

Magnetic Contact:
 The Magnetic Contact can be omitted at ordinary operation. To utilize external control, automatic
restart, or breaking controller the magnetic contact must be added at the primary side.
 Do not operate the magnetic contact to switch ON or OFF the inverter.

Power improvement AC Reactor:

 If large capacity power source is applied (over 600KVA), additional AC reactor may be added to
improve power factor.

Inverter:
 Power supply input terminals L1, L2（single phase for 1P2~201）or L,N（single phase for
202~203） are not differentiated on phase sequence. They can be arbitrarily connected. Their
connection may be interchanged.
 Output terminal T1, T2, and T3 should be connected to the U, V, and W terminals of the motor
respectively. If motor turns in opposite direction of the inverter command, simply exchanging two of
the three wire connections will correct this problem.
 Output terminal T1, T2, and T3 must not be connected to power source to prevent from damaging
the inverter.
 Grounding terminal properly ground the grounding terminal in compliance to 200V class type
three grounding. (The 400V class type is special grounding.)

12
External wiring should be carried out in accordance with following requirement. Check and reassure the
wiring is correct after the wiring is complete.
(Do not utilize the control circuitry buzzer to check the wiring.)

EMI connections:

It is very important that the connections between the inverter, the shielded motor cable, and the EMI
filters are tested as follows.

 Use a metal grounding plate and place the frequency inverter and the EMI filter on the plate.
 Use a shielded motor cable with 4 connectors (U, V, W, & Earth), don’t use the shielding as safety
earth (shield is high frequency earth)
 Remove any paint around the two metal coupling nut holes. So that the metal coupling nuts (and
the shielding) make contact with the frequency inverter and the motor.
 Don't solder a conductor to the shielding.
 Use a metal clamp to connect the shielding from the motor cable with the metal grounding plate.
Now there is a perfect high frequency earth connection between frequency inverter, grounding
plate and EMI filter.
 Keep the distance between the frequency inverter and EMI filter as short as possible (< 30cm) if
longer use a shielded cable with a metal coupling nut and a metal clamp to connect the shielded
cable to the frequency inverter and metal grounding plate.
 The only earth connection between the LISN and the test plate should be via the EMI filter.
 Use a motor which equals the power rating or below of the inverter rating.
 Install a noise filter for inverter onto the output side of the primary circuitry can suppress
conducting noise.

Class B:

D riv e

13
 Class A:

Drive

When the distance between the inverter and motor is longer than 100 meters, cable wire should be
carefully chosen to reduce the wiring resistance below 3% and the voltage drop (V) = √3 x Wire
resistance (Ω/km) x wire length (m) x current x 10-3

(B) Control circuitry wiring must be separated terminated and away from the primary power circuitry
and other high-voltage or large-current power lines to avoid noise interference.

 To reduce the noise interference and avoid possible operational problems, shielded twisted pair
cable should be used to wire the control circuitry. Please refer to following diagram. Connect the
shielding wire onto the grounding terminal. Only connect one end of the shield.

Wiring distance must be under 50m.

Shielding Glove

To control machine
To Inverter terminal

Do not connect the shielding

Connect Shield
Wrapped with wire at this end
Connect to system grounding terminal insulating tape

(C) The grounding terminal of the inverter must be correctly grounded in compliance with 200V
class type three grounding.

 Grounding wire should be wired in accordance to electrical equipment (AWG) with the length
of the grounding wire as short as possible.
 The grounding wire of the inverter must not be grounded together with other large current
loads (such as soldering machines or large current motors). They should be grounded
separately.

14
  Grounding circuitry must not be formed when grounding several inverters together.

(a) good (b) good (c) not good

(D) Wire specification, apply appropriate wire with correct diameter for primary power circuitry and
control circuitry in accordance with electricity regulations.

Wiring Diagram
*(note)Braking
Resister (Option)

P R
L1 (L) (U)T1
AC Input
L2
(V)T2 IM
L3 (N)
(W)T3
3 FWD
4 1
REV
Multi-Function
Inputs
{
6
7
SP1 2
Trip Relay
}
RST SW1
5 CON2
12V 1
8 +10V Test Points
2
9 MVI 3
Speed Pot 10k 10 (0~10V/0~20/4~20mA)
0V(FM–) Grounding
0~10V
11 FM+
FM

Wire Terminations to the Inverter must be made with either UL listed field wiring lugs or UL listed crimp
type ring terminals.
Note: Only for 202/203/401/402/403.

15
 (External 24V supply)
TM2
3 FWD
4 REV
+ 6 SP1
24V
– 7
RST
10
0V

16
 Inverter terminal descriptions

Primary Circuitry Terminal Block (TM1) descriptions

Terminal Symbol Function Description
L1(R)
Primary power source input to Drive
L2 (S)
Single phase: L1/L2(1P2~201) or L/N; Three phase: L1/L2/L3
L3 (T)

P Extermal braking resistor terminal (Only for FM50- 202/ 203/ 401/ 402/
R 403)

T1 (U)

T2 (V) Inverter output to Motor

T3 (W)
Tightening torque for TM1 is 1 LBS-FT or 12 LBS-IN (1P2/1P5/101/2P2/2P5/201).
Tightening torque for TM1 is 1.3 LBS-FT or 16 LBS-IN (202/203/401/402/403).
* Wire voltage rating must be a minimum of 300V (200V series)/600V (400V series)

Control Circuitry Terminal Block (TM2) description

Terminal Symbol Function Description

1 TRIP Fault relay output terminal ﹠Multi function output terminal (refer to F_21)

2 RELAY Connection point rated capacity 250VAC/1A (30VDC / 1A)

3 FWD (FW)
Operation control terminals (refer to F_03)
4 REV (RE)

5 + 12V(12) Common point of terminal 3 / 4 / 6 / 7

6 SP1(SP)
Multifunction input terminals (refer to F_19)
7 RESET(RS)

8 +10V Power terminal for potentiometer ( Pin 3 )

Analog input wire Analog frequency signal input terminal ( Pin 2 of

9 potentiometer or positive terminal of 0~10V / 4~20mA /
Wiper
0~20mA)
0V(FM -) Analog common point Analog signal common point ( Pin 1 of potentiometer or
10
negative terminal of 0~10V / 4~20mA / 0~20mA )

Analog output positive Analog frequency signal output terminal

11 FM+ connection point
Output terminal signal is 0 ~ 10VDC/Fn6
Tightening torque for TM2 is 0.42 LBS-FT or 5.03 LBS-IN.
* Wire voltage rating must be a minimum of 300V
* Control wiring should not run in the same conduit or raceway with power or motor wiring
* Single Input and Output Terminals (TM2) Ratings are ALL Class 2

17
SW1 function description

SWITCH 1 External signal type

0~20mA analog signal (When F_11 is set to 1)

4~20mA analog signal (When F_11 is set to 2)

0~10 VDC analog signal (When F_11 is set to 1)

Dimensions & Location of terminal block

FM50-1P2/1P5/101/2P2/2P5/201:

See NOTE

Unit: mm
DEMESIONS MODEL
A B C D E F G
FM50-1P2/1P5/101/2P2/2P5/201 132 116 130 8.2 118 61 72

NOTE: For safety reason, we strongly recommend

users to remove the M4 grounding screw,
then screw the enclosed “metal frame
grounding terminal” on the same location to
make a grounding bar to ensure good earth
protection.

