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    Crank Shaft Change Work Instruction

    Uploaded by

    Ray Putra
    The document provides instructions for changing the crank shaft in a machine. It involves removing various parts like side panels, back plate, and brackets to access the crank shaft assembly. Then the crank shaft assembly is removed by loosening screws and knocking parts out. Individual components like bearings and cranks are then removed from the crank shaft. The process is reversed to install a new crank shaft, following the disassembly steps in reverse order and applying threadlock to screws.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Crank Shaft Change Work Instruction

    Uploaded by

    Ray Putra
    97 views5 pages
    The document provides instructions for changing the crank shaft in a machine. It involves removing various parts like side panels, back plate, and brackets to access the crank shaft assembly. Then the crank shaft assembly is removed by loosening screws and knocking parts out. Individual components like bearings and cranks are then removed from the crank shaft. The process is reversed to install a new crank shaft, following the disassembly steps in reverse order and applying threadlock to screws.

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    © © All Rights Reserved

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    The document provides instructions for changing the crank shaft in a machine. It involves removing various parts like side panels, back plate, and brackets to access the crank shaft assembly. Then the crank shaft assembly is removed by loosening screws and knocking parts out. Individual components like bearings and cranks are then removed from the crank shaft. The process is reversed to install a new crank shaft, following the disassembly steps in reverse order and applying threadlock to screws.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    97 views5 pages

    Crank Shaft Change Work Instruction

    Uploaded by

    Ray Putra
    The document provides instructions for changing the crank shaft in a machine. It involves removing various parts like side panels, back plate, and brackets to access the crank shaft assembly. Then the crank shaft assembly is removed by loosening screws and knocking parts out. Individual components like bearings and cranks are then removed from the crank shaft. The process is reversed to install a new crank shaft, following the disassembly steps in reverse order and applying threadlock to screws.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Crank 

    shaft change work instruction 
    1. Remove the top plate, front door and 2 side panels 
    2. Disconnect  the  connector  from  power  supply  plug,  loose  the  motor  lead  wire  from  PCB(red  arrow 
    marked in PIC1) 

    PIC1 
    3. Loose the plastic holder to pull the motor lead wire out.(see PIC2,PIC3) 

    PIC2 PIC3 
    4. Loose the 8pcs M6 screws (3pcs each side, 2pcs at bottom), and remove the back plate. (red arrow 
    marked in PIC4) 

        PIC4 
    5. Loose the 2pcs M6 nuts for the leaf spring(red arrow marked in PIC5) 

    PIC5 
    6. Loose the 4pcs M6 screws to remove the front bracket(red arrow marked in PIC6) 

    PIC6         

      (after bracket removed view) 

    7. Loose the 8pcs M8 screws of the bearing bracket(4pcs of each side) (red arrow marked in PIC7) 

    PIC7      
    8. Remove the clamping subassembly from machine. 

      PIC8 
    9. Loose the 4pcs M12 screws then remove the crank shaft assembly(red arrow marked in PIC9) 

        PIC9 

    (the machine view after those removed) 
    10. Loose the 4pcs 3mm setting screws of the two bearings(2pcs of each) 

    PIC10     
    Crank shaft assembly 
    11. Use a handle to remove the 2 bearings. 

    PIC11 
    12. Loose  the  4pcs  4mm  setting  screws  (crank  install  to  main  shaft  position).2pcs  of  each 
    crank, the samll shaft is unnecessary to take apart. 

    PIC12     
    13. Use a hammer to knock the 2 cranks down through the main shaft 

    PIC13 
    14. Loose 4pcs 3mm setting screw of inner bearings(2 screws of each)   

    PIC14 
    15. Loose 2pcs 4mm setting screws of the weight 
    Note that length of 2 screws are different. The long one is for tighten the site with key. 
    And should aim at the hole of the key when install it.   

    PIC15 
     
     
     
    16. Use  the  weight  to  knock  the  inner  bearings  out  of  the  shaft,  the  same  method  for  the 
    two bearings.   

    PIC16 
    17. Changing a new shaft, Follow the dis‐assembly process, from last step item16 to first step 
    item1, install each conponent to the shaft, and then assemble the crank shaft assembly 
    into the whole machine. 
    Note:   
    Need put locatite 243 to setting screws of crank assmebly. 
    When tighten M12 screws (crank shaft assembly into end plate), must use 120NM torque. 

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