Ite M Completed Comments: Tank Out-Of-Service Inspection Checklist
Ite M Completed Comments: Tank Out-Of-Service Inspection Checklist
Ite M Completed Comments: Tank Out-Of-Service Inspection Checklist
Completed Comments
Ite
√
m
C.2.1 Overview
a) Check that tank has been cleaned, is gas free, and safe for entry. √
b) Check that the tank is completely isolated from product lines, all √
electrical power, and steam lines.
c) Check that roof is adequately supported, including fixed roof √ Roof is self
structure and floating roof legs. supported
d) Check for presence of falling object hazards, such as corroded- √ No object fall
through roof rafters, asphalt stalactites, and trapped hydrocarbons risk
in unopened or plugged equipment or appurtenances, ledges, etc.
d) Mark locations for turning coupons for inspection. n/a No coupons cut
e) Inspect all welds for corrosion and leaks, particularly the shell-to- √ Vacuum box
bottom weld. testing, Visual
testing. See
4.2.2, 4.2.3 and
4.5
i) Record bottom data on a layout sketch using the existing bottom √ See numeral
plates as a grid List the number and sizes of patches required. 4.2.4 and table
4.9
l) Check for reinforcing pads under all bottom attached clips, n/a None present
brackets, and supports.
m) Inspect floating roof leg pads for pitting or cutting, and excessive n/a Fixed Roof
dimpling (indicating excessive loading).
n) Check the column bases of fixed roof supports for adequate pads n/a Self supported
and restraining clips.
o) In earthquake Zones 3 and 4, check that roof supports are not n/a Self supported
welded down to the tank bottom, but are only restrained from
horizontal movement.
p) Check area beneath swing line cable for indications of cable n/a There is no
cutting or dragging. swing line
q) Mark old oil and air test connection for removal and patching. n/a None present
r) Identify and report low areas on the bottom that do not drain √
adequately.
c) Inspect and estimate the amount of metal loss on the heads of √ No relevant
rivets and bolts. corrosion
f) Inspect existing protective coatings for damage, deterioration, and √ See 4.1 and
disbonding. 4.2.2
g) Check for areas of rubbing (indicating too much pressure by the n/a No peripheral
seal assembly shoes or inadequate annular space). seal/floating roof
h) Visually inspect the shell plates and seams for indications of √ No apparent
leakage. leaks. Tank out-
of-service
i) If the shell has riveted or bolted seams, record the leak locations n/a
by film or chart in case the locations are lost during surface
preparation for painting.
k) Survey the shell to check for roundness and plumb. √ See table 4.16
b) Check location of overflow that it is not above any tank valves or n/a No overflow
equipment. present
C.2.6.1 General
a) Visually inspect the underside surface of the roof plates for holes, √ See 4.3.1
scale buildup, and pitting.
b) Hammer test or ultrasonically examine to check for thin areas, √ See table 4.12
particularly in the vapor space of floating roofs and at edge of roof
on cone roof tank.
c) Check all clips, brackets, braces, etc., welded to the roof n/a None exists
deck plate for welded reinforcing pads and see that they have
not broken free.
d) If no pad is present, penetrant test for cracking of the weld or deck n/a None exists
plate.
e) Inspect for protective coating for breaks, disbondment, and √ See 4.3.1
deterioration.
f) Spark test the interior surface coating if recoating is not planned. n/a No internal
coating exists
a) Inspect the support columns for thinning in the upper 2 ft. n/a Self-supported
b) On API columns (two channels welded together) check for n/a idem
corrosion scale breaking the tack welds, unless the joint between
the channels is completely seal welded.
c) Check that the reinforcing pad on the bottom is seal-welded to n/a idem
the tank bottom with horizontal movement restraining clips
welded to the pad.
d) Determine if pipe column supports are concrete filled or open n/a idem
pipe. If open pipe, check for a drain opening in the bottom of the
pipe.
e) Inspect and gauge rafters for thinning, particularly near the center n/a idem
of the roof. Report metal loss.
g) Inspect girders for thinning and check that they are attached n/a idem
securely to the top of the columns.
