Electronics: Burner Control and Flame Detector For Permanent and Not-Permanent Operation

Electronics
Burner control and flame detector for

permanent and not-permanent operation
ESA REFLAM-H (E7802 rev. 01 - 20/04/2017)
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
GENERAL WARNINGS: DISPOSAL:
¾ All installation, maintenance, ignition and setting must To dispose of the product, abide by the local legislations
be performed by qualified staff, respecting the norms regarding it.
present at the time and place of the installation.
GENERAL NOTES:
¾ To avoid damage to people and things, it is essential
to observe all the points indicated in this handbook. The
reported indications do not exonerate the Client/User
from observing general or specific laws concerning acci-
dents and environmental safeguarding. ¾ In accordance to the internal policy of constant quali-
ty improvement, ESA-PYRONICS reserves the right to
modify the technical characteristics of the present docu-
¾ The operator must wear proper DPI clothing (shoes, ment at any time and without warning.
helmets...) and respect the general safety, prevention
and precaution norms. ¾ It is possible to download technical sheets which
have been updated to the latest revision from the
¾ To avoid the risks of burns or high voltage electrocu- www.esapyronics.com website.
tion, the operator must avoid all contact with the burner
and its control devices during the ignition phase and ¾ The products manufactured by ESA-PYRONICS have
while it is running at high temperatures. been created in conformity to the UNI EN 746-2:2010
Norms: Equipment for industrial thermal process - Part
2: Safety requirements for combustion and the move-
¾ All ordinary and extraordinary maintenance must be
ment and treatment of combustible elements. This norm
performed when the system is stopped. is in harmony with the Machine Directive 2006/42/CE. It
is certified that the products in question respect all the
¾ To assure correct and safe use of the combustion requirements prescribed by the above mentioned Norms
plant, it is of extreme importance that the contents of this and Directives.
document be brought to the attention of and be meticu-
lously observed by all personnel in charge of controlling ¾ Certified in conformity with the UNI EN ISO 9001
and working the devices. Norm by DNV GL.
¾ The functioning of a combustion plant can be dange- CERTIFICATIONS:

rous and cause injuries to persons or damage to equip-
ment. Every burner must be provided with certified com-
bustion safety and supervision devices.
ESA REFLAM-H conforms to the 2016/426/EC Gas Regulation accor-
¾ The burner must be installed correctly to prevent any ding to the KIP-16423/G certificate issued by notified body 0476. ESA
type of accidental/undesired heat transmission from the REFLAM-H conforms also to the European Directives: Low voltage
flame to the operator or the equipment. directive 2014/35/EC, Electromagnetic immunity 2014/30/EC, in conjun-
ction with the EN298 and EN746-2. The products conform to the
requests for the Euroasia market EAC (Russia, Belarus and
¾ The performances indicated in this technical docu- Kazakhstan).
ment regarding the range of products are a result of
experimental tests carried out at ESA-PYRONICS. The
tests have been performed using ignition systems, flame
detectors and supervisors developed by ESA-PYRO-
NICS. The respect of the above mentioned functioning ASSISTANCE/CONTACTS:
conditions cannot be guaranteed if equipment, which is
not present in the ESA-PYRONICS catalogue, is used.
Esa S.p.A. ESA Belgium

Via Enrico Fermi 40 Zoning Industriel, 4ème rue
24035 Curno (BG) - Italy B-6040 Jumet - Belgium
Tel +39.035.6227411 Tel +32.71.256970
Fax +39.035.6227499 Fax +32.71.256979
esa@esacombustion.it sales@pyronics.be
www.esapyronics.com
www.esapyronics.com 2
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H is a flame detector or a microprocessor

burner control device equipped with inputs and outputs
for controlling and signaling the flame presence for multi-
ple-nozzle burners or for all the applications in which it is
impossible to directly control the fuel gas.
The instrument makes two voltage free outputs available:
one is a status signal contact while the other is a safe
flame presence contact for the control of fuel gas which
can assume a different behavior depending on the pro-
gramme and which allows the connection of valves that
have a different voltage compared with ESA REFLAM-H.
APPLICATIONS
¾ Flame detector with signalling to remote devices by
means of digital signals or ECS serial communication.
¾ Automatic burner control for multi-nozzle or multi-
flame burners.
¾ Gas and oil burners with any type of capacity, with per-
manent or non-permanent operation.
¾ Burners with electrode, unirod and UV detection (also
combined).
¾ Permanent operation by electrode detenction or by
UV scanner and shutter.
¾ Package burners with complete ignition cycle control
(blower, air regulation valve, pressure switch and air flow
switch).
F7082I03
¾ Plants with burner control via digital signals or ECS
serial communication.
¾ Personalized burner control via optional configuration
cards.
CHARACTERISTICS
GENERAL:
¾ Voltage supply: 115 Vac or 230 Vac +10 ÷ -15%

¾ Frequency supply: 45÷65 Hz
¾ Type of supply: phase-neutral,
not appropriate for phase-phase systems
¾ Neutral: suitable for ground and
non ground neutral systems
¾ No-load absorption: 5 VA max
¾ Working temperature (mode 1,3,4): 0÷60 °C
¾ Working temperature (mode 2) without expansion:
0÷70 °C
¾ Storage temperature: -20÷80 °C
¾ Protection degree:IP54 (for wiring use specific glands)
¾ Mounting position: any
¾ Working environment: not suitable for explosive or
corrosive environments
¾ Container: Thermosetting glass fiber
¾ Size: 200×120×93 mm
¾ Mass: 1.300 g
F7082I04
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
CHARACTERISTICS
INPUTS AND OUTPUTS:
¾ Voltage to the flame detection probe: max 300 Vac

