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Biffi Italia s.r.l.

Headquarters, Sales department, 29017 Fiorenzuola d’Arda - Italy tel. +39 0523 944411 fax +39 0523 943923 e-mail biffi_italia@biffi.it

website: www.biffi.it
 F02

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technology in a pill
The ICON2000 series introduced intelligent actuators for the severest duties...
...the F02 concentrates the highest actuation technology in the smallest electric actuator
 Features
More than half a century ago Biffi started its business in valve actuation.
Its world-wide leadership has been built through continuous innovation and the ability
to face the new challenges that a fast changing environment comes up with.
It was in 1992 that BIFFI started its intelligent actuator campaign.
Since then Biffi intelligent actuators have been welcomed by all the major companies
around the world, in many different applications in the most hostile environments.

The best solution for each application

Thanks to its experience, know-how and product range, Biffi can supply its Customer any actuator
solution.

New quarter-turn electric actuators for small part-turn valves

and dampers, with “ICON” intelligence
With the F02 series, Biffi introduces a compact (up to 2.000 Nm) quarter-turn electric actuator for the
operation of low-torque part-turn valves and dampers with the highest innovative actuation technology.

Why ask for modular construction if you can have all the main features
integrated in one single actuator?
The latest technology in market actuation proposes a wide use of modular construction.
BIFFI introduces a new philosophy in the electric actuators construction with all the main possible basic
variables integrated in one single product. For very specific features, BIFFI proposes a very easy modular
integration for advanced improvement.

With its 8 kilos, the F02 is the most innovative all-in-one actuator available on the market.
Not only does it include a whole range of essential design features such as “ICON” intelligence,
but can also incorporate “BluetoothTM” Wireless connectivity.

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 • One single version to cover the whole range of power supply (24 to 240V DC or AC single phase input
voltages at 50 and 60 Hz).
• One single version to cover the whole range of operating times (10 to 400 seconds), with the
possibility of different stroking times in the opening and the closing manoeuvres.
• One single version with interchangeable base plate for connection to various types of valves.
• As an option, BluetoothTM technology allows your PDA or PC to have direct access to the F02
for non-intrusive operation, configuration and diagnostics.

A look inside F02 basic design features:

 Mechanical connection to the valve: interchangeable base plate to suit various options
foreseen on the Ordering Table (page 19). Shaft drive via insert bush to provide EN ISO 5211
dimensions and all the main standard dimensions of valve shafts. The drive insert meets all the
different flange standards.

 Electric motor: one single innovative universal electric motor for each model, with suitable POWER
SUPPLY MODULE to accept 24 to 240V DC or AC single phase input voltages at 50 and 60 Hz.

Three-phase motors with power supply from 208 to 575 VAC (at 50 or 60 Hz) are available as option.
Within the above power range, connect the F02 without taking care of the voltage available in your
plant: the actuator will recognise it and adapt consequently.

 Internal thermostat: an overtemperature device to control the temperature inside the control
enclosure is included as standard in the control group.

 Actuator service: the same actuator covers the operation of ON-OFF and MODULATING valves
(with optional OM1 card).

 Compact and light design: the construction is very compact and balanced for easy installation and
operation onto small valves without affecting stresses in the pipework and loads to the valve shafts.

 Reduced power consumption: thanks to a very low motor power consumption, it is possible to
reduce the costs for electric power and also for the connection cables, since one single cable size is
suitable for all actuator models.

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 ICON2000 technology: the electronic-mechanical design is based on the experience of ICON2000
advanced solutions with innovative features to provide maximum flexibility in terms of voltage supply,
operation speeds and torque options.

 Actuator control, setting and diagnostics: each single function and parameter in the actuator
control, setting and diagnostics is available in remote or locally.

 Local manual override: the basic feature includes a constantly engaged manual override,
not rotating during motor operation, with manual input through the same handwheel.

 Torque and sizing: the F02 range comprises six different torque sizes, with inherent options
for various voltages, motor supply and speeds, foreseen to cover up to 2.000 Nm with operation
time varying from 10 to 400 seconds.
The nominal output torque value is constant along the entire stroke.

 Torque control: torque control is active in both directions with independent setting from 40% to
100% of nominal value.
Torque setting by user-friendly rotary switches located inside the control enclosure.

