GE

Measurement & Control Moisture

HygroPro
User’s Manual

916-099 Rev. D
November 2012
GE
Measurement & Control

HygroPro
Moisture Transmitter

User’s Manual
916-099 Rev. D
November 2012

www.ge-mcs.com

©2012 General Electric Company. All rights reserved.

Technical content subject to change without notice.
 [no content intended for this page - proceed to next page]

ii
 Contents

Chapter 1: Installation
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Sample System Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Mounting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.4 Wiring the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.4.1 Standard Wiring Connections . . . . . . . . . . . . . . . . . . . . . . .6
1.4.2 Hazardous Area Wiring Connections . . . . . . . . . . . . . . . .11
Chapter 2: Operation
2.1 Powering Up & Programming. . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.1.1 Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.1.2 Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.2 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.2.1 Unlocking the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.2.2 Entering the Setup Program. . . . . . . . . . . . . . . . . . . . . . . .22
2.2.3 Selecting Measurement Parameters. . . . . . . . . . . . . . . . . .23
2.2.4 Setting Up the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . .25
2.2.5 Setting Up the Analog Output . . . . . . . . . . . . . . . . . . . . . .26
2.2.6 Entering the Node ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2.2.7 Setting Up the RS485 Output . . . . . . . . . . . . . . . . . . . . . .29
2.3 Advanced Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
2.3.1 Setting Up the Pressure/Temperature Displays . . . . . . . . .30
2.3.2 Entering Sensor Calibration Data . . . . . . . . . . . . . . . . . . .31
2.3.3 Locking and Unlocking the Keypad . . . . . . . . . . . . . . . . .33
2.3.4 Locking and Unlocking the Menus . . . . . . . . . . . . . . . . . .33

HygroPro User’s Manual Page iii

Contents

Chapter 3: Service & Maintenance

3.1 The Service Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2 Moisture Probe Error Conditions. . . . . . . . . . . . . . . . . . . . . . . . 36
3.3 Cleaning the Moisture Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3.1 Preparing to Clean the Probe . . . . . . . . . . . . . . . . . . . . . . 36
3.3.2 Replacing the RTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3.3 Removing the Transmitter from the System . . . . . . . . . . 38
3.3.4 Removing the Probe from the Transmitter. . . . . . . . . . . . 38
3.3.5 Cleaning the Sensor and the Shield . . . . . . . . . . . . . . . . . 40
3.3.6 Installing the Probe in the Transmitter . . . . . . . . . . . . . . . 41
3.3.7 Evaluating the Cleaned Probe . . . . . . . . . . . . . . . . . . . . . 41
Chapter 4: Specifications
4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3 Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4 Moisture Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5 Built-In Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.6 Built-In Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.7 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Page iv HygroPro User’s Manual

 Chapter 1: Installation

1.1 Introduction
The HygroPro Moisture Transmitter is a compact, intrinsically-safe,
loop-powered, 4-20 mA transmitter that provides accurate dew/frost
point measurements over a range of –110 to 20°C (-166 to 68°F). It
features an integrated display and a six-button keypad, and it is
housed in an IP67/Type 4X enclosure.

The HygroPro transmitter uses an aluminum oxide moisture sensor,

and it includes a temperature thermistor and a pressure transducer on
a common mount for calculation of parameters such as:

• ppmv in gases

• ppmw in liquids

• pounds per million standard cubic feet in natural gas

• process relative humidity.

IMPORTANT: To install the HygroPro in a hazardous (classified) area,

see Hazardous Area Wiring Connections on page 15.

HygroPro User’s Manual Page 1

Chapter 1: Installation

1.2 Sample System Guidelines

The HygroPro transmitter can be installed in a sample system or
directly in the process line. However, GE recommends that the unit be
installed in a sample system to protect the probe from potentially
damaging components in the process stream. Figure 1 below shows a
typical sample system.

HygroPro
Flow

Needle
Valve 1

Probe

Needle
Valve 2 Flow Cell

Intake near the center of the

pipe is recommended. See note below
Figure 1: A Typical Sample System

Note: At least 5 ft (1.5 m) of 1/4” (6 mm) tubing vented to

atmosphere will ensure an accurate process sample and avoid
diffusion of ambient air moisture back into the process.

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 Chapter 1: Installation

1.2 Sample System Guidelines (cont.)

In the sample system shown in Figure 1 on the previous page, fully
open Valve 1 and use Valve 2 to regulate the sample flow for
measurements at process system pressure. For measurements at
atmospheric pressure, fully open Valve 2 and use Valve 1 to regulate
the sample flow.

Before constructing a sample system, consult a GE application

engineer and observe the following guidelines:

• The sample system should be very simple and should contain as

few components as possible. All or most of those components
should be located downstream of the measurement point.
• Sample system components must not affect moisture readings.
Most common filters and pressure regulators are not suitable for
sample systems because the wetted parts adsorb moisture or
release moisture into the sample system. They may also allow
ambient contamination to enter the sample system. If possible, use
stainless steel for all wetted parts.
• The HygroPro probe should be oriented perpendicular to the
sample system inlet. For dimensions and other sample system
requirements see Mechanical Specifications on page 46.
• Sample systems should be tested for leaks prior to operation, using
a Snoop leak detector, to verify the integrity of connections,
components and fittings.