¾ Minimum ionization current: 2,4 µA ± 0,3 µA
¾ Current limits to the probe: 1 mA
¾ Flame signal display: 0 ÷ 90 µA
¾ Detection probe type: electrode or scanner ESA UV-2
¾ Probe line length to electrode or UV-2 detection: < 30 m
¾ Insulation between the probe conductors: > 50 MΩ (cables with double insulation or double protection)
¾ HV cable length from ignition transformer: maximum 2 m
¾ Distance between ignition electrode and burner mass: 3 mm ± 0,5
¾ Digital input voltage: the same as the supply voltage
¾ Digital input absorption: max 5mA
¾ Filter for digital input: RC 100 Ω - 0,47 µF - 250 Vac
¾ Digital output and ignition transformer voltage: the same as the supply voltage
¾ Maximum current per single output in voltage: 1,5 A (2 A for ignition transformer)
¾ Fuel valve output (MODE 1,3,4): free voltage safe SPST contact
¾ Maximum current and voltage for fuel valve output (MODE 1,3,4) : 1,5A, 24÷230 Vac, 24÷48 Vdc
¾ Flame detected safe output (MODE 2)*: free voltage safe SPDT contact
¾ Maximum current and voltage for flame detected output (MODE 2) : 1,5A, 24÷230 Vac, 24÷48 Vdc
¾ Status indication output: free voltage SPDT contact
¾ Maximum current and voltage for indication output: 1,5A, 24÷230 Vac/Vdc
¾ Outputs protection fuse: 3.15A rapid (**) replaceable
¾ Flame detected or fuel valve output fuse: 3.15A rapid (**) replaceable
¾ Internal relay protection fuse: 4 A not replaceable
¾ Instrument protection fuse: 1 A not replaceable
¾ Minimum voltage supply to maintain output: 70Vac (version 115Vac) and
140Vac (version 230Vac)
¾ EXP-2, EXP-4 and EXP5 expansion card input voltage: 24 Vac/Vdc, 115 Vac, 230 Vac
¾ EXP-2, EXP-4 and EXP5 expansion card input absorption: max 5mA
¾ EXP-2, EXP-4 and EXP5 expansion card output voltage: the same as the supply voltage
¾ EXP-2, EXP-4 and EXP5 expansion card output maximum current: 2A (not protected by internal fuse)
* NC contact safety output available only in mode 2

** On request it is possible to implement a fast fuse 4A.
PARAMETERS:
¾ Purging or waiting time before ignition: 0 ÷ 99 sec or 2 ÷ 20 min

¾ 1st gas stage safety time*: 1 ÷ 25 sec
¾ Regulation delay time*: 0 ÷ 25 sec
¾ Reaction time*: 1 ÷ 20 sec
¾ Shut off purging or waiting time: 0 ÷ 99 sec or 2 ÷ 4 min
¾ Accepted remote unlocks: max 5 in 15 minutes
¾ Flame sensor check on permanent operation: in 1 hour
¾ Auto shut down for test with non permanent operation: in 24 hours
¾ Behaviour at flame loss: configurable
¾ 1st gas stage burner functioning: configurable
¾ Air valve functioning: configurable
* These parameters must be set according to the norm that is applicable at the time of installation.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
DESCRIPTION
ESA REFLAM-H is a microprocessor flame detector or the UV-2 sensor during permanent operation. Depending
burner control device equipped with inputs and outputs on the working time and on the type of burner flame
for controlling and supervising burners with permanent detection, it is possible to define the sensor’s check
functioning, fit for applications in which the burners method by selecting from the internal check of the ioniza-
remain running for more than 24 hours. The instrument tion probe every hour, external check of the UV-2 sensor
has four different behavior of operation. For multi-nozzle via the dimming shutter every hour or shut down every 24
or multi-flame burners, the presence of an illegal flame hours for non permanent operation with UV-2.
can be monitored and the ignition transformer can be ESA REFLAM is equipped with an ECS serial interface
remotely controlled by means of the start input. The ESA that enables the ignition transformer to be activated and
REFLAM-H also have a digital configurable input and out- flame presence to be monitored remotely, permitting the
put, in particular the digital input is necessary in high tem- control of several instruments by means of the serial com-
perature applications to activate specific functioning (see munication.
Norm EN746-2), whilst the digital output is used to check
CONTROL BY SERIAL COMMUNICATION
ECS
MODBUS-RTU
PROFIBUS-DP
PLC
DEVICE-NET
PROFINET
ETHERNET
L N L N L N L N
L N + - L N + - L N + - L N + -
REFLAM REFLAM REFLAM REFLAM
7 8 9 10 7 8 9 10 9 10 9 10
D7802I01
A local Start/Stop pushbutton is found on the front panel, request. ESA REFLAM-H permits the parameters and
together with a display showing the cycle, a bar graph modes of operation to be configured according to the
flame signal indicator and two LEDs for configuration of requirements of the application using dedicated program-
the serial address using infrared. The instrument also ming software. Devices or specific serial communication
makes a Start/Stop input available for remote control. can be applied to all devices. The installation of the
ESA REFLAM-H is supplied in a robust thermosetting expansion cards precludes the possibility of mounting the
casing designed for housing the TAR-10 ignition transfor- ignition transformer inside the instrument.The available
mer and for the cable outlets, that can be pre-wired on expansions are indicated below:
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
DESCRIPTION
¾ ESA EXP-2: expansion that allows to control a packa- check the air pressure switch status and control the air
ge type burner, able to activate the air valve or blower, damper during the prepurge and burner ignition phases.
THERMOSTAT AIR VALVE OR

BLOWER
AIR PRESSURE OPEN AIR
SWITCH
ESA DAMPER
PURGE AIR FLOW
EXP-2 CLOSE AIR
OR DAMPER OPENED DAMPER
IGNITION AIR FLOW REGOLATION