 Actuator body and construction: the F02 body is in anodized die-cast aluminium, with epicyclical
internal gearing in sintered alloy steel, lubricated with grease. The output drives are in cast iron.

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 Voltage ratings:
➞ 24 to 240V DC or AC single phase input voltages at 50 and 60 Hz;
Tolerance of fluctuations: (For 24 VDC/AC power supply please contact the factory)
➞ Voltage: +/- 10% continuous;
➞ Frequency: +/- 5%.
Working temperature:
➞ Waterproof version:
• The standard range is –25°C to +70°C @ 80% humidity;
• Special version is –40°C to +70°C @ 80% humidity;
• Special version –25°C to +70°C @ 100% humidity (Tropicalized);

➞ Explosionproof version:
• -20°C to +65°C (-13°F to +149°F) with 80% humidity
• -20°C to +65°C (-13°F to +149°F) with 100% humidity
• -40°C to +65°C (-40°F to +149°F) with 80% humidity
Electric motor:
Special electric motor with innovative POWER SUPPLY MODULE to accept 24V to 240V DC and AC
single phase input voltages at 50 and 60 Hz. (For 24 VDC/AC power supply please contact the factory)
Overtemperature device to control the motor and internal temperature devices are included.
Environmental protections:
➞ Water / dust-proof version:
• IP66/68M according to EN 60529; (IP66/NEMA types 4,4X&6 when labelled FM)
• NEMA 4/4X/6 according to NEMA ICS6 / NEMA 250.
➞ Standard explosion-proof version:
• ATEX EEx de IIB T5 (base version);
• ATEX EEx de ia IIB T4 (base version with additional OM3 module);
• FM rated as flameproof for Class I, Zone 1, Group IIB, T5; class II, III, Division 1, Groups E, F and G, T4.
• NEMA 7 and NEMA 9.
Safety compliance:
➞ Machinery directive 2004/108/EC;
➞ Electromagnetic compatibility directive (EMC) 2004/108/EC and further amendments;
➞ Low voltage directive (LV) 2006/95/EC and further amendments by the application of EN60204-1.
Test Summary:
➞ Life tests
Based on AWWA C540-02 (or other Standards) with minimum guaranteed 10.000 cycles (Open-
Close-Open) carried out with 80% of nominal torque along the stroke and stop with seating torque at
100% of nominal torque against the mechanical stopper at each end of the stroke.
➞ Vibration test
F02 are tested as per IEC 60068-2-6- Appendix B (plant induced): frequencies from 1 to 500 Hz (in 3
axes) with 2.0g peak acceleration. Sweep cycles in each axis: 10.
➞ Seismic test
F02 are tested in accordance with IEC 60068-2-57. Frequencies from 1 to 35 Hz (in 3 axes) with max
2.0g peak acceleration. Verification of structural integrity at 5g. Endurance of oscillogram: 30 seconds.
➞ Environmental test
F02 are tested according to the following standards: IEC 68-2-1 (cold) up to –40°C, IEC 68-2-2 (dry
heat) up to +70°C, IEC 68-2-3 (damp heat) up to +40°C with 93% relative humidity.
➞ Salt spray test
F02 external coating is tested for resistance to salt spray for 1,500 hours according to ASTM
B117/IEC 68-2-11.
➞ Noise test
% &/((/ F02 are tested according to EN21680. Noise level is less than 65 dB (grade A) at 1m distance.
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Painting:
ESPC suitable for 1000 hours resistance to salt spray test according to ASTM B117-97.
ASTM D 2247-02 test with 100% humidity is also available.
Standard colour: Grey RAL 9007.