IMPORTANT: When pressurizing or depressurizing the sample system,

be careful to avoid shock damage to the moisture sensor.

HygroPro User’s Manual Page 3

Chapter 1: Installation

1.3 Mounting the Transmitter

!CAUTION!
If the HygroPro will be installed directly into the process
line, consult GE for proper installation instructions and
precautions before proceeding.

Refer to Figure 2 below and complete the steps on the next page to
install the HygroPro transmitter.

Probe Hex Nut

3/4-16 UNF-2A

Shield

Figure 2: HygroPro Installation

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 Chapter 1: Installation

1.3 Mounting the Transmitter (cont.)

1. Make sure the sintered or stainless-steel shield is in place over the
sensor. This shield protects the aluminum oxide sensor from
damage during operation.
2. Using the integral 3/4-16 straight male thread, screw the probe end
of the transmitter into the process or sample system fitting. Make
sure not to damage the threads.
Note: A 3/4-16 to G 1/2 thread adapter is available from GE.
3. Using a 1-1/8” wrench on the probe hex nut, tighten the probe
securely into the process or sample system fitting.

!CAUTION!
Do not apply torque to the transmitter electronic module
to tighten the unit into its fitting.

Note: If there is insufficient space to rotate the HygroPro during

installation, remove the Replaceable Transducer Element (RTE)
from the transmitter, install it in the fitting, then re-install the
the transmitter onto the RTE.

1.4 Wiring the Transmitter

Proceed to the appropriate section for instructions on:
• Standard Wiring Connections (proceed to next page)

• Hazardous Area Wiring Connections (proceed page 15)

HygroPro User’s Manual Page 5

Chapter 1: Installation

1.4.1 Standard Wiring Connections

The HygroPro is a 4-20 mA loop-powered device that can use the
same two wires for its measurement signal lines and its power supply
lines. Follow the instructions in this section only for units not
requiring hazardous (classified) area protection.

IMPORTANT: To install the HygroPro in a hazardous (classified) area,

see Hazardous Area Wiring Connections on page 15.

The transmitter must be wired using the factory-supplied, 2-meter

cable. If a different cable length is required, please contact the factory
for assistance.

Note: If a longer cable is required, you may splice an extension onto

the standard cable. Be sure to connect leads of the same color
together. For example, connect blue lead to blue lead, brown
lead to brown lead, etc.

The HygroPro may be connected to either of the following types of

external systems:

• an external device that can provide the loop power to the

HygroPro and can also receive and display the 4-20 mA
measurement output from the HygroPro (proceed to next page)
• an external power supply to provide power to the HygroPro plus a
personal computer (PC) running GE’s PanaView™ interface
software (proceed to page 13)

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 Chapter 1: Installation

1.4.1a Standard Connections - Without a PC

IMPORTANT: To install the HygroPro in a hazardous (classified) area,
see Hazardous Area Wiring Connections on page 15.

Refer to Figure 3 on the next page and Table 1 below, and complete
the following steps to wire the transmitter.

Table 1: Cable Leads - Without a PC

Lead Connection Description
Blue Power Supply (+) [12-28 VDC]
Brown Power Supply (–) [Return]
Shield Earth Ground [recommended]

1. Push the female connector end of the factory-supplied cable into

the mating male connector on the transmitter module. Make sure
the pins are properly aligned. Then, secure the connectors together
by sliding the metal sleeve on the cable over the connectors and
turning it clockwise until it is tight.
2. Using the flying leads at the other end of the factory-supplied
cable, connect the transmitter to the external system.
Note: The blue and brown leads also carry the measurement signal
current output of 4-20 mA.
3. Trim any unused leads even with the outer cable jacket to remove
any bare wire and prevent accidental short circuits.

HygroPro User’s Manual Page 7

Chapter 1: Installation

1.4.1a Standard Connections - Without a PC (cont.)

Shield

blue brown
12-28 VDC

Return

+ –
Power and Earth
Measurement Ground
Circuits

Figure 3: Standard Connections - Without a PC

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 Chapter 1: Installation

1.4.1b Standard Connections - With a PC

IMPORTANT: To install the HygroPro in a hazardous (classified) area,
see Hazardous Area Wiring Connections on page 15.

Refer to Figure 4 on the next page and Table 2 below, and complete
the following steps to wire the transmitter.

Table 2: Cable Leads - With a PC

Lead Connection Description
Blue Power Supply (+) [12-28 VDC]
Brown Power Supply (–) [Return]
White RS485-RS232 Converter (+) [positive]
Black RS485-RS232 Converter (–) [negative]
Ground Earth Ground

1. Connect an RS485-RS232 converter (customer-supplied) to an

available serial port on the PC.
2. Push the female connector end of the factory-supplied cable into
the mating male connector on the transmitter module. Make sure
the pins are properly aligned. Then, secure the connectors together
by sliding the metal sleeve on the cable over the connectors and
turning it clockwise until it is tight.
3. Using the flying leads at the other end of the factory-supplied
cable, connect the transmitter to the external system.
4. Trim any unused leads even with the outer cable jacket to remove
any bare wire and prevent accidental short circuits.

HygroPro User’s Manual Page 9

Chapter 1: Installation

1.4.1b Standard Connections - With a PC (cont.)

