PT Gunanusa Utama Fabricators: Calculation Sheet
PT Gunanusa Utama Fabricators: Calculation Sheet
PT Gunanusa Utama Fabricators: Calculation Sheet
CALCULATION SHEET
Joint No Member ID Member Force M max Stress Fr use for Dimension Length Grade Fy Area Inertia Sec. Moduly Rad of Gyr
kN Ton pipe design ( inch ) cm kg/cm2 cm2 cm4 cm3 cm
Fr Fr KN.m Ton
SP02 SP02-4701 4390.92 447.73 0.00 Compression 447.733 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
SP03 SP03-4719 4139.21 422.07 0.00 Compression 422.067 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
SP05 SP05-4789 4084.29 416.47 0.00 Compression 416.467 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
SP01 SP01-6011 4260.45 434.43 0.00 Compression 434.429 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
SP04 SP04-6015 3712.81 378.59 0.00 Compression 378.588 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
109.52 24.185 0.221 0.557 1959.53 2110.8 960.94 0.00 0.49 0.00 0.490 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 905.85 0.00 0.46 0.00 0.462 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 893.83 0.00 0.46 0.00 0.456 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 932.38 0.00 0.48 0.00 0.476 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 812.53 0.00 0.41 0.00 0.415 OK !
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Joint No Member ID Member Force Stress Fr use for Dimension Length Grade Fy Area Inertia Sec. Moduly Rad of Gyr
kN Ton pipe design ( inch ) cm kg/cm2 cm2 cm4 cm3 cm
Fr Fr Ton
SF0 SF0-SF0A 2249 229.37 Tension 229.374 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
1610 164.15 Compressio 164.149 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF1 SF1-SF0A 2672 272.48 Tension 272.484 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2238 228.19 Compressio 228.193 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF2 SF2-4719 2123 216.44 Tension 216.442 16 x 0.75 656.5 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
1454 148.25 Compressio 148.253 16 x 0.75 656.5 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF3 SF3-4719 2603 265.38 Tension 265.385 16 x 0.75 661.2 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2061 210.15 Compressio 210.146 16 x 0.75 661.2 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF4 SF4-6100 2487 253.59 Tension 253.593 16 x 0.75 656.5 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2604 265.57 Compressio 265.567 16 x 0.75 656.5 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF5 SF5-6100 2575 262.55 Tension 262.548 16 x 0.75 661.2 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2601 265.24 Compressio 265.240 16 x 0.75 661.2 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF6 SF6-6011 2702 275.54 Tension 275.541 16 x 0.75 727.7 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2570 262.09 Compressio 262.090 16 x 0.75 727.7 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF7 SF7-6011 2293 233.76 Tension 233.765 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2202 224.48 Compressio 224.485 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF8 SF8-6015 2631 268.25 Tension 268.250 16 x 0.75 727.7 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2489 253.77 Compressio 253.775 16 x 0.75 727.7 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF9 SF9-6015 2201 224.43 Tension 224.427 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2167 220.92 Compressio 220.925 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
1. Introduction
This calculation describes grillage design/check due to under concentrated load. Refer to AISC chapter K, beam/grillage under
concentrated load applied normal to one flange and symmetric to the web shall have flange and web proportioned to satisfy the local
flange bending, web yielding strength, web crippling and sidesway web buckling criteria.
2. Design Load
P
v
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Fy
500
Fx
Holding Plate
Y
Transverse Barge Frame
X (Typ.)