Materials of construction of main parts:

Parts Material
Body and cover Anodised/ESPC die-cast aluminium alloy AC-44300 (EN 1076)
Epicyclical gearing High-grade sintered alloy steel
Motor reduction Reinforced acetalic resin as standard, or steel version
Output drive Ductile cast iron (EN1563) grade GJS-500-7
Interchangeable base plate Investment cast iron
Manual worm shafts High-grade alloy steel
Worm wheel Alloy steel
O-ring NBR / Fluorosilicon suitable for ambient temperature range
Lubrication Grease suitable for ambient temperature range
Travel stops:
Mechanical stops fixed on the base of the actuator to provide the following setting range:
• +/- 10° over travel in each rotation direction. (70° minimum/110° maximum angular stroke).
Heater:
Standard 10 Watt derived from the internal PCB with internal supply only.
An internal thermostat will activate the heater when the temperature on the control enclosure drops below +10°C.
Local indicator:
Standard “Window”-type mechanical local position indicator on the top of the cover; “Beacon”-type is offered as
option.
Electronic controls:
➞ Internal drive to reverse the actuator rotation direction via 24VDC remote control signals with internal or external
24VDC power or with external 120VAC power.
➞ “Push-to-Run” 3 wires type (Open/Close/Common) remote control signals.
➞ Torque sensor in both directions, adjustable from 40% to 100% of nominal torque: torque adjustment by means of
rotary graduated switches (10 steps).
➞ Patented contact-less POSITION SENSOR: position adjustment by means of a two-position selector switch.
➞ Output speed adjustment with ratio 1 to 9: speed adjustment by means of rotary graduated switches (10 steps).
➞ Different valve operating speed independently selectable for the
opening and closing manoeuvres.
➞ n° 4 SPST (NO/NC) latched-type contacts to be
provided for fully Open/fully Closed remote indication.
➞ Output contact ratings: 240VAC/5 Amp; 30VDC/5 Amp;
120VDC/5 Amp.
➞ Position, torque, speed and output contacts
configuration and settings are carried out
directly on PCB, in the standard version,
or non-intrusively via an optional PDA with
BluetoothTM protocol.

Terminal enclosure:
Terminal board enclosure in a
separate compartment
to accept power and controls inco-
ming wiringwith 4 cable entries threaded
as follows:
• N° 4 cable entries 1” NPT: standard for
the US Market
• N° 4 cable entries M25x1,5: standard for the
European Market

Other options available by bushes or adapters. % &/((/

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 OM1) I/O Additional module:
➞ Analog Position INPUT 4-20 mA or 0-10 VDC.
➞ Analog Position OUTPUT 4-20 mA or 0-10 VDC.
➞ Monitor Relay: loss of power, torque alarm, high temperature alarm, travel alarm, position sensor, hardware
malfunction, and, when installed or selected, loss of input signal, local selector in Local, BluetoothTM failure.
➞ Motor Running, or local selector position alarm (with OM3 installed)
➞ 4 additional SPST Output Contacts to be set independently at 10 points along the stroke. Contacts are
configurable (make or brake).
➞ Optional BluetoothTM interface.

OM3) Local Interface with: Local/Remote Selector, OP/CL pushbuttons and 2 LEDs for local indication.
Available in WP and EEX-ia version.

3 ph-supply modules alternative to the universal voltage standard:

OM5) from 208 to 240 VAC (50-60 Hz).

OM6) from 380 to 480 VAC (50-60 Hz).
OM7) from 500 to 575 VAC (50-60 Hz).

BUS Communication - Network Interfaces:

BIFFI developed several optional network interface modules for the connection
of F02 actuators to a BUS communication network.
The connection to a bus system is very easy: simply plug in the interface card into the
actuator enclosure, set all the parameters on the logic card or via non-intrusive devices
through the configuration software from your BluetoothTM PC/PDA.
The following open Bus Protocols are available:

OM9) Profibus DPV0/V1;

OM11) Device Net;

OM13) 3-WIRE MODULE: 120/240VAC, 3-wire control module for Open/Close.

Optional modules selection criteria: please refer to ordering table, page 20

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 Rotary switches for easy
actuator setting

 STANDARD
An innovative motor operating
with the whole range of voltages.

 STANDARD
Accurate and adjustable
torque control from 40% to
100% of nominal value.

 STANDARD
Valve position detection with
end of travel setting by
rotary switches.

 STANDARD
Interchangeable base plate
for simple connection
to all valve types.

 STANDARD
Contact-less Position
Detection adjustment by
means of two-position sensors.

 STANDARD
Variable speed control
independently adjustable in
either open or closed position.

 STANDARD
Separate terminal block for
easy and safe installation.

