Our technology. Your success.

Pumps Valves Service

n n

Reliability that stands out: solutions

for the petrochemical industry

Layoutretusche
02 Introduction

Pumps, valves and service: we are your partner for

the entire product life cycle

With decades of experience as suppliers to the petrochemical industry as well as in the field of raw
materials extraction and processing, KSB delivers all that is needed in tough conditions.

KSB offers technically advanced, reliable and highly durable

1 pumps, valves and all associated services and spare parts.
Products and
Systems 2 KSB products for the oil and gas industry meet the highest
Comissioning /
Start up global standards of the American Petroleum Institute (API)
for the technical design and performance of process pumps and
valves – including API 610 and API 685 for pumps and API
5 609 for valves. Robust, safe, efficient and reliable: whenever
Refurbishment tough tasks need to be fulfilled, KSB products are in their
and
Decommissioning 3 element.
Operation

The prime example for the outstanding performance and

4 relia­bility of our pumps is KSB's family of RPH process pumps:

Repair the heavy-weight pumps meet the requirements of API 610 and
are suitable for use wherever reliability and robust design as well
as low operating and maintenance costs are a priority.

Service and spare parts solutions to ensure everything runs like clockwork
In addition to offering a comprehensive range of services and spare parts, KSB supports you throughout
the entire life cycle of your system. With more than 3,000 experts in over 170 service centres, we are there
for you, twenty four hours a day, seven days a week, capable of meeting the most stringent requirements
– for example SCCP.

Our expertise is your advantage Maintenance inspection management

We offer excellent service and high-quality spare parts Precise planning and preparation to ensure successful
solutions for pumps and valves, non-KSB products and maintenance inspections of all products with minimal
all rotating equipment. downtimes. Fixed price on request.

SES System Efficiency Service Spare parts kits

System analysis by KSB experts based on measurements The main parts included that are replaced with every
using a data logger. repair job.

TPM® Total Pump Management Engineering services / retrofit

KSB‘s modular service concept provides the ideal basis We combine cutting-edge technology with professional
for tailored service and spare parts packages. service for you.

For further information about KSB Service, visit www.ksb.com/service

 Sealing solutions 03

Tailored sealing for every setting

High operating pressures, extreme temperatures and aggressive fluids place the highest and most diverse
demands on a seal, thereby influencing the operating reliability of the pump and system. As your one-
stop contact, KSB offers a complete package of individual sealing solutions for every application –
ensuring maximum safety and reliability.

KSB offers a full spectrum extending from API mechanical seals

and systems that meet the requirements of API 682 and form a
perfectly matched system together with the pump all the way to
mag-drive pumps such as RPHmdp, a hermetically sealed API
pump with magnetic drive. Mechanical seal supply systems to
API 682 (Plan 23, Plan 52, Plan 53A and Plan 53B) are available
as standard. All further systems can be provided on request.
It allows KSB to provide tailored solutions for the zero-leakage
handling of fluids, even at maximum loads, for perfect and relia-
ble tightness. Our products withstand extreme application
requirements and ensure long service life.

RPHmdp: hermetically sealed

Mechanical seals and systems volute casing pump with
to API 682 magnetic drive

KSB standard mechanical seals to API 682, 3rd edition & 4th edition

Category I (for not-API-pumps) Category II (for API-pumps) Category III (for API-pumps)

Technical description Technical description Technical description

Type A, B, C Type A, B, C Type A, B, C

Arrangement 1, 2 and 3 Arrangement 1, 2 and 3 Arrangement 1, 2 and 3

Design Cartridge Design Cartridge Design Cartridge

Technical data Technical data Technical data

Shaft diameter Up to 120 mm Shaft diameter Up to 120 mm Shaft diameter Up to 120 mm

Pressure Up to 22 bar Pressure Up to 42 bar Pressure Up to 42 bar

Temperature -40 to 260 °C Temperature -40 to 400 °C Temperature -40 to 400 °C

Materials Materials Materials

AQ2VMG or AQ2KMG AQ2VMG-AQ2V or AQ2KMG-AQ2V AQ2VMG-AQ2V or AQ2KMG-AQ2V
Standard Standard Standard
Q2Q2VMG or Q2Q2KMG Q2Q2VMG-AQ2V or Q2Q2KMG-AQ2V Q2Q2VMG-AQ2V or Q2Q2KMG-AQ2V
Other material combinations on request Other material combinations on request Other material combinations on request
All material combinations acc. to API 682 All material combinations acc. to API 682 All material combinations acc. to API 682

Other conditions than specified above can be approved on request. The complete range to API 682 can be supplied for projects as required.
04 RPH

Outstanding performance, built to last:

the RPH pump family

Pumps of the RPH family fulfil the RPH® RPHb

stringent requirements of the API stand- Horizontal, radially split volute casing OH2 Horizontal, radially split, double-stage volute
ards API 610, API 682 or API 685. pump in back pull-out design to API 610 casing BB2 pump to API 610