18
FM50-202/203/401/402/403:

See NOTE of Page 18

Unit:mm Unit: mm
LENGTH
DEMESIONS MODEL
A B C D
MODEL A B C D
E2-202/203/401/402/403 143.1127.5 140 8.0
FM50-202/203/401/402/403
LENGTH E F G 143.1 127.5 140 8.0
MODEL
E2-202/203/401/402/403 171.7 108 118
DEMESIONS MODEL
E F G
FM50-202/203/401/402/403 171.7 108 118

Dimensions & Installation of class B Filter

M 4x14L

19
 Inverter with class B filter mounted.

Inverter with class B filter & Din rail

mounted kit.

Mounting Instructions

20
Din Rail Mounting Diagram

Step1-
Aim and insert the 4
retention ribs of the Step1-
DIN Rail at the 4 Use a small
holes in rear panel Inserting hole screwdriver
of inverter inserting it into the
middle rib
middle rib of DIN
Step2- Rail and press the
Push the DIN Rail screwdriver in
forward until the order to remove
middle rib grips Retention rib the DIN Rail from
firmly with back inverter
panel

Additional DIN Rail Installation

A mounting clamp and a 35mm width rail must be used to install the Drive on the rail.

Install Drive Dismounting Drive

Mounting plate Pull mounting plate

Screwdriver 1
First place the groove on the back of
module on the upper edge of din rail, 1 Pull the mounting plate downward.
and then push the module down to lock 2 Rotate the inverter module to dismount it.
up position. Finally press the mounting
plate upward into module.

21
 FM50-1P2/1P5/101/2P2/2P5/201- N4X (IP65)TYPE:
102.41

DATA 0
RESET ENT
R F
RUN DSP
STOP FUN

204.82
188.96

173.38
0 1
116.57

117.23

133.57 133.00

UNIT : mm

22
FM50-202/203/401/402/403-N4X(IP65)TYPE:

UNIT:mm/inch

23
 FM50-1P2/1P5/101/2P2/2P5/201- - N4X(IP65)TYPE INSTALLATION :

P o ten tio m eter

198.90 mm
R ES ET
DATA
EN T R E V -0 -F W D
S W IT C H

mm
RUN DSP
STO P FUN

POW ER
S W IT C H

123.40 mm
mm

NOTE :
N o te :
L1 L2 1. POWER SWITCH , REV-0-FWD SWITCH AND
100~120V 1 . P o w e r su p p ly c a b le : # 1 4 A W G
or T1 T2 T3 Potentiometer are only for FM50-1P2~201- N4S TYPE
2 . M o to r ca b le : # 1 6 A W G
2 0 0 -2 4 0 V 2. Power supply cable : #14 AGE (2.0m㎡ )
5 0 /6 0 H z 3 . T o rq u e v a lu e o f S c re w :
S in g le P h a s e s 3 P hases 3. Motor cable : #16 AGE (1.25m㎡ )
IM (1 ).P o w er/M o to r cab le (p lu g -in )
4. Torque value of Screw :
T h e rm in a l : 5 k g -c m
(1). Power/Motor cable (plug in) Therminal : 5kg-cm(4.34 in-lb)
(2 ) R em o te c o n tro l w ire : 4 k g -c m
(2). Remote control wire : 4kg-cm(3.47 in-lb)
(3). Outer Cover (M4) : 6kg-cm(5.20 in-lb)

CIRCUIT DIAGRAM

POWER NOTE:
SWITCH (1). Input source : single-phase(L1,L2, )ensuring
AC that it is connected to a 100~120 or 200~240
L1 T1 3
100~120 PHASE supply.
T2 IM
or L2 T3 (2). Output Moter : three-phase( ,T1,T2,T3).
200~240 Caution :
50/60HZ Do not start or stop the inverter using the
FW main circuit power.
REV-0-FWD FOR FM50-1P2~201- -N4S TYPE :
RE
SWITCH Please always remain REV-0-FWD switch at 0
12V
position. In order to keep inverter has no
10V running signal before power-on again after
Potentiometer power supply interrupted.Otherwise, injury may
VI
result.
0V FOR FM50-1P2~201- -N4S TYPE :
Please always remain RE or FW switch at OFF
position. In order to keep inverter has no
running signal before power-on again after
power supply interrupted.Otherwise, injury may
result.

24
FM50-1P2~201- -N4 (WITHOUT SWITCH TYPE ) CONNECTIONS & EMC MOUNTING:

CONNECTIONS
4 x Outer cover screw

EMC MOUNTIING
200mm Cutting Length
L1 of cable shield
L2
Power supply T1
T2
Power
cable T3
L1,L2,
supply
cable

Motor cable
,T1,T2,T3
Motor cable TM1 terminals
Length: Max 2M

L1
L2
Note: T1
T2
TM2 Remote control L1 T3
cable should be connect L2 Cable shielding
to ground screwsupply
Power connected to
cable T1 ground clamp
T2
L1,L2, T3

Motor cable
,T1,T2,T3

EMC MOUNTIING
200mm Cutting Length
L1 of cable shield
L2
Power supply T1
T2
cable T3
L1,L2,

Motor cable
,T1,T2,T3
Length: Max 2M

Note:
TM2 Remote control
cable should be connect Cable shielding
to ground screw connected to
ground clamp

25
FM50-1P2~201- -N4S (WITH SWITCH TYPE ) EMC MOUNTING & CONNECTIONS :

CONNECTIONS
4 x Outer cover screw

Power supply
cable
L1,L2,
Motor cable
,T1,T2,T3
Power
supply
cable

Motor cable Plug-in terminals

EMC MOUNTIING
200mm Cutting Length
of cable shield
Power supply
cable
L1,L2,

Motor cable
,T1,T2,T3
Length: Max 2M

Note:
TM2 Remote control Cable shielding
cable should be connect connected to
to ground screw ground clamp

26
 FM50-202/203/401/402/403—N4X(IP65)TYPE INSTALLATION:

DATA
RESET ENT

RUN DSP
STOP FUN

POWER
SWITCH

Potentiometer
REV-0-FWD
SWITCH

L1(L) L2(N) L3
220-240V
2.Power supply cable : 4. Torque value of Screw :
380-480V T1 T2 T3 FM50-200 #12AWG(3.5mm²) (1).Power/Motor cable(TM1,
Single/ThreePhases
FM50-400 #16AWG(1.25mm²) TM3)
3 Phases 3. Motor cable : Terminal : 8 kgf-cm(6.94 in-lb)
IM
NOTE: FM50-200 #14AWG(2.0mm²) (2).Remote control wire :
1.POWER SWITCH,REV-0-FWD SWITCH FM50-400 #16AWG(1.25mm²) 4 kgf-cm(3.47 in-lb)
AND Potentiometer are only for (3).Outer Cover (M4) :
FM50-202~403-N4S TYPE 8kgf-cm(6.94 in-lb)
CIRCUIT DIAGRAM
Caution:
．Do not start or stop the inverter using the main
circuit power.
．FOR FM50-202~403--N4S TYPE:
Please always remain REV-0-FWD switch at 0
position. In order to keep inverter has no
running signal before power-on again after
power supply interrupted.Otherwise, injury may
result.
．FOR FM50-202~403--N4 TYPE:
Please always remain RE or FW switch at OFF
position. In order to keep inverter has no
running signal before power-on again after
power supply interrupted.Otherwise, injury may
NOTE: result.

