LS-440 (440I) User's Manual - English PDF

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SUMMARY

LS-440
LS-440I

User’s manual of four post lift

Edition:2017-09

Summary Automotive Equipment Technology Co.,Ltd.


SUMMARY LS440 (440I) INSTALLATION MANUAL

Caution labeling exemplify

(1)Read operating and safety manuals before (5)Authorized personnel only in the lift area!
using lift!

(2)Lift can be used by trained operators ONLY!

( 3 ) Proper maintenance and inspection is (6)The vehicle should be chocked while lifting and
necessary for safe operation! lowering

(4)Don not operate a damaged lift!

(7)Keep the area clear when there is risk of


vehicle falling.

i
SUMMARY LS440 (440I) INSTALLATION MANUAL

(8)Keep away from any moving parts of the lift


while lifting or lowering the vehicle.

ii
SUMMARY LS440 (440I) INSTALLATION MANUAL

(9)Don’t override the self-closing controls of the


lift.

(10)Keep the feet away from the lift while lowering


the lift!

(11)When lifting or lowering the runways, don’t


stand on the lift or under the lift.

(12) When operating the lift, please have earmuff


on.

iii
SUMMARY LS440 (440I) INSTALLATION MANUAL

5.2.7 Install the Power Unit, hydraulic lines…14


Table of Contents
5.2.8 Air line connection…………………………….16
1 Precautions…………………………………1
5.2.9Anchoring the columns … ……………17
2 Overall Structure and Working Principles…2
5.2.10 Installation of wheel stop Plates and
2.1 Structural Diagram……………………………….2
Drive on ramps……………………………18
2.2 Working Principle………………………………...4
5.2.11 Installation of turn table and side slip
3 Tools for installation and adjustment………6
plates………………………………………………...18
4 Unpacking…………………………………….6
5.2.12 Rolling jack installation…………………… 18
5 Installation……………………………………6
6 Adjustment………………………………….19
5.1 Precautions for Installation……………………6
6.1 Preparation……………………………………...19
5.2 Installation Procedures………………………….7
6.2 Adjustment Procedures………………………..19
5.2.1 Overall Positioning…………………………….7
7 Parts List…………………………………….20
5.2.2 Base Plate Layout……………………………8
Hydraulic Diagram………………………………….29
5.2.3 Runway and cross tube installation……10
Pneumatic Diagram…………………………………29
5.2.4 Position columns and locking latch plates…11
Electrical Diagram ……………………………30
5.2.5 Column and cross tube assembly……12

5.2.6 Installation and Adjustment of cables……12

iv
SUMMARY LS440 (440I) INSTALLATION MANUAL

1 Precautions
Precautions for Installation

and Adjustment:
 Please read this manual and operation
manual in full before installation and
adjustment. Any changes to the
components without the consent of the
manufacturer or against the use scope may
lead to direct or indirect damage to the
Warnings product.
 Personnel who perform Installation and
 This manual is an important part of the adjustment should have electrical knowledge.
product. Please read and understand it  Operation of the lift should be done only by
thoroughly. trained and authorized personnel.
 Keep the manual for future use in inspection  Lifts must be installed on concrete ground.
and maintenance.。  Allow sufficient space for the lift so that
 Do not use the product for any other operation should not be hindered.
purposes.  Do not install the lift in an environment with
 The manufacturer is not responsible for any extreme temperature and humidity conditions.
damage caused by improper use or uses Keep it away from heating device, faucet,
other than the designed purpose. humidifier or furnace.
 Check the components against parts list
before installation. In case of any questions,
please contact your dealer or SUMMARY Tech

1
SUMMARY LS440 (440I) INSTALLATION MANUAL

2 Overall Structure and Working Principle


2.1 Structural Diagram
FL Column
FR Column

Air Control valve

Front Cross Tube

P ow e r U n i t

1 70
L e f t Ru n w a y

Right Runway

Cables

4555
RL C o l u m n

RR Column
Rear Cross Tube
2
217

235

D r i v e O n R am p

508 950 508

3440

Fig.1 (LS440)