Section properties :
Section area:
A1 = 1628.00 x 32.00 = 52096 mm2
A2 = 500.00 x 36.00 = 18000 mm2
A3 = 500.00 x 36.00 = 18000 mm2
A total = 88096 mm2
Neutral Axis
A1*Y1+A2*Y2+A3*Y3 = 850.00 mm
Y =
Atotal
A1*X1+A2*X2+A3*X3 = 250.00 mm
X =
Atotal
Moment of Inertia :
1
Ix1 = x 32 x 1628 3) + ( 52096 x 0 2
) = 11506200405.3333 mm4
12
1
Ix2 = x 500 x 36 ) + (
3
18000 x 832 2
) = 12461976000 mm4
12
1
Ix3 = x 500 x 36 ) + (
3
18000 x 832 2
) = 12461976000 mm4
12
Ix Total 36430152405.3333 mm4
1
Iy1 = x 1628 x 32 ) + (
3
52096 x 0 2
) = 4445525.33333333 mm4
12
1
Iy2 = x 36 x 500 ) + (
3
18000 x 0 2
) = 375000000 mm4
12
1
Iy3 = x 36 x 500 ) + (
3
18000 x 0 2
) = 375000000 mm4
12
Iy Total 754445525.333333 mm4
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Section Modulus
Ix Total
Sx = = 42859002.83 mm3
Y
Iy Total
Sy = = 3017782.10 mm3
X
5/3 x 1019.7
tf > 0.4 x
50.03
Grillage
N= 32 mm = 1.26 inch
twcrossbeam
Cross Beam
tfcrossbeam
tfgrillage
n = number of cross section between cross
beam & web of grillage twgrillage
= 2
K = 0.7 (twgrillage + tfgrillage + twcrossbeam + tfcrossbeam)
d. Web Cripling
a = 914.50 mm = 36 inch
d = 1700 mm = 66.93 inch
a < 1.5d
36 < 100.39 Web Crippling no need to be checked
g. Stress Check
P
v
tw d
tf
bf
Pv
Shear Stress (FT) = = 850.51 kg/cm 2
Ashear
= 1.278 kg/cm2
Stress Ratio
FT FB
+ < 1.00
Fa Fb
Based on those calculation, two pair of stiffener with 32mm thickness will be provided at Grillage, under the cross beam web.
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
4. Welding Calculation
Welding Properties
1829 1829 1829
875 Fy
500 Fx
875
y
5487
x Typ
18
*all dimensional in mm
Holding Plate Connection Gusset to Barge (Horizontal.Dir) : Holding Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - holding plate thickness (pl) = 2.50 cm
- quantity (q) = 8.00 ea - quantity (q) = 8.00 ea
- welding thickness (tw) = 1.77 cm - welding thickness (tw) = 1.77 cm
- holding plate length (Lw) = 87.50 cm - holding plate length (Lw) = 162 cm
- welding area (Aw) = Lw x tw x q - welding area (Aw) = Lw x tw x q
= 1237 cm2 = 2296.336 cm2
Holding Plate Connection Gusset to Flange (Horizontal.Dir) : Stiffener Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - stiffener plate thickness (pl) = 3.20 cm
- quantity (q) = 8.00 ea - quantity (q) = 2.00 ea
- welding thickness (tw) = 1.77 cm - welding thickness (tw) = 2.26 cm
- holding plate length (Lw) = 45 cm - stiffener plate length (Lw) = 162 cm
- welding area (Aw) = Lw x tw x q - welding area (Aw) = Lw x tw x q
= 633.5 cm2 = 734.83 cm2
1. Introduction
This calculation describes additional grillage design/check due to under concentrated load at support number 5 (SP05) . Refer to AISC
chapter K, beam/grillage under concentrated load applied normal to one flange and symmetric to the web shall have flange and web
proportioned to satisfy the local flange bending, web yielding strength, web crippling and sidesway web buckling criteria.