h) Report if the columns have cross bracing in the area between the n/a idem
low pump out of the top of the shell (for future internal floating roof
installation).
i) Inspect and report presence of any roof-mounted swing line n/a idem
bumpers.
j) Photograph the roof structure if no rafter layout drawing exists. n/a idem
a) Inspect the hatches for corrosion, paint and coating failures, holes, n/a None exists
and cover sealing.
b) On loose covers, check for a safety chain in good condition. n/a Idem
c) On light hatches over 30 in. across, check for safety rods. n/a Idem
d) Inspect the condition of the gaskets on bold or latched down hatch n/a Idem
covers.
Inspect the condition of the staging support for corrosion. n/a None exists
b) Inspect liquid seal hatches for corrosion and proper liquid level in n/a idem
the seal.
c) If the tank has no gauge well, check for a hold-off distance n/a idem
marker and check mea- surement.
C.2.8 Floating Roof
b) Run a light wire through the gooseneck vents on locked down n/a Idem
inspection hatch covers to make sure they are open.
1) vapor tight (bulkhead seal welded on one side on bottom, sides, n/a Idem
and top),
d) Measure mixer cutouts and record plate thickness for future n/a Idem
mixer installation or replacement.
Plate thickness .
a) Inspect fixed low and removable high floating roof legs for thinning. n/a Idem
a) Remove four sections of foam log (foam-filled seals) for inspection n/a Idem
on 90° locations.
b) Inspect hanger attachment to roof rim for thinning, bending, n/a Idem
broken welds, and wear of pin holes.
f) Seal fabric—inspect for deterioration, stiffening, holes, and tears in n/a Idem
fabric.
g) Measure length of fabric from top of shoe to roof rim, and check n/a Idem
against maximum anticipated annular space as roof operates.
h) Inspect any modification of shoes over shell nozzles, mixers, etc., n/a Idem
for clearance.
i) Inspect shoes for damage caused by striking shell nozzles, mixers, n/a Idem
etc.
a) Inspect seal fabric for wear, deterioration, holes, and tears. n/a Idem
a) Inspect the rim-mounted bolting bar for corrosion and broken n/a Idem
welds.
c) Visually inspect seam from below, looking for holes as evidenced n/a Idem
by light.
d) Inspect fabric for deterioration and stiffness. n/a Idem
e) Inspect for mechanical damage, corrosion, and wear on tip in n/a Idem
contact with shell.
f) Inspect for contact with obstructions above top of shell. n/a Idem
b) On tanks with interface autogauges, check seal around gauge n/a Idem
tape cable and guide wires through manway cover.
c) On floating roof tanks where the environmental rules require n/a Idem
closing off the vent, check the vent pipe for corrosion at the pipe-
to-rim joint and check that the blinding is adequate.
n/a Idem
b) Check that nozzle pipe projects no more than 1/2 in. below roof
deck.
e) Check for presence of check valve where bottom of basin is below n/a Idem
product level.
f) Inspect drain basin(s) to roof deck welds for cracking. n/a Idem
g) Check drain basin(s) outlet pipe for adequate reinforcement to n/a Idem
roof deck (including reinforcing pad).
a) Hammer test fixed drain line on tank bottom for thinning and n/a Idem
scale/debris plugging.
b) Inspect supports and reinforcing pads for weld failures and n/a Idem
corrosion.
c) Check that pipe is guided, not rigidly locked to support, to avoid n/a Idem
tearing of tank bottom plate.
b) Check for obstructions that pipe could catch on. n/a Idem
d) Inspect results of hydrostatic test on flexible roof drain system. n/a Idem
a) Hammer test rigid pipe in flexible joint systems for thinning and n/a Idem
scale/debris plugging.
d) Inspect tape and tape cable for twisting and fraying. n/a Idem
e) Test the tape’s freedom of movement through guide sheaves and n/a Idem
tape guide pipe.
f) On open-top tanks, check that gate tapes with cables have no n/a Idem
more than one foot of tape exposed with float at lowest point.
