Sigma-7S and 7W SERVOPACK Safety Precautions 400V

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-7シリーズ AC サーボドライブ

-7S/-7W サーボパック 400 V 入力仕様


安全上のご注意
形式:SGD7S-D
   SGD7W-D

製品を安全にお使いいただくために,本書を必ずお読みください。
また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。

-7-Series AC Servo Drive


-7S and -7W SERVOPACK with
400 V-Input Power
Safety Precautions
Model: SGD7S-D
SGD7W-D
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

Entraînement de servomécanisme CA modèles -7


SERVOPACK -7S et -7W avec
alimentation d’entrée 400 V
Précautions de sécurité
Modèle: SGD7S-D
SGD7W-D

Pour utiliser correctement le produit, lisez attentivement ce manuel.


Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

MANUAL NO. TOMP C710828 02F


Copyright © 2015 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.
Safety Precautions
 Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.

DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.

WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.

CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.

NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-1
 Safety Precautions That Must Always Be Observed
 General Precautions

DANGER
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• Do not remove covers, cables, connectors, or optional devices while
power is being supplied to the SERVOPACK.
There is a risk of electric shock, operational failure of the product, or
burning.

WARNING
• Use a power supply with specifications (number of phases, voltage,
frequency, and AC/DC type) that are appropriate for the product.
There is a risk of burning, electric shock, or fire.
• Connect the ground terminals on the SERVOPACK and Servomotor to
ground poles according to local electrical codes (10 Ω or less for a
SERVOPACK with a 400-VAC power supply).
There is a risk of electric shock or fire.
• Do not attempt to disassemble, repair, or modify the product.
There is a risk of fire or failure.
The warranty is void for the product if you disassemble, repair, or modify
it.

E-2
CAUTION
• The SERVOPACK heat sinks, regenerative resistors, External Dynamic
Brake Resistors, Servomotors, and other components can be very hot
while power is ON or soon after the power is turned OFF. Implement
safety measures, such as installing covers, so that hands and parts
such as cables do not come into contact with hot components.
There is a risk of burn injury.
• For a 24-VDC power supply, use a power supply device with double
insulation or reinforced insulation.
There is a risk of electric shock.
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch cables.
There is a risk of failure, damage, or electric shock.
• The person who designs the system that uses the hard wire base block
safety function must have a complete knowledge of the related safety
standards and a complete understanding of the instructions in this
document.
There is a risk of injury, product damage, or machine damage.
• Do not use the product in an environment that is subject to water, cor-
rosive gases, or flammable gases, or near flammable materials.
There is a risk of electric shock or fire.

NOTICE
• Do not attempt to use a SERVOPACK or Servomotor that is damaged
or that has missing parts.
• Install external emergency stop circuits that shut OFF the power sup-
ply and stops operation immediately when an error occurs.
• In locations with poor power supply conditions, install the necessary
protective devices (such as AC reactors) to ensure that the input power
is supplied within the specified voltage range.
There is a risk of damage to the SERVOPACK.
• Use a Noise Filter to minimize the effects of electromagnetic interfer-
ence.
Electronic devices used near the SERVOPACK may be affected by elec-
tromagnetic interference.
• Always use a Servomotor and SERVOPACK in one of the specified
combinations.
• Do not touch a SERVOPACK or Servomotor with wet hands.
There is a risk of product failure.

E-3
 Storage Precautions

CAUTION
• Do not place an excessive load on the product during storage. (Follow
all instructions on the packages.)
There is a risk of injury or damage.

NOTICE
• Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed prod-
uct specifications
• Locations that are subject to relative humidities that exceed product
specifications
• Locations that are subject to condensation as the result of extreme
changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product
specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
 Transportation Precautions

CAUTION
• Transport the product in a way that is suitable to the mass of the prod-
uct.
• Do not use the eyebolts on a SERVOPACK or Servomotor to move the
machine.
There is a risk of damage or injury.
• When you handle a SERVOPACK or Servomotor, be careful of sharp
parts, such as the corners.
There is a risk of injury.
• Do not place an excessive load on the product during transportation.
(Follow all instructions on the packages.)
There is a risk of injury or damage.

E-4
NOTICE
• Do not hold onto the front cover or connectors when you move a
SERVOPACK.
There is a risk of the SERVOPACK falling.
• A SERVOPACK or Servomotor is a precision device. Do not drop it or
subject it to strong shock.
There is a risk of failure or damage.
• Do not subject connectors to shock.
There is a risk of faulty connections or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, plywood, or pallets, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.
• Do not overtighten the eyebolts on a SERVOPACK or Servomotor.
If you use a tool to overtighten the eyebolts, the tapped holes may be
damaged.
 Installation Precautions

CAUTION
• Install the Servomotor or SERVOPACK in a way that will support the
mass given in technical documents.
• Install SERVOPACKs, Servomotors, regenerative resistors, and Exter-
nal Dynamic Brake Resistors on nonflammable materials.
Installation directly onto or near flammable materials may result in fire.
• Provide the specified clearances between the SERVOPACK and the
control panel as well as with other devices.
There is a risk of fire or failure.
• Install the SERVOPACK in the specified orientation.
There is a risk of fire or failure.
• Do not step on or place a heavy object on the product.
There is a risk of failure, damage, or injury.
• Do not allow any foreign matter to enter the SERVOPACK or Servomo-
tor.
There is a risk of failure or fire.

E-5
NOTICE
• Do not install or store the product in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed prod-
uct specifications
• Locations that are subject to relative humidities that exceed product
specifications
• Locations that are subject to condensation as the result of extreme
changes in temperature
• Locations that are subject to corrosive or flammable gases
• Locations that are near flammable materials
• Locations that are subject to dust, salts, or iron powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock that exceeds product
specifications
• Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
• Use the product in an environment that is appropriate for the product
specifications.
If you use the product in an environment that exceeds product specifica-
tions, the product may fail or be damaged.
• A SERVOPACK or Servomotor is a precision device. Do not drop it or
subject it to strong shock.
There is a risk of failure or damage.
• Always install a SERVOPACK in a control panel.
• Do not allow any foreign matter to enter a SERVOPACK or a Servomo-
tor with a Cooling Fan and do not cover the outlet from the Servomo-
tor’s cooling fan.
There is a risk of failure.
 Wiring Precautions

DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.

E-6
WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
• Check all wiring and power supplies carefully.
Incorrect wiring or incorrect voltage application to the output circuits may
cause short-circuit failures. If a short-circuit failure occurs as a result of
any of these causes, the holding brake will not work. This could damage
the machine or cause an accident that may result in death or injury.
• Connect the AC and DC power supplies to the specified SERVOPACK
terminals.
• Connect an AC power supply to the L1, L2, and L3 terminals on the
SERVOPACK.
• Connect a DC power supply to the B1 and 2 terminals and the 24 V
and 0 V terminals on the SERVOPACK.
There is a risk of failure or fire.
• If you use an External Dynamic Brake Resistor, connect one that is
suitable for the machine or equipment specifications to the specified
terminals.
There is a risk of unexpected operation, machine damage, burning, or
injury when an emergency stop is performed.

CAUTION
• Wait for six minutes after turning OFF the power supply and then make
sure that the CHARGE indicator is not lit before starting wiring or
inspection work. Do not touch the power supply terminals while the
CHARGE lamp is lit after turning OFF the power supply because high
voltage may still remain in the SERVOPACK.
There is a risk of electric shock.
• Observe the precautions and instructions for wiring and trial operation
precisely as described in this document.
Failures caused by incorrect wiring or incorrect voltage application in the
brake circuit may cause the SERVOPACK to fail, damage the equipment,
or cause an accident resulting in death or injury.
• Check the wiring to be sure it has been performed correctly.
Connectors and pin layouts are sometimes different for different mod-
els. Always confirm the pin layouts in technical documents for your
model before operation.
There is a risk of failure or malfunction.
• Connect wires to power supply terminals and motor connection termi-
nals securely with the specified methods and tightening torque.
Insufficient tightening may cause wires and terminal blocks to generate
heat due to faulty contact, possibly resulting in fire.
• Use shielded twisted-pair cables or screened unshielded multi-
twisted-pair cables for I/O Signal Cables and Encoder Cables.
Continued on next page.

E-7
Continued from previous page.

CAUTION
• The maximum wiring length is 10 m for Control Power Supply Cables
(+24 V, 0 V), 3 m for I/O Signal Cables, and 50 m for Encoder Cables or
Servomotor Main Circuit Cables.
• Observe the following precautions when wiring the SERVOPACK’s
main circuit terminals.
• Turn ON the power supply to the SERVOPACK only after all wiring,
including the main circuit terminals, has been completed.
• If a connector is used for the main circuit terminals, remove the main
circuit connector from the SERVOPACK before you wire it.
• Insert only one wire per insertion hole in the main circuit terminals.
• When you insert a wire, make sure that the conductor wire (e.g., whis-
kers) does not come into contact with adjacent wires.
• Install molded-case circuit breakers and other safety measures to pro-
vide protection against short circuits in external wiring.
There is a risk of fire or failure.
• Always turn the control power supply ON and OFF from the input (AC)
side.
There is a risk of failure if you turn it ON and OFF from the output (DC)
side.