2
SUMMARY LS440 (440I) INSTALLATION MANUAL

F L Co lumn FR C olum n
P ower Uni t
A ir L ubric ator
Oil Hos e

Cont rol Air Valv e Fron t Cr oss Tube


Whe el St op

Fr ont Cover
Turn Tab le
F ront Ram p

L eft Runwa y Ro llin g Ja ck

R ight Run way

4555
S ide Slip Pla te

RL Col umn

Rear Cros s Tu be
2
217

Cabl e
1 70

Dri ve O n Ra mp

508 950 508


3440

Fig.2 (LS440I)

3
SUMMARY LS440 (440I) INSTALLATION MANUAL

2.2 Working Principle from falling. For lowering the lift, when the
 Lifting mechanism: The hydraulic cylinder is locking latches rest on the plates, it must be
located below the cylinder runway. When the raised enough for all 4 latches to clear the latch
hydraulic oil enters the front cavity of the cylinder, plates slots inside the columns. Actuate the air
the piston moves backward so that the left and control valve to disengage all 4 locking latches
right runways will be moved upward at the force of and push the lowering handle on the power unit to
the cables. lower the lift.
 Support Mechanism: The cylinder runway and the  Cable slack or broken protection: During the
right runway are installed on the cross tubes as a raising and lowering the lift, the equal tension
part of the supporting platform. When the cables will press the slack cable roller to
vehicle is driven onto the runways, the wheels disengage the latches. If the cable is slack or
should be positioned on the central line of the breaks, the slack cable device will insert into the
runways. The rolling jack can be placed at a slot of locking latch plate to ensure the safety.
suitable position between the runways. Adapters (Fig. 3)
of different length can be used according to the  Safe travel distance: The safety locking latch is
height of the chassis. kept active from the height of 270mm to 1900mm.
 Balance mechanism: 4 synchronization cables  Leveling preset: 4 adjustment nuts at top plates of
work together to keep the balance while lowering the columns can be adjusted to level the runways.
and lifting. The threaded end of the cable is (Fig. 4).
fastened on top of the columns and the cables  Rolling jack mechanism (440I) : The jack cylinder
should be adjusted for same tension. is located in the scissor lift. When the hydraulic
 Safety protection mechanism: 4 locking latch oil reaches the lower cavity of the cylinder, the
plates are located in the back of columns. The piston will move forward, forcing the shaft to push
safety locking latches and slack cable devices are the scissor table upward.
located in the ends of cross tubes. While the  There is a locking latch in the rolling jack (440I) :
runway goes up, the safety locking latch rises When the jack goes up high enough, the locking
together against the locking latch plate at the force latch will be engaged. To lower the rolling jack,
of the spring in the air cylinder. When the raise jack and release locking latch by lifting
runway stops, the safety locking latch will insert release handle, and then press lowering valve.
into the slot of latch plate to prevent the runway

4
SUMMARY LS440 (440I) INSTALLATION MANUAL

Safety mechanism

L o c k i n g l at c h p l a t e

S l a c k c a bl e d e v i c e

L oc k i n g l a t c h

C o l um n
A i r c y l i nd e r

Fig.3

M20 Nut (Adjustme nt Nut)


