How COVID-19 Is Transforming Manufacturing
How COVID-19 Is Transforming Manufacturing
project-syndicate.org/commentary/covid19-and-robots-drive-manufacturing-reshoring-by-dalia-marin-2020-04
As the COVID-19 pandemic escalates, the advanced economies seem to be geared up for a
manufacturing renaissance. But while this may reduce risks for large firms, it probably will not benefit
very many advanced-economy workers, let alone the developing countries from which production is
being shifted.
MUNICH – As the COVID-19 pandemic escalates, the risks inherent in global supply chains are more
apparent than ever. Rather than await a return to business as usual, with manufacturing activities
concentrated in countries where labor is cheap and plentiful, advanced-economy companies are
shifting their focus to the lowest-wage workers of all: robots.
Firms began relocating production to low-wage countries in the early 1990s, aided by the fall of the
Iron Curtain, China’s global integration and eventual accession to the World Trade Organization, and
the rise of containerization. The period between 1990 and the 2008 global financial crisis has been
called an era of hyper-globalization in which global value chains accounted for about 60% of global
trade.
The 2008 global financial and economic crisis marked the beginning of the end of this era of hyper-
globalization. In 2011, global value chains stopped expanding. They have not grown again since.
This reversal was driven by uncertainty. From 2008 to 2011, the World Uncertainty Index –
constructed by Hites Ahir, Nicholas Bloom, and Davide Furceri – increased by 200%. To compare,
during the 2002-03 outbreak of severe acute respiratory syndrome (SARS), the WUI rose by 70%.
After the United Kingdom voted in 2016 to leave the European Union, it surged by 250%.
When uncertainty rises, global value chains suffer. Based on past data, one can predict that a 300%
increase in uncertainty – as the COVID-19 pandemic seems likely to produce – would reduce global
supply-chain activity by 35.4%. Firms no longer consider the cost savings of offshoring to be worth
the risk.
At a time when adopting robots is cheaper than ever, the incentive to reshore production is even
stronger. The arithmetic is simple. A company in, say, the United States would have to pay an
American worker a lot more than, say, a Vietnamese or Bangladeshi one. But a US-based robot
would not demand wages at all, let alone benefits like health insurance or sick leave.
Investment in robots is not new. Advanced-economy firms have been pursuing it since the mid-
1990s, led by the automotive industry, which can account for 50-60% of a country’s robot stock. In
Germany – a global leader in robot adoption – robots per 10,000 workers in manufacturing stood at
322 in 2017. Only South Korea (710 robots per 10,000 workers) and Singapore (658 per 10,000)
have a higher ratio. The US has 200 robots per 10,000 workers.
In fact, when the 2008 crisis struck, some countries, such as Germany, already had enough robots to
minimize the importance of labor costs in production. Many others, aided by the sharp post-2008
decline in interest rates relative to wages, boosted robot adoption and reshored a larger share of
production.
The same is likely to happen today. Based on monetary policy so far, a 30% drop in interest rates can
be expected, as central banks try to offset the damage of the COVID-19 pandemic. Past data
indicate that this could bring a 75.7% acceleration in robot adoption. (It will not bring an unbridled
boom in robot adoption, because rising uncertainty also deters investment.)
This trend will be concentrated in the sectors that are most exposed to global value chains. In
Germany, that means autos and transport equipment, electronics, and textiles – industries that import
around 12% of their inputs from low-wage countries. (Overall, the German economy imports 6.5% of
the inputs it uses.)
Globally, the industries where the most reshoring activity is taking place are chemicals, metal
products, and electrical products and electronics. The chemical industry stands out as the top
reshorer in France, Germany, Italy, and the US.
This trend poses a major threat to many developing countries’ growth models, which depend on low-
cost manufacturing and exports of intermediate inputs. In Central and Eastern Europe, some
countries have responded to this challenge by investing in robots themselves. The Czech Republic,
Slovakia, and Slovenia (which have large foreign-owned auto sectors) now have more robots per
10,000 workers than the US or France. And the strategy seems to be working: they remain an
attractive offshoring destination for rich countries.
Low-cost manufacturing hubs in Asia may have a harder time, especially in the wake of the
pandemic. China, which secured its economic rise by establishing itself at the center of many global
value chains, will face particularly serious challenges, despite its plans to shift to higher-value-added
activities and boost domestic consumption.
Between rising protectionism (especially in the US under President Donald Trump) and the COVID-
19 pandemic, the advanced economies seem to be geared up for a manufacturing renaissance. But
while this may reduce risks for large firms, it probably will not benefit very many advanced-economy
workers, let alone the developing countries from which production is being shifted. For that,
governments will need to implement policies suited to this new economic order.
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