Technical Specifications Datasheet

May 2020
BP100, Rev AA

Mobrey Boiler Water Level Controls

Mobrey Boiler Water Level Controls May 2020

Overview of Mobrey Boiler Water Level Controls

Introduction
Mobrey originally entered the industrial boiler control market in 1923 with a range of steam operated equipment. Since that time,
the range has expanded to cover most aspects of control associated with the boiler house.

The products include a range of electromechanical float controls and associated valves. These reliable products are described in
greater detail on the following pages and each carries the quality and service guarantee synonymous with the Mobrey name.

Alarm and Pump Control

Mobrey Vertical Air Break Controls are a comprehensive range of magnetically operated water level controls. They are designed to
meet all the requirements for automatic on/off control of boiler feed pump, burner cut-out, high and/or low level alarm or any
combination of these.

Modulating water level controllers

The Mobrey Controller is a single-element electro-hydraulic control with an electronic feedback. The system consists of a
control unit float chamber, a feed-line modulating valve and a control box. It is used for the throttle control with the modulating valve
in the boiler feed line.

Sequencing blow-down valves

The Mobrey Sequencing Valve is designed to function as a manually operated combined water isolating valve and sequencing valve.
It provides positive purging of the water connection, float chamber and steam connection of a boiler control.

Contents
Overview of Mobrey Boiler Water Level Controls . . . . . . page 2 Modulating water level controllers . . . . . . . . . . . . page 9
Vertical air break alarm and pump controls . . . . . . . . . . . page 3 Sequencing blowdown valves . . . . . . . . . . . . . . page 14

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Vertical air break alarm and pump controls

Description
The Mobrey Vertical Air Break Controls (VABC) are a comprehensive range of magnetically operated water level controls for steam
boilers. They are designed to meet all requirements for automatic on/off control of boiler feed pump, burner cut out, high and/or low
level alarm or any combination of these.

Models available with Industrial (NEMA4) or Marine Heads. TÜV approved models are available in chambers and for direct mounting.

Operation
The Mobrey VABC is a gland-less construction. A primary permanent magnet is attached to the float rod and slides vertically inside a
non-magnetic stainless steel centre tube. Movements of the float are transmitted to a secondary magnet in each switch unit.
There are two pairs of contacts which are operated with a snap-action and held by repulsion between the secondary magnet and the
tertiary magnet of the switch unit assembly.

Operating Levels
Differentials
Each level switch has a nominal fixed water level differential of 25 mm between circuits A-A and B-B. To obtain a differential greater
than 25 mm, two switch units must be used. The minimum water level differential for two switch units is 33 mm, with switch centres
positioned 8 mm apart.

The maximum adjustable differential for two switch mechanisms varies with the operating range of each model,
i.e. the distance between a rising and falling level which is required to operate the switches positioned at the extreme ends of their
adjustments (Figure 1).

Switches have adjustments as follows:

2 x SPST A B
 62 mm range: 37 mm adjustment + 25 mm fixed differential = 62 mm AA make on rise
BB make on fall
 150 mm range: 125 mm adjustment + 25 mm fixed differential = 150 mm
A B
 250mm range: 225 mm adjustment + 25 mm fixed differential = 250mm
Link for SPDT/SPCO
Figure 1. Cut-away illustration showing switch adjustments
Upper stop

Maximum
Maximum switching
switching Additional switches
range may be added as
range 150 mm
62 mm optional extras
or 250 mm

Lower stop

62 mm range (single switch) 150 mm or 250 mm range (two switches)

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Table 1. Electrical ratings for Single-Pole Double-Throw (SPDT) operation

AC maximum values DC maximum values

Inductive
Resistive Inductive
VA Volts Amps Watts Volts time
amps amps
constant

2000(1) 440 5 100 250 5 0.5(2) 40 ms

(1) Maximum power factor is 0.4.
(2) Maximum up to 2 A dependent upon time constant of circuit. Consult factory.

Note
 Switches must not be used for the direct starting of motors.
 Contacts should be wired in series with the operating coils of relays, contact starters or solenoid valves, and fused separately.
 Two 25 mm BS4568 cable entries are provided for the electrical connections. A sufficient length of flexible cable must be fitted
to permit easy removal of the switch head and float assembly for routine maintenance.