M20 螺母 GB/T6172 -86

J am Nut

Lockin g Latch P late

Cable

L eft Front Column

Fig.4

5
SUMMARY LS440 (440I) INSTALLATION MANUAL

a new horizontal concrete slab if possible. Don’t expect to


3 Tools for installation and compensate for the serious slope by shimming.
 Don’t install the lift on any asphalt surface or any surface
adjustment other than concrete. The lift must be installed on concrete
To perform the installation and adjustment, please get the floor conforming to the minimum requirement showed in
following tools ready: this manual. Don’t install the lift on the concrete with
Tools Model seams or crack and defect. Please check together with
Leveling Meter For carpentry the architect.
Chalk Min. 4.5m  Without the written approval of the architect, don’t install
Hammer 1.5kg the lift on a second floor with basement.
Adjustable Wrench 40mm  Overhead obstruction: The lift installation area can’t have
Open Spanner Set 11mm-23mm any overhead obstruction, such as heater, building
Ratchet Socket Set support, electrical pipe, etc.
Flat Screw Driver 150mm  Concrete drilling test: The installation personnel can test
Rotary hammer Drill 16mm the concrete thickness at each site by drilling test. If
Alloy Drill-bit ¢16mm several lifts are installed at one place, it is preferred to
make drilling test in each site.
 Power supply: Get ready the power supply before the
4 Unpacking installation. All the electric wiring and connecting should
be performed by a certified electrician.

 Unpack and remove the packing materials. Inspect the


lift for possible damage or loss of accessories during 5.2 Installation procedures
transportation.
 Keep the packing materials out of the reach of children to 5.2.1 Overall Positioning
avoid accident. Packing materials should be disposed
Selecting installation site based on the following conditions::
of in a proper way.。
 If the thickness of the whole ground concrete is greater
5 Installation than 200mm, the lift can be installed directly.
 If the thickness of the whole ground concrete is less than
5.1 Precautions for installation 200mm, the concrete slab must be made. The minimum
thickness of the concrete slab is 200mm, with 7 days of
 The wrong installation will cause the lift damage or
minimum curing time.
personal injury. The manufacturer will not undertake any
 The concrete slab shall have steel bar reinforcement and
responsibilities for any damage caused due to incorrect
must be leveled.
installation and usage of this equipment, whether directly
 Check the possible obstruction, e.g. low ceiling, top
or indirectly.
pipeline, working area, passage, exit, etc.
 The correct installation location shall be on “horizontal”
 Allow enough space around the lift for accessing the
floor to ensure the horizontal lifting. The slightly slope vehicle. (as in Fig. 5)
floor can be corrected by proper shimming. Any big slope
will affect the level of the lifting. If the floor is of
questionable slope, consider a visual inspection, or pour

6
SUMMARY LS440 (440I) INSTALLATION MANUAL

Fig.5
5.2.2 Base Plate layout
Note:
The bay layout is shown in Fig. 6.
 All the dimensions are based on the external
 With total width as the basis, draw two parallel lines (#1
border of the base plate.
and #2) on the concrete slab, with the error within
 Ensure the overall error is controlled within 6mm.
3mm.
In this way, the difficulties in the final assembly, or
 Confirm the position of the power column near the
early wear or non-alignment of the lift can be
power source and mark the overall width and length so
eliminated.
that the position of 3 other columns can be confirmed.
 The marking and layout is very important. If it is
 Draw a diagonal line to show a triangle. The location
of the columns can be set with reference. inaccurate, there will be problems during the final
assembly and operation.

7
SUMMARY LS440 (440I) INSTALLATION MANUAL

9
SUMMARY LS440 (440I) INSTALLATION MANUAL

235(B)

235(B)
26 8 1# Front Left Colu mn 2 # Front R ight Colu mn 268

1 2

45 55
)
(C
.5
59
53

3# Rear Left Col umn 4 # Rear Ri ght Colu mn


235

235

26 8 268
3440 (A)

Fig. 6
cylinder connection to front of bay. Cable and
5.2.3 Runway and cross tube installation
sheaves are pre-assembled in runway. Runway
 Position left runway in bay with hydraulic needs to be up off floor so cable ends, air and

9
SUMMARY LS440 (440I) INSTALLATION MANUAL

hydraulic lines can be moved out for assembly.  With the openings in the cross tube side lined up
Make sure cables are in proper sheave grooves. with the left runway ends, align the 2 holes in the
 Position front and rear cross tubes at respective top of the front tube with holes in the runway end
ends of runway (see Fig.7 and Fig.8). The plates and the holes in the front wheel stop. Bolt
opening in the side of the tubes should be lined runway to the cross tube. The right runway may
up with the cable sheaves in the runway ends. be located in 2 positions on tubes, allowing for 2
Feed cable ends through tube opening and do distances between runways to accommodate
not assemble the sheaves in the cross tube different vehicles.
ends at this time. Be sure cables are not  Bolt the right runway with cross tubes.
crossed inside tube.