Power
Supply
24 VDC
+ –

Brown
Blue
+ White

Ground
? Black

Earth

RS485 ? RS232
Converter Box

RS232

PanaView

Figure 4: Standard Connections - With a PC

Page 10 HygroPro User’s Manual

 Chapter 1: Installation

1.4.2 Hazardous Area Wiring Connections

Before installing and using the HygroPro in a hazardous (classified)
area, be sure to read and understand all applicable reference materials.
This includes:
• all EU or North American Standards and Directives (see Table 3
and Table 4 on page 17)
• all local safety procedures and practices

• the FM Schematic drawing (see Figure 5 on the next page)

• this user’s manual

Note: It is the installer’s responsibility to follow all applicable

standards and procedures.

!WARNING!
The procedures in this section must be performed only
by trained technicians who have the necessary skills
and qualifications.

HygroPro User’s Manual Page 11

 Hazardous or Non-Hazardous Location
Class I, Division 1, Group ABCD

Page 12
Non-Hazardous Location
Class II, Division 1, Group EFG
HygroPro Class III, Division 1

Loop Terminal
Use cable P/N 230-049-01
Safety Entity Parameters:
Vmax = 28 V blue Associated Apparatus Loop-Power Device
Imax = 93.3 mA
Chapter 1: Installation

brown Note 3 Note 4

Pi = 0.653 W
Ci = 0
Li = 62 uH

RS485 Comm Terminal

Safety Entity Parameters:
Vmax = 3.72 V
Imax = 228 mA black RS485 Comm
white Associated Apparatus
Pi = 212 mW Note 3 Note 4
Ci = 0
Li = 62 uH

Notes:

1. Installation shall be in accordance with the National Electrical Code 4. Equipment to which associated apparatus is connected shall not
(ANSI/NFPA 70) or Part One of the Canadian Electrical Code (C221), use or generate in excess of 250V.
as applicable.
5. Maintain the following relationship between Intrinsic Safety (Entity)
2. The subject equipment is FM Approved, and FM Approved for Canada for the Parameters of HygroPro and associated apparatus:
1.4.2 Hazardous Area Wiring Connections (cont.)

following Hazardous (Classified) Locations and Protection Methods: HygroPro Vmax > associated apparatus Voc
Intrinsically Safe, Class I, II, III, Division 1, Group ABCDEFG, T4 HygroPro Imax > associated apparatus Isc

Figure 5: FM Schematic (ref. dwg #752-262)

T Ambient: -40 C to 60 C HygroPro Pi > associated apparatus Po
Enclosure: IP 67 HygroPro Ci + Ccable < associated apparatus Ca
HygroPro Li + Lcable < associated apparatus La
3. Galvanically Isolated FM Approved (US) or Canadian Certified (for Canada)
associated apparatus installed in accordance with the manufactruer's instructions.

HygroPro User’s Manual

 Chapter 1: Installation

1.4.2a Applicable Standards and Directives

When the HygroPro is installed in hazardous areas with potentially
explosive atmospheres, it complies with the ATEX directive 94/9/EC,
the EU standards listed in Table 3 below, and the North American
FM/CSA and IEC standards listed in Table 4 below.

Table 3: European Union (EU) Standards

Title Number Date
General requirements EN 60079-0 2000
Intrinsic safety “i” EN 50020 2002
Group II, Category 1G, Zone 0 equipment EN 60079-26 2004

Table 4: North American Standards

Title Number Date
Electrical Equipment for Use in Hazardous Class No. 3600 Nov. 1998
(Classified) Locations General
Requirements
Intrinsically Safe Apparatus and Associated Class No. 3610 Oct. 1999
Apparatus for use in Class I, II, & III,
Division 1, and Class I, Zone 0 & 1
Hazardous (Classified) Locations
Electrical Equipment for Measurement, Class No. 3810 Jan. 2005
Control and Laboratory Use
Intrinsically Safe and Non-incendive CSA-C22.2 1992,
Electrical for Use in Hazardous Locations No. 157 Reaffirmed
2002
Safety Requirements for Electrical CSA-C22.2 July 2004
Equipment for Measurement, Control, and No. 61010-1
Laboratory Use - Part 1: General
Requirements (Adopted IEC 61010-1:2001,
MOD) (Tri-National standard, with UL
61010-1 and ISA 82.02.01)
Degrees of Protection Provided by ANSI/IEC 2004
Enclosures (IP Code) 60529
Degrees of Protection Provided by CSA-C22.2 2005
Enclosures (IP Code) No. 60529

HygroPro User’s Manual Page 13

Chapter 1: Installation

1.4.2b Compliance Requirements

The HygroPro installation must comply with EN 60079-14 in Europe
and with the National Electrical Code (ANSI/NFPA 70) or part one of
the Canadian Electrical Code (C22.1), as applicable, in North
America. In other regions, additional local codes may also apply.

1.4.2c Electrical Connections

The HygroPro transmitter is certified intrinsically-safe for use in
zone 0. However, the external power must be provided by one of the
following methods:

• an isolated, intrinsically-safe, 24 VDC power supply mounted in

the safe area
• an isolated zener barrier mounted in the safe area and installed
between a standard 24 VDC power supply and the HygroPro

Refer to Figure 6 on the next page for a typical hazardous (classified)

area HygroPro wiring diagram. This installation uses an MTL706
zener barrier, in accordance with the second option listed above.

