LS-440 (440I) User's Manual - English PDF
LS-440 (440I) User's Manual - English PDF
LS-440 (440I) User's Manual - English PDF
LS-440
LS-440I
Edition:2017-09
(1)Read operating and safety manuals before (5)Authorized personnel only in the lift area!
using lift!
( 3 ) Proper maintenance and inspection is (6)The vehicle should be chocked while lifting and
necessary for safe operation! lowering
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
1 Precautions
Precautions for Installation
and Adjustment:
Please read this manual and operation
manual in full before installation and
adjustment. Any changes to the
components without the consent of the
manufacturer or against the use scope may
lead to direct or indirect damage to the
Warnings product.
Personnel who perform Installation and
This manual is an important part of the adjustment should have electrical knowledge.
product. Please read and understand it Operation of the lift should be done only by
thoroughly. trained and authorized personnel.
Keep the manual for future use in inspection Lifts must be installed on concrete ground.
and maintenance.。 Allow sufficient space for the lift so that
Do not use the product for any other operation should not be hindered.
purposes. Do not install the lift in an environment with
The manufacturer is not responsible for any extreme temperature and humidity conditions.
damage caused by improper use or uses Keep it away from heating device, faucet,
other than the designed purpose. humidifier or furnace.
Check the components against parts list
before installation. In case of any questions,
please contact your dealer or SUMMARY Tech
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SUMMARY LS440 (440I) INSTALLATION MANUAL
P ow e r U n i t
1 70
L e f t Ru n w a y
Right Runway
Cables
4555
RL C o l u m n
RR Column
Rear Cross Tube
2
217
235
D r i v e O n R am p
3440
Fig.1 (LS440)
2
SUMMARY LS440 (440I) INSTALLATION MANUAL
F L Co lumn FR C olum n
P ower Uni t
A ir L ubric ator
Oil Hos e
Fr ont Cover
Turn Tab le
F ront Ram p
4555
S ide Slip Pla te
RL Col umn
Rear Cros s Tu be
2
217
Cabl e
1 70
Dri ve O n Ra mp
Fig.2 (LS440I)
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SUMMARY LS440 (440I) INSTALLATION MANUAL
2.2 Working Principle from falling. For lowering the lift, when the
Lifting mechanism: The hydraulic cylinder is locking latches rest on the plates, it must be
located below the cylinder runway. When the raised enough for all 4 latches to clear the latch
hydraulic oil enters the front cavity of the cylinder, plates slots inside the columns. Actuate the air
the piston moves backward so that the left and control valve to disengage all 4 locking latches
right runways will be moved upward at the force of and push the lowering handle on the power unit to
the cables. lower the lift.
Support Mechanism: The cylinder runway and the Cable slack or broken protection: During the
right runway are installed on the cross tubes as a raising and lowering the lift, the equal tension
part of the supporting platform. When the cables will press the slack cable roller to
vehicle is driven onto the runways, the wheels disengage the latches. If the cable is slack or
should be positioned on the central line of the breaks, the slack cable device will insert into the
runways. The rolling jack can be placed at a slot of locking latch plate to ensure the safety.
suitable position between the runways. Adapters (Fig. 3)
of different length can be used according to the Safe travel distance: The safety locking latch is
height of the chassis. kept active from the height of 270mm to 1900mm.
Balance mechanism: 4 synchronization cables Leveling preset: 4 adjustment nuts at top plates of
work together to keep the balance while lowering the columns can be adjusted to level the runways.
and lifting. The threaded end of the cable is (Fig. 4).
fastened on top of the columns and the cables Rolling jack mechanism (440I) : The jack cylinder
should be adjusted for same tension. is located in the scissor lift. When the hydraulic
Safety protection mechanism: 4 locking latch oil reaches the lower cavity of the cylinder, the
plates are located in the back of columns. The piston will move forward, forcing the shaft to push
safety locking latches and slack cable devices are the scissor table upward.
located in the ends of cross tubes. While the There is a locking latch in the rolling jack (440I) :
runway goes up, the safety locking latch rises When the jack goes up high enough, the locking
together against the locking latch plate at the force latch will be engaged. To lower the rolling jack,
of the spring in the air cylinder. When the raise jack and release locking latch by lifting
runway stops, the safety locking latch will insert release handle, and then press lowering valve.
into the slot of latch plate to prevent the runway
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Safety mechanism
L o c k i n g l at c h p l a t e
S l a c k c a bl e d e v i c e
L oc k i n g l a t c h
C o l um n
A i r c y l i nd e r
Fig.3
J am Nut
Cable
Fig.4
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Fig.5
5.2.2 Base Plate layout
Note:
The bay layout is shown in Fig. 6.
All the dimensions are based on the external
With total width as the basis, draw two parallel lines (#1
border of the base plate.
and #2) on the concrete slab, with the error within
Ensure the overall error is controlled within 6mm.