Ca ble I I Cabl e I

M10*2 5 Scr ew GB 5789- 86


Fro nt Cro ss Tu be

Oil Hose

Rig ht Ru nway

Left Runw ay

Cab le IV
Cab le II I

Re ar Cr oss T ube

Fig.7

9
SUMMARY LS440 (440I) INSTALLATION MANUAL

F r o n t C r o ss B e am

R e ar C r os s B ea m

Fig.8
back of the column (Fig.4). The latch plate should be
5.2.4 Position columns and locking latch plates
oriented toward the back of the column from the centre
 Place the power unit column at the FL (front left) corner line of the threaded stud.
of the lift. The hydraulic cylinder connection in the left  Place the FRL (filter, regulator and lubricator) bracket on
runway should be visible from this corner. Position other the power unit column.
three columns.(Fig.9)  Threaded the adjustment nut down the threaded stud
 Thread the jam nut down the threaded stud of locking until the nut and the top plate are flush, repeat for other
latch plate as far as possible. Place the latch plate in the columns.

FL C ol um n
FR C ol um n

F ro nt C ro ss T ub e

L ef t Ru nw ay R ig ht R un wa y

R L Co lu mn

RR C ol um n

R ea r C ro ss T ub e

Ca bl e

Fig.9

9
SUMMARY LS440 (440I) INSTALLATION MANUAL

5.2.5 Column and cross tube assembly


 Bolt sliders onto each side of the cross tube ends. plate should engage the sliders for at least 1” when
When both sliders are attached, push column toward the lift is completely lowered. Repeat this procedure
cross tube end until sliders touch latch plate.( Fig.10 for each cross tube and column.
A,B,C)  Install sheaves in cross tube ends and plastic spacers.
 Raise latch plate above sliders and move column The plastic spacer is placed on each side of the
toward cross tube end until sliders contact the back of sheave.
the column. Lower the latch plate into the sliders.  Install the sheave pins with the bolts and attach each
Tighten latch plate jam nut against the top plate. Run cable to column top plate with spacer, nut and jam
latch plate adjustment nut down and tighten. The latch nut.

Locki ng Latc h Plate


Lock ing Lat ch Plat e
Sl ider Locking Latch Plate

M8 *15 Scr ew

C ross Tu be End

C olumn

Slide r
Slider
B C
A

Fig.10
5.2.6 Installation and Adjustment of cables tighten nut on cable stud on top of the column until
cross tube end raise 1/4”. Back off nut one turn.
 Install 4 cables as shown in Fig. 11,12
Retighten jam nut. Repeat for all 4 cables.
 Adjust cable with lift fully lowered. Loosen jam nut and

C y li n de r

Ca b l e I
C a b le II

C a b le IV C a bl e I I I

Cl a m p I I

Cl a mp I

N u t M 2 7× 2

Fig.11

12
SUMMARY LS440 (440I) INSTALLATION MANUAL

Sheave
Cylinder

Cable II
CableI
2-M20 Nut
M20 Nut

φ20 Washer

Cable IV Cable III

Fig.12
crossing or improper installation before running
Cautions: the lift. Make sure the cables are placed in the
 Adjust the 4 cables for equal tension. sheaves.
 Inspect the cables again to ensure there is no

13
SUMMARY LS440 (440I) INSTALLATION MANUAL

that no leakage will occur.(Fig.14)