If using serial communications with a PC, an isolated RS232-RS485

converter mounted in the safe area between the computer and
HygroPro must be used. The converter is typically powered by its
own standard 24 VDC power supply.

!WARNING!
Do NOT power an RS232-RS485 converter from the
same intrinsically-safe 24 VDC power supply used
to power the HygroPro.

Page 14 HygroPro User’s Manual

 Chapter 1: Installation

1.4.2c Electrical Connections (cont.)

Figure 6: Hazardous Area Connections

HygroPro User’s Manual Page 15

Chapter 1: Installation

1.4.2d Requirements for External Devices

When connecting the HygroPro to external devices, the allowable
total load capacitance and inductance for those devices are listed in
the manufacturer’s datasheets. The entity parameters of the external
devices (e.g. voltage, current and power) must be equal to or lower
than the same specifications for the HygroPro.

The entity parameters for the HygroPro are listed in Table 5 below.

Table 5: HygroPro Entity Parameters

Loop Power Supply
Ui = 28 V Pi = 0.653 W Li = 62 µH
Ii = 93.3 mA Ci = 0
RS485 Digital Output
Ui = 3.72 V Pi = 212 mW Li = 62 µH
Ii = 228 mA Ci = 67 µF at 5.36 V

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 Chapter 1: Installation

1.4.2e Special Conditions for Safe Operation

The “X” at the end of the HygroPro ATEX certificate number,
Bas06ATEX0019X, indicates that special conditions are required for
safe operation in Europe. These conditions are:
1. The equipment must be protected against impact or friction with
ferrous metals.
2. The bare ends of the connecting cable must be terminated in such
a way that the terminations are afforded a degree of protection of
not less than IP20 ingress protection.
3. The HygroPro is incapable of withstanding the 500 VAC test
between all inputs and frame for one minute. Therefore, the
HygroPro must be earthed by connecting the outer grounding
screw on the HygroPro with the equipotential bonding system.
Follow the local standards and electrical codes regarding the
equipotential bonding system.

!WARNING!
Never connect or disconnect the HygroPro in the
hazardous area when supply power or the
communication circuit is energized. Isolate the supply
lines in the non-hazardous area first.

Following the same special conditions listed above is recommended

for regions outside of Europe as well.

HygroPro User’s Manual Page 17

Chapter 1: Installation

Page 18 HygroPro User’s Manual

 Chapter 2: Operation

2.1 Powering Up & Programming

After the HygroPro has been installed as described in Chapter 1,
Installation, power may be applied to the unit. The transmitter
requires up to 60 seconds to initialize and begin normal operation.
The unit will meet its specified accuracy within 3 minutes.

Figure 7 below shows a close-up view of the HygroPro display and

keypad, and Figure 8 on the next page shows a complete menu map
of the HygroPro setup program.

Figure 7: HygroPro Display and Keypad

HygroPro User’s Manual Page 19

 [escape] - [enter] - [escape]
Startup Screen
unlock - [enter]
Passcode Lock Keypad Lock Menus * Factory-level passcode is required

Page 20
to access the Service menu.

# of Views Display Output Calibrate Const Pressure Const Temperature Node ID RS485 Service*

1 Normal Live Live

Chapter 2: Operation

2.1.1 Menu Map

2 Reverse Constant Constant

Baud Rate 2400 Versions
3 Contrast
4800 Upgrade

9600 Default Analyzer

Measure Hygro ° C Hygro Curve Row 1
Parity None
[22 options] Units 1
Even
Pressure FP
Odd
Row 16
Type 4-20mA
Units 16 Stop Bits 1
NAMUR
2
Special Zero Press Curve Zero mV

Span Zero PSIg Data Bits 7

Range Zero
Span mV 8
Span
Span PSIg

Figure 8: Programming Menu Map

Trim Base Trim Save Table?
CS Table Temp °C 1
Span Trim
CS 1
%

Mode Test
Temp °C 6
Normal
CS 6

HygroPro User’s Manual

 Chapter 2: Operation

2.1.2 Keypad
After entering the setup program, the keys on the HygroPro keypad
(see Figure 7 on page 23) perform the following functions:

• enter - confirm a selection or move to the next screen

• escape - cancel a selection or move to the previous screen

• up - scroll upward through a list of options or increase the value of

a selected character
• down - scroll downward through a list of options or decrease the
value of a selected character
• left - move the cursor to the next character to the left

• right - move the cursor to the next character to the right

2.2 Basic Setup

The HygroPro transmitter is easily programmed to meet the user’s
requirements by referring to the menu map in Figure 8 on the
previous page and following the instructions in this section.

2.2.1 Unlocking the Display

Upon startup, the following screen appears on the HygroPro display:

The symbol in the upper right corner

indicates that the screen is locked.
To unlock the screen, press

  
escape, enter, escape.

HygroPro User’s Manual Page 21

Chapter 2: Operation

2.2.2 Entering the Setup Program

To enter the setup program, complete the following steps:

Using the arrow keys, highlight the

opened lock and press enter.

Select Passcode and press enter.

Note: The default operator-level passcode is 2719.

Enter your passcode using the up and

down keys to change the value of each
passcode digit, and the left and right
keys to move from one digit to the next.

When the passcode is correct, press

enter.

Note: To enter the Service menu, the factory-level passcode must be

entered.