OR DAMPER CLOSED ENABLED
D7082I02
¾ ESA EXP-3: expansion allowing to interface the flame For detailed information refer to specific data sheet
control with the most common field bus. E7015.
PROFIBUS-DP ESA
DEVICE-NET
ETHERNET
EXP-3
PROFINET
D7082I03
¾ ESA EXP-4: expansion having four digital inputs and card from remote. For detailed information refer to spe-
four digital outputs as well as an analogical input and cific data sheet E7016.
output, and a serial interface that allows to control the
DIGITAL DIGITAL
INPUT 1 OUTPUT 1
DIGITAL DIGITAL
INPUT 2 OUTPUT 2
DIGITAL
ESA
DIGITAL
INPUT 3 EXP-4 OUTPUT 3
DIGITAL DIGITAL
INPUT 4 OUTPUT 4
ANALOGIC ANALOGIC
INPUT OUTPUT
D7082I04
¾ ESA EXP-5: expansion that has four digital inputs and For detailed information refer to the specific data sheet
four digital outputs with predefined functions. E7017.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
DISPLAY AND LOCAL BUTTON SECTION
DISPLAY
ESA REFLAM-H displays different codes to indicate the non resettable faults, whilst lock or resettable fault condi-
flame control functioning and lockout statuses. Fixed tions are indicated by flashing symbols.
symbols indicate normal operating conditions or certain
Normal operation phases
DISPLAY STATUS DESCRIPTION

Auto diagnosis phase in which the instrument checks the effciency of its inter-
FIXED nal components. This phase is carried out each time the device is powered or
every time the burner is reignited (duration of about 2s).
Waiting phase in which the instrument waits for the condition to be unlocked by
FLASHING the operator. It can be unlocked by the local button, remote button or by serial
communication. This phase only occurs at power on in MODE 4 “Stand-by”.
Phase waiting for the Start/Stop command or ignition command by serial com-
FIXED munication when operating in MODEs 1 and 3. Phase waiting for flame signal
detection when operating in MODE 2.
Stopping phase for adjustment requested by the thermostat. The instrument
FIXED keeps the burner off and waits for the ignition command, forces the air damper
to close and deactivates the other outputs.
Air pressure switch waiting phase after having activated the air valve (or com-
bustion blower), or burner stop waiting for the air pressure switch during nor-
FIXED
mal operation regime. This last behaviour occurs when the “Air pressure
switch” parameter is programmed on “Waiting”.
Air damper opening phase waiting for the limit switch of the maximum position
reached or for the minimum purge flow switch (FSL) consent, to purge with
maximum air flow. This phase occurs with expansion cards when the “Air flow
FIXED
or damper switch control” parameter is programmed on “Local, Remote or FSL
enable purge”, or if the function assigned to the digital input is “FSL enable
purge”.
Chamber purging or waiting phase before burner ignition. In applications with
controlled cooling, this status indicates the phase in which only the air valve is
FIXED
on. During this phase flame absence is checked otherwise lockout is determi-
ned due to illegal flame.
Air damper closing phase waiting for the limit switch of the minimum position
reached or for the consent from the maximum ignition flow switch (FSH) con-
sent, to carry out ignition at minimum power. This phase only occurs with
FIXED
expansion cards when the “Air flow or damper switch control” parameter is pro-
grammed on “Local, Remote or FSH enable ignition”, or if the function assi-
gned to the digital input is “FSH enable ignition”.
Check or waiting phase for signal presence from the ZSL limit switch indicating
FIXED the 1st stage gas valve closed. This phase is present just before burner igni-
tion.
1st stage burner ignition phase, lasting the same amount of time as the first
safety time. The instrument activates the ignition transformer and 1st gas stage
FIXED
solenoid valve, then at the end, deactivates the transformer and checks the
flame formation.
Burner flame stability check phase: at the end of this the instrument checks the
FIXED
efficiency of the flame amplifier.
Steady operation with flame detection. In this phase, the status output is ena-
FIXED bled and the ignited burner output or fuel valve output held until shutdown is
requested following a Start/Stop command or a serial command.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017

Detection system check phase in which the instrument verifies that the flame is
FIXED extinguished in a maximum time of 20 seconds after burner shut down, other-
wise there is lockout for illegal flame.
Chamber cooling phase with maximum air flow. In applications with three-posi-
FIXED tion air valve, the air valve is brought to maximum opening . During this phase
flame absence is checked otherwise lockout is determined due to illegal flame.
Chamber cooling phase with minimum air flow. In applications with three-posi-
FIXED tion air valve, the air valve is driven to the minimum opening . During this phase
flame absence is checked otherwise lockout is determined due to illegal flame.
FIXED Chamber purging or waiting phase following burner shut down. During this
phase the instrument does not accept any command and displays the phase or
DOT
lockout code that caused shut down, besides the fixed decimal point.
Stop phase for regulation requested by serial communication. The instrument

FIXED keeps the burner off, waits for an ignition command, forces the air shutter to
close and deactivates all the other outputs.
High temperature functioning on. During this operation the instrument displays
FLASHING the lockout or phase code, besides the flashing decimal point. If the high tem-
DOT perature function provides only the prepurge exclusion, this indication is pre-
sent in all the phases prior to the ignition of the burner.
Lockout or failure