3mm.
In this way, the difficulties in the final assembly, or
Confirm the position of the power column near the
early wear or non-alignment of the lift can be
power source and mark the overall width and length so
eliminated.
that the position of 3 other columns can be confirmed.
The marking and layout is very important. If it is
Draw a diagonal line to show a triangle. The location
of the columns can be set with reference. inaccurate, there will be problems during the final
assembly and operation.
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
235(B)
235(B)
26 8 1# Front Left Colu mn 2 # Front R ight Colu mn 268
1 2
45 55
)
(C
.5
59
53
235
26 8 268
3440 (A)
Fig. 6
cylinder connection to front of bay. Cable and
5.2.3 Runway and cross tube installation
sheaves are pre-assembled in runway. Runway
Position left runway in bay with hydraulic needs to be up off floor so cable ends, air and
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SUMMARY LS440 (440I) INSTALLATION MANUAL
hydraulic lines can be moved out for assembly. With the openings in the cross tube side lined up
Make sure cables are in proper sheave grooves. with the left runway ends, align the 2 holes in the
Position front and rear cross tubes at respective top of the front tube with holes in the runway end
ends of runway (see Fig.7 and Fig.8). The plates and the holes in the front wheel stop. Bolt
opening in the side of the tubes should be lined runway to the cross tube. The right runway may
up with the cable sheaves in the runway ends. be located in 2 positions on tubes, allowing for 2
Feed cable ends through tube opening and do distances between runways to accommodate
not assemble the sheaves in the cross tube different vehicles.
ends at this time. Be sure cables are not Bolt the right runway with cross tubes.
crossed inside tube.
Ca ble I I Cabl e I
Oil Hose
Rig ht Ru nway
Left Runw ay
Cab le IV
Cab le II I
Re ar Cr oss T ube
Fig.7
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SUMMARY LS440 (440I) INSTALLATION MANUAL
F r o n t C r o ss B e am
R e ar C r os s B ea m
Fig.8
back of the column (Fig.4). The latch plate should be
5.2.4 Position columns and locking latch plates
oriented toward the back of the column from the centre
Place the power unit column at the FL (front left) corner line of the threaded stud.
of the lift. The hydraulic cylinder connection in the left Place the FRL (filter, regulator and lubricator) bracket on
runway should be visible from this corner. Position other the power unit column.
three columns.(Fig.9) Threaded the adjustment nut down the threaded stud
Thread the jam nut down the threaded stud of locking until the nut and the top plate are flush, repeat for other
latch plate as far as possible. Place the latch plate in the columns.
FL C ol um n
FR C ol um n
F ro nt C ro ss T ub e
L ef t Ru nw ay R ig ht R un wa y
R L Co lu mn
RR C ol um n
R ea r C ro ss T ub e
Ca bl e
Fig.9
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SUMMARY LS440 (440I) INSTALLATION MANUAL
M8 *15 Scr ew
C ross Tu be End
C olumn
Slide r
Slider
B C
A
Fig.10
5.2.6 Installation and Adjustment of cables tighten nut on cable stud on top of the column until
cross tube end raise 1/4”. Back off nut one turn.
Install 4 cables as shown in Fig. 11,12
Retighten jam nut. Repeat for all 4 cables.
Adjust cable with lift fully lowered. Loosen jam nut and
C y li n de r
Ca b l e I
C a b le II
C a b le IV C a bl e I I I
Cl a m p I I
Cl a mp I
N u t M 2 7× 2
Fig.11
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Sheave
Cylinder
Cable II
CableI
2-M20 Nut
M20 Nut
φ20 Washer
Fig.12
crossing or improper installation before running
Cautions: the lift. Make sure the cables are placed in the
Adjust the 4 cables for equal tension. sheaves.