5.2.7 Install the Power Unit, hydraulic lines
 Fill the tank with enough hydraulic oil (10L). Keep
 Install the hydraulic unit on the bracket with 2 M10X25 dust and other pollutants away from the oil tank
bolts and washers (Fig.13B). Using 2 M4X35  Fix the pipes with clips as illustrated.
screws to install the control air valve on the bracket
(Fig.13A). Cautions:
 Install the power unit with its bracket on the FL column  Get rid off the foreign substance in the hoses and
(Fig.13C). uncover the plug of cylinder.
 Install the control air valve with its bracket on the FL  If the hose need to go through the columns, make
column. (Fig.13C) sure that they do not come into contact with any
 Install the hydraulic lines and fasten all the fittings so moving parts
S cr e w M 10 * 25 G B /T 5 78 0 -8 6
M an ua l C on t ro l A ir Va l v e
2- N ut M 4 G B/ T 88 9 - 8 6
Wa sh e r 1 0 G B/ T9 3 -8 7
A ir Va lv e B r ac k e t
W as h er 10 G B /T 9 5- 8 5

Po we r U n it Br ac h et
Ai r C on ne c to r

P o we r U ni t

2- S cr e w M 4 * 35 GB /T 8 1 8 -8 5
A B

Control Air Val ve

Air Valve Bracket


A
3 : 1
Power Unit Bra cket

Power U nit

Screw M 6*12 GB /T5789-8 6 A

Co lumn

14
SUMMARY LS440 (440I) INSTALLATION MANUAL

Front Left Colum n


Air Control Valve
Powe r Uni t
Air Contro l Val ve Air Hose

Oil H ose Air V alve B racke t


Air C onnec tor A ir Input
Air Outlet

Plasti c Tube

Air Hose

D E

Fig.13

FL Column FR C olumn

Plas tic Tube

2-P in 3.2*36 GB/T91-8 6


P ower Unit

Air Va lve Brack et

Hyd raulic Cy linder Pin fo r Cylinde r Front Cr oss Tube

Oil Ho se

Right R unway

Le ft Runway

RL Column

RR Column

Rea r Cross Tu be

Fig.14

15
SUMMARY LS440 (440I) INSTALLATION MANUAL

5.2.8 Air line connection


 Locking latches require 100 psi. min to 120 psi. max leaks by depressing air valve. Actuate air control valve
air pressure. A filter/regulator/lubricator must be and check latch operation on all four corners. The
installed on air supply at lift. Failure to do so will void locking latches should pull in beyond cross tube ends
the warranty. to clear the latch plate.
 Route the air lines based on Fig.15 and check for air

FRL Unit
FL Column T Fitting FR Column
Air Supply Hose
Plastic Tube
Air Control Valve Air Connector

Bracket
Recoil Hose
T Fitting Front Cross Tube
To Rolling Jack Pump
Left Runway

Air Hose
Right Runway

RL Column

Air Connector
RR Column
T Fitting

Rear Cross Tube

Fig.15

16
SUMMARY LS440 (440I) INSTALLATION MANUAL

and fastening the bolts, make sure the column is


5.2.9 Anchoring the columns
not moved. (Fig. 16)
 Align the columns with the base and keep it  Adjust the bolt M20 of on top plate of the column
upright on the floor. Fix the columns with to level the two runways, and then lock the bolt.
anchor bolts on base. In the process of drilling

Fig.16

making the column vertical.


Note:
 Use sharp 16mm concrete drill-bit to drill Note: The thickness of shims shouldn’t exceed
the holes. Don’t ream the hole or allow the drill to 5mm.
wobble. Use proper tool to remove the dust from
the hole. The depth of the hole is the same as that To get the correct and safety installation, please follow
of the anchor bolt. Insert the anchor bolt and make the following installation steps.
the washers lean against the base of the column. If  Wear the safety goggles.
shimming is required, enough thread must be left.
 Use hard alloy drill-bit.
 When fastening the anchor bolt, only use the
(torque) wrench, and don’t use impact tool for  Don’t use the drill-bit with wearing exceeding the
fastening. tolerance.
 The drill and concrete surface should be kept
Insert proper shims under the base of column if necessary,