Page 22 HygroPro User’s Manual

 Chapter 2: Operation

2.2.3 Selecting Measurement Parameters

To select the measurement parameters, complete the following steps:

To select the number of measurements to

be displayed on each screen, select
# of Views and press enter.

Use the up and down keys to select the

number of views desired and press
enter. Then, press enter again to return
to the previous menu.

Press escape to see the view setup. To

change a measurement parameter, use
the arrow keys to highlight the parameter
name and then press enter.

Use the up and down arrow keys to

select a measurement parameter and then
press enter twice.

Note: As an example, Dew Point has been selected as the

measurement parameter to be changed.

HygroPro User’s Manual Page 23

Chapter 2: Operation

2.2.3 Selecting Measurement Parameters (cont.)

Use the up and down arrow keys to
select a unit of measure and press enter
twice.

Repeat the previous steps to make any other desired measurement

parameter changes. Then, continue as follows:
• If the operator-level passcode was used, highlight the lock symbol
and press enter again to return to the DISPLAY menu.
• If the service-level passcode was used, continue the programming
steps below.

If the number of decimal places is

acceptable, press escape. To change the
number of decimal places, press enter.

Use the up and down keys to change the

number of decimal places and press
enter.

The programming sequence is now complete and you are returned to

the View menu.

Page 24 HygroPro User’s Manual

 Chapter 2: Operation

2.2.4 Setting Up the Display

To set up the display, complete the following steps:

Use the up and down keys to select

Display and press enter. Then, enter
your passcode and press enter.

Use the up and down keys to select

Display and press enter.

If the display type is acceptable, press

escape to return to the previous menu.
To change the display type, use the up
and down keys to select Normal or
Reverse and press enter.

If you wish to change the display Contrast, at the above screen,

highlight that choice and press enter.

Use the arrow keys to change the

Contrast value and press enter. Then
press escape twice to return to the main
menu.

HygroPro User’s Manual Page 25

Chapter 2: Operation

2.2.5 Setting Up the Analog Output

To set up the analog output, complete the following steps:

After entering your password, use the

right arrow key to scroll to Output and
press enter.

Select the Measure option and press

enter.

Use the arrow keys to scroll to the

desired output parameter and press
enter.

In the Output menu, select Type and press enter. The following
screen appears:

Select the desired output Type and press

enter.

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 Chapter 2: Operation

2.2.5 Setting Up the Analog Output (cont.)

If Special was chosen at the previous prompt, the following screen
appears:

Select Zero and press enter.

Use the arrow keys to enter the zero

value for the special output and press
enter.

Repeat the above two steps to enter the Span value for the special
output. In the Output menu, select Range and press enter. The
following screen appears:

Enter the Zero and Span values for the

range, using the same procedure as
above.

HygroPro User’s Manual Page 27

Chapter 2: Operation

2.2.5 Setting Up the Analog Output (cont.)

In the Output menu, select Trim and press enter. The following
screen appears:

Enter your values for the Base Trim,

Span Trim and %, using the same
procedures as on the previous page.

When you select the Mode option at the above prompt, choose either
Test to verify the output or Normal for normal operation.

2.2.6 Entering the Node ID

The Node ID is a unique network identifier that enables the HygroPro
to be connected to a multi-drop network when used with PanaView™
interface software. To enter your Node ID, proceed as follows:

Enter your passcode to access the setup

program. Then use the arrow keys to
select the Node ID menu. Press enter.

Use the arrow keys to enter the desired

Node ID value and press enter.

Page 28 HygroPro User’s Manual

 Chapter 2: Operation

2.2.7 Setting Up the RS485 Output

To set up the RS485 output, complete the following steps:

Enter your passcode to access the setup

program. Then use the arrow keys to
select the RS485 menu. Press enter.

To enter the Baud Rate, press enter.

Use the up and down keys to select the

desired value and press enter.

Repeat the above procedure to enter the following RS485 parameters:

• Parity

• Stop Bits

• Data Bits
You have now completed the initial setup process.

HygroPro User’s Manual Page 29

Chapter 2: Operation

2.3 Advanced Setup

The following sections describe the procedures for completing the
configuration of your HygroPro transmitter.

2.3.1 Setting Up the Pressure/Temperature Displays

The following steps set the displayed pressure and temperature values
to Live (changing with the current measurements) or Constant
(remaining the same, regardless of the current measurements). If
Constant is selected, the desired numerical value must be set.

To set the pressure display, enter your

password and use the arrow keys to
select Const Pressure. Press enter.

Use the arrow keys to select either Live

Pressure or Constant Pressure and
press enter.

If you selected Constant Pressure, use

the arrow keys to select Press... and press
enter.

Use the arrow keys to enter the desired

pressure value and press enter. The
screen will be updated to show the new
pressure value.

Page 30 HygroPro User’s Manual

 Chapter 2: Operation

2.3.1 Setting Up the Pressure/Temperature Displays (cont.)

To set the temperature display, enter
your password and use the arrow keys to
select Const Temperature. Press enter.

Use the same procedure to set the

temperature mode, and if Constant
Temperature is selected, to enter the
constant temperature value.

2.3.2 Entering Sensor Calibration Data

Enter your password and use the arrow
keys to scroll to Calibrate. Press enter.

Select Hygro Curve and press enter.

Select Row1 and press enter.

