Condenser Snapshots Gyanendra Sharma NPTI Delhi

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CONDENSER

|| GYANENDRA SHARMA ||
UPPER DOME WALL
DOME INTERNAL
STIFFENING

LOWER DOME WALL

OUTLET
REAR WATER
NOZZLE
CHAMBER

REAR
FRONT WATER
WATER BOX
BOX

INLET SUPPORT
NOZZLE PLATE

CONDENSER
SOPPORTS
BOTTOM PLATE
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FRONT WATER CHAMBER
CONDENSER :
• AN OVERVIEW AND FUNCTIONS
- TO CONDENSE STEAM & TO CREATE HIGH VACUUM
AT LPT EXHAUST

- TO REUSE CONDENSATE IN THE CYCLE

- TO REDUCE CHANCES OF CORROSION OF BOILER AND


TURBINE PARTS

- TO ACT AS SINK FOR VENTS AND DRAINS

- TO ENABLE OPERATIONAL FLEXIBILITY

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CLASSIFICATION OF CONDENSERS
- DIFFERENT TYPES OF CONDENSERS
 SURFACE TYPE CONDENSER
 AIR COOLED CONDENSER
 JET CONDENSER
BASED ON TYPE OF TURBINE
 THERMAL (FOSSIL FUEL)
 NUCLEAR
 COMBINED CYCLE
BASED ON DIRECTION OF STEAM FLOW
 BOTTOM MOUNTED CONDENSER
 AXIAL MOUNTED CONDENSER
 SIDE MOUNTED CONDENSER

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START OF CONDENSER

FOUNDATION
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BOTTOM PLATE FABRICATION

BOTTOM PLATES
SPRINGS
HOT WELL
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SPRING COMPRESSION

USING HYDRAULIC JACKS


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HOT WELL FABRICATION

HOT WELL IS THE PART THAT


COLLECTS THE STEAM WHICH
CONDENSES INTO WATER
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JOINING THE THREE

THE BOTTOM PLATE


THE SPRINGS
THE HOTWELL
HARIYAA

THE BOTTOM PLATE


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PLACING THE SPRINGS AND
HOTWELL
UPON THE BOTTOM PLATE
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PREPARING THE FOUNDATION

FOR
PLACING
THE BOTTOM PLATE ASSEMBLY
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BOTTOM PLATE ASSEMBLY
COMPLETED
PLACING IT ON THE FOUNDATION
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SIDE WALL FABRICATIONS

COVERS THE LEFT AND THE RIGHT


SIDE
COMES IN SIX PIECES
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FRONT AND REAR WALLS

WATER CHAMBER

WATER BOXES
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TUBE SUPPORT PLATES

HOLD AND SUPPORTS THE TUBES


INSIDE THE CONDENSER
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HARIYAA- HAVIZZ THE WATER
CHAMBER UPON THE
BOTTOM PLATE
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HARIYAA HAVIZZ THE SIDE WALLS
UPON THE
BOTTOM PLATES
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BOX COMPLETION
BY
ASSEMBLING
THE BOTTOM PLATE
THE WATER CHAMBER
THE SIDE WALLS
THE FIRST CRITICAL CHECK

THE DIMENSIONS OF THE BOX


FORMED
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HARIYAA THE TUBE SUPPORT
PLATES
INTO THE
CONDENSER SHELL
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THE MOST CRITICAL CHECK

TUBE SUPPORT PLATE ALIGNMENT


STRENGHTNING THE

CONDENSER
AS IT IS UNDER VACUUM
ATMOSPHERIC FORCES ACTS UPON
THE SAME.
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DOME WALL
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THE BIG JOB

CONDENSER TUBE INSERTION


R

TUBE MATERIALS FOR CONDENSER

- ALUMINIUM BRASS (SEAMLESS)


- ADMIRALTY BRASS (SEAMLESS)
- 90/10 CUPRO-NICKLE (SEAMLESS)
- 70/30 CUPRO-NICKLE (SEAMLESS)
- SS 304 (WELDED)
- SS 316 (WELDED)
- TITANIUM GRADE-2 (WELDED)

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TUBE SIDE DESIGN VELOCITY RANGE

TUBE MATERIAL VELOCITY RANGE


( m / sec )
ADMIRALTY BRASS/ 1.8 - 2.0
ALUMININIUM BRASS

90/10 CUPRO-NICKLE/ 1.8 - 2.0


70/30 CUPRO-NICKLE

SS 304 / SS 316 2.0- 2.2

TITANIUM 2.0 - 2.5

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TUBE EXPANSION AND CUTTING
THE EXPANSION DEVICE
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TO TEST THE DEVICE

MOCK UP PLATE
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CHECKING THE EXPANSION

DYE FILL TEST


FILL THE CONDENSER WITH WATER
AND ADD FLUOROSENT DYE TO THE
SAME.
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CLOSE THE CONDENSER

FIXING THE WATER BOXES TO THE


WATER CHAMBER
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