Manual stop generated by the operator via the local or remote button when the
burner is in a normal operation phase. The instrument keeps the burner off and
FLASHING
waits for the unlock that can be given by local button, remote button or serial
communication.
Lockout due to the detection of an illegal flame, during the phases before the
burner ignition phase or after the shut down phase. The causes can be found
FLASHING
in the detection system (broken probe or presence of humidity in UV-2) or in a
gas leakage from the solenoid safety valve that allows the burner to remain on.
Lockout due to the missing flame formation during 1st gas stage burner igni-
tion. The causes can be found in the ignition system (no spark from the elec-
trodes or broken transformers), in the bad flow regulation of fuel and combu-
FLASHING stion agents, or in the detection system (broken probe, interrupted cables,
ground not connected). Specifically, in the first two cases the flame does not
ignite, whilst in the last case the flame forms but ESA ESTRO is unable to
detect it.
Lockout due to the flame signal loss during normal burner operation. The cau-
ses can be found in the flow regulation of combustion air and fuel (rapid flow
variations, regulation out of allowed range). Furthermore, this lockout condition
FLASHING
is due to malfunctioning of the sensibility probe dimming shutter when perma-
nent operation is on with UV detection, if this does not open after the hourly
check.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
Lockout due to the extended absence of serial commands by the remote super-
FLASHING visor, for a longer period of time than the period programmed in the
“Communication timeout” parameter.
Malfunctioning is due to the presence of the air pressure switch signal before
the instrument has activated the combustion blower. The causes can be found
FIXED in the incorrect wiring or in a fault in the air pressure switch. During normal ope-
ration, this indication appears for a few seconds during the air pressure signal
test.
Lockout due to the presence of the air pressure switch signal before the instru-
ment has activated the combustion blower over the time limit or due to the mal-
FLASHING functioning of the internal circuit related to the air pressure switch input. The
causes can be found in the incorrect wiring or in a fault in the air pressure
switch.
Lockout due to the missing air pressure switch signal after having activated the
FLASHING air valve or during normal burner operation. The causes can be found in the
combustion air flow (blocked filters, blower off) or in a pressure switch failure.
Lockout due to the presence of the maximum position limit switch signal or
minimum purge flow switch (FSL), before the instrument has commanded the
air damper to open. Furthermore, this lockout can occur when the prepurge
FLASHING
FSL check is on, but when the signal is received the input test result is negati-
ve. The causes can be found in the incorrect wiring or regulation of the air shut-
ter limit or flow switch.
Lockout due to the presence of the minimum position limit switch signal or
maximum ignition flow switch (FSH), before the instrument has commanded the
air damper to close. Furthermore, this lockout can occur when only the FSH
FLASHING
ignition check is on, but when the signal is received the input test result is nega-
tive. The causes can be found in the incorrect wiring or regulation of the air
shutter limit or flow switch.
Lockout due to the failure of the air damper to close at the end of purging. The
instrument waits for the minimum position limit switch signal for a maximum of
FLASHING
150 seconds from the closing command. The causes can be found in the incor-
rect wiring or regulation of the air damper limit or flow switch.
Lockout due to a failure in the flame detection probe. The causes can be found
in the breaking of the probe, a short circuit of the probe or in its ground connec-
FLASHING tion (burner body), in the inverted connection of the ESA UV-2 sensibility probe,
in the incorrect ground connection of the instrument or in the strong currents on
the furnace mass (welding machines operating, etc).
Lockout due to malfunctioning of the internal flame amplifier detected after igni-
tion or during the periodic check or the flame amplifier sensor. Furthermore this
lockout is due to the malfunctioning of the dimming shutter probe when the per-
FLASHING manent operation with UV detection is running. The causes can be found in the
incorrect wiring or in the functioning of the UV-2 shutter. Otherwise, if after an
attempt to reset the problem reoccurs, the instrument must be sent back to the
manufacturer.
Lockout due to the malfunctioning of the internal circuit related to the thermo-
FLASHING stat input. If after an attempt to reset the problem reoccurs, the instrument must
be sent back to the manufacturer.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017

Lockout due to an error in the internal memory reading. The failure can be tem-
porary or final. The causes can be found in the incorrect connection to ground
of the instrument or of the connected ignition devices, in the missing suppres-
FLASHING sion filter in the ignition electrode connector, or else in the strong electromagne-
tic disturbances in the atmosphere or in the power supply. If after an attempt to
reset the problem reoccurs, the instrument must be sent back to the manufac-
turer.
Lock out due if the ZSL gas valve limit switch signal is missing for more than 5
seconds prior to ignition or if the actual limit switch has not been released after
FLASHING
10 seconds following the ignition phase. The causes can be found in possible
incorrect wiring or in the adjustment of the limit switch of the valve.
Lockout due to missing communication with the optional card, if the presence of
the expansion card has been configured. The causes can be found in the incor-
FLASHING rect programming or in a card failure; in the first case check the programming,
whilst in the second case if after an attempt to reset the problem reoccurs, the
instrument must be sent back to the manufacturer.
Lockout due to a short circuit in the internal command relay. If after an attempt
FLASHING to reset the problem reoccurs, the instrument must be sent back to the manu-
facturer.
Malfunctioning due to the front button or the digital input button (if the reset/stop
function from remote is on) that are blocked as if pressed during the auto dia-
FIXED (1) gnosis of the instrument. The causes can be found in the connection and con-
trol of the remote reset, in the possible absence of the RC filter, or front button
failure. To reset the alarm, cut off the power to the instrument for a few seconds.
Malfunctioning due to memory corruption or a failure in the safety system. The