HygroPro User’s Manual Page 31

Chapter 2: Operation

2.3.2 Entering Sensor Calibration Data (cont.)

Select the desired units and press enter.

Use the arrow keys to enter a value and

press enter.

Repeat the previous steps until all of your Hygro Curve data points
have been entered.

To save the data you have entered, scroll

to the bottom of the Hygro Curve
options list to the SAVE HYGRO TABLE?
section. Then, select Save and press
enter.

IMPORTANT: Any data not saved at the above prompt will be lost.

Repeat the above process to enter any available Press Curve and
CS Table data points.

Note: The CS Table is required only if ppmw measurements will be

made. Consult GE for the table values to use for your
application.

Page 32 HygroPro User’s Manual

 Chapter 2: Operation

2.3.3 Locking and Unlocking the Keypad

To lock the keypad to prevent it from being used, enter the user
program as described on page 26.

Use the down arrow key to select Lock

Keypad on the initial screen and press
enter twice. The keypad is now locked.

To unlock the keypad, just re-enter the user program as described on

page 26. No further programming steps are required.

2.3.4 Locking and Unlocking the Menus

To lock the menus to prevent them from being changed, enter the user
program as described on page 26.

Use the down arrow key to select Lock

Menus on the initial screen and press
enter twice. The menus are now locked.

To unlock the menus, just re-enter the user program as described on

page 26. No further programming steps are required.

HygroPro User’s Manual Page 33

Chapter 2: Operation

Page 34 HygroPro User’s Manual

 Chapter 3: Service & Maintenance

3.1 The Service Menus

IMPORTANT: The service menus are accessible only by using the
factory-level passcode.

After entering the Factory Level

passcode, use the arrow keys to scroll to
Service and press enter.

To check the version levels of your

HygroPro firmware, select Versions and
press enter. The information for your
unit is displayed.

The following HygroPro service menu options are also available:

• Upgrade - used to install an updated firmware version

• Default Analyzer - used to reset all settings to the factory defaults

Select the desired Service menu option

and press enter. Then, follow the
on-screen instructions.

After completing the above step, respond

to the ARE YOU SURE? question. Be sure
to respond Yes, if you wish to save the
new information.

HygroPro User’s Manual Page 35

Chapter 3: Service & Maintenance

3.2 Moisture Probe Error Conditions

IMPORTANT: All moisture probes require periodic cleaning to
maintain optimum accuracy. Consult the GE service
center for the recommended probe cleaning interval for
your application.

If there is a problem with the moisture probe during operation, the

HygroPro is programmed to indicate the error condition via its
analog output signal. To indicate a probe error condition, the analog
output signal is forced to the following values:

• 22 mA to indicate a short circuit in the probe

• 3.5 mA to indicate an open circuit in the probe

If you have one of the above error conditions, follow the probe
cleaning instructions in the next section.

3.3 Cleaning the Moisture Probe

To clean your HygroPro moisture probe, carefully follow the
instructions in this section.

3.3.1 Preparing to Clean the Probe

CAUTION!
Be sure to perform the probe cleaning procedure in a
well-ventilated area. Observe all necessary safety
precautions when handling the cleaning solvents

Page 36 HygroPro User’s Manual

 Chapter 3: Service & Maintenance

3.3.1 Preparing to Clean the Probe (cont.)

To clean the moisture probe, the following items are required:

• Two glass (NOT metal) containers with approximately 300 ml of

reagent-grade hexane or toluene in each container.
• One glass (NOT metal) container with approximately 300 ml of
distilled (NOT deionized) water.
IMPORTANT: Make sure the containers are deep enough to completely
submerge the moisture probe. Do not place the
transmitter module into the solvents. Insert only the
moisture sensor into the solvents.
• Rubber or latex gloves

• An oven set at 50°C ± 2°C (122°F ± 3.6°F)

• 1-1/8” wrench

3.3.2 Replacing the RTE

To maximize HygroPro performance, GE recommends recalibration
of the aluminum oxide moisture sensor on the Replaceable
Transducer Element (RTE) every 6 to 12 months. The optimum
interval depends on the specific application. To accomplish this,
either return the RTE to GE for recalibration or install a new RTE.
The HygroPro electronics will automatically read and store the
calibration data whenever a new or recalibrated RTE is installed.

IMPORTANT: The programmed probe calibration data should not be

changed without consulting GE.

HygroPro User’s Manual Page 37

Chapter 3: Service & Maintenance

3.3.3 Removing the Transmitter from the System

Complete the following steps to remove the transmitter from the
installation site:

1. Refer to Figure 2 on page 8 and use a 1-1/8” wrench on the probe

hex nut to unthread the transmitter from the fitting on the sample
system or process line.
2. Record the dew point of the ambient air.
3. Disconnect the cable from the transmitter module.

3.3.4 Removing the Probe from the Transmitter

To remove the probe from the transmitter, refer to Figure 9 on the
next page and proceed as follows:

1. Loosen the four captive screws on the bottom of the transmitter.

2. Carefully remove the metal plate without touching the sensor.
3. Carefully pull the probe out of the transmitter.
4. Disconnect the probe cable by turning the locknut at the top of the
probe. Then, detach the sensor.