17
SUMMARY LS440 (440I) INSTALLATION MANUAL

perpendicular. 5.2.10 Installation of wheel stop Plates and


Drive-on Ramps
 Let the drill work itself. Don’t apply the extra force,
and don’t ream the hole or allow the drill to wobble. Install wheel stop plates and drive-on ramp (Fig. 2).
 The drilling depth of hole is based on the length of
Cautions: The drive-on ramps should be able to
anchor bolt. The distance from the bolt head to the turn freely after installation.
concrete floor should be more than twice of the bolt
diameter. 5.2.11 Installation of turn table and side slip
plates (440I)
 Remove the dust from the hole.
 Gently tap the bolt into the hole till the washer rests See Fig.17
against the base plate of column.
 Tighten the bolt.

sure it is not blocked. Connect the recoil air hose to the


5.2.12 Rolling Jack Installation (440I)
rolling jack pneumatic pump.
Locate the rolling jack on the track rail between the The long and short adapters for lifting pad can be used to
runways. Move the rolling jack back and forth to make meet the different chassis of vehicles (Fig.17)

Wh e el S t op
Fr on t C r os s T ub e

Fr on t C o ve r
T u rn Ta bl e
Fr on t R a mp
R ol l in g J ac k
Le f t R un wa y

Fig. 17(440I)

18
SUMMARY LS440 (440I) INSTALLATION MANUAL

latches to clear the latch plate slots inside the columns.


6. Adjustment Actuate the air control valve to disengage all the 4
locking plates and push the lowering handle on the
power unit to lower the lift.
6.1 Preparation  When the vehicle is lifted up to the required height,
 Lubricate all moving parts of the lift. first press the lowering handle to actuate the safety
 Fill the N32 or N46 hydraulic oil into the tank of power latches in order to ensure the safety service of vehicle.
unit.  Adjust the horizontal position of the two runways; use
the wrench to unscrew the locking nuts of the
6.2 Adjustment procedure adjusting bolts on the top of four columns; the up and
down positions of the locking latch plate can be
 Check the power supply for motor. adjusted via the adjusting bolts so as to make the
 Check the compressed air supply. runways level.
 Check for the tightness of all the connecting bolts.  There might air in the hydraulic system due to the new
 Press the start button on the power unit, and the installation. Air bleeding operation can be performed
runway will go up; stop pressing the button, then the by lifting and lowering the runways several times.
lift will stop. For lowering the lift, if the locking latches  The adjustment is completed.
are engaged, lift must be raised enough for all 4

19
SUMMARY LS440 (440I) INSTALLATION MANUAL

You may order new spare parts to replace damaged ones


7 Parts List according to their material codes in the list.

This parts list is only for the service and maintenance.

21
20
19
18
2

17
5

16
15
14
13
12
9

11
8

10
6
7
6
5

1
4

20
SUMMARY LS440 (440I) INSTALLATION MANUAL

No Name
1 FL column
2 Locking latch plate assembly
3 Nut M20
4 Washer C20 GB95-85
5 Thin nut M20 GB6172-86
6 L air hose connector
7 FRL UNIT WAW2000-02
8 Air control valve XQ230421
9 Bracket of air valve
10 Air connector AD34.5 ZD-SM
11 Screw M10*25 GB/T5780-86
12 Flat washer 10 GB/T93-87
13 Spring washer 10 GB/T95-85
14 Bracket of power unit
15 Screw M6*15 GB/T5789-86
16 Power unit (220/380V 50/60HZ)
17 Turn around fitting
18 Right column
19 Rear column
20 Name plate
21 Rivet 3*6 GB/T867-86