(1).Input source:single-phase(L1(L),L2(N), ) ensuring

that it is connected to a 200/240 supply or three-plase

(L1 (L), L2 (N), L3, )ensuring that it is connected

to a 200/240,380/480V supply.

(2).Output Motor: three-phase ( , T1, T2, T3).

27
FM50-202/203/401/402/403—N4S (WITH SWITCH TYPE) CONNECTIONS&EMC MOUNTING:

CONNECTION

MOUNTING

NOTE:
For ALL FILTER MODELS, additional items will be find inside the box including : [1]pc of EMC conformed
waterproof (IP65) ferrite core; [1]pc of metal fastener; [1]pc of MF Zin 5-C screw.
"CAUTION: , if application use require to meet EMC regulation, you MUST first constrain the motor cables, close
the ferrite core onto the motor cable outside the plastic enclosure as stated in the above diagram. Please also
note the length of the Motor cable CANNOT exceed 5M under EMC regulation"
28
FM50-202/203/401/402/403—N4 (WITHOUT SWITCH TYPE) CONNECTIONS&EMC
MOUNTING:

CONNECTION

MOUNTING

NOTE:
For ALL FILTER MODELS, additional items will be find inside the box including: [1] pcs of EMC
conformed waterproof (IP65) ferrite core; [1]pcs of metal fastener; [1]pcs of MF Zin 5-C screw.
"CAUTION: if application use requires meeting EMC regulation, you MUST first constrain the motor
cables, close the ferrite core onto the motor cable outside the plastic enclosure as stated in the above
diagram. Please also note the length of the Motor cable CANNOT exceed 5M under EMC regulation"
29
 Chapter 3 Software Index
Keypad operating instructions
Keypad Description

POWER LED

▼ DATA
▲
RESET
ENT

RUN DSP
STOP FUN

CAUTION
Do not operate keypad by screwdriver or other sharp-ended tool to avoid damaging keypad.

Brief keypad operation flowchart

▲
*2
▼

(FREQ) * 1 (FREQ)

DSP (READ)
▲
FUN
▼ DATA
ENT
F ×× F ×× ×××

AFTER (WRITE)
DSP
0.5 SEC ▲
FUN DATA
ENT ▼
END ×××

Note 1: Displayed setting of frequency when stopped. Display output frequency when running.
30
Note 2: The setting of the frequency can be modified either when stopped or when running.

31
 Parameter List
Factory
Function F_ Function Description Unit Range Page Note
setting
0 Factory Adjustment 0 32
Accel. Time 1 Accel. time 0.1Sec 0.1 ~ 999 S 5.0 32 *1 *3
Decel. Time 2 Decel. time 0.1Sec 0.1 ~ 999 S 5.0 32 *1 *3
0: Forward / Stop, Reverse / Stop
Operation mode 3 1 0~1 0 33
1:Run/Stop, Forward / Reverse
Motor rotation 0: Forward *1
4 1 0~1 0 33
direction 1: Reverse
V/F Pattern 5 V/F pattern setting 1 1~6 1/4 34 *2
1.0 ~ 120Hz *2 *3
6 Frequency upper limit 0.1Hz 50/60Hz 35
Frequency (1~200)*4
upper/lower limit 0.0 ~ 120Hz *3
7 Frequency lower limit 0.1Hz 0.0Hz 35
(1~200)*4
1.0 ~ 120Hz *3
SPI frequency 8 SP1 frequency 0.1Hz 10Hz 35
(1~200)*4
1.0 ~ 10.0Hz
JOG frequency 9 JOG frequency 0.1Hz 6Hz 35
(1~200)*4
0: Keypad
Start / Stop Control 10 1 0~1 0 35
1: Terminal (TM2)
0: Keypad
Frequency Control 11 1: Terminal (0~10v / 0~20mA) 1 0~2 0 36
2: Terminal (4~20mA)
Carrier frequency Carrier Frequency Setting 1~5
12 1 5 36
control (1~10)*4
Torque compensation 13 Torque compensation gain 0.1% 0.0 ~ 10.0% 0.0% 36 *1
0:controlled deceleration stop
Stop method 14 1 0~1 0 37
1:free run to stop
15 DC braking time 0.1S 0.0 ~ 25.5S 0.5S 37
DC braking setting 16 DC braking injection frequency 0.1Hz 1 ~ 10Hz 1.5Hz 37
17 DC braking level 0.1% 0.0 ~ 20.0% 8.0% 37
Electronic thermal Protection base on motor rated 50 ~ 100%
18 current 1% 100% 38
Overload protection (0~200)*4
1: Jog
Multifunction input terminal 1
19 2: Sp1 2 39
(SP1) function
Multifunction input 3: Emergency stop
connection point 4: External Base Block
Multifunction input terminal 2
20 5: Reset 5 39
(RESET) function
6: SP2*4
Multifunction output terminal 1: Operating
Multi-function output 21 2: Frequency reached 3 40
3: Fault

31
 Factory
Function F_ Function Description Unit Range Page Note
setting
0: REV run
Reverse Lock-Out 22 1 0~1 0 40
1: REV run Lock-Out
Momentary power 0: enabled
23 1 0~1 0 41
loss 1: disabled
Auto restart 24 Number of Auto-restart times 1 0~5 0 41
010: Constants initialization to 50Hz system 42 *2
Factory setting 25
020: Constants initialization to 60Hz system
SP2 frequency 26 SP2 frequency 0.1Hz 1.0~200Hz 20 42 *4
SP3 frequency 27 SP3 frequency 0.1Hz 1.0~200Hz 30 42 *4
0:enable
Direct start 28 1 0~1 1 42 *5
1:disable
Software version 29 CPU program version 43
Fault Log 30 Fault log for three faults. 43
NOTE:
*1: Indicate this parameter can be adjusted during running mode.
*2: Please refer to F_25.
*3: If the setting range is above 100, the setting unit becomes 1.
*4: New function for CPU version V1.9 and above.
*5: New function for CPU version V2.1 and above

Parameter function description

F_00 Factory adjustment parameter. Do not change.

F_01 : Acceleration time = 0.1 ~ 999 sec

F_02 : Deceleration time = 0.1 ~ 999 sec

1. Acceleration / Deceleration time calculation formula:

Accelerate time = F_01 x Setting Frequency

60 Hz

Decelerate time = F_02 x Setting Frequency

60Hz
Hz

Time

F_01 F_02

32
F_03: Operation mode selection =
0: Forward / Stop, Reverse / Stop
1: Run / Stop, Forward / Reverse

NOTE 1: F_03 takes effect only when F_10 = 1 (external operation control)

F_03 = 0 3 FWD /Stop 3 Run / Stop F_03 = 1

control 4 REV /Stop 4 FWD/ REV control
method method
5 COM 5 COM

TM2 PIN3 ON

TM2 PIN4 ON

F_03=0
Forward
Output
Reverse

F_03=1
Output Forward
Reverse

Note: Reverse command is ignored when F_22 = 1

F_04: Motor rotation direction setting = 0: Forward

1: Reverse

Although there is no Forward / Reverse push button on the digital control panel, it is possible to
adjust forward / reverse function by changing the F_04 setting.

NOTE:
When F_22 =1: Reverse is disabled, the F_04 cannot be set to 1.

The keypad indication would display “LOC”.