h) Test float guide wire anchors for spring action by pulling on wire n/a Idem
and releasing.
i) Inspect float wells in floating roofs for thinning and pitting of walls n/a Idem
just above the liquid level.
j) Check that the autogauge tape is firmly attached to the float. n/a Idem
k) Inspect the tape cable and float guide wire fabric seals through the n/a Idem
float well cover.
l) Inspect the bottom guide wire attachment clip: inspect for a n/a Idem
temporary weighted bar instead of a permanent welded down clip.
m) Inspect board-type autogauge indicators for legibility and n/a Idem
freedom of movement of indicator.
n) Measure and record these distances to determine if seal damage n/a Idem
will occur if tank is run over from:
o) Identify floating roofs where the tape is connected directly to the n/a Idem
roof.
p) Overfill alarm: Inspect tank overfill prevention alarm switches for n/a Idem
proper operation.
c) Check for cone at bottom end of pipe about one foot above the n/a Idem
bottom.
d) Check condition of well washer pipe and that its flared end is n/a Idem
directed at the near side of the hold off pad.
e) Check that supports for gauge well are welded to pad or to shell n/a Idem
and not directly to bottom plate.
g) Check presence of a hold-off distance marker in well pipe n/a Gauge well has
and record hold-off distance. no pipe
Hold-off distance .
h) Identify and report size and pipe schedule, and whether pipe is n/a Gauge well has
no pipe
solid or slotted. Report slot size.
i) Check that the hold-off distance plate is seal-welded to the bottom n/a Idem
and that any gauge well supports are welded to the plate and not
directly to the bottom.
k) Check for presence and condition of gauge well washer. √ None exists
l) Check for bull plug or plate blind on gauge well washer valve. n/a None exists
m) Inspect gauge well guide in floating roof for pitting and thinning. n/a No floating roof
n) Inspect the guide rollers and sliding plates for freedom of n/a Idem
movement.
o) Inspect condition of gauge well pipe seal system. n/a Gauge well has
no pipe
p) On black oil and diesel services: if gauge well is also used for n/a Gauge well has
sampling, check for presence of a thief- and gauge-type hatch to no pipe so no
avoid spillage.
sampling done
q) Visually inspect inside of pipe for pipe weld protrusions which n/a Idem
could catch or damage vapor control float.
a) Inspect roof-mounted sample hatches for reinforcing pads and n/a No roof sample
cracking. hatches present
c) For tanks complying with Air Quality Monitoring District rules, n/a Idem
inspect sample hatch covers for adequate sealing.
d) Check horizontal alignment of internal floating roof sample n/a Idem
hatches under fixed roof hatches.
e) Inspect the sealing system on the internal floating roof sample n/a Idem
hatch cover.
f) Inspect floating roof sample hatch cover recoil reel and rope. n/a Idem
a) Inspect shell nozzles for thinning and pitting. √ See 4.1 and
tables 4.3, 4.4
and 4.5.
b) Inspect hot tap nozzles for trimming of holes. n/a None exist
b) Inspect to see that pipe is free to move along support without n/a idem
strain or tearing action on bottom plate.
c) Inspect nozzle valves for packing leaks and damaged flange n/a idem
faces.
d) Inspect heater stream nozzle flanges and valves for wire cutting. n/a idem
e) Report which nozzles have thermal pressure relief bosses and n/a idem
valves.
f) In internal elbow-down fill line nozzles, inspect the wear plate on n/a idem
the tank bottom.
g) On elbow-up fill lines in floating roof tanks, check that opening n/a idem
is directed against underside of roof, not against vapor space.