Dimensional drawings for chamber mounted models

Table 2. Side-and-bottom chamber dimensional and operating data
Operate No. of switches EN1092 flanged Dimensions
Chamber and switch head Type range and screwed
number (mm) Std. Max. connections C G H H1 L W F
2)
F Cast iron chamber (working pressure: 13 kg/cm

BX02/1 62 1 - DN25 PN16 - 102 193 303 366 182 160

H1 BX05/2 150 2 4 DN25 PN16 - 102 293 497 468 277 160
H
BX07/2 250 2 6 DN25 PN16 - 102 393 602 557 370 160

Fabricated steel chamber (working pressure: 21 kg/cm2)

100 BX09/1 62 1 - DN25 PN40 - 87 193 303 366 182 160

W
BX10/2 150 2 4 DN25 PN40 - 87 293 497 468 277 160

L BX11/2 250 2 6 DN25 PN40 - 87 393 602 557 370 160

Fabricated steel chamber (working pressure: 32 kg/cm2)

Lowest
operating BX12/1 62 1 - DN25 PN40 - 102 193 303 366 182 160
level band
BX13/2 150 2 4 DN25 PN40 - 102 293 497 468 277 160
G BX14/2 250 2 6 DN25 PN40 - 102 393 602 557 370 160

Explanation of type numbers

 The type numbers are arbitrary except that BX denotes chamber mounting and BD denotes direct mounting.
 The stroke number (e.g. ****/n) indicates the number of switch units fitted as standard. When extra switches are required, this
stroke number will indicate the total number of switches to be provided.
 When Marine models are required the letter ‘M’ is inserted after the letters BX and before the number,
e.g., the Industrial and NEMA 4 model BX05/2 becomes BXM05/2 when in Marine construction.

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Marine type approvals:

 American Bureau of Shipping
 Bureau Veritas
 Det Norske Veritas, Germanischer Lloyd
 Russian Maritime Register of Shipping
 TUV approved models (side and side connections only) are available on request. Before ordering, please contact us.
If the models shown here do not meet your specific requirements, please contact us for assistance.

Table 3. Side-and-side chamber dimensional and operating data

Operate No. of switches Dimensions
Chamber and switch head Type range EN1092 flanged
number (mm) Std. Max. connections C G H H1 L W F
2)
Cast iron chamber with 1-in. BSP drain connection (working pressure: 13 kg/cm

BX03/1 62 1 - DN 25 PN16 216 102 193 303 448 277 160

BX15/1 62 1 - DN20 PN16 180 100 193 303 480 240 160

F BX87/1 62 1 - DN20 PN16 180 135 193 303 480 240 160

BX16/2 120 2 4 DN20 PN16 180 100 293 497 480 240 160
H1 BX88/2 120 2 4 DN20 PN16 180 135 293 497 480 240 160
H
BX06/2 150 2 4 DN 25 PN16 216 102 293 497 448 277 160

BX08/2 250 2 6 DN 25 PN16 317 102 393 597 557 370 160

100 Fabricated steel chamber with ½-in. BSP drain connection (working pressure: 21 kg/cm2)

BX17/1 62 1 - DN20 PN40 270 100 193 303 570 335 160
W
L BX45/1 62 1 - DN25 PN40 270 100 193 303 570 335 160
C
BX18/2 120 2 4 DN20 PN40 270 100 293 497 570 335 160

BX19/2 150 2 4 DN20 PN40 270 100 293 497 570 335 160

Lowest BX20/2 150 2 4 DN25 PN40 270 100 393 497 570 335 160
operating
BX21/2 215 2 6 DN20 PN40 270 100 393 602 570 335 160
level band
BX22/2 215 2 6 DN25 PN40 270 100 393 602 570 335 160
G 2
Fabricated steel chamber with ½-in. BSP drain connection (working pressure: 32 kg/cm )

BX23/1 62 1 - DN 25 PN40 350 112 193 303 595 372 160

BX24/2 150 2 4 DN 25 PN40 350 112 293 497 595 372 160

BX25/2 250 2 6 DN 25 PN40 350 112 393 597 595 372 160

Chamber Mounted Controls

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Float chambers are manufactured in these approved materials:

 Cast iron equal to BS1452 Grade 17 Figure 2. Chamber mounted controls
– for up to 13 kg/cm2 rating.
Switching
 Fabricated steel BS3602 - HFS 27 mechanism units Switch head
– for both 21 kg/cm2 and 32 kg/cm2 ratings.