New sintered
epicyclical internal
gearing for a
smooth, reliable
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Separate terminal block for
easy and safe installation

Interchangeable base plate for

simple connection to all types of
valves

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 General Configuration with Base Card

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 (universal voltage)

Size 063 Size 125

Size 250 Size 500-1000-2000

Notes:
1) A= absorbed current (Amp) at nominal conditions (output torque 100%)
2) Max current (Amp) at stall conditions = 1,2xA
3) Current diagrams for VAC/1-phase supply
Current diagrams for VDC supply
4) Power factor for VAC supply = 0,60
5) Peak current: max 8xIn
6) Peak current duration: less than 0,1 secs

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 (three-phase voltages)

Size 063 Size 125

Size 250 Size 500-1000-2000

Notes:
1) 3-phases supply 50 or 60Hz
2) A = absorbed current (Amp) at nominal conditions with output torque set at 100%
% &/((/ 3) Power factor = 1 approx.
4) Starting current peak less than 10 microsecs
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 *

W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)

X= Space for cover removal

F= ISO 5211 Standard flange (others available)

F02 Series Overall Dimensions - Base Unit

Weight
Model A B H a1 b1 b2 b3 c d e h1 h2 h3 ØV x F(1) Kg

063 239 272 210 113 85 118 69 80 63 32 35 67 67 125 90 F07 7,50

125 239 272 229 113 85 118 69 80 63 32 53 86 86 125 90 F10 9,50
250 294 332 298 127 109 154 69 95 76 32 63 95 92 160 113 F12 16,5
500 294 332 298 127 109 154 69 95 76 32 63 95 92 160 113 F12 18,0
1000 338 349 364 137 109 171 69 95 81 32 140 172 164 240 113 F16 26,0

* Note:
ISO 5211 flanges follow standard dimensions of the larger type for each actuator size;
reduced bolting version is provided on the same flange as a standard (see details, page 17).

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 F02 Series Overall Dimensions with Optional Modules
Model A A1 a1 a11 H H1 X X1 Weight(4) Weight(5)
(Kg) (Kg)
063 239 286 113 160 210 270 90 120 7,50 8,00
125 239 286 113 160 229 289 90 120 9,50 10,0
250 294 341 127 174 298 360 113 145 15,5 16,0
500 294 341 127 174 298 360 113 145 17,0 17,5
1000 338 396 137 184 364 426 113 145 23,0 26,5

Notes:
1. This table is referred to the Base Unit version plus Additional Options: Local Interface and/or BEACON
type Indicator
2. Dimensions with additional index 1 include the Additional Option Module/Modules
3. Other dimensions as per base unit version
4. Weight with BEACON Option Module
5. Weight with Local Interface with/without BEACON Option Module.

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 *

* With optional local interface module

W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)
X= Space for cover removal
F= ISO 5211 Standard flange (others available, see details, page 20)

F02 Series Overall Dimensions

Weight
Model A A1 B H a1 a11 b1 b2 b3 c d e h1 h2 h3 ØV x F Kg

2000 318 396 470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F10-F14 45,0
2000 318 396 470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F12-F16 46,5

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 F02 Series - Stroking Time Selection Table
Model Nominal Operating Time (secs 90°) at selected step(1)
Torque(Nm) 9 8 7 6 5 4 3 2 1 0
063 63 10 12 15 22 32 40 50 60 70 90
125 125 10 12 15 22 32 40 50 60 70 90
250 250 10 12 15 22 32 40 50 60 70 90
500 500 10 12 15 22 32 40 50 60 70 90
1000 1000 20 24 30 45 60 80 100 120 140 180
2000 2000 44 53 66 100 132 180 220 264 310 400
(1)
times are guaranteed with a tolerance of 10% on the 90° stroke

Valve Attachments - EN ISO 5211 Standard

Insert drive dimensions (mm) Insert drive dimensions (mm)
EN ISO 5211 Style Index Style Index
Model Flange Square l5 (1) X14X15 Flat Key X14X15 l5 (1)
063 F05-F07 17 35 D4 14xD20 - E3 35
125 F07-F10 22 54 D5 22xD30 - E5 54
250 F07-F10-F12 22 54 D5 22xD30 - E5 54
500 F10-F12 27 62 D6 - D35 E6 62
1000 F10-F14 36 40 D7 - - - -
1000 F12-F16 36 40 DA - D50 E9 80
2000 F10-F14 36 40 D7 - - - -
2000 F12-F16 36 40 DA - D50 E9 80
(1)
Insert length (mm)