failure can be temporary or final. The causes can be found in the incorrect
ground connection of the instrument or of the connected devices, in the missing
FIXED (1) suppression filter in the ignition electrode connector, or else in the strong elec-
tromagnetic disturbances in the atmosphere or in the power supply. To reset the
alarm, cut off the power to the instrument for a few seconds. If the problem
reoccurs, the instrument must be sent back to the manufacturer.
Malfunctioning due to a short circuit in the internal safety relay. To reset the
FIXED (1) alarm, cut off the power to the instrument for a few seconds. If the problem
reoccurs, the instrument must be sent back to the manufacturer.
Malfunctioning due to a short circuit between the pins and the microprocessor.
FIXED (1)
If the problem reoccurs, the instrument must be sent back to the manufacturer.
Malfunctioning due to a gap in the program. The causes can be found in the
incorrect ground connection of the instrument or of the connected ignition devi-
ces, in the missing suppression filter in the ignition electrode connector, or else
FIXED (1)
in the strong electromagnetic disturbances in the atmosphere or in the power
supply. To reset the alarm, cut off the power to the instrument for a few seconds.
If the problem reoccurs, the instrument must be sent back to the manufacture
FLASHING Mlafunctioning due to excessive ambient temperature that does not allow the
DISPLAY instrument to work. When this malfunctioning occurs the instrument continues
AND BARGRAPH to switch on and off displaying only the beginning of the auto diagnosis phase.
(1) The indication of these failures or lockout conditions starts flashing when power is supplied again, indicating that
alarm reset is possible.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
Configuration
Programming phase from serial input via the special configuration software.
FIXED
During this phase it is not possible to carry out any other operation.
Programming phase from infrared input via the special programmer. Fase di
FIXED programmazione da ingresso infrarosso tramite l’apposito programmatore.
During this phase it is not possible to carry out any other operation.
BARGRAPH LOCAL BUTTON
ESA REFLAM-H has a bargraph with five leds indicating ESA REFLAM-H allows the configuration of the local but-
the flame value detected in a range of 0µA to 90µA. If the ton according to the application needs (see Configuration
detection current is greater than 90µA the upper led is Parameter paragraph). The button can carry out the lock
kept on. The flame detection signals generated by elec- and manual stop functions as well as only lock or only
trodes (ionization) are sensibly lower that compared with manual stop or else it can be disabled with the possibility
the signals generated by the UV probe, however, in both of being activated by serial communication.
cases the stability of the indication on the bargraph is
related to the stability of the signal detected by the bur- The button action differs depending on the function:
ner flame.
¾ Unlock: the local button must be kept pressed for 1 to
3 seconds and when released ESA REFLAM-H unlocks
the condition. If pressed for less or longer than specified,
the command is not accepted.
¾ Halt in manual stop: as soon as the local button is

pressed, ESA REFLAM-H activates the halt.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
ESA REFLAM-H is a configurable burner control or flame ¾ MODE 4: Burner control for burner device manage-
detector that can operate in different modes according to ment and pulsed ignition command.
the configuration selected. The main modes of operation ESA REFLAM-H also offers other configurable parame-
are as follows: ters, such as monitoring the presence of an illegal flame,
¾ MODE 1: Burner control for multi-nozzle for multi- the activation time of the ignition devices, the flame failu-
flame burners with continuous ignition command. re response time and others; according to the mode of
¾ MODE 2: Flame detector. operation selected, only those required can be modified.
¾ MODE 3: Burner control with semi-continuous ignition
command.
Display Device Safety ignition