Inspect impact are for erosion.
a) Inspect diffuser pipe for erosion and thinning. n/a None exists
b) Check holes in diffuser for excessive wear and enlargement. n/a idem
d) Check that diffuser supports restrain, not anchor, longitudinal line n/a idem
movement.
e) Inspect air spiders on bottom of lube oil tanks for plugging and n/a idem
damaged or broken threaded joints.
a) Inspect flexible joint for cracks and leaks. n/a No swing lines
present
b) Scribe the flexible joint across the two moving faces and raise n/a Idem
end of swing line to check the joint’s freedom of movement,
indicated by separation of scribe marks.
c) Check that flexible joints over 6 in. are supported. n/a Idem
d) Inspect the swing pipe for deep pitting and weld corrosion. n/a Idem
e) Loosen the vent plugs in the pontoons and listen for a vacuum. n/a Idem
Lack of a vacuum indicates a leaking pontoon.
f) Check the results of air test on pontoons during repairs. n/a Idem
i) Inspect the condition of the bottom-mounted support, fixed roof n/a Idem
limiting bumper, or shell-mounted limiting bumper for wood
condition, weld and bolt corrosion, and seal welding to bottom or
shell.
1j) Inspect safety hold-down chain for corrosion and weak links. n/a Idem
k) Check that there is a welded reinforcing pad where the chain n/a Idem
connects to the bottom.
l) If the floating swing in a floating or internal floating roof tank does n/a Idem
not have a limiting device preventing the swing from exceeding 60
degrees, measure and calculate the maximum angle possible with
the roof on overflow.
Max. angle on overflow .
(If the calculated angle exceeds 65 degrees, recommended
installation of a limiting bracket.)
n) Inspect for three cable clamps where cable attaches to end of n/a Idem
swing line (single- reeved) or to roof assembly (double-reeved).
Inspect sheaves for freedom of movement.
o.) Inspect winch operation and check the height indicator for legibility n/a Idem
and accuracy.
p) Inspect bottom-mounted sheave assembly at end of pontoon for n/a Idem
freedom of rotation of sheave.
q) Inspect shell-mounted lower sheave assembly for freedom of n/a Idem
rotation of sheave, corrosion thinning, and pitting of sheave
housing.
s) Inspect the cable counterbalance assembly for corrosion and n/a Idem
freedom of operation.
a) Inspect the manway heater racks for broken welds and bending of n/a No Manway
the sliding rails. heater present
b) Measure and record the length of the heater and length of the n/a Idem
track.
a) Inspect bottom and shell plates and deflector stands. n/a None exists
b) Inspect for erosion and corrosion on the wear plates. Inspect for n/a Idem
rigidity, structural soundness, corrosion, and erosion of deck
plates and reinforcing pads that are seal- welded to the bottom
under the deflector stand legs.
c) Measure for propeller clearance between the bottom of deflector n/a Idem
stand and roof when the roof is on low legs.
C.2.12.1 Handrails
a) Identify and report type (steel pipe, galvanized pipe, square tube, √ See 4.3.1.
angle) and size of handrails.
Annex 1
d) Identify cold joints and sharp edges. Inspect the handrails and √ See 4.3.1.
midrails. Annex 1
e) Inspect safety drop bar (or safety chain) for corrosion, functioning, n/a There is none
and length.
f) Inspect the handrail between the rolling ladder and the gaging n/a
platform for a hazardous opening when the floating roof is at its
lowest level.
d) Inspect the surface that deck plate or grating rests on, for thinning n/a
and holes.
c) Inspect grating for corrosion-caused thinning of bars and failure of n/a Idem
welds.
d) Check grating tie down clips. Where grating has been retrofitted n/a Idem
to replace plate, measure the rise of the step below and above
the grating surface and compare with other risers on the stairway.
b) Inspect stairway supports to shell welds and reinforcing pads. √ See 4.4.2 Annex
1
c) Check for wear and corrosion where rolling ladder attaches to n/a Idem
gaging platform.
g) Inspect rolling ladder wheels for freedom of movement, flat spots, n/a Idem
and wear on axle.
i) Inspect top surface of rolling ladder track for wear by wheels to n/a Idem
assure at least 18 in. of unworn track (track long enough).
k) Inspect track supports on roof for reinforcing pads seal-welded to n/a Idem
deck plate.
l) Check by dimensioning, the maximum angle of the rolling ladder n/a Idem
when the roof is on low legs.
Max. angle .
m) If rolling ladder track extends to within 5 ft of the edge of the roof n/a Idem
on the far side, check for a handrail on the top of the shell on that
side.