NOTICE
• Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application
environment of your model and use the wiring materials specified by
Yaskawa or equivalent materials.
• Securely tighten cable connector screws and lock mechanisms.
Insufficient tightening may result in cable connectors falling off during
operation.
• Do not bundle power lines (e.g., the Main Circuit Cable) and low-cur-
rent lines (e.g., the I/O Signal Cables or Encoder Cables) together or
run them through the same duct. If you do not place power lines and
low-current lines in separate ducts, separate them by at least 30 cm.
If the cables are too close to each other, malfunctions may occur due to
noise affecting the low-current lines.
• Install a battery at either the host controller or on the Encoder Cable.
If you install batteries both at the host controller and on the Encoder
Cable at the same time, you will create a loop circuit between the batter-
ies, resulting in a risk of damage or burning.
• When connecting a battery, connect the polarity correctly.
There is a risk of battery rupture or encoder failure.

E-8
 Operation Precautions

WARNING
• Before starting operation with a machine connected, change the set-
tings of the switches and parameters to match the machine.
Unexpected machine operation, failure, or personal injury may occur if
operation is started before appropriate settings are made.
• Do not radically change the settings of the parameters.
There is a risk of unstable operation, machine damage, or injury.
• Install limit switches or stoppers at the ends of the moving parts of the
machine to prevent unexpected accidents.
There is a risk of machine damage or injury.
• For trial operation, securely mount the Servomotor and disconnect it
from the machine.
There is a risk of injury.
• Forcing the motor to stop for overtravel is disabled when the Jog
(Fn002), Origin Search (Fn003), or Easy FFT (Fn206) utility function is
executed. Take necessary precautions.
There is a risk of machine damage or injury.
• When an alarm occurs, the Servomotor will coast to a stop or stop with
the dynamic brake according to the wiring and settings of the SERVO-
PACK. The coasting distance will change with the moment of inertia of
the load and the resistance of the External Dynamic Brake Resistor.
Check the coasting distance during trial operation and implement suit-
able safety measures on the machine.
• Do not enter the machine’s range of motion during operation.
There is a risk of injury.
• Do not touch the moving parts of the Servomotor or machine during
operation.
There is a risk of injury.

E-9
CAUTION
• Design the system to ensure safety even when problems, such as bro-
ken signal lines, occur.
For example, the P-OT and N-OT signals are set in the default settings
to operate on the safe side if a signal line breaks. Do not change the
polarity of this type of signal.
• When overtravel occurs, the power supply to the motor is turned OFF
and the brake is released. If you use the Servomotor to drive a vertical
load, set the Servomotor to enter a zero-clamped state after the Servo-
motor stops. Also, install safety devices (such as an external brake or
counterweight) to prevent the moving parts of the machine from falling.
• Always turn OFF the servo before you turn OFF the power supply. If
you turn OFF the main circuit power supply or control power supply
during operation before you turn OFF the servo, the Servomotor will
stop as follows:
• If you turn OFF the main circuit power supply during operation without
turning OFF the servo, the Servomotor will stop abruptly with the
dynamic brake or it will coast to a stop. For details, refer to the manual
for the SERVOPACK.
• If you turn OFF the control power supply without turning OFF the servo,
the stopping method that is used by the Servomotor depends on the
model of the SERVOPACK. For details, refer to the manual for the
SERVOPACK.
• If you use an External Dynamic Brake Resistor, the Servomotor stop-
ping method will be different from when the built-in dynamic brake resis-
tor is used. For details, refer to the product manual for your
SERVOPACK.
• Do not use the dynamic brake for any application other than an emer-
gency stop.
There is a risk of failure due to rapid deterioration of elements in the
SERVOPACK and the risk of unexpected operation, machine damage,
burning, or injury.

NOTICE
• When you adjust the gain during system commissioning, use a mea-
suring instrument to monitor the torque waveform and speed wave-
form and confirm that there is no vibration.
If a high gain causes vibration, the Servomotor will be damaged quickly.
• Do not frequently turn the power supply ON and OFF. After you have
started actual operation, allow at least one hour between turning the
power supply ON and OFF (as a guideline).
Do not use the product in applications that require the power supply to
be turned ON and OFF frequently.
The elements in the SERVOPACK will deteriorate quickly.
Continued on next page.

E-10
Continued from previous page.

NOTICE
• An alarm or warning may occur if communications are performed with
the host controller while the SigmaWin+ or Digital Operator is operat-
ing.
If an alarm or warning occurs, it may interrupt the current process and
stop the system.
• After you complete trial operation of the machine and facilities, use the
SigmaWin+ to back up the settings of the SERVOPACK parameters.
You can use them to reset the parameters after SERVOPACK replace-
ment.
If you do not copy backed up parameter settings, normal operation may
not be possible after a faulty SERVOPACK is replaced, possibly resulting
in machine or equipment damage.
 Maintenance and Inspection Precautions

DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.

WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.

CAUTION
• Wait for six minutes after turning OFF the power supply and then make
sure that the CHARGE indicator is not lit before starting wiring or
inspection work. Do not touch the power supply terminals while the
CHARGE lamp is lit after turning OFF the power supply because high
voltage may still remain in the SERVOPACK.
There is a risk of electric shock.
• Before you replace a SERVOPACK, back up the settings of the SERVO-
PACK parameters. Copy the backed up parameter settings to the new
SERVOPACK and confirm that they were copied correctly.
If you do not copy backed up parameter settings or if the copy operation
is not completed normally, normal operation may not be possible, possi-
bly resulting in machine or equipment damage.

NOTICE
• Discharge all static electricity from your body before you operate any
of the buttons or switches inside the front cover of the SERVOPACK.
There is a risk of equipment damage.

E-11
 Troubleshooting Precautions

DANGER
• If the safety device (molded-case circuit breaker or fuse) installed in
the power supply line operates, remove the cause before you supply
power to the SERVOPACK again. If necessary, repair or replace the
SERVOPACK, check the wiring, and remove the factor that caused the
safety device to operate.
There is a risk of fire, electric shock, or injury.

WARNING
• The product may suddenly start to operate when the power supply is
recovered after a momentary power interruption. Design the machine
to ensure human safety when operation restarts.
There is a risk of injury.

CAUTION
• When an alarm occurs, remove the cause of the alarm and ensure
safety. Then reset the alarm or turn the power supply OFF and ON
again to restart operation.
There is a risk of injury or machine damage.
• If the Servo ON signal is input to the SERVOPACK and an alarm is
reset, the Servomotor may suddenly restart operation. Confirm that the
servo is OFF and ensure safety before you reset an alarm.
There is a risk of injury or machine damage.
• Always insert a magnetic contactor in the line between the main circuit
power supply and the main circuit power supply terminals on the
SERVOPACK so that the power supply can be shut OFF at the main
circuit power supply.
If a magnetic contactor is not connected when the SERVOPACK fails, a
large current may flow, possibly resulting in fire.
• If an alarm occurs, shut OFF the main circuit power supply.
There is a risk of fire due to a regenerative resistor overheating as the
result of regenerative transistor failure.
• Install a ground fault detector against overloads and short-circuiting or
install a molded-case circuit breaker combined with a ground fault
detector.
There is a risk of SERVOPACK failure or fire if a ground fault occurs.
• The holding brake on a Servomotor will not ensure safety if there is the
possibility that an external force (including gravity) may move the cur-
rent position and create a hazardous situation when power is inter-
rupted or an error occurs. If an external force may cause movement,
install an external braking mechanism that ensures safety.

E-12
 Disposal Precautions
• When disposing of the product, treat it as ordinary industrial waste.
However, local ordinances and national laws must be observed. Imple-
ment all labeling and warnings as a final product as required.
 General Precautions
• Figures provided in this document are typical examples or conceptual
representations. There may be differences between them and actual
wiring, circuits, and products.
• The products shown in illustrations in this document are sometimes
shown without covers or protective guards. Always replace all covers
and protective guards before you use the product.
• If you need a new copy of this document because it has been lost or
damaged, contact your nearest Yaskawa representative or one of the
offices listed on the back of this document.
• This document is subject to change without notice for product
improvements, specifications changes, and improvements to the man-
ual itself.
We will update the document number of the document and issue revi-
sions when changes are made.
• Any and all quality guarantees provided by Yaskawa are null and void if
the customer modifies the product in any way. Yaskawa disavows any
responsibility for damages or losses that are caused by modified prod-
ucts.

E-13
Warranty
 Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called the
“delivered product”) is one year from the time of delivery to the location specified
by the customer or 18 months from the time of shipment from the Yaskawa fac-
tory, whichever is sooner.
 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect
attributable to Yaskawa occurs during the above warranty period.
This warranty does not cover defects caused by the delivered product reaching
the end of its service life and replacement of parts that require replacement or
that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments
not described in product catalogs or manuals, or in any separately agreed-
upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Use of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological under-
standing at the time of shipment from Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made
disasters
 Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportu-
nity to the customer that arises due to failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter set-
tings) or the results of program execution of the programs provided by the user
or by a third party for use with programmable Yaskawa products.
• The information described in product catalogs or manuals is provided for the
purpose of the customer purchasing the appropriate product for the intended
application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or
third parties, nor does it construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of
intellectual property rights or other proprietary rights of third parties as a result
of using the information described in catalogs or manuals.