33
F_05: V/F pattern setting = 1 ~ 6

Selecting F_05 = 1-6 to select one of the six preset V/F patterns. (Refer to the following tables)

Specification 50 Hz System
Application General Application High starting torque Decreasing torque
F_5 1 2 3

V (%) V (%) V (%)

100 100 100

V/F pattern

B B B

C C C
Hz Hz
1 2.5 50 120 1 2.5 50 120 Hz
1 25 50 120

Specification 60Hz System

Application General Application High starting torque Decreasing torque
F_5 4 5 6

V (%) V (%) V (%)

100 100 100

V/F pattern

B B B

C C C
Hz Hz Hz
1 3.0 60 120 1 3.0 60 120 1 30 60 120

F_5 B C
1/4 10% 8%
2/5 15% 10.5%
3/6 25% 7.7%

34
 F_06: frequency upper limit range=1~120Hz
F_07: frequency lower limit range=1~120Hz
(1~200Hz with CPU versionv1.9 and above)
F_06: Factory setting refers to F_25.
Internal
frequency
F_06 (freq. Upper limit)
signal

(NOTE)
F_07 (freq. Lower limit)

Frequency setting signal

NOTE:
If F_07 = 0 Hz, If the frequency instruction is equal to 0Hz, the inverter will
stop at 0 speed.
If F_07 > 0 Hz, If the frequency instruction is lower than F_07, the inverter will
output a minimum speed according to the setting in F_07

F_08: SP1 frequency = 1 ~ 120Hz(1~200Hz:CPU version v1.9 and above)

F_09: JOG frequency = 1 ~ 120Hz(1~200Hz:CPU version v1.9 and above)
1. When F_19 or F_20 = 2 and the multifunction input terminal is ON, the inverter operates at sp1
frequency (F_08)
2. When F_19 or F_20 = 1 and the multifunction input terminal is ON, the inverter operate at jog
frequency (F_09)
3. The priority of reading frequency setting is: Jog→ Sp1→Keypad setting or external frequency
signal using a speed pot.

F_10: Start / Stop Control

= 0: Keypad
= 1: Terminal (TM2)
NOTE: When F_10=1 (Terminal Control), emergency stop on the Keypad is enabled.
When F_10=1, please refer to the descriptions of F_23/24, in order to avoid the damage to the
human and the machine.

Hz
Time
F_10=1
or =0 ON OFF
F_09=10Hz
F_19=1 OFF OFF
ON OFF ON

F_08=30Hz OFF
OFF ON
F_20=2

35
 F_11: Speed Control
= 0: Keypad
= 1: Analog Speed Pot Terminal (TM2) (0 ~ 10V / 0-20mA)
= 2: Analog Speed Pot Terminal (TM2) ( 4-20mA )

NOTE 1:
When jog frequency or Sp1 frequency is
switched on, the frequency is setup by Sp1 F_06

speed, the ▲▼ buttons on the keypad is

disabled. F_11=1
Original setting will be restored after the Sp1
connection is removed.
F_11=2
NOTE2:
During the contact closure of the jog function, 0mA 4mA 20mA
the keypad control remains in a sleep state until 0V 10V
the jog contact connection is re-opened.

F_12: Carrier Frequency = 1 ~ 10

F_12 Carrier frequency F_12 Carrier frequency F_12 Carrier frequency

1 4 kHz 5 8 kHz 9 15 kHz*1
2 5 kHz 6 10 kHz*1 10 16 kHz*1
3 6 kHz 7 12 kHz*1
4 7.2 kHz 8 14.4 kHz*1
NOTE: *1: Available for CPU version V1.9 and above.
2: If F_12=7~10, the inverter must operator with low load.
Although an IGBT TYPE inverter can provide a low audible noise level during its operation, it is possible
that the switching of the high carrier frequency may interfere with external electronic components (or
other controllers) or even cause vibration in the motor. Adjusting the carrier frequency can usually
correct this problem.

F_13: Torque compensation gain = 0 ~ 10 %

To enhance Inverter output torque patterns according to the B, C voltage points on the V/F pattern (refer
to F_05 description) and the (F_13) for this feature.

36
 Voltage
100%

B
F_13=

C
Hz

1 2.5/3.0 50/60

NOTE: When F_13 = 0, the torque boost function is disabled.

F_14 Stopping method = 0 : Controlled deceleration stop

= 1 : free run to stop
F_15 DC braking time = 0 ~ 25.5 sec
F_16 DC braking starting frequency = 1 ~ 10 Hz
F_17 DC braking level = 0 ~ 20 %

If F_14 = 0
When the inverter receives the stop command, it decelerate to the pre-set frequency setup by F_16 after
this the output voltage level that is set in the F_17; will determine the amount of DC voltage that’s
injected into the motor. The time duration to perform this stopping function is setup in F_15.

Run Command

Output Frequent Deceleration Time

DC Braking Frequency

DC Braking Time

If F_14 = 1
The inverter stops output immediately after receiving the stop command. The motor will enter into a free
running state until it comes to a complete stop.

37
 F_18: Motor rated current = 50~100 %(0~200%: CPU version v1.9 and
above)

1. The electronic thermal overload protection for motor:

(1) Motor rated current = Inverter rated current x F_18
F_18 = Motor rated current / inverter rated current

(2) When the load is within 100% of the motors rated current, the operation continues. When the
load reaches 150% of the motors rated current the operation is allowed to continue for 1
minute. (Refer to curve (1) in Figure 3)

(3) After protecting the motor with the electronic thermal switch activated, the inverter is cut off
immediately. The OLI light will flash. To resume operation, push the RESET button or activate
an external reset connection wired to terminal 2.

(4) When the motor is operating at low speeds, the heat dissipation efficiency is lower. The
electronic thermal activation level is also reduced. (to change from curve (1) to curve (2) in
Figure 3. Choose the appropriate F_05 setting according to the applied motor to reach the
desired performance.

2. The electronic thermal protecting for inverter:

(1) When the load is within 103% of the inverters rated current, the operation continues.
When the load reaches 150% of rated current of the inverter, the operation will
continue for 1 minute. (Refer to curve (1) of figure 3)

(2) After the activation of the electronic thermal switch, the inverter is shut off immediately. The
OL2 light will flash. To resume the operation, push RESET button or activate an external reset
contact on terminal 2.

F_05 = 1,2,3 F_05 = 4,5,6

50 Hz standard motors 60 Hz standard motors Minute

Decay % %
Decay
100 100
90 90
60 60
1.0
% of
20 50 20 60 100 150 current
(Figure 1) In Percentage of Current (Figure 3)
(Figure 2)

38
 F_19: Multifunctional input terminal 1 function = 1~ 5(1~6:CPU version
v1.9 and above)
F_20: Multifunctional input terminal 2 function = 1~ 5(1~6:CPU version
v1.9 and above)
1. F_19=1 or F_20 =1: JOG control (refer to F_09)
2. F_19, F_20 =2 or 6 Multi-speed control:
F_19=2 & F_20=6:
TM2 SP1 Terminal TM2 RESET Terminal Output frequency
ON OFF F_08
OFF ON F_26

ON ON F_27

F_19=6 ﹠F_20=2:
TM2 SP1 Terminal TM2 RESET Terminal Output frequency
ON OFF F_26
OFF ON F_08

ON ON F_27
NOTE: F_19,F_20=2 or 6 are new function for CPU version v1.9 and above.
3. F_19, F_20 =3: External emergency stop
When the external emergency stop signal is activated, the inverter proceeds to decelerate and
stop, (ignoring the setting of F_14). The inverters E.S. light will flash after stopping. After the
emergency stop signal is deactivated, turn the RUN switch OFF and then ON again to cycle it.
(F_10 =1) Or, push the RUN key (F_10=0). The inverter will then resume operation and restart. If
the emergency stop signal is removed before the inverter stops, the inverter will still execute the
emergency stop.