The broad selection of hydraulic systems, Pump for handling the large variety of petroleum products, Pump for handling the large variety of petroleum products,
mainly in refineries as well as in the chemical and mainly in refineries as well as in the chemical and
materials, sealing options and installation
petrochemical industries. petrochemical industries.
variants always allows you to find the
DN 25–400 DN 80–200
right pump within the RPH family, Q [m3/h] 4,150 max. Q [m3/h] 790 max.
H [m] 270 max. H [m] 430 max.
sui­table for the extreme conditions p [bar] 100 max.
p [bar] 110 max.
encountered in oil and gas applications. T [°C] -70 to +450 T [°C] -80 to +450

No matter whether it's large quantities, high

operating pressures, a sump or hermetically
sealed pump – the RPH family offers a
RPHmdp RPH-V
solution. Thanks to their robust design
Horizontal, radially split volute casing OH2 Vertical submersible VS4 pump
RPH, RPHb, RPH-V and RPHmdp pumps
pump in back pull-out design, with magnetic to API 610
can also be used on offshore platforms. drive to API 685
Pump for handling the large variety of
Pump for handling aggressive, toxic, explosive, valuable, petroleum products, can be used as a
flammable or harmful liquids in the chemical, petrochemical sump and tank pump mainly in refineries
and general industries. as well as in the chemical and
petrochemical industries.

DN 25–100 DN 25–80
Q [m3/h] 300 max. Q [m3/h] 110 max.
H [m] 270 max. H [m] 170 max.
p [bar] 51 max. p [bar] 35 max.
T [°C] -40 to +300 T [°C] -30 to +230

All data for 50 Hz operation

 CHTR 05

Engineered to meet exacting requirements:

the CHTR type series

Depending on the respective customer, the under high pressure, large quantities at In addition, CHTR comes with a wide
requirements of the petroleum-processing medium or maximum pressure, continu- range of rotor balancing devices, and
industry can differ strongly and be very ous or intermittent operation, the CHTR several bearing executions, which can,
complex. Our answer to this is the CHTR type series stands for top quality and reli- from case to case, be precisely adapted
type series. ability in any situation. Fully compatible to the needs of the plant or application
with all systems, it impresses with its in order to provide an economic and
Its modular design allows the multi-stage operating reliability, its absolute ease of effective solution. State-of-the-art calcula-
barrel-type pump to API 610 to be service and its extremely robust and tion methods and tools are used to devel-
adapted to meet all require­ments. modular design – even at maximum loads. op the ideal solutions upon which cus-
A specially designed hydraulic system Applications at either low or very high tomers can fully rely.
enables the handling of low flow rates temperatures can be covered, as well as
from 15 m³/h, allowing high-speed geared those with aggressive or volatile fluids. To
pumps to be replaced in most cases. No meet these high demands, CHTR is avail-
matter whether it's low volume flow rates able in a variety of materials to API 610.

CHTR

Horizontal high-pressure barrel BB5 pump

to API 610

Designed for extreme loads in the oil and gas industry

as well as in energy engineering.

DN 50–250
Q [m3/h] 1,450 max.
H [m] 4,000 max.
p [bar] 400 max.
T [°C] -60 to +450
06 Pumps

Overview of other KSB pumps for

the petrochemical industry

Pumps from KSB have become an institution on the market. This does not only apply
to our process pumps but also to our auxiliary pumps designed to support processes.

Other KSB API pumps

WKTR YNKR

Canned, vertical ring-section pump BB2 process pump to API 610,

to API 610, type VS6 DIN ISO 13709 and API 682

Pump for handling condensate and other NPSH critical Pump for handling the large variety of petroleum products,
products in industrial plants, particularly in refineries mainly in refineries as well as in the chemical and petro-
and petrochemical plants. chemical industries. Can also be used as thermal oil pump
in solar thermal power plants and for pumping feed water
DN 40–150 in power stations and industrial plants.
Q [m3/h] 400 max.
H [m] 350 max. DN 250 and 300
p [bar] 50 max. Q [m3/h] 3,800 max.
T [°C] -45 to +200 H [m] 390 max.
p [bar] 60 max.
T [°C] +400 max.