E-14
 Suitability for Use
• It is the customer’s responsibility to confirm conformity with any standards,
codes, or regulations that apply if the Yaskawa product is used in combination
with any other products.
• The customer must confirm that the Yaskawa product is suitable for the sys-
tems, machines, and equipment used by the customer.
• Consult with Yaskawa to determine whether use in the following applications is
acceptable. If use in the application is acceptable, use the product with extra
allowance in ratings and specifications, and provide safety measures to mini-
mize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical
interference, or use in conditions or environments not described in prod-
uct catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, vehicle systems, medical equipment, amusement
machines, and installations subject to separate industry or government
regulations
• Systems, machines, and equipment that may present a risk to life or
property
• Systems that require a high degree of reliability, such as systems that
supply gas, water, or electricity, or systems that operate continuously 24
hours a day
• Other systems that require a similar high degree of safety
• Never use the product for an application involving serious risk to life or prop-
erty without first ensuring that the system is designed to secure the required
level of safety with risk warnings and redundancy, and that the Yaskawa prod-
uct is properly rated and installed.
• The circuit examples and other application examples described in product cat-
alogs and manuals are for reference. Check the functionality and safety of the
actual devices and equipment to be used before using the product.
• Read and understand all use prohibitions and precautions, and operate the
Yaskawa product correctly to prevent accidental harm to third parties.
 Specifications Change
The names, specifications, appearance, and accessories of products in product
catalogs and manuals may be changed at any time based on improvements and
other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to
confirm the actual specifications before purchasing a product.

E-15
1 Product Confirmation

1 Product Confirmation
When you receive your Σ-7-Series SERVOPACK, confirm the following
items.
Item Confirmation Method
Check the model number on the nameplate
Did you receive the correct Σ-7-
on the side of the SERVOPACK. Also, check
Series SERVOPACK?
all accessories.
Check the entire external appearance of the
Is the SERVOPACK damaged in any
SERVOPACK for damage that might have
way?
occurred during shipping.
Use a screwdriver to check for any loose
Are there any loose screws? screws.
If you discover any problems with the above items, contact your Yaskawa
representative immediately.
 Nameplate

Degree of
SERVOPACK protection
model
Surrounding
air temperature

Order number
Serial number

Figure1 SERVOPACK Nameplate

E-16
1 Product Confirmation

 Interpreting Manufacturing Year and Month


The manufacturing year and month are given as part of the serial number.

S/N D0 1 4 3 H095610004
3rd+4th 5th digit
digits

3rd+4th
digits Manufacturing Year 5th digit Manufacturing Month

The last two digits of the manufacturing year are given. The manufacturing month is given using
the codes listed in the following table.
Example Code Manufacturing Month
15: 2015 1 January
16: 2016 2 February
3 March
4 April
5 May
6 June
7 July
8 August
9 September
X October
Y November
Z December

E-17
2 Installation

2 Installation
When you install a SERVOPACK, refer to Chapter 3 SERVOPACK Installa-
tion in the product manual for your SERVOPACK.
The installation conditions are given in the following table.
Item Specification
Surrounding Air
-5°C to +55°C (-5°C to +40°C for SGD7S-370D only)
Temperature
Storage
Temperature -20°C to +85°C
Surrounding Air 95% relative humidity max.
Humidity (with no freezing or condensation)
Storage 95% relative humidity max.
Humidity (with no freezing or condensation)
Environmental Conditions

Vibration
Resistance 4.9 m/s2
Shock
Resistance 19.6 m/s2

Degree SERVOPACK Models


Degree of Pro- • SGD7S-1R9D, -3R5D, -5R4D, -8R4D,
tection -120D, -170D, -210D, -260D, -280D,
IP10
and -370D
• SGD7W-2R6D and -5R4D
2
Pollution • Must be no corrosive or flammable gases.
Degree • Must be no exposure to water, oil, or chemicals.
• Must be no dust, salts, or iron powder.
Altitude 1,000 m max.
Do not use the SERVOPACK in the following locations: Loca-
Others tions subject to static electricity noise, strong electromagnetic/
magnetic fields, or radioactivity

E-18
2 Installation

Observe the following precautions when you install the SERVOPACK.


 Installation in a Control Panel
• Design the size of the control panel, the SERVOPACK installation loca-
tion, and the cooling method so that the temperature around the SER-
VOPACK meets the environmental conditions given on the previous
page.
• If you install more than one SERVOPACK together, provide space
between any two adjacent SERVOPACKs and install a fan above the
SERVOPACKs. Also, provide space above and below the SERVOPACKs.
 Installation Near Sources of Heat
Implement measures to prevent temperature increases caused by radiant
or convection heat from heat sources so that the temperature around the
SERVOPACK meets the environmental conditions.
 Installation Near Sources of Vibration
Install a vibration absorber on the installation surface of the SERVOPACK
so that the SERVOPACK will not be subjected to vibration.
 Installation in Locations Subject to Corrosive Gas
Implement measures so that corrosive gas does not enter the SERVO-
PACK. Although corrosive gas will not immediately affect the SERVO-
PACK, it may cause the SERVOPACK or contact devices to fail in the
future.
 Other Precautions
• Do not install the SERVOPACK in a location subject to high tempera-
tures, high humidity, water drops, cutting oil, excessive dust, excessive
dirt, excessive iron powder, corrosive gasses, or radioactivity.
• Do not subject the SERVOPACK to freezing or condensation.
• To ensure long-term reliability, use the SERVOPACK at a surrounding air
temperature of 45°C or lower.

E-19
3 Wiring

3 Wiring
3.1 Wiring Precautions
Before you attempt to perform any wiring, read and understand the safety
precautions that are given at the beginning of this document to help pre-
vent bodily injury and equipment damage. Also observe the following pre-
cautions.
• Observe the maximum applicable voltage.
400-VAC Class: 480 Vrms AC (neutral ground)
• If you use the SERVOPACK with a Linear Servomotor or similar device on
a moving part, use Flexible Cables.

3.2 Terminal Symbols and Terminal Names


Use the main circuit connector and terminal block on the SERVOPACK to
wire the main circuit power supply and control circuit power supply to the
SERVOPACK.
The layout of the main circuit power supply terminals on the SERVOPACK
and detailed SERVOPACK dimensions depend on the model of the SER-
VOPACK. For details, refer to the product manual for your SERVOPACK.

The SERVOPACKs have two types of main circuit power supply specifica-
tions: three-phase 400-VAC power supply input and DC power supply
input.

CAUTION
• Wire all connections correctly according to the following table.
If the wiring is not correct, there is a risk of SERVOPACK failure or fire.

 Three-Phase, 400-VAC Power Supply Input


Terminal Sym-
Terminal Name Specification
bols
Main circuit power
supply input terminals Three-phase, 380 VAC to 480 VAC, -15%
L1, L2, and L3
for AC power supply to +10%, 50 Hz/60 Hz
input
24 V Control power supply 24 VDC, -15% to +15%
0V terminals*1 0 VDC
Continued on next page.

E-20
3 Wiring

Continued from previous page.


Terminal Sym-
Terminal Name Specification
bols
If the internal regenerative resistor is insuf-
ficient, remove the lead or short bar
Regenerative Resistor between B2 and B3 and connect an
B1, B2, and B3
terminals External Regenerative Resistor between
B1 and B2. Obtain an External Regenera-
tive Resistor separately.
DC Reactor terminals These terminals are to connect a DC reac-
1 and 2 for power supply har- tor for power supply harmonic suppres-
monic suppression sion and power factor improvement.
None. (Do not connect anything to this
, −
terminal.)
These are the Σ-7S connection terminals
for the Servomotor Main Circuit Cable
U, V, W, and (power line).
Servomotor terminals
PE Do not connect the PE terminal to any-
thing other than the Servomotor ground
terminal.
UA, VA, WA, Servomotor Terminals These are the Σ-7W connection terminals
and PE for Axis A for the Servomotor Main Circuit Cables
(power lines).
Do not connect the PE terminal to any-
UB, VB, WB, Servomotor Terminals thing other than the Servomotor ground
and PE for Axis B terminal.
In the following cases, remove the lead or
short bar between D2 and D3 and con-
nect an External Dynamic Brake Resistor
between D1 and D2.
D1, D2, and Dynamic Brake Resis- • To reduce the brake torque when stop-
D3 tor terminals ping with the dynamic brake
• To use a load moment of inertia that is
larger than the standard specification
The dynamic brake resistor is not provided
by Yaskawa.
DC+ Servomotor Brake 24 VDC, -10% to +10%*3
Power Supply Termi-
DC- nals*2 0 VDC
Connect these terminals to the Servomo-
Servomotor Brake Ter- tor’s holding brake terminals. The holding
BK+ and BK- *2
minals brake terminals on the Servomotor do not
have any polarity.
This is the ground terminal to prevent
Ground terminal electric shock. Always connect this termi-
nal.
*1. Use an SELV-compliant power supply according to EN/IEC 60950-1 to
input 24 VDC to the control power supply terminals.
*2. This terminal information applies only to SERVOPACKs with built-in Ser-
vomotor brake control.

