Unsat Pol Ester
Unsat Pol Ester
Unsat Pol Ester
-continued -continued
Resin Resin
2A 2B 2c 2D 5 4A 4B 4c 4E
Tensile strength (MPa) 60 37 48 60 Cook end points: I.C.I./150O C. 3.2 2.5 2.5 1.5
Tensile elong (‘70) 5 5 4 5 (poise)
Tensile modulus (MPa) 2600 2500 2500 3000 10 Acid number 42 21 18 17
HDT (0 C.) 71 70 56 71 Property of linear polyester in styrene
Barcol 34 33 36 36
I.C.I./25O C. (poise) 35% styrene 7 4.7 4.6 3.3
MW 3100 3600 3500 3000
Mn 1700 1900 1400 1500
EXAMPLE 3 15 Mechanical properties of cured resin in 40% styrene
Gelcoat EXAMPLE 5
Constituent (Wt %) 3A 3B 3C 3D 25 Gelcoats 5A, 5B, 5C, 5D and 5E Made from Resin
R _ 300] t 2A 64 2B 64 2C 64 2D 64 4A, 4B, 4C, 4D and 4E for Marine Applications
ii’sm ( 0 S yrene) and Commercial Isophthalic Based Marine Gelcoat
Air Release agent 0.2 0.2 0.2 0.2
Talc 7 7 7 7 GN 100005 (Nest 6 Oy) for R e ference Pu rp 0565
Titanium dioXide 17 17 17 17
ThiXotropic agent 1.3 1.3 1.3 1.3
Styrene 7.5 7.5 9.5 11 3O
coiiait (10%) 0.12 0.12 0.12 0.12 Reference
Inhibitor 0.13 0.13 0.13 0.13 gelcoat
—PrOperty Gelcoats GN
45 Styrene % 33 33 30 28 36
** maXimum styrene concentration in eXhaust air during spraying Styrene 175 210 200 190 260
emission **
(ppm)
EXAMPLE 4 Brook?eld 8500 4160 10560 6680 7500
viscosity/10 RPM
' ' ThiXotropic 4.5 4.3 4.8 4.2 4.8
Resins 4A, 4B, 4C, and 4D and 4E for Marine 50 indeX 5/50 RPM
Applications Acceterated
Weathering test
Gloss 60 o 95 88 90 87 84
QUV-A 250 h 2 1.8 0.9 1.3 1.9
Resin 55 CIE L*a*b*
(D110
4A 4B 40 4E Gloss 60 ° s5 s4 s4 s4 s1
_ _ QUV-A 500 h 1.7 1.2 1.9 2.4 2.9
Starting material (mol %) CIE Ly?ay?by?
(D110
Neopentyl glycol 23 30 30 30 6O Gloss 60 o 84 86 83 85 81
Propylene glycol 11 10 11 12
2'Buty1'2'_ethy1'l>3'propalledlol 6 3 3 3 ** maXimum styrene concentration in eXhaust air during spraying
HydroXypivalyl hydroXypivalate 9 5 5 5
Isophthalic acid 16 14 14 13 What is Claimed is;
Adlplc acld . 2 2 2 1. An unsaturated polyester resin, Wherein said resin
Maleic anhydride 29 30 29 29 _
1_Pheny1 ethyl alcohol 3 3 3 65 comprises 20—85 Wt % of at least one unsaturated polyester
Benzyl alcohol 6 3 3 3 having a Weight average molecular Weight MW of
2000—6000, prepared from
US 6,268,464 B1
11 12
1) 30—70 mol % of at least tWo carboXylic acids or 9. Aprocess for the manufacture of an unsaturated poly
derivatives thereof and at least one of them is an ester resin, Wherein 30—70 mol % of at least tWo carboXylic
unsaturated carboXylic acid or a derivative thereof in an acids or derivatives thereof and at least one of them is an
amount of 50 mol % from total amount of carboXylic unsaturated carboXylic acid or a derivative thereof in an
acids, and at least one of them is an aromatic carboXylic amount of 50 mol % from total amount of carboXylic acids,
acid or a derivative thereof and optionally of one or and at least one of them is an aromatic carboXylic acid or a
more other carboXylic acids or derivatives thereof; derivative thereof and optionally of one or more carboXylic
acids or derivatives thereof, and 30—70 mol % of at least tWo
2) 30—70 mol % of at least tWo diols and at least one of
diols and at least one of them is selected from 2,2,4
them is selected from 2,2,4-trimethyl-1,3-pentanediol trimethyl-1,3-pentanediol and 2-butyl-2-ethyl-1,3
and 2-butyl-2-ethyl-1,3-propanediol and the amount of propanediol and the amount of 2,2,4-trimethyl-1,3
2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl pentanediol and/or 2-butyl-2-ethyl-1,3 is 0.5—8 mol %, and
1,3-propanediol is 0.5—8 mol %; 0.5—10 mol % of at least one monoalcohol, and optionally a
3) 0.5—10 mol % of at least one monoalcohol; modifying chemical/chemicals and the total amount of
4) optionally a modifying chemical/chemicals and the monoalcohol/alcohols and modifying chemical/chemicals is
15 0.5—20 mol %, are charged to a suitable reaction vessel and
total amount of monoalcohols and modifying chemi
cals is 0.5—20 mol %; the reaction is carried out at a temperature of 180—240° C.