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 Chapter 3: Service & Maintenance

3.3.4 Removing the Probe from the Transmitter (cont.)

Cable Locknut

Probe

Metal Plate
Captive Screws

Figure 9: Removing the Probe from the Transmitter

HygroPro User’s Manual Page 39

Chapter 3: Service & Maintenance

3.3.5 Cleaning the Sensor and the Shield

CAUTION!
Do not place the transmitter module into the solvents.
Insert only the sensor portion of the instrument. Do not
allow the sensor to come into contact with the surfaces of
cleaning containers or with any other hard surface.

1. While wearing protective gloves, place the sensor in the first

container of hexane or toluene and allow it to soak for 10 minutes.
2. Remove the sensor from the hexane or toluene and soak it in the
container of distilled water for 10 minutes.
3. Remove the sensor from the distilled water and soak it in the
second (clean) container of hexane or toluene for 10 minutes.
4. Remove the sensor from the hexane or toluene and set it aside in a
clean area.
5. Repeat steps 1 to 3 to clean the shield. To ensure the removal of
any contaminants that may have become embedded in the porous
walls of the shield, swirl the shield in the solvents during the
soaking procedure.
6. Remove the shield from the hexane or toluene.
7. Carefully replace the shield over the exposed sensor without
touching the sensor.
8. Place the sensor with the installed shield in an oven set at
50°C ± 2°C (122°F ± 3.6°F) for 24 hours.

Page 40 HygroPro User’s Manual

 Chapter 3: Service & Maintenance

3.3.6 Installing the Probe in the Transmitter

To install a new or cleaned probe in the transmitter, complete the
following steps:

1. Reconnect the probe cable to the top of the probe by turning the
locknut.
2. Carefully push the probe into the transmitter.
3. Replace the metal plate without touching the sensor.
4. Tighten the four captive screws on the metal plate into the bottom
of the transmitter.

3.3.7 Evaluating the Cleaned Probe

Note: All new probes are calibrated at the factory, and no evaluation
is required after installation.

1. Reconnect the probe cable to the transmitter module and measure

the ambient air dew point. Make sure to measure the same ambient
air as measured during removal of the transmitter.
2. Compare the two ambient air readings. If the new ambient air
reading is within ±2°C (±3.6°F) of the first reading, the cleaned
probe is properly calibrated and normal operation may be
resumed.
3. If the probe is still not reading the ambient air accurately, repeat
the cleaning procedure using soaking times that are five times
those used in the previous cleaning sequence. Repeat the cleaning
cycles until two consecutive ambient air readings are identical.

If the above cleaning procedure does not result in accurate readings,

contact GE for assistance.

HygroPro User’s Manual Page 41

Chapter 3: Service & Maintenance

Page 42 HygroPro User’s Manual

 Chapter 4: Specifications

Chapter 4: Specifications

4.1 General
Dew Point/Frost Point Calibration Range
• 68° to –112°F (20° to –80°C)
Operating Temperature:
• –4° to 140°F (–20° to 60°C)
Storage Temperature:
• 158°F (70°C) maximum
Warm-Up Time
• Meets specified accuracy within three minutes
Calibrated Accuracy (Dew/Frost Point)
• ±3.6°F (±2°C) from –85° to 50°F (–65° to 10°C)

• ±5.4°F (±3°C) from –112° to –86°F (–80° to –66°C)

Repeatability (Dew/Frost Point)
• ±0.9°F (±0.5°C) from –85° to 104°F (–65° to 40°C)

• ±1.8°F (±1.0°C) from –112° to –86°F (–80° to –66°C)

Response Time
• Less than five seconds for 63% of a step change in moisture
content in either a wet-up or dry-down cycle

HygroPro User’s Manual Page 43

Chapter 4: Specifications

4.2 Electrical
Power
• Input: 12 to 30 VDC (loop-powered, customer supplied)

• Output: 4 to 20 mA analog, RS485 digital

• Output Resolution: 0.01 mA/12 bits

• Maximum Load Resistance:  = (PSV x 33.33) – 300,

where PSV = Power Supply Voltage
Example: Given a 24 VDC Power Supply,
Max. Load Resistance   33.33) – 300 = 500 
• Cable: 6 ft (2 m), standard (consult GE for custom lengths)
Input Parameters for Loop-Powered Intrinsic Safety

Ui = 28V Pi = 0.653W Li = 62µH

Ii = 93.3mA Ci = 0
RS485
Ui = 3.72V Pi = 212mW Li = 62µH
Ii = 228mA Ci = 67µF at 5.36V

Page 44 HygroPro User’s Manual

 Chapter 4: Specifications

4.3 Mechanical
Sample Connection
• 3/4-16 (19 mm) straight male thread with O-ring

• G ½ with optional adapter

Operating Pressure
• 5 m Hg to 5,000 psig (345 bar)
Enclosure
• Type 4x / IP67
Dimensions
• Overall (H x W x D):
7.88 x 3.99 x 2.56 in. (200 x 101 x 65 mm)
• Weight: 1.2 lb (550 g)

HygroPro User’s Manual Page 45

Chapter 4: Specifications

4.4 Moisture Sensor

Sensor Type
• Thin-film aluminum oxide moisture sensor probe
Calibration
• Each sensor is individually computer-calibrated against known
moisture concentrations, traceable to NIST
Calibration Interval
• Sensor recalibration at GE is recommended every six to twelve
months, depending on the application
Flow Rate
• Gases: Static to 100 m/s linear velocity at a pressure of 1 atm.