E-21
3 Wiring

*3. Confirm the brake specifications for the Servomotor before you use the
Servomotor.
 DC Power Supply Input

WARNING
• Always specify a DC power supply input (Pn001 = n.1) before
you input DC power for the main circuit power supply.
If you input DC power without specifying a DC power supply input (i.e.,
without setting Pn001 to n.1), the SERVOPACK’s internal elements
may burn and may cause fire or damage to the equipment.
• With a DC power supply input, time is required to discharge electricity
after the main power supply is turned OFF. A high residual voltage may
remain in the SERVOPACK after the power supply is turned OFF. Be
careful not to get an electric shock. Refer to the following section for
details.
11 Capacitor Discharge Time on page 54
• The Servomotor returns regenerative energy to the power supply. If you
use a SERVOPACK with a DC power supply input, regenerative energy
is not processed. Process the regenerative energy at the power supply.

Terminal Sym- Terminal Name Specification


bols
24 V Control power supply 24 VDC, -15% to +15%
0V terminals*1 0 VDC
B1 Main circuit power 513 VDC to 648 VDC, -15% to +10%
supply input terminals
2 for DC power supply 0 VDC
input
L1, L2, L3, B2,
None. (Do not connect anything to this
B3, 1, , −
terminal.)
and
These are the Σ-7S connection terminals
for the Servomotor Main Circuit Cable
U, V, W, and (power line).
PE Servomotor terminals Do not connect the PE terminal to any-
thing other than the Servomotor ground
terminal.
UA, VA, WA, Servomotor Terminals These are the Σ-7W connection terminals
and PE for Axis A for the Servomotor Main Circuit Cables
(power lines).
Do not connect the PE terminal to any-
UB, VB, WB, Servomotor Terminals thing other than the Servomotor ground
and PE for Axis B terminal.
Continued on next page.

E-22
3 Wiring

Continued from previous page.


Terminal Sym-
Terminal Name Specification
bols
In the following cases, remove the lead or
short bar between D2 and D3 and con-
nect an External Dynamic Brake Resistor
between D1 and D2.
D1, D2, and Dynamic Brake Resis- • To reduce the brake torque when stop-
D3 tor terminals ping with the dynamic brake
• To use a load moment of inertia that is
larger than the standard specification
The dynamic brake resistor is not provided
by Yaskawa.
DC+ Servomotor Brake 24 VDC, -10% to +10%*3
Power Supply Termi-
DC- nals*2 0 VDC
Connect these terminals to the Servomo-
Servomotor Brake Ter- tor’s holding brake terminals. The holding
BK+ and BK- *2
minals brake terminals on the Servomotor do not
have any polarity.
This is the ground terminal to prevent
Ground terminal electric shock. Always connect this termi-
nal.
*1. Use an SELV-compliant power supply according to EN/IEC 60950-1 to
input 24 VDC to the control power supply terminals.
*2. This terminal information applies only to SERVOPACKs with built-in Ser-
vomotor brake control.
*3. Confirm the brake specifications for the Servomotor before you use the
Servomotor.

E-23
3 Wiring

3.3 Molded-Case Circuit Breakers and


Fuses
Using an AC Power Supply
Use a molded-case circuit breaker and fuse to protect the power supply
line. They protect the power line by shutting OFF the circuit when overcur-
rent is detected. Select these devices based on the information in the fol-
lowing tables.
Note: The following tables provide the net values of the current capacity and
inrush current. Select a fuse and a molded-case circuit breaker that
meet the following conditions.
• Main circuit and control circuit: No breaking at three times the cur-
rent value given in the table for 5 s.
• Inrush current: No breaking at the current value given in the table
for 20 ms.
 Σ-7S SERVOPACKs
Power Rated
Maximum Current Capacity Inrush Current
Main Cir- SERVO- Supply Voltage
Applicable
cuit PACK Capacity Control Control
Motor Main Cir- Main
Power Model: per SERVO- Power Power Fuse MCCB
Capacity cuit Circuit
Supply SGD7S- PACK Supply Supply [V] [V]
[kW] [Arms]* [A0-p]
[kVA]* [Arms] [A0-p]
0.5 1R9D 1.1 1.4
1.0 3R5D 2.3 2.9 19 –
1.5 5R4D 3.5 4.3
1.2
Three- 2.0 8R4D 4.5 5.8
phase, 3.0 120D 7.1 8.6 38 –
600 480
400 5.0 170D 11.7 14.5
VAC 6.0 210D 12.4 17.4
1.4
7.5 260D 14.4 21.7
68 –
11.0 280D 21.9 31.8
1.7
15.0 370D 30.6 43.4
* This is the net value at the rated load.
 Σ-7W SERVOPACKs
Power Rated
Maximum Current Capacity Inrush Current
Main Cir- SERVO- Supply Voltage
Applicable
cuit PACK Capacity Control Control
Motor
Power Model: per SERVO- Main Cir- Power Main Power Fuse MCCB
Capacity cuit Circuit
Supply SGD7W- PACK Supply Supply [V] [V]
[kW] [Arms]* [A0-p]
[kVA]* [Arms] [A0-p]
Three- 0.75 2R6D 3.5 4.4 19
phase, 1.2 – 600 480
400
VAC 1.5 5R4D 6.8 8.6 38
* This is the net value at the rated load.
E-24
3 Wiring

Using a DC Power Supply


This section gives the power supply specifications for using a DC power
supply input. Use the Fuses given in the following tables to protect the
power supply line and SERVOPACK. They protect the power line by shut-
ting OFF the circuit when overcurrent is detected.
Note: 1. If you connect more than one SERVOPACK to the same DC power
supply, connect Fuses for each SERVOPACK.
DC power supply
(converter)
Fuses
U
+ B1
V M
− 2
− W

SERVOPACK

Fuses
U
B1 M
V
− 2
W

SERVOPACK

2. The following tables also provide the net values of the current
capacity and inrush current.

E-25
3 Wiring

 Σ-7S SERVOPACKs
Maxi- Current Capacity Inrush Current External Fuse
mum Power
Main Appli- SERVO- Supply Con- Con-
Circuit cable PACK Capacity Main trol Main trol Current Voltage
Power Motor Model: per SERVO- Order
Circuit Power Circuit Power Rating Rating
Supply Capac- SGD7S- Number*2
PACK [Arms]*1 Supply [A0-p] Supply [A] [Vdc]
ity [kVA]*1 [Arms] [A0-p]
[kW]
0.5 1R9D 1.1 2.0
7,5URG
1.0 3R5D 2.3 3.3 19 – 20
J17/20
1.5 5R4D 3.5 5.5
2.0 8R4D 4.5 6.8 1.2 7,5URG 35
3.0 120D 7.1 11.0 J17/35
540 38 –
10URGJ 750
VDC 5.0 170D 11.7 18.0 50
20/50
6.0 210D 12.4 19.6 10URGJ
1.4 125
7.5 260D 14.4 26.2 31/125
68 –
11.0 280D 21.9 38.3 10URGJ
1.7 200
15.0 370D 30.6 47.6 37/200

*1. This is the net value at the rated load.


*2. These Fuses are manufactured by Mersen Japan.
 Σ-7W SERVOPACKs
Maxi- Current Capacity Inrush Current External Fuse
mum Power
Main Appli- SERVO- Supply Con- Con-
Circuit cable PACK Capacity Main trol Main trol Current Voltage
Power Motor Model: per SERVO- Circuit Order
Power Circuit Power Rating Rating
Supply Capac- SGD7W- PACK *1 Number*2
[Arms] Supply [A0-p] Supply [A] [Vdc]
ity [kVA]*1 [Arms] [A0-p]
[kW]
7,5URG
0.75 2R6D 3.5 5.0 19 20
540 J17/20
1.2 – 750
VDC 7,5URG
1.5 5R4D 6.8 11.0 38 35
J17/35
*1. This is the net value at the rated load.
*2. These Fuses are manufactured by Mersen Japan.

E-26
3 Wiring

3.4 Wire Sizes and Tightening Torques


SERVOPACK Main Circuit Wires
This section describes the main circuit wires for SERVOPACKs.

These specifications are based on IEC/EN 61800-5-1, UL


61800-5-1, and CSA C22.2 No.274.
1. To comply with UL standards, use UL-compliant wires.
Important 2. Use copper wires with a rated temperature of 75°C or
higher.
3. Use wires with a rated withstand voltage of 600 V or
higher.

Note: To use 600-V-grade heat-resistant polyvinyl chloride-insulated wire


(HIV), use the following table as reference for the applicable wires.
• The specified wire sizes are for three bundled leads when the
rated current is applied with a surrounding air temperature of
40°C.
• Select the wires according to the surrounding air temperature.

If you connect an External Dynamic Brake Resistor, refer to the following


section.
 Dynamic Brake Resistor Terminals: Σ-7S/Σ-7W SERVOPACKs on
page 37

Connecting the Main Circuit Connector


Connect wires to the main circuit connector as shown below. Tighten the
screws to the specified torque.
Place the wire conductor into the wire insertion hole, insert a screwdriver
into the screwdriver insertion hole, and tighten the screw.

Wire

E-27
3 Wiring

Wiring Connectors for the Control Power Supply


Terminals, Servomotor Brake Power Supply Ter-
minals, and Servomotor Brake Terminals
Press the lever with a screwdriver or your fingertip and insert the conduc-
tor of the wire into the wire insertion hole.
After you insert conductor, release the screwdriver or your fingertip.