and 15—50 Wt % of at least one reactive diluent. and is continued until the acid number of 1—50 and I.C.I.
2. The unsaturated polyester resin according to claim 1, viscosity of the linear polyester of 1—10 poise/125° C. are
Wherein said resin comprises 30—80 Wt % of at least one reached, if maleic anhydride is used With isophthalic or
unsaturated polyester having a Weight average molecular terephthalic acid, the reaction is alloWed to proceed Without
Weight of 2600—6000 as measured by Gel Permeation Chro maleic anhydride until the reaction miXture is clear and until
acid number beloW 70 is reached, then, after cooling of the
matography (GPC), prepared from reaction miXture, maleic anhydride is added, and ?nally the
1) 40—60 mol % of at least tWo carboXylic acids or linear unsaturated polyester or miXtures thereof are dis
derivatives thereof; 25 solved in an amount of 15—50 Wt % of at least one reactive
2) 40—60 mol % of at least tWo diols and the amount of diluent.
2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl 10. A process for the manufacture of an unsaturated
1,3-propanediol is 2—6 mol %; polyester resin according to claim 9, Wherein 40—60 mol %
3) 2—6 mol % of at least one monoalcohol; of at least tWo carboXylic acids or derivatives thereof, and
4) optionally a modifying chemical/chemicals and the 40—60 mol % of at least tWo diols and the amount of
total amount of monoalcohols and modifying chemi 2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl-1,3
cals is 1—15 mol %; propanediol is 2—6 mol %, and 2—6 mol % of at least one
and 20—35 Wt % of at least one reactive diluent. monoalcohol, and the total amount of monoalcohol/alcohols
3. The unsaturated polyester resin according to claim 1 or and modifying chemical/chemicals is 1—15 mol %, are
2, Wherein said unsaturated carboXylic acid or a derivative 35 charged to a suitable reaction vessel and the reaction is
thereof is maleic acid, maleic anhydride or fumaric acid. carried out at a temperature of 190—230° C. and it is
4. The unsaturated polyester resin according to claim 3, continued until the acid number of 3—40 and I.C.I. viscosity
Wherein said other diols are selected from ethylene glycol, of the linear polyester of 3—8 poise/125° C. are reached, if
propylene glycol, diethylene glycol, dipropylene glycol, maleic anhydride is used With isophthalic or terephthalic
neopentyl glycol, triethylene glycol, tripropylene glycol, acid the reaction is alloWed to proceed Without maleic
cycloheXane dimethanol, heXane diol, butylene glycol, anhydride until the reaction miXture is clear and until acid
hydroXypivalyl hydroXy pivalate, 2-ethyl-1,3-heXanediol, number beloW 30 is reached, then after cooling of the
1,3-propanedioll, 1,5-pentanediol, 2,2-diethyl-1,3 reaction miXture maleic anhydride is added, and ?nally the
propanediol, propylene glycol, 1,2,3-propantriol polymer linear polyester or miXtures thereof are dissolved in an
With methyl oXirane, trimethylolropane polymer With 45 amount of 20—35 Wt % of at least one reactive diluent.
methyl oXirane, 2-methyl-1,3-propanediol and 2-methyl-2, 11. Aproduct obtained by the process according to claims
4-pentanediol. 9 or 10, Wherein the Weight average molecular Weight MW
5. The unsaturated polyester resin according to claim 4, of the product is 2000—6000 and number average molecular
Wherein said monoalcohols are selected from benZyl Weight Mn of the product is 700—2500.