4. F_19, F_20 =4: External Base Block (Immediate Shut Down)

When the external base block signal is activated, the inverter output will be immediately shut off
(ignoring the setting of F_14) and flash b.b. Light. After the base block signal is deactivated, turn
the RUN switch OFF and then ON again (F_10 = 1) or push the RUN key (F_10=0), the inverter will
restart from the original starting frequency.

Time

Run/Stop on off on

F_19=3 off on
F_02

39
 Hz

Time

Run/Stop on off on

F_20=4 off on

5. F_19, F_20 = 5: Auto Reset when inverter faults.

F_21: Multi-function output terminal control = 1 ~ 3

1. F_21 = 1: Run mode signal

2. F_22 = 2: At Frequency Speed Signal
3. F_21 = 3: Fault signal
Terminal1 and2 of TM2 are activated at CPF, OL1, OL2, OCS, OCA, OCC, Ocd , Ocb , OVC ,
LVC , OHC.

Hz

Time

F_21=1
Terminal 1 & 2 on

F_21=2
Terminal 1 & 2 on

F_22: Reverse Lock-Out = 0: REV command

= 1: REV command Lock-out

NOTE:
When F_04 is set to 1 (reverse), F_22 cannot be set to 1, in order to properly lockout
a motors direction, F_04 must be set at 0 before setting F_22 to 1.

40
F_23: Auto-restart after momentary power loss
=0: auto-restart enabled
=1: auto-restart disabled

1. When the AC power supply is temporary below low voltage protection levels because of power
company issues or encountering large current loading in the same power supply system, the
inverter will stop its output immediately. If the power source resumes within 2 seconds, the inverter
can restart by using its speed search program.

2. When F_23=0:
(1) If the momentary power loss is less than 2 seconds, the inverter resume operation
automatically via speed search at 0.5 seconds after power up. The number of auto-restart
times is not limited by F_24.
(2) If the momentary power loss is long, the operation of the inverter is based on the setup of F_10
and the condition of external switch.
(3) If the time of momentary loss is between the above two, whether the inverter will auto-restart
depends on F_24:
F_24=0: auto-restart disabled.
F_24=1~5: auto-restart enabled 1~5 times.

3. When F_23=1,
(1) Power up after momentary power loss, the inverter will not start. Even under F_24>0.
(2) If the momentary power loss is long, the inverter must be restart manually. The operation of the
inverter is based on the setup of F_10 and the condition of external switch.

4. When restart the inverter, the operation of the inverter is based on the setup of F_10 and
the condition of external switches (FWD/REV button).
(1) When F_10=0, the inverter will not start after restart.
(2) When F_10=1 and the external switch (FWD/REV button) is OFF, the inverter will not start after
restart.
(3) When F_10=1 and the external switch (FWD/REV button) is ON, the inverter will start
automatically after restart. Attention: Base on safety reason, please turn off the external switch
(FWD/REV button) after power loss to avoid possible damage to the machine and the human
body after sudden regeneration of power.

F_24: Number of Auto-restart times = 0~5

1. When F_24=0, the inverter will not auto-restart after a malfunction break away from operation.
(Except for momentary power loss, please refer to F_23 for details)

2. When F_24=1~5: the inverter will resume operation via speed search at 0.5 second under
auto-restart after malfunction break away. (Except for momentary power loss, please refer
to F_23 for details).

3. When the inverter is set to deceleration or DC breaking, the transient restart procedure is not
performed.
41
 4. If either of following situations should develop, the auto restart times will be reset:
(1) No additional malfunction (in operation or stop) occurs within 10 minutes.
(2) Press RESET button.

F_25: Return to Factory Pre-Settings

= 010: Constants initialization to 50Hz system
= 020: Constants initialization to 60Hz system

1. When F_25 is set to 010, all parameters are restored to factory settings. The settings of F_05 =1
and F_06 = 50. F_25 is restored back to 000 after the reset process is complete. (50Hz operation)

2. When F_25 is set to 020, all parameters are restored to factory settings. The settings of F_05 =4 and
F_06 = 60. F_25 is restored back to 000 after the reset process is complete. (60Hz operation)

F_26: SP2(1~200Hz) , Multi-speed2 (Reference to F_19 ﹠F_20)

F_27: SP3(1~200Hz) , Multi-speed3 (Reference to F_19 ﹠F_20)

F_28: Direct start

= 0 : Direct start enable when remote Run command on
= 1 : Direct start disable when remote Run command on
(CPU version V2.1 and above)

When F_28 = 1 and control mode is remote control (F_10 = 1), Inverter can not start if RUN switch is ON
when power is engaged, Must be turned the RUN switch OFF and turned ON again, Then Inverter can
start.

42
F_29: CPU program version

F_30: Last three faults

1. Last three faults: indicate the sequence of the occurrence of malfunctions by the location of decimal
point. x.xx indicates a recently happened malfunction. xx.x indicates the last malfunction that
happened. xxx. Indicates the earliest malfunction in the record.

2. After entering the F_30 function, the x.xx trip record will be displayed first. After that, press▲ button
and you can read activity in a chronological order. xx.xxxx.x.xx ,,, consecutively.

3. After entering F_30 function, if the RESET button is pressed, the trip record will be cleared.
Indication display -.--, --.-, and ---.

4. When the content of trip indicates O.CC, it will indicate the latest trip code is OC-C and so on.

43
 Malfunction Indications and Countermeasures

1. Manual reset inoperative malfunctions

INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE

Place a RC surge absorber in
CPF Program error Outside noise interference parallel with the noise
generating magnetic contact
EPR EEPROM error EEPROM defective Replace EEPROM

Voltage too 1. Power source voltage too 1. Examine the power supply
OV high while not high.
operating 2.Detection circuitry 2.Return the inverter for repair
defective
Voltage too low 1. Power source voltage too 1. Examining the power supply
LV while not low.
operating 2. Detection circuitry 2.Return the inverter for repair
defective.
Inverter over 1. Detection circuit defective. 1.Return the inverter for repair
OH heat while not
operating 2. Environment over-heat or 2. Improve ventilation
poor ventilation

2. Manual reset operative malfunctions (Auto-Reset inoperative)

INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE

Over-current at
OC stop condition Detection circuit malfunction Return the inverter for repair

Motor over-load 1. Loading too large 1. Increase capacity of motor

OL1
2. Improper V/F model setting 2. Adjust to use a proper V/F curve
setting
3. Improper F_18 setting
3. Adjust F_18 according to
instruction

Inverter over-load 1. Loading too large 1. Increase capacity of inverter

OL2
2. Improper V/F model setting 2. Adjust to use a proper V/F curve
setting

44
3.Manual Reset and Auto-Reset Operative Malfunction

INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE

Transient 1. Motor coil short-circuit with 1. Examining motor

OCS over-current external casing 2. Examining wiring
starting machine 2. Motor connection wire 3. Replace transistor module
short-circuit with grounding
3. Transistor module
damaged