Wire

 Σ-7S SERVOPACKs for Use with Three-Phase,


400-VAC Power Supplies
Screwdriver
End Dimen-
SERVO- Tighten- Type of sions
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols Size Torque driver ness ×
SGD7S- [Nm] Blade Width
[mm]
L1, L2, and Flat-
L3 blade
U, V, W,
and PE* Phillips
0.4 to
AWG16 (1.25 mm2) − 0.5 or flat- 0.6 × 3.5
24 V and blade
1R9D 0V
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
Continued on next page.

E-28
3 Wiring

Continued from previous page.


Screwdriver
End Dimen-
SERVO- Tighten- Type of sions
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols Size Torque driver ness ×
SGD7S- [Nm] Blade Width
[mm]
L1, L2, and Flat-
L3 blade
U, V, W,
and PE* Phillips
0.4 to
AWG16 (1.25 mm2) − 0.5 or flat- 0.6 × 3.5
24 V and blade
3R5D 0V
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
L1, L2, and Flat-
L3 blade
U, V, W,
and PE* Phillips
0.4 to
AWG16 (1.25 mm2) − 0.5 or flat- 0.6 × 3.5
24 V and blade
5R4D 0V
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
L1, L2, and Flat-
L3 blade
U, V, W,
and PE* Phillips
0.4 to
AWG16 (1.25 mm2) − 0.5 or flat- 0.6 × 3.5
24 V and blade
8R4D 0V
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
Continued on next page.

E-29
3 Wiring

Continued from previous page.


Screwdriver
End Dimen-
SERVO- Tighten- Type of sions
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols Size Torque driver ness ×
SGD7S- [Nm] Blade Width
[mm]
L1, L2, and Flat-
L3 blade
AWG14 (2.0 mm2)
U, V, W,
and PE* Phillips
0.4 to
− 0.5 or flat- 0.6 × 3.5
24 V and blade
120D 0V 2
AWG16 (1.25 mm )
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
L1, L2, and Flat-
L3 blade
AWG12 (3.5 mm2)
U, V, W,
and PE* Phillips
0.4 to
− 0.5 or flat- 0.6 × 3.5
24 V and blade
170D 0V AWG16 (1.25 mm2)
Flat-
B1 and B2 blade
AWG14 (2.0 mm2)
or larger Phillips
1.2 to
M4 1.4 or flat- −
blade
L1, L2, L3 1.2 to
AWG10 (5.5 mm2) 1.0 × 5.5
U, V, W, 1.5
PE*
– 0.4 to Phillips
210D 24 V, 0 V AWG16 (1.25 mm2) or flat- 0.6 × 3.5
0.5
1.2 to blade
B1, B2 AWG12 (3.5 mm2) 1.0 × 5.5
1.5
AWG14 (2.0 mm2) M4
1.2 to

or larger 1.4
Continued on next page.

E-30
3 Wiring

Continued from previous page.


Screwdriver
End Dimen-
SERVO- Tighten- Type of sions
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols Size Torque driver ness ×
SGD7S- [Nm] Blade Width
[mm]
L1, L2, L3 AWG10 (5.5 mm2)
1.2 to
1.0 × 5.5
U, V, W, 1.5
AWG8 (8.0 mm2)
PE*
– 0.4 to Phillips
260D 24 V, 0 V AWG16 (1.25 mm2) or flat- 0.6 × 3.5
0.5
1.2 to blade
B1, B2 AWG12 (3.5 mm ) 2
1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −

L1, L2, L3 1.2 to


AWG8 (8.0 mm2) 1.0 × 5.5
U, V, W, 1.5
PE*
– 0.4 to Phillips
280D 24 V, 0 V AWG16 (1.25 mm2) or flat- 0.6 × 3.5
0.5
1.2 to blade
B1, B2 AWG10 (5.5 mm ) 2
1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −
L1, L2, L3 1.2 to
AWG6 (14 mm2) 1.0 × 5.5
U, V, W, 1.5
PE*
– 0.4 to Phillips
370D 24 V, 0 V AWG16 (1.25 mm2) or flat- 0.6 × 3.5
0.5
1.2 to blade
B1, B2 AWG8 (8.0 mm ) 2
1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −

* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-31
3 Wiring

 Σ-7S SERVOPACKs for Use with DC Power Supplies


Screwdriver
SERVO- Tighten- Type of Endsions
Dimen-
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols*1 Size Torque driver ness × Blade
SGD7S- [Nm]
Width [mm]
U, V, W,
and PE*2 Phillips
or flat-
0.4 to
24 V and AWG16 (1.25 mm2) − 0.5
blade 0.6 × 3.5
0V
1R9D Flat-
B1 and 2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W,
and PE*2 Phillips
or flat-
0.4 to
24 V and AWG16 (1.25 mm2) − 0.5
blade 0.6 × 3.5
0V
3R5D Flat-
B1 and 2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W,
and PE*2 Phillips
or flat-
0.4 to
24 V and AWG16 (1.25 mm2) − 0.5
blade 0.6 × 3.5
0V
5R4D Flat-
B1 and 2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W,
AWG14 (2.0 mm2) Phillips
and PE*2
or flat-
0.4 to
24 V and − 0.5
blade 0.6 × 3.5
0V
8R4D AWG16 (1.25 mm2)
Flat-
B1 and 2 blade
Phillips
AWG14 (2.0 mm2) M4
1.2 to
or flat- −
or larger 1.4 blade
Continued on next page.

E-32
3 Wiring

Continued from previous page.


Screwdriver
SERVO- Tighten- Type of Endsions
Dimen-
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols*1 Size Torque driver ness × Blade
SGD7S- [Nm]
Width [mm]
U, V, W,
AWG14 (2.0 mm2) Phillips
and PE*2
or flat-
0.4 to
24 V and
AWG16 (1.25 mm2) − 0.5
blade 0.6 × 3.5
0V
120D Flat-
2
B1 and 2 AWG14 (2.0 mm ) blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W,
AWG12 (3.5 mm2) Phillips
and PE*2
or flat-
0.4 to
24 V and
AWG16 (1.25 mm ) 2 − 0.5
blade 0.6 × 3.5
0V
170D Flat-
2
B1 and 2 AWG12 (3.5 mm ) blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W, 1.2 to
AWG10 (5.5 mm2) 1.0 × 5.5
PE*2 1.5
0.4 to
24 V, 0 V AWG16 (1.25 mm ) 2
− 0.5 Phillips 0.6 × 3.5
210D or flat-
1.2 to
B1, 2 AWG12 (3.5 mm ) 2 blade 1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −
U, V, W, 1.2 to
AWG8 (8.0 mm ) 2 1.0 × 5.5
PE*2 1.5
0.4 to
24 V, 0 V AWG16 (1.25 mm ) 2
− 0.5 Phillips 0.6 × 3.5
260D or flat-
1.2 to
B1, 2 AWG10 (5.5 mm ) 2
blade 1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −
Continued on next page.

E-33
3 Wiring

Continued from previous page.


Screwdriver
SERVO- Tighten- Type of Endsions
Dimen-
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols*1 Size Torque driver ness × Blade
SGD7S- [Nm]
Width [mm]
U, V, W, 1.2 to
AWG8 (8.0 mm2) 1.0 × 5.5
PE*2 1.5
0.4 to
24 V, 0 V AWG16 (1.25 mm ) 2
− 0.5 Phillips 0.6 × 3.5
280D or flat-
1.2 to
B1, 2 AWG8 (8.0 mm ) 2
blade 1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −
U, V, W, 1.2 to
AWG6 (14 mm2) 1.0 × 5.5
PE*2 1.5
0.4 to
24 V, 0 V AWG16 (1.25 mm ) 2
− 0.5 Phillips 0.6 × 3.5
370D or flat-
1.2 to
B1, 2 AWG6 (14 mm ) 2
blade 1.0 × 5.5
1.5
AWG14 (2.0 mm2) 1.2 to
or larger
M4
1.4 −
*1. Do not wire the following terminals: L1, L2, L3, B2, B3, , 1,and .
*2. If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-34
3 Wiring

 Σ-7W SERVOPACKs for Use with Three-Phase,


400-VAC Power Supplies
Screwdriver
End Dimen-
SERVO- Tighten- Type of sions
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols Size Torque driver ness ×
SGD7W- [Nm] Blade Width
[mm]
L1, L2, and Flat-
L3 blade
U, V, W,
and PE* Phillips
0.4 to
AWG16 (1.25 mm2) − 0.5 or flat- 0.6 × 3.5
24 V and blade
2R6D 0V
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4
1.2 to
or flat- −
or larger 1.4 blade
L1, L2, and Flat-
L3 AWG14 (2.0 mm2) blade
U, V, W,
and PE* 0.4 to Phillips
− 0.5 or flat- 0.6 × 3.5
24 V and 2 blade
5R4D 0V AWG16 (1.25 mm )
Flat-
B1 and B2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade

* If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-35
3 Wiring

 Σ-7W SERVOPACKs for Use with DC Power Supplies


Screwdriver
SERVO- Tighten- Type of Endsions
Dimen-
PACK Terminal Screw ing
Wire Size Screw- Blade Thick-
Model: Symbols*1 Size Torque driver ness × Blade
SGD7W- [Nm]
Width [mm]
U, V, W,
and PE*2 Phillips
or flat-
0.4 to
24 V and AWG16 (1.25 mm2) − 0.5
blade 0.6 × 3.5
0V
2R6D Flat-
B1 and 2 blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
U, V, W,
and PE*2 Phillips
AWG16 (1.25 mm2) or flat-
0.4 to
24 V and − 0.5
blade 0.6 × 3.5
0V
5R4D Flat-
B1 and 2 AWG14 (2.0 mm2) blade
Phillips
AWG14 (2.0 mm2) M4 1.2 to or flat- −
or larger 1.4 blade
*1. Do not wire the following terminals: L1, L2, L3, B2, B3, , 1,and .
*2. If you do not use the recommended Servomotor Main Circuit Cable, use
this table to select wires.