self-check TS1
indication time
Power Waiting Flame failure
supply phase TR reaction time
Ignition Com time out
Digital input cycle TC time
Flame Burner on Serial communi-
signal input at regime cation on
Ignition Illegal Serial commands
transformer detection alarm absence
Fuel valve Ignition Com time out
or flame detected failed alarm stop
Status Flame loss
output alarm
D7802I05
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
MODE 1 OPERATION
ESA REFLAM-H MODE 1 is a burner control for multi- be enabled; if not ESA REFLAM-H will disable the fuel
nozzle or multi-flame burners. In these applications, the valve output and wait until the flame extinguishes. The
gas fuel valve can be controlled by another burner con- fuel valve output is also disabled in the absence of a flame
trol, from which ESA REFLAM-H receives the ignition signal, signalling the anomaly to the main flame control.
command and to which it interrupts the fuel valve com- The status output is enabled or disabled according to the
mand. By enabling the Start/Stop command, ESA detection of a flame, independently of the status of the
REFLAM-H activates the ignition transformer and fuel Start/Stop command. In this mode of operation, the auto-
valve output for the ignition time. It then deactivates the matic start function of the ignition cycle is not available,
transformer and checks for flame presence holding the but the ignition devices can be controlled and the status of
fuel valve output and enabling the status output. In this the device can be checked by means of serial communi-
mode of operation, the Start/Stop command must always cation.
8. S 1 3 3 S
1 max
TS1
sec 20 sec
D7802I06
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
MODE 2 OPERATION
ESA REFLAM-H MODE 2 is a flame detector. In this the flame is detected. In this mode of operation, only the
mode of operation, the Start/Stop command has no effect flame failure response time can be modified, while, using
and the flame detector outputs and status outputs are serial communication, only the status of the device can be
enabled or disabled simultaneously according to whether checked.
8. S 3 S 3
1
sec
D7802I07
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
MODE 3 OPERATION
ESA REFLAM-H MODE 3 is a burner control with semi- enabled and wait until the flame is extinguished. In addi-
continuous command. By enabling the Start/Stop com- tion, the fuel output is disabled in the absence of a flame
mand, ESA REFLAM-H activates the ignition transformer signal, signalling the anomaly. The status output is ena-
and fuel valve output for the ignition time. It then deacti- bled or disabled according to the detection of a flame,
vates the transformer and checks for flame presence hol- independently of the status of the Start/Stop command. In
ding the valve output and enabling the status output. In this mode of operation, the automatic start function of the
this mode of operation, the Start/Stop command must ignition cycle is not available, but the ignition devices can
remain activated until the device detects the presence of be controlled and the status of the device can be checked
the flame; it can then be deactivated. With flame detection by means of the serial communication.
active and the instrument in operation, it will disable the
fuel valve output as soon as the Start/Stop command is
8. S 1 3 3 S
1 max
TS1
sec 20 sec
D7802I08
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
MODE 4 OPERATION
ESA REFLAM-H MODE 4 is a burner control with pulsed the fuel valve output as soon as the Start/Stop command
start command or serial communication control. By ena- is enabled and wait until the flame is extinguished. In
bling the Start/Stop command, ESA REFLAM-H activates addition, the fuel valve output is disabled in the absence
the ignition transformer and fuel valve output for the igni- of a flame signal, signalling the anomaly. The status out-
tion time. It then deactivates the transformer and checks put is enabled with burner ignited.
for flame presence holding the fuel valve output and ena- In this mode of operation, the automatic start function of
bling the status output. In this mode of operation, the igni- the ignition cycle is also available when the device is
tion devices are activated when the Start/Stop command powered, and the ignition devices can be controlled and
is released, which must be an impulse. With flame detec- the status of the device can be checked by means of
tion active and the instrument in operation, it will disable serial communication.
8. S 1 3 3 S
1 max
TS1
sec 20 sec
D7802I09
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
AUTOMATIC START OF THE IGNITION CYCLE
ESA REFLAM-H enables the ignition cycle to be automa- without a lockout; otherwise the specific lockout would be
tically activated at power-on without waiting for the indicated. If the Start/Stop command is enabled with flame
Start/Stop command or the ignition command from the detection active and the instrument in operation, the
serial communication. This function can only be selected instrument will disable the ignited burner output and wait
with MODE 4 operation. By selecting automatic start, the until the flame is extinguished. At this point, in order to
instrument activates the ignition devices as soon as it is carry out another ignition cycle, it is sufficient to enable
powered, but only if the power supply was previously cut the Start/Stop command again.
8. 1 3 3 O 1
1 max
TS1 20 sec TS1
sec
D7802I10
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
ILLEGAL FLAME PRESENCE
ESA REFLAM-H enables behaviour to be configured if an This function can be selected only in operation MODE 1.
illegal flame is detected, selecting either shutdown in loc- The illegal flame presence can be signalled during the
kout with activation of an alarm, or an indication of flame waiting phase or following a command to shut down after
presence and enabling of the status output. the twenty seconds allowed for the flame to extinguish.
ILLEGAL DETECTION LOCKOUT
S “d” 3 3 “d”
max
20 sec
D7802I11
ILLEGAL DETECTION INDICATION
S 3 3 3 3 S
max
20 sec
D7802I12
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
IGNITION FAILURE
ESA REFLAM-H, at the end of every ignition cycle, deac- In order to start the ignition cycle again, the Start/Stop
tivates the transformer and checks for flame presence, command must be given again or an "unlock" and "igni-
holding the ignited burner output until the ignition time has tion" command sent by serial communication. This alarm
expired. If the flame is not detected during this phase, the is not available in MODE 2 operation. In the following dia-
device disables the ignited burner output and shuts down gram the behaviour with operation MODE 1 is indicated.
in lockout, displaying the relevant code.
S 1 “U” “U” 1 3
TS1 TS1
D7802I13
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
FLAME LOSS
ESA REFLAM-H, during steady operation, continuously relevant code. In order to start the ignition cycle again, the
checks for flame presence and if the flame signal is Start/Stop command must be given again or an "unlock"
absent for a time greater than the response time, it disa- and "ignition" command sent by serial communication.
bles the outputs and shuts down in lockout, displaying the This alarm is not available in operation MODE 2.
S 1 3 3 “F”
TS1 TR
D7802I14
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
FUNCTIONING
COM-TIMEOUT ALARM
ESA REFLAM-H, if serial communication is absent, ena- simply to display the anomaly. This function cannot be
bles a Com-timeout alarm to be activated. This function selected in MODE 2 operation.
can be used to stop the device, putting it in lockout or
COM-TIMEOUT LOCKOUT
3 3 3 3 “C” “C”
TC TC
D7802I15
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
APPLICATION EXAMPLE 1 - ESA REFLAM-H MODE 1
ESA REFLAM-H Mode 1 is used as a burner control in fails.