For chamber dimensions and process connections arrangement Centre tube

see Table 2 on page 4 and Table 3 on page 5.

Switch heads contain one or more switching mechanism units

mounted in a housing comprising die-cast base with a zinc
coated mild steel casing.

Two 25mm BS.4568 cable entries are provided.

Chamber Stop cap
Switching mechanism units have single pole double throw
contacts, are latching and are positioned and held in place by Float rod
Side connection
clamp screws.

The centre tube is made of non-magnetic stainless steel and Lowest

expanded into the top cover flange. It is fitted with a stop cap operating
level band
which also acts as a guide for the float rod carrying the primary
Float
magnet.

Floats are manufactured in Monel metal.

Float rods are manufactured in stainless steel.

Bottom connection

The Chamber band mark indicates the lowest adjustment position of the low level alarm. We recommend that the positioning of the
boiler control chamber is relative to the water level gauge glass and that, even at the lowest operating band level, the N.W.L. is such
that there is always water visible in a gauge glass. Arrangements of Mobrey Vertical Air Break Controls on various types of boiler are
shown in Figure 3.

Figure 3. Typical mounting arrangements

NWL NWL NWL

NWL

Side and bottom entry Side and bottom entry Side and side entry Side and side entry
chamber with sequencing chamber with sequencing chamber on chamber on steam drum
valve on horizontal boiler valve on vertical boiler horizontal boiler of water tube boiler

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Direct mounted water level controllers

Figure 4. Hydraulic cup test facility
Direct mounted models (standard models)
Direct Mounted Vertical Air Break Controls have the same
principles of operation and piece parts as the chamber-mounted
equivalents, except that the chamber is exchanged for (1) a large
round flange and (2) the tube assembly for mounting the
control directly on to the boiler shell connection.

A fixed or removable stilling or guide tube should be provided to

ensure that the float rod is not damaged and the correct vertical
movement is achieved.

Direct mounted controls incorporating

test facilities Cup

These controls have the provision for testing the operation of

the mechanism without lowering the level of water in the boiler.
Testing can be initiated manually or by a timer. U.K. Patent
1279504 or 1473939 and international equivalents. Float

Hydraulic cup test facility

The test is achieved by lowering the float to the low water alarm
level, by the following means:

The float rod includes a cup, above the float, which is fed with
water from the boiler feed pump via small bore pipework and
valves through the control mounting flange (Figure 4) for Figure 5. Electromagnetic test facility model
approximately 24 seconds. The additional weight overcomes the
buoyancy of the float, causing it to sink, stop the burner firing
and operate the alarm system. After closing the test valve in the
supply from the feed pump to the control, a small hole in the
bottom of the cup drains off the water, permitting the float to
rise to the normal operating position. Control of the water Solenoid coil
supply to the cup can alternatively be by means of a solenoid
valve, which can be initiated by a timer or a manually operated
push button. In this design the alarm switch remains fully
adjustable.

Electromagnetic test facility

The switch head includes an inductive coil below the single

switch subassembly (Figure 5). This surrounds an armature
located inside the stainless steel centre tube and fixed to the
float rod.

To initiate the test cycle, the coil can be energised by a timer or a

manually operated push button and the float will be thrust
Stilling or
downwards to stop the burner firing and operate the alarm guide tube
system. When the coil is de-energised the float rises to its
normal level. In this design the alarm switch unit is not
adjustable.