Over-current at 1. Acceleration time setting 1. Adjust acceleration time to

OCA acceleration too short longer setting
2. Improper V/F feature 2. Adjust to a proper V/F curve
selection 3. Replace and install another
3. Applied motor capacity inverter with appropriate
exceeds inverter capacity capacity

Over-current at 1. Transient alteration of the 1. Examining the loading

OCC steady speed loading configuration
2. Transient alteration of the 2. Install inductor on the power
power supply supply input side

OCd Over-current at Deceleration setting too short Adjust to use a longer

deceleration acceleration time

Over-current at DC Breaking frequency, Adjust to reduce settings of

OCb
breaking breaking voltage, or F_15, F_16, or F_17
breaking time setting too
long

Over-voltage at 1. Deceleration time setting 1. Adjust to use a longer

OVC
operation/deceler too short or inertial deceleration time
ation loading too large 2. Install a inductor on the power
2. Power supply voltage supply input side
variation too large 3. Increase the capacity of
inverter

LVC Insufficient 1. Power supply voltage too 1. Improve power source quality
voltage level at low 2. Adjust to use a longer
operation 2. Power supply voltage acceleration time
variation too large 3. Increase capacity of inverter
4. Install a reactor on the power
supply input side

Heat-sink over 1. Loading too heavy 1. Examining the loading

OHC heated at 2. Ambient temperature too 2. Increase capacity of inverter
operation high or poor ventilation 3. Improve ventilation

45
 Special Condition Description
INDICATION CONTENT DESCRIPTION
When F_11 = 0, F_7= 0 and frequency setting < 1 Hz
SP0 Zero Speed
When F_11 = 1, F_7<(F_6/100), and frequency setting
Stopping
<(F_6/100)

1. If the inverter is set to external operation (F_10 = 1) and

direct start is disabled (F_28 =1), the inverter cannot be
SP1 Fail to start
started and will flash SP1 when operation switch turned to
directly
ON after applying power (see descriptions of F_28).
2. Direct start is possible when F_28 = 0.

The inverter setup to external operation (F_10=1). If the STOP

key in the keypad is pressed at the middle of operation, the
SP2 Keypad
inverter stops according the setting in F_14 and flash SP2 after
emergency stop
stop. The RUN switch must be turned OFF than ON to restart
the machine.

When the external emergency stop signal is activated through

External
the multi-function input terminal, the inverter decelerates and
E.S. emergency stop
stops. Inverter flashes E.S. after stops. (Refer to instruction for
F_19 for detail).

When the external BASE BLOCK signal is activated through the

b.b. External BASE
multifunction terminal, the inverter stop output immediately and
BLOCK
flash b.b. for indication. (Refer to instruction for F_19 for detail)

Keypad Operation Error Instruction

INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE
1. Attempt to reverse direction 1. Adjust F_22 to 0
when F_22 = 1
LOC Motor direction
locked
2. Attempt to set F_22 to 1 when 2. Adjust F_04 to 0
F_04 = 1
1. Press ▲ or ▼ keys when 1. Use ▲ or ▼ keys to
F_11=1 or under sp1 operation adjust frequency setting
only after F_11=0
Er1 2. Attempt to modify F_29
Keypad
2. Do not modify F_29
operation error
3.Attempt to modify parameter that
is not allowed to be modified 3. Modify in stop mode
during operation (refer to
parameter list)
Parameter
Er2 1. F_6≦F_7 1. F_6 > F_7
setting error

46
 General Malfunction Examination Method
ABNORMALITY CHECK POINT COUNTERMEASURE
 Check if the power source on.
Is the power source voltage delivered to
 Turn power source OFF and then ON
L1, L2 terminal (is the charging indicator
again.
illuminated)?
 Reconfirm the power voltage level.

Is there voltage output from output  Turn power source OFF and then ON
Motor
terminal T1, T2 and T3? again.
Inoperative
Is the motor wired correctly?  Check motor wiring.

Is there any abnormal condition of the  Refer to malfunction handling

inverter? instructions to examine and correct
wiring.
Is the forward or reverse instruction
loaded?

Is the analog frequency setting loaded?  Check to see if wiring for analog
Motor frequency input signal is correct?
Inoperative If the operation mode setting correct?  Check if the frequency input setting
voltage is correct?

Is wiring on the output terminals T1, T2  Operate by digital?

and T3 correct?
Motor operate in
opposite direction Is the wiring for the forward and reverse  Wiring should be in accordance with the
signals correct? U, V, W terminals of motor.

Is the wiring for analog frequency input  Examining the wiring and correct it.
correct?
Motor operation
speed fixed Is the operation mode setting correct?  Examining the wiring and correct it.

Is the loading too heavy?  Check the Operation panel

Is the specification of motor (poles,  Reduce loading

voltage) correct?

Motor operation Is the gear ratio correct?  Reconfirm motor specification.

at speed too Is the highest output frequency setting  Reconfirm gear ratio
high or too low correct?

Is the voltage on motor side reduced  Reconfirm highest output frequency

extremely?

Is the loading too heavy?  Reduce loading variation

Abnormal speed Is the loading variation too large?  Increase inverter and motor capacity
variation at
operation
Is the input power source steady and  Install AC reactor on the power supply
stable? input side

47
 Chapter 4:Troubleshooting Procedures
Inverter Malfunction

NO
Clearly defined
m alfunction

YES

Sign of burn NO YES Exam ining com ponent with

Any sign of burnt
or breakage of breakage? sign of burnt or breakage

YES NO

Indication of NO ABNORMAL
Is the prim ary
abnorm ality circuitry DM norm al? Replace DM

Proceed exam ination

according to ABNORMAL
m alfunction indication NORMAL

Is the prim ary

circuitry I.G.B.T. Replace I.G.B.T.
norm al?

NORMAL

Control board, driver

board, carry out
visual inspection

Appearance YES
Replace defective board
abnorm ality

NO
Switch power ON

Any illuminated NO
indicator on the control
panel

YES

Any m alfunction NO
indication
NO Replace current surge
Is LED2 illum inate? absorber
Malfunction
indication YES
The m alfunction
Is the
indication is?
Three m alfunction DC input voltage ABNORMAL Exam ining term inals
record in Fn_30 of control power and wirings
supply norm al?
Check to see the
three m alfunction
NORMAL
record in Fn_30
Is the control ABNORMAL
power source +5V Replace driver board
norm al?
NORMAL
Replace control board,
digital controller.

Is replacing NO
control board solve
the problem ?
Inverter m alfunction
YES
(Continued) Detail exam ination required.

48
( Continued )
Examining Inverter
parameters

Carry out parameter

initialization

Designate operation
control method

Frequency instruction
setting

Does the
NO
controller displays Replace control board
frequency setting?

Is there NO
voltage output on Replace control board
UVW terminals?
YES
No, The problem
Is replacing is not corrected
Connect to motor and
control board correct
proceed operation
the problem?
Yes, the problem
Is there has been corrected
YES
any abnormality
indication

NO

Is
output current of all NO
phases in balance
condition.

YES

The inverter is
normal now.
The inverter is out of order.
Detail examination is required.