21
SUMMARY LS440 (440I) INSTALLATION MANUAL

220

218

219

202
201

206
205
204
203 217

216
215

205 214

207
208 212
209
210 21 3
211

22
SUMMARY LS440 (440I) INSTALLATION MANUAL

No Name
201 Front cross tube
202 Rear cross tube
203 Screw M8*15 GB/T5789-86
204 Sheave pin assembly
205 Sheave bearing
206 Sheave
207 Air cylinder assembly
208 L air connector APL6-M5
209 Pin B6X35 GB882-86
210 Air cylinder connector
211 Pin B6X20 GB882-86
212 Slack cable roller
213 Slack cable device
214 Latch bushing
215 Locking latch
216 Screw M8*15 GB/T5789-86
217 Slider
218 Spring
219 Flat washer 20 GB/T95-85
220 Latch pin

23
SUMMARY LS440 (440I) INSTALLATION MANUAL

304

303

305
306
301
3 07
302
308

309

310

311
312

32 5 313

3 24 314
315
322
31 6

323 317

321 318
309 319

320

305

LS440I

24
SUMMARY LS440 (440I) INSTALLATION MANUAL

No Name
301 Thin rubber pad
302 Cover assembly
303 Thick rubber pad
304 Left hand sliding adapter
305 Telescoping end welding seat
306 Returning ring 12
307 roller
308 axle
309 Outer arm slider
310 Safety pin
311 Inner arm slider
312 Safety rack I
313 Safety rack II
314 Seat assembly
315 Scissor arms
316 Cylinder pushing axle
317 Inner arm slider
318 Cylinder fixing axle
319 Cylinder
320 Pin 6X24 GB879-86
321 Air / hydraulic pump JIAKE65480
322 Allen bolt M6X15,GB/T5780-1986
323 Oil hose connector
324 Locking nut M8 GB/T889-1986
325 L air hose connector APL6-02

25
SUMMARY LS440 (440I) INSTALLATION MANUAL

LS440

26
SUMMARY LS440 (440I) INSTALLATION MANUAL

4 02
4 03
40 1 40 5
4 06
407

408

40 9
410
41 1
41 2
41 3
430 41 4
4 15
41 6
42 9
41 7

4 28

42 7 4 18

419

42 0
42 6
4 21

4 23 422

4 24
42 5

LS440I

27
SUMMARY LS440 (440I) INSTALLATION MANUAL

No Name
401 Front wheel stop
402 Screw M10*20 GB/T5789-86
403 Front cover
405 Turn table
406 Left runway
407 Sheave
408 Spacer
409 Sheave pin assembly
410 Front ramp
411 Screw M10*20 GB/T5789-86
412 Clamp I
413 Clamp II
414 Cable I
Cable II
Cable III
Cable VI
415 Hydraulic cylinder
416 Burst protection valve
417 Core of protection valve
418 Screw M10*20 GB/T5789-86
419 Pin of cylinder
420 Cotter pin 3.2*36 GB/T91-86
421 Axle of drive on ramp
422 Screw M8*15 GB/T5789-86
423 Sheave bearing
425 Screw M5X8 GB/T 819-85
424 Drive on ramp bar
426 Drive ramp
427 Side slip plate assembly
428 Ball seat
431 Ball
429 Cover of side slip plate
430 Fixing pin

28
SUMMARY LS440 (440I) INSTALLATION MANUAL

Diagram of hydraulic system:

4 5 7

M 1

11
3

1.Gear Pump 2.Motor 3.Filter 4.Check-Valve


5.Safety Valve 6.Release Valve 7.Flow Control Valve
9.Cylinder 10.Oil Level Gauge

Diagram of Pneumatic system:

B AP 5
4
S PR
X Y

1 . Ai r S o u rc e 2. A i r Con t rol V al v e
3 . Ai r C y l in d e r
4 P n eum a tic Pu m p 5 C yli nd e r

29
SUMMARY LS440 (440I) INSTALLATION MANUAL

Diagram of electrical system:

KM Contactor
L1
~380V L2
L3

KM

SB

30

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