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Table 4. Dimensions and Ordering Information: Direct Mounted Models

Working No of switches Dimensions
Type pressure at Operate Forged steel Float Max.
number saturated range in flanged length x float rod
steam kg/cm2 mm Std. Max. connections diameter D min. H H1 length
Standard
BD01/1 62 1 1 193 303
EN1092
BD02/2 21.0 150 2 4 152 x 67 77 293 497 765
DN100 PN40
BD03/2 250 2 6 393 597
BD04/1 62 1 1 193 303
EN1092
BD05/2 32.0 150 2 4 DN100 PN40 155 x 90 100 293 497 1016
BD06/2 250 2 6 393 597
BD07/2 120 2 4 293 497 260
BD08/1 21.0 62 1 1 BM115mm Sq 152 x 67 77 193 303 765
BD09/1 62 1 1 193 303 356
BD10/1 13.0 62 1 1 BM115mm Sq 155 x 90 77 193 303 260
BD11/2 150 2 4 293 497 765
BD12/2 150 2 4 293 497 356
BD13/2 150 2 4 293 497 298.5
21.0 BM115mm Sq 152 x 67 77
BD14/2 215 2 6 293 602 356
BD15/2 250 2 6 293 602 756
BD16/2 250 2 6 293 602 394
BD21/2 150 2 4 EN1092 100 293 497 385
32.0 155 x 90
BD22/2 250 2 6 DN100 PN40 100 393 602 385
BD41/2 62 1 1 EN1092 77 193 303 298.5
21.0 152 x 67
BD42/2 62 1 1 DN100 PN40 77 193 303 394
BD43/1 62 1 1 EN1092 100 193 303 1016
32.0 155 x 90
BD44/2 150 2 4 DN100 PN40 100 293 497 1016

Hydraulic cup test facility

BDT01/1 62 1 1 EN1092 193 303
BDT02/2 32.0 150 2 4 DN100 PN40 155 x 90 100 293 497 1016
BDT03/2 250 2 6 393 597

Electromagnetic test facility

BDT04/1 21.0 – 1 – BM128mm sq
155 x 90 100 293 497 1016
BDT05/1 32.0 – 1 – DN100 PN40

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Standard Hydraulic cup test facility Electromagnetic test facility

H1 H1 H1
H H H

D Cup
4 holes 13 4 holes 13 4 holes 13
D
Lowest possible
operating level

162 162 182

D

20 30
20

Modulating water level controllers

Description Simultaneously this same vertical travel creates a change in the
inductance value of Coil “B” until the balance is restored, thus
The Mobrey Modulating Controller is a single element closing the solenoid valve and hydraulically locking the
electro-hydraulic control with an electronic feedback system modulating valve spindle.
comprising:
This sequence is repeated in very small steps until the feed water
i) A control unit float chamber, mounted on the boiler shell, input equals the required evaporation rate of the boiler.
fitted with an Inductance Coil ‘A’ head assembly which can be To prevent the modulating valve responding to random water
made suitable for either Industrial or Marine Applications. movement against the general direction of level change, a 13
ii) A flanged modulating valve, fitted with an Inductance Coil ‘B’ mm reversal or (dead) band is incorporated in the electronic
and twin solenoid valve assembly, which is mounted in the boiler circuitry.
feed water line. Low water alarm and burner cut out contacts are also provided
iii) An electronic control box. within the control box to operate when the water level falls to a
predetermined position.
Operation
General note
A positive change of water level in the boiler alters the Models shown are for 21 kg/cm² maximum working pressure.
inductance value of Coil “A” causing an imbalance in the system. Details of modules for 32 kg/cm² will be provided on request.
This signal is transmitted through the electronic control box to
the appropriate solenoid valve on the modulating valve thus
producing a change of hydraulic pressure on the piston
assembly, the movement of which modulates the flow of water
to the boiler.