Inspect the cables again to ensure there is no
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Po we r U n it Br ac h et
Ai r C on ne c to r
P o we r U ni t
2- S cr e w M 4 * 35 GB /T 8 1 8 -8 5
A B
Power U nit
Co lumn
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Plasti c Tube
Air Hose
D E
Fig.13
FL Column FR C olumn
Oil Ho se
Right R unway
Le ft Runway
RL Column
RR Column
Rea r Cross Tu be
Fig.14
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SUMMARY LS440 (440I) INSTALLATION MANUAL
FRL Unit
FL Column T Fitting FR Column
Air Supply Hose
Plastic Tube
Air Control Valve Air Connector
Bracket
Recoil Hose
T Fitting Front Cross Tube
To Rolling Jack Pump
Left Runway
Air Hose
Right Runway
RL Column
Air Connector
RR Column
T Fitting
Fig.15
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Fig.16
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SUMMARY LS440 (440I) INSTALLATION MANUAL
Wh e el S t op
Fr on t C r os s T ub e
Fr on t C o ve r
T u rn Ta bl e
Fr on t R a mp
R ol l in g J ac k
Le f t R un wa y
Fig. 17(440I)
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SUMMARY LS440 (440I) INSTALLATION MANUAL
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SUMMARY LS440 (440I) INSTALLATION MANUAL
21
20
19
18
2
17
5
16
15
14
13
12
9
11
8
10
6
7
6
5
1
4
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SUMMARY LS440 (440I) INSTALLATION MANUAL
No Name
1 FL column
2 Locking latch plate assembly
3 Nut M20
4 Washer C20 GB95-85
5 Thin nut M20 GB6172-86
6 L air hose connector
7 FRL UNIT WAW2000-02
8 Air control valve XQ230421
9 Bracket of air valve
10 Air connector AD34.5 ZD-SM
11 Screw M10*25 GB/T5780-86
12 Flat washer 10 GB/T93-87
13 Spring washer 10 GB/T95-85
14 Bracket of power unit
15 Screw M6*15 GB/T5789-86
16 Power unit (220/380V 50/60HZ)
17 Turn around fitting
18 Right column
19 Rear column
20 Name plate
21 Rivet 3*6 GB/T867-86
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SUMMARY LS440 (440I) INSTALLATION MANUAL
220
218
219
202
201
206
205
204
203 217
216
215
205 214
207
208 212
209
210 21 3
211
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SUMMARY LS440 (440I) INSTALLATION MANUAL
No Name
201 Front cross tube
202 Rear cross tube
203 Screw M8*15 GB/T5789-86
204 Sheave pin assembly
205 Sheave bearing
206 Sheave
207 Air cylinder assembly
208 L air connector APL6-M5
209 Pin B6X35 GB882-86
210 Air cylinder connector
211 Pin B6X20 GB882-86
212 Slack cable roller
213 Slack cable device
214 Latch bushing
215 Locking latch
216 Screw M8*15 GB/T5789-86
217 Slider
218 Spring
219 Flat washer 20 GB/T95-85
220 Latch pin
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SUMMARY LS440 (440I) INSTALLATION MANUAL
304
303
305
306
301
3 07
302
308
309
310
311
312
32 5 313
3 24 314
315
322
31 6
323 317
321 318
309 319
320
305
LS440I
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SUMMARY LS440 (440I) INSTALLATION MANUAL
No Name
301 Thin rubber pad
302 Cover assembly
303 Thick rubber pad
304 Left hand sliding adapter
305 Telescoping end welding seat
306 Returning ring 12
307 roller
308 axle
309 Outer arm slider
310 Safety pin
311 Inner arm slider
312 Safety rack I
313 Safety rack II
314 Seat assembly
315 Scissor arms
316 Cylinder pushing axle
317 Inner arm slider
318 Cylinder fixing axle
319 Cylinder
320 Pin 6X24 GB879-86
321 Air / hydraulic pump JIAKE65480
322 Allen bolt M6X15,GB/T5780-1986
323 Oil hose connector
324 Locking nut M8 GB/T889-1986
325 L air hose connector APL6-02
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SUMMARY LS440 (440I) INSTALLATION MANUAL
LS440
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SUMMARY LS440 (440I) INSTALLATION MANUAL
4 02
4 03
40 1 40 5
4 06
407
408
40 9
410
41 1
41 2
41 3
430 41 4
4 15
41 6
42 9
41 7
4 28
42 7 4 18
419
42 0
42 6
4 21
4 23 422
4 24
42 5
LS440I
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SUMMARY LS440 (440I) INSTALLATION MANUAL
No Name
401 Front wheel stop
402 Screw M10*20 GB/T5789-86
403 Front cover
405 Turn table
406 Left runway
407 Sheave
408 Spacer
409 Sheave pin assembly
410 Front ramp
411 Screw M10*20 GB/T5789-86
412 Clamp I
413 Clamp II
414 Cable I
Cable II
Cable III
Cable VI
415 Hydraulic cylinder
416 Burst protection valve
417 Core of protection valve
418 Screw M10*20 GB/T5789-86
419 Pin of cylinder
420 Cotter pin 3.2*36 GB/T91-86
421 Axle of drive on ramp
422 Screw M8*15 GB/T5789-86
423 Sheave bearing
425 Screw M5X8 GB/T 819-85
424 Drive on ramp bar
426 Drive ramp
427 Side slip plate assembly
428 Ball seat
431 Ball
429 Cover of side slip plate
430 Fixing pin
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SUMMARY LS440 (440I) INSTALLATION MANUAL
4 5 7
M 1
11
3
B AP 5
4
S PR
X Y
1 . Ai r S o u rc e 2. A i r Con t rol V al v e
3 . Ai r C y l in d e r
4 P n eum a tic Pu m p 5 C yli nd e r
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SUMMARY LS440 (440I) INSTALLATION MANUAL
KM Contactor
L1
~380V L2
L3
KM
SB
30