2. Design Load
P ƩFy = 0
ƩFy = Ra + Rb - P
P = Ra + Rb
393.47 = Ra + Rb
Ra Rb
620 1880 ƩMa = 0
0 = P x 620 - Rb x 1880
620 x 393 = Rb x 1880
620 x 393
Rb =
1880.00
Rb = 129.76 Ton
Ra = 263.71 Ton
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Section properties :
Section area:
A1 = 720.00 x 13.00 = 9360 mm2
A2 = 266.00 x 19.00 = 5054 mm2
A3 = 266.00 x 19.00 = 5054 mm2
A total = 19468 mm2
Neutral Axis
A1*Y1+A2*Y2+A3*Y3 = 379.00 mm
Y =
Atotal
A1*X1+A2*X2+A3*X3 = 133.00 mm
X =
Atotal
Moment of Inertia :
1
Ix1 = x 13 x 720 ) + (
3
9360 x 0 2
) = 404352000 mm4
12
1
Ix2 = x 266 x 19 ) + (
3
5054 x 369.5 2) = 690175924.666667 mm4
12
1
Ix3 = x 266 x 19 ) + (
3
5054 x 369.5 2) = 690175924.666667 mm4
12
Ix Total 1784703849.33333 mm4
1
Iy1 = x 720 x 13 ) + (
3
9360 x 0 2
) = 131820 mm4
12
1
Iy2 = x 19 x 266 ) + (
3
5054 x 0 2
) = 29800068.6666667 mm4
12
1
Iy3 = x 19 x 266 ) + (
3
5054 x 0 2
) = 29800068.6666667 mm4
12
Iy Total 59731957.3333333 mm4
Section Modulus
Ix Total
Sx = = 4708981.13 mm3
Y
Iy Total
Sy = = 449112.46 mm3
X
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
5/3 x 286.0
tf > 0.4 x
50.03
Grillage
N= 13 mm = 0.51 inch
Cross Beam
d. Web Cripling
a < 1.5d
15.35 < 44.76 Web Crippling no need to be checked
g. Stress Check
Pv
Shear Stress (FT) = = 1316.8 kg/cm2
Ashear
Mmax
Bending Stress (FB) = = 0 kg/cm2
Sy
Stress Ratio
FT FB
+ < 1.00
Fa Fb
Based on those calculation, two pair of stiffener with 25mm thickness will be provided at Grillage, under the edge of pipe
support.
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
4. Welding Calculation
Welding Properties
796 350 683
667 Fy
266 Fx y
1829
Typ
18
Holding Plate Connection Gusset to Barge (Horizontal.Dir) : Holding Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - holding plate thickness (pl) = 2.50 cm
- quantity (q) = 4.00 - quantity (q) = 4.00 ea
- welding thickness (tw) = 1.77 cm - welding thickness (tw) = 1.77 cm
- holding plate length (Lw) = 66.70 cm - holding plate length (Lw) = 68 cm
- welding area (Aw) = Lw x tw x q - welding area (Aw) = Lw x tw x q
= 471.6 cm2 = 479.346 cm2
Holding Plate Connection Gusset to Flange (Horizontal.Dir) : Stiffener Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - stiffener plate thickness (pl) = 2.50 cm
- quantity (q) = 8.00 ea - quantity (q) = 2.00 ea
- welding thickness (tw) = 1.77 cm - welding thickness (tw) = 1.77 cm
- holding plate length (Lw) = 10 cm - stiffener plate length (Lw) = 72 cm
- welding area (Aw) = Lw x tw x q - welding area (Aw) = Lw x tw x q
= 134.3 cm2 = 254.52 cm2
Dimension =
Pipe 20 "φ x 1 "wt
Properties =
OD = 50.80 cm
wt = 2.54 cm
ID = 45.72 cm
A = π x wt x (OD - wt) = 384.90 cm2
π x (OD4 - ID4)
I = = 112366.46 cm3
64.00
π x (OD4 - ID4)
S = = 4423.88 cm3
32 OD
Lk = 94.2 cm
k = 1
E = 2140000 kg/cm2
I
r = = 17.09 cm
A
2π2E
Cc = = 109.52 cm
Fy
k x Lk
= 5.51
r
k.Lk/r From iteration AISC
= 0.05 Ca = 0.614
Cc Table 3 page 5 - 119
Fa = Ca x Fy = 2160.05 kg/cm2
Stress Check
Ft
Axial tension (FT) = = 0.00 kg/cm2
A
Fc
Axial Compression (Fc) = = 337.13 kg/cm2
A
Mmax
Bending (FB) = = 0.00 kg/cm2
S
Fc FB
+ < 1.00
Fa Fb
1. Introduction
This calculation notes is purposed to check the strength of seafastening pipe to withstand load derived from SWPJ Jacket during
transportation.