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Installation note Application notes

 For the further safety of boilers, it is recommended that the Throttle control
Mobrey Control Unit is mounted on a Mobrey Sequencing
 Modulating Valve in feed line
Valve.
 The water connection from the boiler to the float chamber  Suitable for automatic cold start conditions
should be as short as possible and the control head float  Used for all pumps capable of operating against a closed
chamber should be mounted close to the gauge glasses. discharge.
 The chamber band mark indicates the lowest adjustment With a rising water level in the boiler, the modulating valve
position of the low level alarm and it is our recommendation closes progressively to reduce the rate of feed into the boiler.
that the positioning of the boiler control chambers relative The size of valve lid is determined by the actual capacity of the
to the water level gauge glasses and the N.W.L. is such that boiler plus an allowance. See page 13.
there is always water visible in the gauge glass even at the
lowest operating band level. If required our technical staff Power failure and high water shutdown –
will advise on individual installations. with a third solenoid valve
Where one pump is feeding more than one boiler it is imperative
Features that a boiler cannot be overfilled Therefore a third solenoid valve
can be installed on the modulating valve which is operated by
 Inherently stable
either a loss of power on the boiler control circuit or the high
 Easily adjusted for individual operating requirements water alarm. In either case the valve will be closed and prevent
 Instant reversion to hand control in emergency. further water entering the boiler. The third solenoid valve can be
retrofitted to existing valves.

Common feed pump arrangement

Multi-boiler installations operating on a common feed system
require special sizing consideration and full details should be
provided so that a suitable valve can be recommended.

Figure 6. Installation with a modulating valve

Modulating valve
Feed check
valve

Feed tank Pump

Boiler

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Control units
Table 5. Standard control heads and chambers
81006 81007 81008

F F F

E E E

B B B

D D D
A A A
G

½” BSP C
C C

Models are available for up to 32kg/cm2 steam working. Details on request.

Table 6. Standard control heads and chambers

Type number 81006 81007 81008 81951

Cast iron Fabricated Fabricated steel Forged steel flange
Material
steel

Max. pressure kg/cm2 13 21 21 32

Side and bottom Side and bottom Side and side Direct mounted
Connections
EN1092 DN25 PN16 EN1092 DN25 PN40 EN1092 DN25 PN25 EN1092 DN100 PN40

A 468 468 570 –

B 100 100 100 –

C 102 87 100 –

D 277 277 335 –

E 390 390 390 390

F 430 430 430 430

G – – 270 –

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Control box Modulating valves

Figure 7. Control box Figure 8. Modulating valves
140
6 holes
20.5
85

254

235

425 406

42

152 235

150
4 holes
7.1

200

Table 7. Control box options

Valve body: Cast steel
Type number 80436 80660 Feed line pressure: Maximum 40 kg/cm2; Minimum 5.3 kg/cm2
240 Vac 50/60 Hz 110 Vac 50/60 Hz Feed line temperature: Maximum 120 °C
Input supply
±10% ±10% Flanged EN1092 DN40 PN40 and 1½" BS10 table H

Table 8. Modulating valve options

Electrical characteristics
No. of solenoid
Input circuit protected by 1 amp HRC fuse. Type number
Flanged valves Electrical supply

Alarm and control relays protected by 2 amp HRC fuses. 80310/* 1½" table H 2 230 Vac 50 Hz

80311/* DN40 PN40 2 230 Vac 50 Hz

Relay contacts voltage free rating:-
 Maximum voltage: 250 Vac 80653/* DN40 PN40 2 110 Vac 50 Hz

 Maximum current: 2 amp 80486/* DN40 PN40 2 230 Vac 50 Hz

80310/80435/* 1½" table H 3 230 Vac 50 Hz

Facility available to special order for separate supply to solenoid
valves with 2 Amp HRC maximum protection. 80311/80435/* DN40 PN40 3 230 Vac 50 Hz

Output option: 0 to 10 V available on request. 80653/80435/* DN40 PN40 3 110 Vac 50 Hz

Important notice Note

Electronic control box must not be subjected to either vibration The internal trim on the modulating valve can be changed
or excessive temperature. It is therefore recommended that without the need to replace the valve should operating
they are NOT mounted directly on to the boiler shell. conditions change.

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Sizing of valve lids

A range of valve lids and associated seats are available, and The formula for determining the Cv value and correct size of
provide linear flow characteristics. A table of Cv values for water valve lid are given below. The pressure drop across the valve
(S.G.=1) is given below for valve lids in the fully open position. should be 1.4 kg/cm² or greater – normally, the higher the
pressure drop the better the degree of control. The lid size is
Table 9. Sizing of valve lids that with the nearest Cv value above the calculated value.
Cv = kg/hr for Q
Type of lid Cv =
1 kg/cm² P
A 1690
Where:
B 2260

C 3030 Q = Actual Evaporation of Boiler plus 15 per cent margin kg/hr.