alcohol, phenylethanol, cycloheXanol, 2-ethylheXanol, 12. The unsaturated polyester resin according to claim 1
2-cycloheXyl ethanol, 2,2-dimethyl-l-propanol and layryl or prepared according to the process of claim 9, Wherein said
alcohol. resin comprises general purpose resins, resins for marine
6. The unsaturated polyester resin according to claim 3, applications, resins for ?ber glass reinforced products, arti
Wherein modifying chemicals are selected from benZoic ?cial marble, arti?cial onyX, sheet moulding compounds,
acid, lauric acid, 2-ethylbuturic acid, 2-ethylheXanoic acid 55 resin transfer moulding applications, resins for hand and
and phenylacetic acid, and glycidyl ester of neodecanoic spray lamination applications, resins for sanitary
acid, epoXy styrene and dicyclopentadiene. applications, pigmented and clear gelcoats and topcoats/
7. The unsaturated polyester resin according to claim 3, enamels.
Wherein said I.C.I. viscosity of the unsaturated polyester is 13. A gelcoat, comprising 20—85 Wt % of at least one
1—10 poise/125° C., the acid number is 1—50 and Mn is unsaturated polyester With a Weight average molecular
700—2500 as measured by Gel Permeation Chromatography Weight MW of 2600—6000 and 15—50 Wt % of at least one
(GPC). reactive diluent, and additives selected from the group
8. The unsaturated polyester resin according to claim 3, consisting of catalysts, inhibitors, thiXotropic agents, thiX
Wherein said I.C.I. viscosity of the unsaturated polyester is otropy enhancers, promoters, co-promoters, ?llers,
1—10 poise/125° C., the acid number is 3—20 and Mn is 65 pigments, air release agents, Wetting agents, leWelling
1000—2200 as measured by Gel Permeation Chromatogra agents, surfactants and suppressants, and that the unsatur
phy (GPC). ated polyester is prepared from
US 6,268,464 B1
13 14
1) 30—70 Wt % of at least tWo carboXylic acids or 3) a monoalcohol/monoalcohols selected from the group
derivatives thereof and at least one of them is an consisting of benZyl alcohol, 2-ethylheXanol, 2,2
unsaturated carboXylic acid or a derivative thereof and dimethyl-l-propanol, layryl alcohol, phenyl acetic acid
at least one of them is an aromatic carboXylic acid or a and dicyclopentadiene and optionally a modifying
derivative thereof and optionally of one or more car chemical/chemicals selected from the group consisting
boXylic acids or derivatives thereof; of benZoic acid, 2-ethylheXanoic acid and lauric acid.
2) 30—70 Wt % of at least tWo diols and at least one of 17. The product according to claim 11, Wherein the Weight
them is selected from 2,2,4-trimethyl-1,3,pentanediol average molecular Weight MW is 2600—6000 and the number
and 2-butyl-2ethyl-1,3-propanediol and the amount of average molecular Weight Mn is 1000—2200.
2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl 1O 18. The gelcoat of claim 13, Wherein said unsaturated
2-ethyl-1,3-propandiol is 0.5—8 mol %. polyester With a Weight average molecular Weight MW of
3) 0.5—10 mol % of at least one monoalcohol; 2600—6000 comprises 30—80 Wt %, said reactive diluent
4) optionally a modifying chemical/chemicals and the comprises 20—35 Wt %, and additives selected from the
total amount of monoalcohols and modifying chemi group consisting of catalysts, inhibitors, thiXotropic agents,
cals is 0.5—20 mol % 15 thiXotropy enhancers, promoters, co-promoters, ?llers,
and 15—50 Wt % of at least one reactive diluent. pigments, air release agents, Wetting agents, leWelling
14. The gelcoat according to claim 13 for marine agents, surfactants and suppressants, and that the unsatur
applications, characteriZed in that the polyester is prepared ated polyester is prepared from
from 1) 40—60 mol %, of said carboXylic acids or derivatives
1) unsaturated and other carboXylic acids or derivatives thereof and at least one of them is an unsaturated
thereof, selected from the group consisting of phthalic carboXylic acid or a derivative thereof and at least one
anhydride, isophthalic acid, tetrahydrophthalic of them is an aromatic carboXylic acid or a derivative
anhydride, heXahydrophthalic anhydride, adipic acid, thereof and optionally of one or more carboXylic acids
maleic anhydride and 1,4-cycloheXanedicarboXylic or derivatives thereof;
acid; 25 2) 40—60 mol % of said diols and at least one of them is
2) other diol/diols selected from the group consisting of selected from 2,2,4-trimethyl-1,3,pentanediol and
propylene glycol, di-propylene glycol, diethylene 2-butyl-2ethyl-1,3-propanediol and the amount of said
glycol, neopentyl glycol, cycloheXane dimethanol, 2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl
heXanediol, hydroXyprivalyl hy droXypivalate, 1,5 1,3-propandiol is 2—6 mol %
pentanediol, 1,3-propanediol, 2-ethyl-1,3-heXanediol, 3) 2—6 mol % of at least one monoalcohol;
2,2-diethyl-1,3-propanediol, 2-methyl-1,3 4) optionally a modifying chemical/chemicals and the
propanediol, 2-methyl-2,4-pentanediol, polypropylene total amount of monoalcohols and modifying chemi
glycol, 1,2,3-propanetriol polymer With methyl oxirane cals is 1—15 mol %;
and trimethylolpropane polymer With methyl oXirane; and 20—35 Wt % of at least one reactive diluent.