• Liquids: Static to 10 cm/s linear velocity at density of 1 g/cc

4.5 Built-In Temperature Sensor

Type
• Nonlinear NTC thermistor (resultant temperature linearized by
microprocessor)
Measurement Range
• –22° to 158°F (–30° to 70°C)
Accuracy
• ±0.9°F (±0.5°C) overall
Response Time (Maximum)
• One second in well stirred oil, or 10 seconds in still air, for a 63%
step change in increasing or decreasing temperature

Page 46 HygroPro User’s Manual

 Chapter 4: Specifications

4.6 Built-In Pressure Sensor

Type
• Solid state/piezoresistive
Available Ranges
• 30 to 300 psig (3 to 21 bar)

• 50 to 500 psig (4 to 35 bar)

• 100 to 1000 psig (7 to 69 bar)

• 300 to 3000 psig (21 to 207 bar)

• 500 to 5000 psig (35 to 345 bar)

Note: Psig ranges are based on a constant pressure, with the value
provided at the time of order placement.

Accuracy
• ±1% of full scale (FS)
Warm-up Time
• Meets specified accuracy within 3 minutes
Pressure Rating
• Three times the span of the available range,
to a maximum of 7500 psig (518 bar)

HygroPro User’s Manual Page 47

Chapter 4: Specifications

4.7 Certifications
European Compliance
• Complies with EMC Directive 2004/108/EC and PED 2006/95/EC
for DN<25

Figure 10: HygroPro Certification Label

Page 48 HygroPro User’s Manual

 Warranty

Warranty
Each instrument manufactured by GE Sensing is warranted to be free from defects
in material and workmanship. Liability under this warranty is limited to restoring
the instrument to normal operation or replacing the instrument, at the sole
discretion of GE Sensing. Fuses and batteries are specifically excluded from any
liability. This warranty is effective from the date of delivery to the original
purchaser. If GE Sensing determines that the equipment was defective, the warranty
period is:

• one year from delivery for electronic or mechanical failures

• one year from delivery for sensor shelf life

If GE Sensing determines that the equipment was damaged by misuse, improper

installation, the use of unauthorized replacement parts, or operating conditions
outside the guidelines specified by GE Sensing, the repairs are not covered under
this warranty.

The warranties set forth herein are exclusive and are in lieu of all
other warranties whether statutory, express or implied (including
warranties or merchantability and fitness for a particular purpose,
and warranties arising from course of dealing or usage or trade).

HygroPro User’s Manual 49

Warranty

Return Policy
If a GE Sensing instrument malfunctions within the warranty period, the following
procedure must be completed:
1. Notify GE Sensing, giving full details of the problem, and provide the model
number and serial number of the instrument. If the nature of the problem
indicates the need for factory service, GE Sensing will issue a RETURN
AUTHORIZATION NUMBER (RAN), and shipping instructions for the
return of the instrument to a service center will be provided.
2. If GE Sensing instructs you to send your instrument to a service center, it must
be shipped prepaid to the authorized repair station indicated in the shipping
instructions.
3. Upon receipt, GE Sensing will evaluate the instrument to determine the cause
of the malfunction.

Then, one of the following courses of action will then be taken:

• If the damage is covered under the terms of the warranty, the instrument will be
repaired at no cost to the owner and returned.

• If GE Sensing determines that the damage is not covered under the terms of the
warranty, or if the warranty has expired, an estimate for the cost of the repairs at
standard rates will be provided. Upon receipt of the owner’s approval to
proceed, the instrument will be repaired and returned.

50 HygroPro User’s Manual

GE
DECLARATION
Sensing
OF
CONFORMITY
DOC-0001, Rev. A

We,
GE Sensing
1100 Technology Park Drive
Billerica, MA 01821
USA

declare under our sole responsibility that the

HygroPro Moisture Transmitter

to which this declaration relates, is in conformity with the following standards:

• EN 60079-0: 2000
• EN 60079-26: 2004
• II 1 G EEx ia IIC T4; Baseefa06ATEX0019X (Baseefa, Buxton, Derbyshire, UK - NoBo
1180)
• EN 61326-1: 2006, Class A, Table 2, Industrial Locations
• EN 61326-2-3: 2006
Other standards used:
• EN 50020: 2002

following the provisions of the 2004/108/EC EMC and 94/9/EC ATEX Directives.
Where products were initially assessed for compliance with the Essential Health and Safety
Requirements of the
ATEX Directive 94/9/EC using earlier harmonized standards, a subsequent review has
determined that “technical knowledge” is unaffected by the current harmonized standards
listed above.
The unit listed above and any ancillary equipment supplied with it do not bear CE marking
for the Pressure Equipment Directive, as they are supplied in accordance with Article 3,
Section 3 (sound engineering practices and codes of good workmanship) of the Pressure
Equipment Directive 97/23/EC for DN<25.

Billerica - August 2010

Issued Mr. Gary Kozinski
Certification & Standards, Lead Engineer
Customer Support Centers

U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: 800 833 9438 (toll-free)
978 437 1000
E-mail: sensing@ge.com

Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: +35 361 470291
E-mail: gesensingsnnservices@ge.com

www.ge-mcs.com

©2012 General Electric Company. All rights reserved.

Technical content subject to change without notice.

916-099 Rev. D