E-36
3 Wiring

 Dynamic Brake Resistor Terminals:


Σ-7S/Σ-7W SERVOPACKs
These terminals are used if you connect an External Dynamic Brake Resis-
tor.
Screwdriver
Termi- Tighten- Type of Endsions
Dimen-
SERVOPACK nal Screw ing
Wire Size* Screw- Blade Thick-
Models Sym- Size Torque driver ness × Blade
bols [Nm]
Width [mm]
1R9D,
3R5D, AWG12
5R4D, (3.5 mm2) to Phillips
D1 and 0.4 to
SGD7S- 8R4D, D2 AWG18 − 0.5 or flat- 0.6 × 3.5
120D, blade
and (0.9 mm2)
170D
AWG12
2R6D (3.5 mm2) to Phillips
D1 and 0.4 to
SGD7W- and D2 AWG18 − 0.5 or flat- 0.6 × 3.5
5R4D blade
(0.9 mm2)
* Any wire sizes within the ranges given in this table can be used for the
External Dynamic Brake Resistor.

E-37
3 Wiring

 Servomotor Brake Power Supply Terminals and Brake Ter-


minals: Σ-7S/Σ-7W SERVOPACKs
Screwdriver
Termi- Tighten- Type of Endsions
Dimen-
SERVOPACK nal Screw ing
Wire Size Screw- Blade Thick-
Models Sym- Size Torque driver ness × Blade
bols [Nm]
Width [mm]
1R9D,
3R5D,
5R4D,
8R4D, DC+,
120D, DC-, AWG16
SGD7S- 170D, BK+, − − − −
210D, and (1.25 mm2)
260D, BK-
280D,
and
370D
DC+,
2R6D DC-, AWG16
SGD7W- and BK+, − − − −
5R4D and (1.25 mm2)
BK-

 Wire Types
The following table shows the wire sizes and allowable currents for three
bundled leads.
Allowable Current at Surrounding Air
HIV Specifications*
Temperatures [Arms]
Nominal Cross-
sectional Area Configuration 30°C 40°C 50°C
[mm2] [Wires/mm]
0.9 7/0.4 15 13 11
1.25 7/0.45 16 14 12
2.0 7/0.6 23 20 17
3.5 7/0.8 32 28 24
5.5 7/1.0 42 37 31
8.0 7/1.2 52 46 39
14.0 7/1.6 75 67 56
* This is reference data based on JIS C3317 600-V-grade heat-resistant
polyvinyl chloride-insulated wires (HIV).

E-38
4 Maintenance and Inspection

4 Maintenance and Inspection


This section describes the inspection and maintenance of a SERVOPACK.

4.1 Inspections
Perform the inspections given in the following table at least once every
year for the SERVOPACK. Daily inspections are not required.
Item Frequency Inspection Correction
External Check for dust, dirt, and Clean with compressed air
Appearance oil on the surfaces. or a cloth.
At least Check for loose terminal
Loose once a year block and connector Tighten any loose screws
Screws screws and for other or other loose parts.
loose parts.

4.2 Guidelines for Part Replacement


The following electric or electronic parts are subject to mechanical wear or
deterioration over time. Use one of the following methods to check the
standard replacement period.
• Use the service life prediction function of the SERVOPACK.
• Use the following table.
When any standard replacement period is close to expiring, contact your
Yaskawa representative. After an examination of the part in question, we
will determine whether the part should be replaced.

The parameters of any SERVOPACKs that are sent to


Yaskawa for part replacement are reset to the default set-
tings before they are returned to you. Always keep a record
Important of the parameter settings. And, always confirm that the
parameters are properly set before starting operation.

Standard Replace-
Part ment Period Remarks
The standard replacement periods given
Cooling Fan 4 to 5 years on the left are for the following operating
conditions.
Surrounding air temperature:
Electrolytic Annual average of 30°C
10 years Load ratio: 80% max.
Capacitor
Operation rate: 20 hours/day max.
Continued on next page.

E-39
4 Maintenance and Inspection

Continued from previous page.


Standard Replace-
Part Remarks
ment Period
100,000 power ON Frequency of turning ON the power sup-
Relays
operations ply: Approx. once an hour
3 years without power Surrounding air temperature without
Battery supplied power supplied: 20°C
Servomotor 30,000 brake opera- Allowable number of operations: 30 opera-
Brake Relay tions tions max. per minute

E-40
5 Conditions for Compliance with EC Directives

5 Conditions for Compliance with EC Directives


5.1 Conditions for Compliance with the
EMC Directive
For a Servomotor and SERVOPACK combination to comply with the EMC
Directive, ferrite cores, Noise Filters, Surge Absorbers, and possibly other
devices must be used. These Yaskawa products are designed to be built
into equipment. Therefore, you must implement EMC measures and con-
firm compliance for the final equipment. The applicable standards are EN
55011 group 1 class A, EN 61000-6-2, EN 61000-6-4, and EN 61800-3
(category C2, second environment).

For information on EMC installation conditions, refer to the product manual


for your SERVOPACK.

E-41
5 Conditions for Compliance with EC Directives

5.2 Conditions for Compliance with the Low


Voltage Directive
The products have been tested according to IEC/EN 61800-5-1 and EN
50178, and they comply the Low Voltage Directive. To comply with the
Low Voltage Directive, the equipment or machine in which you use the
products must meet the following conditions.

Installation Environment and Insulation


Conditions
Overvoltage Compliance standards:
III
Category IEC 60364-4-44 and IEC 60664-1
Compliance standards:
Pollution Degree 2
IEC 60364-4-44 and IEC 60664-1
-5°C to 55°C
Surrounding Air −
Temperature (-5°C to +40°C for
SGD7S-370D only)
Altitude 1,000 m max. −
Degree of Refer to 2 Installation
Protection on page 18. Compliance standard: IEC 60529
Protective Class I Compliance standard: IEC 61140
Input Power CE Marking is not applicable if a DC
Supply AC power supply power supply input is used.
Ground to the neutral point of the AC
Ground −
input power supply.

External Power Supply for Control Circuits


For the DC power supply for the control signal I/O circuits (CN1 and CN8),
use a power supply device with double insulation or reinforced insulation.

Installation of a Short-Circuit Protection Element


Always use Fuses that comply with UL standards on the main circuit
power supply line.
Use either non-time delay fuses or semiconductor fuses.
Refer to 3.3 Molded-Case Circuit Breakers and Fuses on page 24 for infor-
mation on selecting fuse voltage and current ratings.

E-42
5 Conditions for Compliance with EC Directives

Installation of a Secondary Failure Prevention


Element
Configure an external circuit so that a magnetic contactor (2KM) shuts OFF
the main circuit power supply to the SERVOPACK whenever an alarm
occurs. The SERVOPACK’s internal elements may burn and may cause fire
or damage to the equipment.
R S T
SERVOPACK
1QF
3SA
1FLT
2KM
L1
L2
L3
1KM
24 V
AC/DC
0V
B1
(For servo alarm B2 CN1 +24 V
1Ry display)
B3 3 ALM + 1Ry
1
1PL 2
Servo power Servo power 4 ALM − 1D 0V
ON OFF 1KM

1KM 1SA
1KM 1Ry 2KM 1QF: Molded-case circuit breaker
1FLT: Noise Filter
1KM: Magnetic Contactor
2SA (for control power supply)
2KM: Magnetic Contactor
(for main circuit power supply)
1Ry: Relay
1PL: Indicator lamp
1SA: Surge Absorber
2SA: Surge Absorber
3SA: Surge Absorber
1D: Flywheel diode

E-43
6 Conditions for Compliance with UL/cUL Standards

6 Conditions for Compliance with UL/cUL Standards


The products have been tested according to the following standards and
they comply the UL/cUL standards. To comply with the UL/cUL standards,
the equipment or machine in which you use the products must meet the
following conditions.
• UL: UL 61800-5-1 (Adjustable Speed Electrical Power Drive Systems)
• cUL: CSA C22.2 No.274 (Adjustable speed drives)
Installation Environment and Insulation
Conditions
Overvoltage Compliance standards:
III
Category IEC 60364-4-44 and IEC 60664-1
Compliance standards:
Pollution Degree 2
IEC 60364-4-44 and IEC 60664-1
-5°C to 55°C
Surrounding Air −
Temperature (-5°C to +40°C for
SGD7S-370D only)
Altitude 1,000 m max. −
Degree of Refer to 2 Installation
Compliance standard: IEC 60529
Protection on page 18.
Protective Class I Compliance standard: IEC 61140
Input Power UL/cUL standards are not applicable if a
Supply AC power supply DC power supply input is used.
Ground to the neutral point of the AC
Ground −
input power supply.