conjunction with another device for the management of If the application involves the control of more than two
multiple nozzle or multiflame burners, which have the burners or nozzles, simply add more ESA REFLAM-H
same fuel shut-off valves. MODE 1 devices that have the digital input connected in
ESA REFLAM-H performs the ignition cycle of the speci- parallel to the first one and the outputs of the fuel valves
fic burner nozzle and continuously verifies the presence connected in series.
of the flame, intercepting the fuel supply when the flame
LOCKOUT
ESTRO-C
IGNITION
FURNACE CONTROL
BURNER
POWER
SERIAL
BURNER
FLAME
RESET
VALVE
FUEL
CONTROL
ON
PLC
PE
+ - 1 2 B A 5 6 3 4 7 8 9 10
Ph 230Vac
POWER L N 0Vac
SUPPLY N
RESET
BURNER Ph 230Vac
TAR-
LOCKOUT
230Vac / + 24 Vdc HV
BURNER ON 230Vac / + 24 Vdc
REFLAM-H
BURNER BD
CONTROL BI
L
POWER
N
START B
1
FUEL VALVE
2
FLAME 9
TAR-
7 BD
IGNITION
8 BI
HV
PE 10
S S
GAS INLET
D7802I16
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H Mode 2 is used as a flame detector for sence of the flame.
applications where burners are operated by a central In this mode of operation, it is possible to detect flame
safety unit. presence by dedicated ionization probes or ESA UV-2
In this case the activation of the ignition organs and the photocells, while the unirod (single electrode for ignition
management of the fuel shut-off valves is in charge of the and detection) is not allowed because the ignition tran-
central system to which ESA REFLAM-H signals the pre- sformer is not operated by ESA REFLAM- H.
PRESENCE
SAFE FURNACE ESA REFLAM-H
OUTPUT
OUTPUT
STATUS
POWER
CONTROL FLAME
FLAME
FLAME
DETECTOR
PE
PLC
L N A B 1 2 3 4 5 6 7 8 9 10
POWER L Ph 230Vac
N 0Vac
SUPPLY N
230Vac / + 24 Vdc
FLAME ON 230Vac / + 24 Vdc
SAFE INPUT 230Vac / + 24 Vdc
IGNITION
COMMAND
FUEL VALVE
SUPPLY
SAFE OUT
TAR-
HV
"+" "-"
AIR INLET
BD
BI
+ S S
"+" "-"
GAS INLET
D7802I17
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H Mode 3 is used as burner ignition control "Start" must be maintained until the burner enters the
that requires operator supervision during the ignition system phase, after which it can be released.
phase. Once the burner is switched on, pressing the start button
In this operating mode, the burner ignition command causes the instantaneous shutdown.
ESA REFLAM-H
LOCKOUT
FURNACE CONTROL
IGNITION
BURNER
STATUS
POWER
BURNER
FLAME
START
VALVE
FUEL
CONTROL
PLC
PE
B L N A 4 5 1 2 7 8 9 10
START
COMMAND
POWER Ph 230Vac
L
N 0Vac
SUPPLY N
BURNER Ph 230Vac
LOCKOUT
Ph 230Vac
BURNER ON
TAR-
HV
"+" "-"
AIR INLET
+
- BD
BI
+ S S
"+" "-"
GAS INLET
D7802I18
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H Mode 4 is used as a burner control for by ESA REFLAM-H, which manages a supply coming
all applications where the fuel shut-off valves have a dif- from an external source.
ferent supply voltage than that of the burner control (eg ESA REFLAM-H in this operating mode allows for com-
24Vdc valves). plete burner management, also anticipating combustion
The command to the solenoid valves is safely controlled air control when specific expansion is present.
ESA REFLAM-H
LOCKOUT
FURNACE CONTROL
IGNITION
BURNER
STATUS
POWER
BURNER
FLAME
RESET
VALVE
FUEL
CONTROL
PLC
PE
L N B A 4 5 1 2 7 8 9 10
POWER L Ph 230Vac
SUPPLY N N 0Vac
RESET
BURNER Ph 230Vac
LOCKOUT
+ 24 Vdc
BURNER ON + 24 Vdc
+ 24 Vdc
FUEL VALVE
+ 0 Vdc
SUPPLY
TAR-
M
HV
"+" "-"
AIR INLET
BD
BI
+ S S
"+" "-"
GAS INLET
D7802I19
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
CONFIGURATION PARAMETERS
The configuration defines the ESA REFLAM-H functio- altered. The software installed on the pc instead, commu-
ning mode, adapting it to the needs of the plant. Certain nicates via the ECS serial interface and allows all the non
configuration parameters are defined and blocked by the blocked parameters to be altered. With the aid of the soft-
factory in conformity to the related application norms. ware, the user can block other parameters, with the
Others instead, can be altered by the user with the aid of restriction that the blocks can only be removed by the
suitable equipment. The modification of the parameters is manufacturer or by the person who entered them.
accepted by the ESA REFLAM-H when it is in the manual Configuration via the ECS serial interface is allowed for
stop condition and can be done with a portable program- one instrument at a time, and it is compulsory to discon-
mer or dedicated software via a serial interface card. The nect the network on field and connect it directly to the
portable programmer communicates via infrared interface ECS interface card connected to the PC.
and allows the serial communication parameters to be
Non blocked parameters
PARAMETER VALUE
DESCRIPTION
N° NAME (selectable)
0 ÷ 9 and With “Address Segment” the device is indentified for serial communica-
Address A÷Z tion. The ECS protocol identifies the zone or the group to which it
/
Segment capital letters belongs. With Modbus-RTU protocol the address tens are defined (0÷F
(mode 1,2,3,4) for 0÷16 tens).
0 ÷ 9 and
A÷Z With “Address Node” the device is indentified for serial communication.
/ Address Node The ECS protocol identifies the unit inside the zone or group. With
capital letters
Modbus-RTU protocol the address units are defined (0÷9 units).
(mode 1,2,3,4)
Mode 1 Burner control that waits for the continous command to ignite the burner.
Mode 2 Flame detector that and switches its outputs when flame is detected.
Burner control that waits for the semicontinuous command to ignite the
Mode 3
burner.
Functioning
2 Burner control that does not start the ignition cycle but waits for the local
mode
Mode 4 or remote ignition command. This configuration is useful when controlling
stand by the the burner through serial communication to avoid simultaneous igni-
tions or for applications that require operator action every time.
Mode 4 Burner control that automatically starts the ignition cycle, at less than one
block before shut down. This configuration is useful when controlling the
autostart burner through the power of the instrument.
0 ÷ 99 sec Chamber purge or waiting time before burner ignition. In applications