49
 Error handling of malfunction indication of OC.OL
When inverter display
malfunction indication
OC.OL.

Is the primary ABNORMAL

circuit I.G.B.T. Replace I.G.B.T.
normal?
NORMAL

Is the appearance Replace defective PCB

normal?
YES

Switch ON power
supply

Is there any YES

malfunction indication

NO
Is the current ABNORMAL
Input operation
detector normal?
instruction

NORMAL
YES Replace control board. Replace detector.

Input frequency setting

NO
Is the output frequency Replace control board
displayed?

YES

Is there output NO
voltage on UVW Replace control board
terminals?
YES
Is replacing NO
control board correct this
Connect motor and Problem?
proceed with operation.

YES
YES
Is there any malfunction
indication

NO

Is output
current of all phases in NO
balance condition.

Inverter is out of order.

YES
Detail examination is required.
The inverter is
normal now.

50
 Error handling of malfunction indication of OV.LV
Inverter display OV.LV

Is there
any abnormal breakage Replace defective board
on appearance

Switch ON
power supply

Is there any YES

malfunction indication Replace control board

NO
Input operation
instruction

Input frequency
instruction

Is the output NO
frequency of controller Replace control board
displayed

YES

Is there NO
output voltage on T1, T2, Replace control board
and T3 terminals?
YES
Is the problem
Connect motor. Is the NO
corrected by replacing
motor operating? control board?

YES

YES
Is there any malfunction
indication?

NO

Is output
NO
current of all phases in
balance condition.

YES The inverter is out of order.

The inverter is Detail examination is required.
normal now.

51
(1). Motor inoperative

YES Is the circui

t breaker (MCCB)
switched ON?

NO

Can not
Can you switch ON the Wiring short-circuit
MCCB?

Is the
voltage between  Power source
ABNORMAL
L1-L2 power input terminals abnormality
normal?
 Poor wiring
Normal
(within +/- 10% of nominal value)

NO
Is Power LED off ? FM50 malfunction

Is the operation NO Place the operation

switch on the RUN switch to RUN
position? position.

YES

Is there
any output voltage on NO
FM50 malfunction
motor T1-T2-T3?

Is the
T1-T2,T2-T3,T3-T1 NO
output voltage in balance FM50 malfunction
condition?
YES (When the motor is not connected, and the voltoge differences between
wires are within +/- 3% can be treated as in balance condition.)
Motor over-load
Defective motor
Poor wiring

52
(2).Motor over-heat

Is
there over-loading YES
Reduce loading
condition or the load current Enlarge FM50 and
exceeds rated Motor capacity
current?

NO

Operate at low YES

speed for a long time? Select another motor

NO

Is the
voltage level between NO
T1-T2, T2-T3, and FM50 malfunction
normal?

YES

Is there
anything that might YES Remove obstacle
affect motor affecting motor cooling
cooling?

NO

Poor connection YES

between FM50 and Correct the connection
motor

53
(3).Disturbing motor operation
Is the Not
YES acceleration/ appropriate Increase or decrease
During acceleration or deceleration time setting acceleration /
deceleration ? appropriate? deceleration time

NO
Appropriate Reduce load Increase
FM50 and motor
capacity

Is the
voltage level NO
between T1-T2, T2-T3, and FM50 malfunction
T3-T1 normal?

YES (The differences between different wires are within ±3%)

YES Reduce loading

Is there any loading variation or install
variation condition? fly wheel

NO

Is there
any excess vibration YES Improve mechanical
at transmission parts system
like gears?

NO
FM50 malfunction

54
Routine examination and periodical examination
Inverter requires routine and periodical examination and maintenance
Carry out the examination only after the “ Power LED ” indicator goes off for at least 5 minutes

Examination
Maintenance Maintenance
period Examination Criterion Countermeasure
item description
Routine 1 Year method

Reconfirm environment Refer to installation Temperature: -10~40 Improve installation

temperature and humidity instructions and measure OC Humidity: under 95% site environment
○
Installation site with thermometer and without condensing
environment hygrometer

Check and remove any Visual inspection No foreign object

○
flammable material nearby

Is there any abnormal Visual and audio No foreign object Tighten loose
Inverter vibration on the installation ○ Inspection screw
Installation and site?
Grounding Is the grounding resistance Measure resistance by 200V class under 100 Improve grounding
○
within acceptable range? multi-meter ohm

Input power Is the voltage of the primary Measure voltage by Voltage level conforming Improve input
○
source voltage circuitry normal? multi-meter specification power source

Is the tighten parts secured? ○ Visual inspection. Use No abnormality Tighten loose screw
Inverter
screwdriver to verify or return for repair
external Is there any sign of breakage
○ screw tightness
terminal on the terminal panel?
mounting
Is there any obvious rusty
screw ○
condition?

Is it deformed or skewed? ○ Visual inspection No abnormality Replace or return

Internal wiring for repair
of inverter Is the insulation of wire
○
broken?

Is it accumulating dust or Visual inspection No abnormality Clean up dust or dirt

Heat-sink ○
dirt?

Is it accumulating conductive Visual inspection No abnormality Clean up or replace

○
metal or oil stain? PCB
PCB
Is there any over-heated or
○
burnt component?

Is there any abnormal Visual and audio No abnormality Replace cooling fan
○
vibration or noise? inspection
Cooling fan
Is it accumulating dust or Visual inspection Clean up
○
dirt?

Power Is it accumulating dust or Visual inspection No abnormality Clean up

○
component dirt?

Is there any sign of strange Visual inspection No abnormality Replace capacitor

○
order or leakage? or inverter
Capacitor
Is there any sign of swelling
○
or bulging?

55
 Maintenance and Examination

Frequent examination and maintenance is not required for the inverter.

To maintain appropriate reliability, please proceed with following periodical examination. Remember to
turn off power supply and wait till the Power LED goes off before proceed. (Due to the large amount of
remaining charges in the internal capacitors.)

(1) Clean out internal dust and dirt.

(2) Check out mounting screws on every terminal and parts. Tighten loose screws.
(3) Dielectric strength test

(a) Remove all conducting wires between Drive and outside world. Power must be turned OFF.
(b) The dielectric strength test inside Drive should be carried out only for T-VERTER major circuitry. Use
DC 500V: high resistance meter. Measured resistance should be higher than 100M ohm.

CAUTION: Do not perform dielectric strength test to the control circuit.

L1 (R) T1 (U)
Input power source
L2 (S) Drive T2 (V) Motor

T3 (W)

Grounding terminal

DC-500V
high-resistance
meter
Connection for dielectric strength test

56
 Voltage Current Measurement

The voltage and current measurement on the primary and secondary side of the inverter may be
different due to instrumentation variations. Refer to following diagram for measurement:

L1 T1
A1 W1 A4 W3
(R) (U)
Signal-phase
V1 V4
power supply
L2 T2 To motor
(S) (V) A5

V5
T3
(W) A6 W4
V6

Different kinds of
instrument

NOTE
Measurement Measuring point Instrument
(Measurement criterion)
Input voltage V1
Moving-iron
VI
Input current A1
Moving-iron
Ii
Input power Power-meter P=W1
W1
Pi
Input power factor Calculate power factor by the input voltage, input current and input power
PFi

Output voltage Rectifier Maximum voltage difference

V4 V5 V6 (Moving-iron not between wires under 3%
Vo
allowed)
Output Current A4 A5 A6 Moving-iron Under the inverter rated
Io current