Other values on request

All data for 50 Hz operation

KSB auxiliary pumps

MegaCPK RDLO UPA
Horizontal, radially split volute casing pump in Volute casing pump for horizontal or vertical Single- or multistage centrifugal pump in
back pull-out design to EN 22 858 / ISO 2858 / installation with double-entry radial impeller, ring-section design
ISO 5199 mating flanges to DIN, ISO, BS or ANSI
Pumping clean or slightly contaminated water in
Pump for handling aggressive liquids in the petrochemical Pump for handling and transporting water/process water with irrigation and drainage, industrial water supply,
industry and in refineries. low solids content, e.g. in cooling and fire-fighting systems fire-fighting systems, as well as drinking, raw
and intake pumping stations. and service water supply and pressure boosting.
DN 25–250
Q [m3/h] 1,160 max. DN 350–700
H [m] 162 max. Q [m3/h] 15,000 max. DN 4–26
p [bar] 25 max. H [m] 240 max. Q [m3/h] 5,000 max.
T [°C] +400 max. p [bar] 25 max. H [m] 1,500 max.
T [°C] +140 max. T [°C] +50 max.

Other values on request

Magnochem Omega

Horizontal glandless volute casing pump in Single-stage, axially split volute casing pump
back pull-out design with magnetic coupling for horizontal or vertical installation with
to ISO 2858 / ISO 5199 double-entry radial impeller, mating flanges
to DIN, ISO, BS or ANSI
Pump for handling aggressive, toxic, explosive, valuable,
flammable, malodorous or harmful liquids in the chemical, Pumping raw, clean, service and sea water in water
petrochemical and general industries. treatment plants, irrigation and drainage pumping stations,
power stations, fire-fighting systems, shipbuilding and the
DN 25–200 petrochemical industry.
Q [m3/h] 1,160 max.
H [m] 162 max. DN 80–350
p [bar] 40 max. Q [m3/h] 2,880 max.
T [°C] + 300 max. H [m] 210 max.
p [bar] 25 max.
T [°C] +140 max.

All data for 50 Hz operation

 Valves 07

TRIODIS: totally reliable in the

toughest conditions

High pressures of up to 150 bar, extreme temperatures from Perfect shut-off

−196 to +260 °C, harsh conditions in aggressive environments: TRIODIS ensures tight shut-off even in cryogenic applications
when things get really tough, the TRIODIS triple-offset butterfly and even at full rating. This is ensured, among other things, by
valve will keep tight at all times. Maintenance-free, safe and the one-piece shaft design and extra long plain bearings. At the
reliable in case of fire and available in a large number of diameters, shaft passage, two independent seals ensure reliable tightness.
the TRIODIS high-performance butterfly valve stands for
everything that defines valves from KSB: safety, reliability and Easy maintenance
technical innovation. The seat and the graphite packing can be replaced without
specific tools. The vent hole can be used as an additional barrier
for tightness at the shaft passage. The plug (fire-safe) at the
bottom is used for fluid draining.

Safety and reliability

TRIODIS fulfils the fire-safety requirements to ISO 10497,
and is fitted with an anti-blow out system to protect operators.
TRIODIS does not need a travel stop for the closed position,
the metal seat stops it naturally.

Reliable KSB design

The sealing surfaces are perfectly matched so that TRIODIS
is bubble-tight, even at high pressures.

TRIODIS: butterfly valve in triple

offset design

KSB valves
ISORIA 10 / 16 / 20 / 25 DANÄIS 150 / MTII / TBTII TRIODIS MT/ TBT

Centred-disc AMRI butterfly valve with Double-offset butterfly valve Triple-offset butterfly valve
elastomer liner
Liquefied natural gas process chain, For use in high-pressure and
Shut-off and control in all industrial all liquefied gases, petroleum, gas, cryogenic applications.
and energy applications. chemical and petrochemical industries. DN 150–1500
DN 32–1000 DN 50–1200 p [bar] 150 max.
p [bar] 25 max. p [bar] 50 max. T [°C] -196 to +260
T [°C] -10 to +200 T [°C] -196 to +260

MAMMOUTH SISTO-16 /-20 SICCA ECOLINE

Centred-disc butterfly valve with Flanged end diaphragm valve ANSI high-pressure valve ANSI low-pressure valve
elastomer liner For use in industrial plants and power stations, suit- DN ½’’ – 24’’ DN 2’’ – 36’’
Water supply, water treatment, desalination able for drinking water, service water, oil, technical Class 800–2500 Class 150, 300, 600, 800
(reverse osmosis MSF), shut-off and control gases, as well as abrasive and aggressive fluids in T [°C] 0 to +593 T [°C] -29 to +593
duties in all industrial applications. industrial and chemical plants.
DN 1050–4000 DN 20–100
p [bar] up to 25 p [bar] 25 max.
T [°C] 0 to +80 T [°C] -30 to +160
 Technology that makes its mark

0542.02/ 07-EN / 10.16 / © KSB Aktiengesellschaft 2016 · Subject to technical modification without prior notice.
The
 KSB newsletter –
don’t miss out, sign up now:
www.ksb.com/newsletter

Your local KSB representative:

KSB Aktiengesellschaft
Johann-Klein-Straße 9
67227 Frankenthal (Germany) You can also visit us at
www.ksb.com www.ksb.com/socialmedia