Valve Attachments - K-type – Non-ISO flanges

Insert drive dimensions (mm)
K Style Index
Model Flange Flat Key X14X15 l5 (1)
063 44.45-82.55 12.70xD19 - U4 35
125 82.55 - D28.58 U8 54
250 82.55-127 - D28.58 U8 54
500 82.55-127 - D41.28 UA 62
1000 127-165.1 - D47.63 UC 108
2000 127-165.1 - D47.63 UC 108
(1)
Insert length (mm)

Insert Drive - Non-Standard

MODEL Ø d7 max Ø dx max SQ max 5

063 17 23 17 35
125 22 29 22 54
250 28 37 27 54
500 28 37 27 62
1000 40 49 36 108
2000 40 49 36 108
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 X1 X2 X3 - X4 X5 X6 - X7 X8 - X9 X10 - X11 X12 - X13 - X14 X15

1) Product (3 digits)
BPD = ISO 5211 with double star insert
BPE = ISO 5211 with flat or key insert
BPU = Non-ISO flange

2) Models (3 digits)
063 = Model 063 06B = Model 063 with BEACON
125 = Model 125 12B = Model 125 with BEACON
250 = Model 250 25B = Model 250 with BEACON
500 = Model 500 50B = Model 500 with BEACON
1K0 = Model 1000 1KB = Model 1000 with BEACON
2K0 = Model 2000 2KB = Model 2000 with BEACON

3) Voltage (2 digits)
UV = Universal Voltage from 24 to 240 Vdc/Vac-1Ph
31 = 3-Phases Voltage from 208 to 240 Vac (50/60 Hz)
32 = 3-Phases Voltage from 380 to 480 Vac (50/60 Hz)
33 = 3-Phases Voltage from 500 to 575 Vac (50/60 Hz)

4) Speed/Duty (2 digits)
PA = Standard Speed range and Standard Duties for models 063 to 500
PB = Standard Speed range and Standard Duties for model 1000
PC = Standard Speed range and Standard Duties for model 2000

5) Options (2 digits)
X11X12 = Refer to the Option Modules Selection Table (page 20)

6) Approvals/Protections (1 digit)
1 = (N/A)
2 = Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –25°C to +70°C
3 = Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –40°C to +70°C
4 = ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –25°C to +65°C
5 = Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –25°C to +70°C tropicalised
6 = (N/A)
7 = (N/A)
8 = ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –20°C to +65°C tropicalised
9 = ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from –40°C to +65°C

7) Flange/Insert (2 digits)
Flange/Models 063 125 250 500 1000/2000 1000/2000
ISO 5211 (BPD) D4 D5 D5 D6 D7 (F10-F14) DA (F12-F16)
ISO 5211 (BPE) E3 E5 E5 E6 N/A E9 (F12-F16)
NON-ISO (BPU) U4 U8 U8 UA UC N/A
Without F1/Insert 00 00 00 00 00 00

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 Optional Modules selection table
Optional OM1 OM3 Bluetooth OM9 OM10 OM11 OM13 Code(3)
Module (1) I/O Local component PDP V0/V1 FF Device 3-wires X11X12
additional interface (2) Net module
module
OM1 • P1
OM1 • • • PA
OM1 • • P6
OM1 • • P7
OM3 • P3
OM9 • • • 5P
OM9 • • • • 6P
OM11 • • • 6D
OM11 • • 5D
OM13 (*) • PG

Notes:
(1) All modules except OM13 are available for both Universal Voltage and 3-Ph voltage versions.
(2) Bluetooth component is integrated in the OM1, OM9 and OM11 card: not available for integration by Local Organizations,
as a stand alone unit.
• show the combination of modules specified in the Oracle code by digits X11X12.
(*) Not available with 3-phase supply modules OM5, 6 and 7.

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For any further information you may require please contact Biffi Sales office;
tel. ++39-0523.944411, fax ++39-0523.943923,
e-mail: sales@biffi.it

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