2. Design Load
Dimension =
Pipe 16 "φ x 0.75 "wt
Properties =
OD = 40.64 cm
wt = 1.91 cm
ID = 36.83 cm
A = π x wt x (OD - wt) = 231.70 cm2
π x (OD4 - ID4)
I = = 43560.66 cm3
64.00
π x (OD4 - ID4)
S = = 2143.73 cm3
32 OD
Lk = 539.6 cm
k = 1
E = 2140000 kg/cm2
I
r = = 13.71 cm
A
2π2E
Cc = = 109.52 cm
Fy
k x Lk
= 39.35
r
k.Lk/r From iteration AISC
= 0.36 Ca = 0.521
Cc Table 3 page 5 - 119
Fa = Ca x Fy = 1833.59 kg/cm2
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Stress Check
Ft
Axial tension (FT) = = 1188.84 kg/cm2
A
Fc
Axial Compression (Fc) = = 1145.81 kg/cm2
A
Mmax
Bending (FB) = = 0.00 kg/cm2
S
FT FB
+ < 1.00
Fta Fb
Fc FB
+ < 1.00
Fa Fb
Note :
Other seafastening pipe are calculated same as above calculation. Result of calculation are tabulated at summary stress ratio
seafastening pipe table.
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
1. Design Load
L =
Maximum Compression = 2604.42 kN
660
α = 55.00 deg
mm
Maximum Force :
Fx = 2702.23 kN Fx1
Fx2 = 1549.94 kN Fx
Fx1 = 2213.54 kN
α
Fx2
2. Weld and Base Plate Properties
1. Introduction
This calculation note is meant to describe seafastening accessories, which is gusset plate on barge and welding requirement for
transportation analysis.
PIPE
GUSSET
PLATE
LK
L2
L3
α
100
BARGE DECK
L1
2. Design Load
FAXIAL
REMARKS MEMBER ID
TON
Maximum Tension SF06-6011 275.46
Maximum Compression SF06-6011 265.49
FR = 275.46 Ton
Fx1 = 214.07 Ton
Fx2 = 173.35 Ton
Axial Check
FR 265486.24
fT = = = 1212.27 kg/cm2 < 2110.81 kg/cm2 OK !
Aax 219
Shear Check
FR 275456.68
fV = = = 787.02 kg/cm2 < 1407.21 kg/cm2 OK !
Asr 350
Fx1 214070.04
fV = = = 428.14 kg/cm2 < 1407.21 kg/cm2 OK !
As1 500
Buckling Check
1
I = x b x h3
12
1
876
I = x 2.5 x 672221
12
I = 140046.12 cm4
25 A = 2.5 x 87.6
= 219 cm2
I
r = = 25.29 cm
A
k x Lk 0.75 x 70
= = 2.08
r 25.29
2π2E
Cc = = 108.49
Fy
Fa = Ca x Fy = 2100.87 kg/cm2
Faxial
Faxial = = 1212.27 kg/cm2 OK !
A
PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
Fv = 0.40 x Fy
= 0.40 x 4921
= 1968.4 kg/cm2
Maximum Load
Ftension = 275.46 Ton OD = 40.64 cm
Mmax = 0.00 kN.m t = 1.91 cm
= 0.00 T.m ID = 36.83 cm
L = 539.60 cm
Section Area = Aw = 2п x Dw x Tw
= 2п x 40.64 x 1.75
= 446.63 cm2
Shear Capacity
Faxial sin Ѳ
fv = < Fv
Aw
173350.50
= < 0.30 x 4921
446.63
= 388.13 kg/cm2 < 1476.30 kg/cm2 OK !
Bending Capacity
M.allw
Fv =
Sw
M.allw = Fv x Sw
= 1476.30 x 2268.90
= 33.50
GRILLAGE TRANSPORTATION
ALLOWABLE VON
MAX VON MIS'S
MIS'S STATUS
MPA MPA
95.27 258.75 OK!