Output power W4
Power-meter Po=W3+W4
W3
Po
Output power factor

57
 EMI Filter (class B) Specification

Model Dimension (mm) Current (A) Inverter model

E2F-2102 156 X 76 X 25 10A FM50-2P2/ 2P5/ 201

E2F-2202 172 X 120.2 X 38 20A FM50-202/ 203

E2F-4103 172 X 120.2 X 38 10A FM50-401/ 402/ 403

DIN RAIL Specification

Dimension
Model Inverter model
(mm)

DIN E2-201 130 x 72 x 7.5 FM50-XXXOC

Specification of Braking Resister and Input Reactor

Braking Braking Torque of Model of Input AC Reactor
braking braking
MODEL transistor resister Current Inductance
resister
build-in build-in (A) (mH)
E2-2P2-x1xx X X 20% Note 1 3 7.0
E2-2P5-x1xx X X 20% Note 1 5.2 4.2
E2-201-x1xx X X 20% Note 1 9.4 2.1
E2-202-Hxx ○ X 20% BRN2-202 19 1.1
E2-203-Hxx ○ X 20% BRN2-203 25 0.71
E2-401-H3xx ○ X 20% BRN2-401 2.5 8.4
E2-402-H3xx ○ X 20% BRN2-402 5.0 4.2
E2-403-H3xx ○ X 20% BRN2-403 7.5 3.6
○ : Built-in X: Without built-in
Note 1: Without transistor and resister built-in.

58
 Specification of Braking Resister

Specification Torque Size of Weight

Model of Rate of of Braking Braking Size of
Model of of carton (5pc)
Braking Motor Resister Resister resister
Inverter braking (L*W*H) N.W
resister (KW) ED(%) (L*W*H) mm
(W) (Ω) (%) mm (kg)
E2-202-Hxxx BRN2-202 1.5 150 100 10 119 215*40*20 325*225*70.5 2.1
E2-203-Hxxx BRN2-203 2.2 200 70 9 116 165*60*30 200*195*80 3.2
E2-401-H3xx BRN2-401 0.75 60 750 8 125 115*40*20 200*195*80 1.1
E2-402-H3xx BRN2-401 1.5 150 400 10 119 215*40*20 325*225*70.5 2.1
E2-403-H3xx BRN2-403 2.2 200 250 8 128 165*60*30 200*195*80 3.2
Note: 1. Braking level: 385/770Vdc for FM50-200/400 series
2. Braking resister mounting is below:

5cm
Inverter

P R
TM1 Braking resister

59
 PARAMETERS TABLE

CUSTOMER MODEL
APPLICATION TELEPHONE
ADDRESS
F_## Value Setting F_## Value Setting F_## Value Setting
F_00 F_11 F_22
F_01 F_12 F_23
F_02 F_13 F_24
F_03 F_14 F_25
F_04 F_15 F_26
F_05 F_16 F_27
F_06 F_17 F_28
F_07 F_18 F_29
F_08 F_19 F_30
F_09 F_20
F_10 F_21

60
TECO recommends using UL-listed copper wires (rated at 75°C) and closed-loop lugs or CSA-certified ring
lugs sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct
crimp tool to install connectors per manufacturer recommendation. Table lists is a suitable closed-loop lugs
manufactured by NICHIFU Corporation.

Wire Gauge Termin R-Type Tightening Torque Insulatio

mm2 (AWG) al Connectors kgf.cm (in.lbs) n CAP Crimping
Screw (Lugs) Part Tool
Numbers
M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 0.5 NH 82
0.75 (18)
M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 0.5 NH 82
M3.5 R1.25-3.5 8.2 to 10 (7.1 to 8.7) TIC 1.25 NH 82
1.25 (16)
M4 R1.25-4 12.2 to 14 (10.4 to 12.1) TIC 1.25 NH 82
M3.5 R2-3.5 8.2 to 10 (7.1 to 8.7) TIC 2 NH 82
M4 R2-4 12.2 to 14 (10.4 to 12.1) TIC 2 NH 82
2 (14)
M5 R2-5 22.1 to 24 (17.7 to 20.8) TIC 2 NH 82
M6 R2-6 25.5 to 30.0 (22.1 to 26.0) TIC 2 NH 82
M4 R5.5-4 12.2 to 14 (10.4 to 12.1) TIC 3.5/5.5 NH 82
M5 R5.5-5 20.4 to 24 (17.7 to 20.8) TIC 3.5/5.5 NH 82
3.5/5.5 (12/10)
M6 R5.5-6 25.5 to 30.0 (22.1 to 26.0) TIC 3.5/5.5 NH 82
M8 R5.5-8 61.2 to 66.0 (53.0 to 57.2) TIC 3.5/5.5 NH 82
M4 R8-4 12.2 to 14 (10.4 to 12.1) TIC 8 NOP 60
M5 R8-5 20.4 to 24 (17.7 to 20.8) TIC 8 NOP 60
8 (8)
M6 R8-6 25.5 to 30.0 (22.1 to 26.0) TIC 8 NOP 60
M8 R8-8 61.2 to 66.0 (53.0 to 57.2) TIC 8 NOP 60
M4 R14-4 12.2 to 14 (10.4 to 12.1) TIC 14 NOP 60/ 150
M5 R14-5 20.4 to 24 (17.7 to 20.8) TIC 14 NOP 60/ 150
14 (6)
M6 R14-6 25.5 to 30.0 (22.1 to 26.0) TIC 14 NOP 60/ 150
M8 R14-8 61.2 to 66.0 (53.0 to 57.2) TIC 14 NOP 60/ 150
M6 R22-6 25.5 to 30.0 (22.1 to 26.0) TIC 22 NOP 60/ 150
22 (4)
M8 R22-8 61.2 to 66.0 (53.0 to 57.2) TIC 22 NOP 60/ 150
M6 R38-6 25.5 to 30.0 (22.1 to 26.0) TIC 38 NOP 60/ 150
30/38 (3 / 2)
M8 R38-8 61.2 to 66.0 (53.0 to 57.2) TIC 38 NOP 60/ 150
M8 R60-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 60/ 150
50 / 60 (1 / 1/ 0)
M10 R60-10 102 to 120 (88.5 to 104) TIC 60 NOP 150
M8 R70-8 61.2 to 66.0 (53.0 to 57.2) TIC 60 NOP 150
70 (2/0)
M10 R70-10 102 to 120 (88.5 to 104) TIC 60 NOP 150
M10 R80-10 102 to 120 (88.5 to 104) TIC 80 NOP 150
80 (3/0)
M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150
M10 R100-10 102 to 120 (88.5 to 104) TIC 100 NOP 150
100 (4/0) M12 R100-12 143 to 157 (124 to 136) TIC 100 NOP 150
M16 R80-16 255 to 280 (221 to 243) TIC 80 NOP 150

61
 TECO Australia Pty. Ltd.

Sydney Head Office Tel: 02- 9765 8118 Fax: 02-9604 9330
Melbourne Tel: 03- 9720 4411 Fax: 02-9720 5355
Brisbane Tel: 07- 3373 9600 Fax: 07-3373 9699
Perth Tel: 08- 9479 4879 Fax: 08-9478 3876
New Zealand Tel: 64 9- 526 8480 Fax: 64 9- 526 8484

This manual may be modified when necessary because of improvement of the product,
modification, or changes in specifications, this manual is subject to change without notice.
4KA72X025T11 Ver: 10 2009.07