External Power Supply for Control Circuits


The DC power supplies connected to the control signal I/O circuits (CN1
and CN8) must meet one of the following conditions.
• Use a class 2 power supply (compliance standard: UL 1310).
• Connect the control signal I/O circuits (CN1 and CN8) to a circuit with a
maximum voltage of 30 Vrms and a peak voltage of 42.4 V that uses a
UL 5085-3 (previous standard: UL 1585)-compliant class 2 transformer
as its power supply.
• Use an isolated power supply with a maximum voltage of 30 Vrms and a
peak voltage of 42.4 V that is isolated by double or reinforced insulation.

E-44
6 Conditions for Compliance with UL/cUL Standards

Wiring the Main Circuit Terminals


Wire the main circuit terminals according to the National Electrical Code
(NEC/NFPA70) of the United States.
To comply with UL/cUL standards, always use the connectors that are
enclosed with the SERVOPACK to wire the main circuit terminals.

Installing Branch Circuit Protection and Short-


Circuit Current Rating
To provide protection for short-circuit accidents in internal circuits, always
connect molded-case circuit breakers or Fuses on the input side of the
SERVOPACK as branch circuit protective devices.
Use UL-listed molded-case circuit breakers and UL-recognized fuses.
The short-circuit current rating (SCCR) of the SERVOPACK will depend on
the type of branch circuit protective device that you connect.
The maximum applicable voltage for compliance with UL/cUL standards is
given below regardless of the short-circuit current rating.
 400-V Class: 480 Vrms (Neutral Ground)
 Short-Circuit Current Rating (SCCR): 5,000 Arms (Sine Wave)
Use Class CC, Class J, or Class T fuses for time delay fuses and non-time
delay fuses.
• Σ-7S SERVOPACKs
Maximum Cur- Maximum Cur- Maximum
rent Current
rent
SERVOPACK Rated Output Rating of
Rating of Time
Rating of
Model: SGD7S- Current [Arms] Molded-Case Non-Time
Delay Fuse
Circuit Breaker Delay Fuse
[A] [A] [A]
1R9D 1.9 15 3 3
3R5D 3.5 15 6 10
5R4D 5.4 15 6 15
8R4D 8.4 25 10 25
120D 11.9 25 20 35
170D 16 40 25 45
210D 20.8 50 35 60
260D 25.7 50 40 70
280D* 28.1 50 45 80
370D* 37.2 50 60 110
* When only a molded-case circuit breaker is used to regulate the short-cir-
cuit current rating (SCCR), this SERVOPACK complies with the UL stan-
dard, not with the cUL standard.

E-45
6 Conditions for Compliance with UL/cUL Standards

• Σ-7W SERVOPACKs
Maximum Cur- Maximum
Maximum Cur-
rent Current
rent
SERVOPACK Rated Output Rating of
Rating of Time
Rating of
Model: SGD7W- Current [Arms] Molded-Case Delay Fuse
Non-Time
Circuit Breaker Delay Fuse
[A]
[A] [A]
2R6D 2.6 10 6 15
5R4D 5.4 25 15 30
 Short-Circuit Current Rating (SCCR): 42,000 Arms (Sine Wave)
• Σ-7S SERVOPACKs
Current Rating of Voltage Rating of
SERVOPACK Semiconductor Semiconductor Semiconductor
Model: SGD7S- Fuse Model Fuse Fuse
[A] [V]
1R9D, 3R5D, and
5R4D FWH-35B* 35
8R4D and 120D FWH-50B* 50
170D, 210D, and 500
260D FWH-60B* 60

280D and 370D FWH-100B* 100

* These Fuses are manufactured by the Bussmann Division of Eaton.


• Σ-7W SERVOPACKs
Current Rating of Voltage Rating of
SERVOPACK Semiconductor Semiconductor Semiconductor
Model: SGD7W- Fuse Model Fuse Fuse
[A] [V]
2R6D FWH-35B* 35
500
5R4D FWH-50B* 50
* These Fuses are manufactured by the Bussmann Division of Eaton.

E-46
6 Conditions for Compliance with UL/cUL Standards

Attaching of Warning Label Concerning Safe


Handling During Maintenance and Inspection
In order to specify the instructions for the safe handling of this product for
inspection and maintenance personnel, a self-adhesive warning label is
included in the box with this SERVOPACK.
Affix this label to the inside of the enclosure (panel) in which the SERVO-
PACK is installed in a location that is visible during maintenance.

Servomotor Overtemperature Protection


Motor overtemperature protection that complies with UL standards (i.e.,
has speed-sensitive overload protection) is not provided. Motor overtem-
perature protection must be provided in the end use when required by the
NEC/NFPA70 (Article 430, Chapter X, 430.126).
When used with a Yaskawa SGM Servomotor, external overtempera-
ture protection may not be needed because the motor is rated for continu-
ous torque from 0 to the rated speed.

Precaution in Using Built-in Servomotor Brake


Control
To control the Servomotor brake when you use a SERVOPACK with built-in
Servomotor brake control, use a Σ-7-Series Servomotor with a Brake. The
rating of that Servomotor must be equal to or lower than the rated output
of the SERVOPACK. If the rating of the Servomotor is larger than the out-
put rating of the SERVOPACK, the rating of the built-in brake relay may be
exceeded.

E-47
7 Information on Hazardous Substances in Revised China RoHS (Labeling
of Environment-friendly Use Period)

7 Information on Hazardous Substances in Revised China RoHS


(Labeling of Environment-friendly Use Period)
(基于 “ 修订版中国 RoHS” (张贴环境保护使用期限)的产品中含有有害物质的信息)
This is based on the “Management Methods for the Restriction of the Use
of Hazardous Substances in Electrical and Electronic Products.”
本资料根据中国 《电器电子产品有害物质限制使用管理办法》制定。

Contents of hazardous substances in products


产品中有害物质的名称及含量
Hazardous substances 有害物质
Hexava- Polybro- Polybromi-
Cad-
Parts Name Lead Mercury lent chro- minated nated diphe-
mium
部件名称 铅 汞 mium biphenyls nyl ethers
镉 多溴联苯 多溴二苯醚
(Pb) (Hg)
(Cd) 六价铬
(Cr (VI)) (PBB) (PBDE)
Circuit
Board ×     
实装基板
Electronic
parts ×     
电子元件
Heat sink     
×
散热器
Mechanical
parts ×     
机械元件
This table has been prepared in accordance with the provisions outlined in
SJ/T 11364.
本表格依据 SJ/T 11364 的规定编制。
: Indicates that said hazardous substance contained in all of the homo-
geneous materials for this part is below or equal to the limit require-
ment of GB/T 26572.
×: Indicates that said hazardous substance contained in at least one of the
homogeneous materials used for this part is above the limit requirement
of GB/T 26572.
: 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的
限量要求以下。
×: 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572
规定的限量要求。
E-48
7 Information on Hazardous Substances in Revised China RoHS (Labeling
of Environment-friendly Use Period)
Note: This product complies with EU RoHS directives.
In the above table, “×” indicates that hazardous substances that are exempt
from EU RoHS directives are contained.
注:本产品符合欧洲的 RoHS 指令。
上表中的 “×” 表示含有欧盟 RoHS 指令豁免的有害物质。

E-49
8 Precautions for Korean Radio Waves Act ( 한국 전파법에 관한 주의사항 )

8 Precautions for Korean Radio Waves Act ( 한국 전파법에 관한 주의사항 )


These products confirm to broadcast and communications equipment for
business use (Class A) and are designed for use in locations other than in
ordinary houses.

KC 마크가 부착되어 있는 제품은 한국 전파법에 적합한 제품입니다 . 한국


에서 사용할 경우에는 아래 사항에주의하여 주십시오 .
사용자 안내문
이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용
환경에서 사용하는 경우 전파간섭의 우려가 있습니다 .
( 주 )사용자 안내문은 “ 업무용 방송통신기자재 ” 에만 적용한다 .

E-50
9 Crimp Terminals and Insulating Sleeves

9 Crimp Terminals and Insulating Sleeves


If you use crimp terminals for wiring, use insulating sleeves. Do not allow
the crimp terminals to come close to adjacent terminals or the case.
To comply with UL standards, you must use UL-compliant closed-loop
crimp terminals and insulating sleeves for the main circuit terminals. Use
the tool recommended by the crimp terminal manufacturer to attach the
crimp terminals.
The following tables give the recommended tightening torques, closed-
loop crimp terminals, and insulating sleeves in sets. Use the set that is
suitable for your model and wire size.