35
3) a monoalcohol/monoalcohols selected from the group 19. An unsaturated polyester resin Wherein said resin
consisting of benZyl alcohol, benZoic acid, phenyl comprises 20—85 Wt % of at least one unsaturated polyester
ethanol, cycloheXanol, 2-ethyl heXanol and optionally a having a Weight average molecular Weight MW of
modifying chemical/chemicals selected from the group 2000—6000 as measured by Gel Permeation Chromatogra
consisting of glycidyl ester of neodecanoic acid, phy (GPC), prepared from
2-cyclheXyletanol, 2,2-dimethyl-1-propanol, epoXy 1) 30—70 mol % of at least tWo carboXylic acids or
styrene and phenylacetic acid. derivatives thereof and at least one of them is an
15. The gelcoat according to claim 13 or 14, Wherein said unsaturated carboXylic acid or a derivative thereof in an
mechanical properties of the cured unsaturated polyester amount of 50 mol % from total amount of carboXylic
resin are:
45 acids, and at least one of them is an aromatic carbosylic
Tensile strength Z50 Mpa, acid or a derivative thereof and optionally of one or
Tensile modulus Z3000 Mpa, more other carboXylic acids or derivatives thereof;
Bending temperature (HDT)§70° C., 2) 30—70 mol % of at least tWo diols and at least one of
Water absorption E80 mg/piece/28, and them is selected from 2,2,4-trimethyl-1,3-pentanediol
Barcol hardness 235. and 2-butyl-2-ethyl-1,3-propanediol and the amount of
16. The gelcoat according to claim 13 for general 2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl
purposes, Wherein said polyester is prepared from: 1,3-propanediol is 0.5—8 mol %;
1) unsaturated and other carboXylic acids or derivatives 3) 0.5—10 mol % of at least one monoalcohol;
thereof selected from the group consisting of phthalic 4) optionally a modifying chemical/chemicals and the
anhydride, isophthalic acid, tetrahydrophthalic 55 total amount of monoalcohols and modifying chemi
anhydride, terephtalic acid, adipic acid, maleic cals is 0.5—20 mol %;
anhydride, trimellitic acid, dimethylmalonic acid and and 15—50 Wt % of at least one reactive diluent.
hydroXypivalic acid; 20. Aproduct obtained by the process according to claims
2) other diol/diols selected from the group consisting of 9 or 10, Wherein the Weight average molecular Weight MW
propylene glycol, di-propylene glycol, ethylene glycol, of the product is 2000—6000 as measured by Gel Permeation
diethylene glycol, triethylene glycol, Chromatography (GPC)i and number average molecular
tripropyleneglycol, neopentyl glycol, heXanediol, buty Weight Mn of the product is 700—2500 as measured by Gel
lene glycol, hydro Xypivalyl hydroXypivalate, 1,5 Permeation Chromatography (GPC).
pentanediol, heXanediol, 1,3-propanediol, 2-methyl-1, 21. A i elcoat, comprising 20—85 Wt % of at least one
3-propanediol, 2-methyl-2,4-pentanediol, polyproylene 65 unsaturated polyester With a Weight average molecular
glycol, 1,2,3-propanetriol polymer With methyloXirane Weight MW of 2600—6000 as measured by Gel Permeation
and trimethylolpropane polymer With methyl oXirane; Chromatography (GPC) and 15—50 Wt % of at least one
US 6,268,464 B1
15 16
reactive diluent, and additives selected from the group 6) 30—70 Wt % of at least tWo diols and at least one of
consisting of catalysts, inhibitors, thiXotropic agents, thiX- them is selected from 2,2,4-trimethyl-1,3,pentanediol
otropy enhancers, promoters, co-promoters, ?llers, and 2-butyl-2ethyl-1,3-propanediol and the amount of
pigments, air release agents, Wetting agents, leWelling 2,2,4-trimethyl-1,3-pentanediol and/or 2-butyl-2-ethyl
agents, surfactants and suppressants, and that the unsatur- 5 1,3-propandiol is 0.5—8 mol %
ated Polyester is Prepared from 7) 0.5—10 mol % of at least one monoalcohol;
5) 30f70_ Wt % of at least tWO carboxylic acids or 8) optionally a modifying chemical/chemicals and the
derivatives thereof and at least one of them is an total amount of monoalcohols and modifying Chemi
unsaturated carboXylic acid or a derivative thereof and Gals is ()_5_20 H101 %
at least'one of them is an aromatic carboXylic acid or a 10 and 15_50 Wt % of at least one reactive diluent
derivative thereof and optionally of one or more car
boXylic acids or derivatives thereof; * * * * *