D 4100 P = Pump discharge pressure in kg/ cm² when passing Q quantity

of water minus (boiler max working pressure + 0.4 kg/cm²).
E 5480

7480
In the following example, an allowance of 0.4 kg/cm² has been
F
made for all feed line losses. In practice, the allowance should be
G 9840
that of the installation under consideration and may well be in
H 13520 excess of 0.4 kg/cm², particularly where the feed pump is
18480
remote from the boiler and/or where an anti-siphon valve
I
adjacent to the boiler feed check valve has been fitted.

Note Example
The J-type Lid is available on request for larger boilers.
Boiler evaporation (actual) = 4000 kg/hr.
Boiler working pressure = 6.6 kg/cm²
Table 10. Modulating Level Controller valve size chart Pump discharge pressure at Q quantity = 6.6 kg/cm²

7
4000  1.15
Cv = = 2300
1,000
1,000 6 11 –  6.6 + 0.4 
5

2,000 4 Lid required: Type C

2,000
Pressure drop ∆ P Kg/cm2

A
3,000
B 3
3,000
4,000 C
5,000 4,000
D
5,000 2
E
Type of valve lid

F
10,000 G
10,000
H
I 1
20,000
20,000
30,000
30,000
40,000
50,000 40,000
60,000 50,000
70,000 60,000
Required flow through Max rated boiler
valve Kg/hr output Kg/hr

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Sequencing blowdown valves

Description Features
A purpose built flanged isolating angle and sequencing valve  One valve to provide separate blowdown of:
with ½” BSP screwed drain connection and back seating – Control Chamber
features, all valve trims are in stainless steel. – Steam Connection
– Water Connection
Function
 Blowdown by predetermined sequence
The Mobrey sequencing valve is designed to function as a
 Stainless steel trim
combined water isolating valve and a sequencing valve to
provide positive purging of the water connection, float chamber  Back seating ensures packings are not subjected to
and steam connection of a boiler control. continuous pressure
 Available with Imperial or Metric flanges
Blowdown of float chamber and connections is effected
separately and in a predetermined sequence by the operation of  Available for pressures up to 32 kg/cm²
the single specially designed hand-wheel.

Figure 9. Sequence of operation

1. Normal working valve open 2. Chamber, steam and water
connections purged

Mid travel position water Fully closed position steam

3. 4. connection and chamber purged
connection purged

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Dimensions and Ordering Information

Figure 10. Dimensions

A C

Mid travel position

Connection to water leg ½” BSP Blow down connection to drain

Table 11. Ordering information

Flange Maximum Dimensions
Type
connections Material body working pressure
number
EN1092 and stuffing box (bar) A B C
80938 DN25 PN16 Cast iron 13(1) 83 54 219

80947 DN25 PN25 Gunmetal 21 83 54 219

80951 DN25 PN40 Cast steel 32 83 54 219

81390 BS10 Table H Gunmetal 21 83 54 210

(1) The maximum working pressure is 10.5 bar for Lloyds applications.

Important
The blowdown connection should be piped directly to an
independent covered drain, or tun dish with removable lid,
capable of accepting the full discharge without danger of
blow-back. The bore of blowdown pipe should not be less than
12 mm and the length should be kept as short as possible. Sight
glasses must not be fitted in the blowdown line.

Blowdown procedure card

Delta Mobrey produce a useful blowdown procedure card, part
number BP109, which is available on request.

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Mobrey Boiler Water Level Controls Product Data Sheet
BP100, Rev AA May 2020

Head Office
Delta Mobrey Limted
Riverside Business Park, Dogflud Way
Farnham, Surrey, GU9 7SS
+44 (0)1252 729140
Terms and Conditions of Sale are available upon request.
+44 (0)1252 729168
All other marks are the property of their respective owners.
mobrey@delta-mobrey.com © 2020 Delta Mobrey Ltd. All rights reserved.