If you use a SERVOPACK that supports a Dynamic Brake Option and con-
nect an External Dynamic Brake Resistor, refer to the following section.
Dynamic Brake Resistor Terminals: Σ-7S/Σ-7W SERVOPACKs on page 52

Σ-7S SERVOPACKs for Use with Three-Phase,


400-VAC or DC Power Supplies
Crimp Insulating
Crimping Die
SERVOPACK Main Cir- Screw Tighten- Crimp Ter- Recom- Terminal Tool
Sleeve
ing minal Hori- Model Model
Model: cuit Termi- Size mended
Torque zontal From
SGD7S- nals Wire Size
[Nm] Width From J.S.T. Mfg. Co., Ltd. Tokyo Dip
Co., Ltd.
1R9D, Connector −
3R5D,
5R4D,
8R4D,
120D,
1.2 to 10 mm AWG14 YHT-
170D, M4
1.4 max. (2.0 mm2) R2-4 − −
210D, 2210
260D,
280D, and
370D

Σ-7W SERVOPACKs for Use with Three-Phase,


400-VAC or DC Power Supplies
Crimp Crimping Insulating
Crimp Ter- Recom- Terminal Die Sleeve
SERVOPACK Main Cir- Screw Tighten- Model
Tool
Model
Model: cuit Termi- Size ing minal Hori- mended
Torque zontal From
SGD7W- nals Wire Size
[Nm] Width From J.S.T. Mfg. Co., Ltd. Tokyo Dip
Co., Ltd.
Connector −
2R6D, and
1.2 to 10 mm AWG14 R2-4 YHT-
5R4D M4 − −
1.4 max. (2.0 mm2) 2210

E-51
9 Crimp Terminals and Insulating Sleeves

Dynamic Brake Resistor Terminals:


Σ-7S/Σ-7W SERVOPACKs
These terminals are used if you connect an External Dynamic Brake Resis-
tor.
Crimp Crimping Insulating
Tighten- Crimp Terminal Tool Sleeve
Dynamic Recom- Model Model
SERVOPACK Screw ing Terminal
Brake mended
Models Size Torque Horizon- From
Terminals [Nm]] tal Width Wire Size From J.S.T. Mfg. Co., Tokyo Dip
Ltd.
Co., Ltd.
1R9D,
3R5D,
5R4D,
SGD7S- 8R4D, Connector −
120D,
and
170D
2R6D
SGD7W- and Connector −
5R4D

 Crimp Terminal Dimensional Drawing


 Crimp Terminal Model: R2-4
D dia.
d1 dia.

d2 dia.
B

F E
L
T

Crimp Dimensions (mm)


Terminal
Model d2 dia. B L F E D dia. d1 dia. T
R2-4 4.3 8.5 16.8 7.8 4.8 4.1 2.3 0.8

E-52
10 SERVOPACK Overload Protection Characteristics

10 SERVOPACK Overload Protection Characteristics


The overload detection level is set for hot start conditions with a SERVO-
PACK surrounding air temperature of 55°C.
An overload alarm (A.710 or A.720) will occur if overload operation that
exceeds the overload protection characteristics shown in the following dia-
gram (i.e., operation on the right side of the applicable line) is performed.
The actual overload detection level will be the detection level of the con-
nected SERVOPACK or Servomotor that has the lower overload protection
characteristics.
In most cases, that will be the overload protection characteristics of the
Servomotor.
10000

1000
Detection time (s)

100

10

1 Instantaneous maximum output current


100 200 × 100%
Continuous output current
(Continuous output current) (Instantaneous maximum output current)
SERVOPACK output current (continuous output current ratio)
(%)
Note: The above overload protection characteristics do not mean that you
can perform continuous duty operation with an output of 100% or
higher.
For a Yaskawa-specified combination of SERVOPACK and Servomotor,
maintain the effective torque or the effective force within the continuous
duty zone of the torque-motor speed characteristics or the force-motor
speed characteristics of the Servomotor. Refer to the catalog for the
torque-motor speed characteristics and force-motor speed character-
istics.

E-53
11 Capacitor Discharge Time

11 Capacitor Discharge Time


Do not touch the power supply terminals within the capacitor discharge
time given in the following table after turning OFF the power supply
because high voltage may still remain in the SERVOPACK.
After the CHARGE indicator goes out, use a tester to check the voltage on
the DC bus line (between the B1 and 2 terminals) and confirm that it is
safe to proceed before starting wiring or inspection work.
Note: 1. When the parameter is set for an AC power supply input and the
recommended power shutoff sequence is configured (i.e., to shut off
the control power supply after shutting off the main circuit power
supply), the capacitor discharge times given in the AC Power Sup-
ply Input column in the following table apply.
If you shut off the control power supply before you shut off the main
circuit power supply, the discharge times given in the DC Power
Supply Input column apply even if the parameter is set for an AC
power supply input.
2. If a failure occurs in the SERVOPACK, the discharge times given in
the DC Power Supply Input column may apply even if the parameter
is set for an AC power supply input.

Σ-7S SERVOPACKs
SERVOPACK Discharge Time
Model: AC Power DC Power
SGD7S- Supply Input Supply Input
1R9D 40 ms 6 min
3R5D 80 ms 6 min
5R4D 80 ms 6 min
8R4D 80 ms 6 min
120D 80 ms 6 min
170D 80 ms 6 min
210D 90 ms 10 min
260D 110 ms 10 min
280D 110 ms 15 min
370D 130 ms 15 min

Σ-7W SERVOPACKs
SERVOPACK Discharge Time
Model: AC Power DC Power
SGD7W- Supply Input Supply Input
2R6D 80 ms 6 min
5R4D 80 ms 6 min

E-54
Revision History
The revision dates and numbers of the revised manuals are given at the right
bottom of the back cover.

MANUAL NO. TOMP C710828 02B <1>

Revision number
Published in UK May 2016
Date of publication

Date of Rev.
Section Revised Content
Publication No.
September <5> Preface Revision: Wiring Precautions
2018 Back cover Revision: Address
April 2017 <4> Chapter 6 Revision: Values for current ratings and volt-
age ratings for molded-case circuit
breakers and fuses for short-circuit
current rating (SCCR)
Chapter 8 Revision: Description of Precautions for
Korean Radio Waves Act
January 2017 <3> Chapter 3, Addition: SGD7S-210D, -260D, -280D,
6, 8, and and -370D
10
Chapter 3 Addition: Information on wire types
Chapter 6 Addition: Information on external power sup-
ply for control circuits
Deletion: Fuse models from Mersen Japan
Chapter 7 Addition: Information on Hazardous Sub-
stances in Revised China RoHS
(Labeling of Environment-friendly
Use Period)
Back cover Revision: Address
June 2016 <2> Chapter 6 Revision: Information on short-circuit current
rating (5,000 Arms)

E-55
Date of Rev.
Section Revised Content
Publication No.
May 2016 <1> All chapters Addition: SGD7S-170D, SGD7W-2R6D, and
SGD7W-5R4D
Chapter 1 Addition: Information on interpreting manufac-
turing year and month.
Chapter 3 Revision: Details on terminals
4.2 Addition: Information on Servomotor brake
relays
5.2 Addition: Installation of a Secondary Failure
Prevention Element
Chapter 6 Addition: Fuse models from Mersen Japan
Addition: Precaution in using a SERVOPACK
with built-in Servomotor brake con-
trol
Back cover Revision: Address
May 2015 – – First edition

E-56
-7-Series AC Servo Drive
-7S and -7W SERVOPACK with
400 V-Input Power
Safety Precautions

IRUMA BUSINESS CENTER (SOLUTION CENTER)


480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan
Phone: +81-4-2962-5151 Fax: +81-4-2962-6138
http://www.yaskawa.co.jp
YASKAWA AMERICA, INC.
2121, Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310
http://www.yaskawa.com
YASKAWA ELÉTRICO DO BRASIL LTDA.
777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil
Phone: +55-11-3585-1100 Fax: +55-11-3585-1187
http://www.yaskawa.com.br
YASKAWA EUROPE GmbH
Hauptstraβe 185, 65760 Eschborn, Germany
Phone: +49-6196-569-300 Fax: +49-6196-569-398
http://www.yaskawa.eu.com E-mail: info@yaskawa.eu.com
YASKAWA ELECTRIC KOREA CORPORATION
35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, 07326, Korea
Phone: +82-2-784-7844 Fax: +82-2-784-8495
http://www.yaskawa.co.kr
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151, Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore
Phone: +65-6282-3003 Fax: +65-6289-3003
http://www.yaskawa.com.sg
YASKAWA ELECTRIC (THAILAND) CO., LTD.
59, 1st-5th Floor, Flourish Building, Soi Ratchadapisek 18, Ratchadapisek Road, Huaykwang, Bangkok, 10310, Thailand
Phone: +66-2-017-0099 Fax: +66-2-017-0799
http://www.yaskawa.co.th
YASKAWA ELECTRIC (CHINA) CO., LTD.
22F, Link Square 1, No.222, Hubin Road, Shanghai, 200021, China
Phone: +86-21-5385-2200 Fax: +86-21-5385-3299
http://www.yaskawa.com.cn
YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE
Room 1011, Tower W3 Oriental Plaza, No.1, East Chang An Ave.,
Dong Cheng District, Beijing, 100738, China
Phone: +86-10-8518-4086 Fax: +86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
12F, No. 207, Sec. 3, Beishin Rd., Shindian Dist., New Taipei City 23143, Taiwan
Phone: +886-2-8913-1333 Fax: +886-2-8913-1513 or +886-2-8913-1519
http://www.yaskawa.com.tw

In the event that the end user of this product is to be the military and said product is
to be employed in any weapons systems or the manufacture thereof, the export will
fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign
Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications
and improvements.
© 2015 YASKAWA ELECTRIC CORPORATION

MANUAL NO. TOMP C710828 02F <5>


Published in UK September 2018
18-9-14
Original instructions

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