3 Prepurge time 2 ÷20 min with air shutter or flow control, the timing starts at maximum opening or
(mode 4) with target purge flow (FSL).
Regulation 0 ÷ 25 sec Waiting time following the stability check phase of the 1st gas stage, after
5
delay time (mode 4) which air valve regulation is allowed.
Lockout The instrument determines shut down in burner lockout, caused by flame
signal extinction for longer than the time set in the “Reaction time” para-
(mode 1,3,4)
meter (reset is required). In mode 2 the device go to waiting flame phase.
Behaviour at
7
flame failure The instrument performs a sequence of complete ignition (including pre-
Recycle purge) after the flame signal has disappeared. When burner ignition has
(mode 4) taken place correctly, at the next flame extinction, the instrument per-
forms another ignition sequence.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
PARAMETER VALUE
DESCRIPTION
The instrument performs burner reignition (excluding prepurge) after the
Respark flame signal has disappeared. When burner ignition has taken place cor-
(mode 1,4) rectly, at the next flame extinction, the instrument performs another rei-
gnition sequence.
Only one The instrument performs a sequence of complete ignition (including pre-
Behaviour at purge) after the flame signal has disappeared. When burner ignition has
7 recycle
flame failure taken place correctly, at the next flame extinction, the instrument per-
(mode 4) forms burner lockout halt (reset is required).
Only one The instrument performs burner reignition (excluding prepurge) after the
flame signal has disappeared. When burner ignition has taken place cor-
respark
rectly, at the next flame extinction, the instrument performs burner loc-
(mode 1,4) kout halt (reset is required).
Post purge The instrument begins timing of the “Post purge time” from burner shut
flex disable down due to a shut down request or lockout. In Mode 2 this selection has
(mode 1,3,4) no effect.
Postpurge flex The instrument begins timing of the “Post purge time” from the burner
Post purge flex
9 & ignition phase. When this configuration is present, the “Postpurge time”
(mode 4) becomes the minimum time between one burner ignition and the next.
Illegal detection
Only indication of
The device indicate the flame presence changing the display status and
illegal detection
switching the status output.
(mode 1)
Chamber purge or waiting time before another ignition after burner shut
0 ÷ 99 sec down. During the postpurge phase the instrument does not accept any
other command; whilst in applications with air damper control, during this
10 Postpurge time 2 ÷4 min
phase the damper is commanded to open. Enabling the “Postpurge flex”
(mode 1,3,4) function this time becomes the minimum time between one burner igni-
tion and the next.
The instrument activates the air valve (or blower) from the ignition
request and keeps it on until burner shut down due a request or lockout.
Continue This selection is necessary when the output has to be on for the entire
(mode 1,3,4) prepurge cycle and burner operation because it controls the combustion
blower or air interception valve. When this configuration is present, the
“Air on “ and “Air off” commands have no effect.
The instrument activates the air valve from the ignition request until the
end of the purging phase. It deactivates the valve by passing instantane-
Discontinue ously to the ignition phase and then activates it from the end of the
“Regulation delay time” until the burner shuts off due to a shut down
delayed 0 sec
request or lockout. This selection is useful in applications having an air
(mode 4) partializing valve that must be activated for controlled prepurge or coo-
ling.When there is this configuration, the “Air on” and “Air off” commands
have effect from the end of the “regulation delay time”.
Air flow
12 control type The instrument activates the air valve from the end of the “regulation
(with EXP-2) delay time” until the burner shuts off due to a shut down request or loc-
Pulse kout. This selection is useful in applications having an air partializing
(mode 4) valve but that don’t need to be activated for controlled prepurge or coo-
ling. When there is this configuration, the “Air on” and “Air off” commands
have effect for air valve control purposes.
The instrument activates the air valve output only from the ignition phase
Remote until the end of the “regulation delay time”. This configuration is used
when the EXP-2 expansion card is present and via the negated blower
(mode 4) output (NC contact), to interrupt the air valve remote command allowing
minimum burner ignition.
Discontinue The instrument maintains the same behaviour as when “Discontinue

delayed 0 sec” is selected, with the difference being that from the valve
delayed 3 sec
closing command, it waits for 3 seconds before moving onto burner igni-
(mode 4) tion, giving the valve time to close.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
PARAMETER VALUE
DESCRIPTION
delayed 5 sec
Air flow (mode 4) tion, giving the valve time to close.
12 control type
(with EXP-2)
delayed 10 sec
(mode 4) tion, giving the valve time to close.
Inhibited
The state of the digital input is not checked by the instrument.
(mode 1,2,3,4)
In MODE 4 the digital input has a dual function: with burner on as soon
Reset / Stop as it activated it leads to manual stop; whilst with burner in stop or loc-
kout, if activated from 1 to 3 seconds when released, burner lockout is
(mode 1,3,4)
activated. The instrument accepts 5 reset commands from remote in 15
minutes. In MODEs 1 and 3 the input is the start command.
Only stop The digital input is checked by the instrument only with burner running:
(mode 4) as soon as it is activated it leads to burner manual stop.
The digital input is checked by the instrument only with burner in stop or
Only reset lockout: if activated from 1 to 3 seconds, when released burner lockout
(mode 2, 4) is activated. The instrument accepts 5 reset commands from remote in
15 minutes.
The digital input works as a thermostat alternatively at the expansion
Thermostat input: with input on, the instrument switches the burner on, whilst when
(mode 4) the input is not on, it determines shut down. This configuration is possi-
ble if the EXP-2 expansion card is not installed.
The digital input is used to activate high temperature functioning. This
High selection is possible only for certain industrial applications where it is
temperature allowed according to the EN746-2 and in the “High temperature function”
(mode 1,3,4) parameter, the instrument behavior is defined when this configuration is
present.
Main burner The digital input controls the 2nd gas stage as an alternative to the serial
commands: with input on and 1st gas stage burner running, the instru-
on / off
Digital input ment switches on the 2nd gas stage burner; whilst with input off, it deter-
13 (mode 4) mines second gas stage burner shut down.
function
The digital input controls the air as an alternative to the serial commands:
Air valve with input on and 1st gas stage burner running the instrument activates
on / off the air; whilst with input deactivated, it determines shut down. This fun-
(mode 4) ction is valid only when the type of air control is discontinuous or impul-
sive.
Via the flow switch (FSL) the digital input checks the presence of the
FSL minimum air flow needed to time purging, as an alternative to the expan-
enable purge sion input. This configuration avoids the EXP-2 expansion card as it is
(mode 4) necessary to check just this command. The appropriately programmed
digital output, will supply the phase to the flow switch.
Via the flow switch (FSH) the digital input checks the correct air flow for
FSH burner ignition, as an alternative to the expansion input. This configura-
enable ignition tion avoids the EXP-2 expansion card as it is necessary to check just this
(mode 4) command. The appropriately programmed digital output, will supply the
phase to the flow switch.
The digital input functions as an air pressure switch as an alternative to
Air pressure the expansion input. This configuration avoids the EXP-2 expansion card
as it is necessary to check just this command. The instrument behavior
switch
depending on the pressure status, is always defined in the “Air pressure
(mode 4) switch” parameter (parameter n° 27). The appropriately programmed
digital output, will supply the phase to the pressure switch.
Before carrying out ignition the instrument checks the presence of the
ZSL Gas valve closed gas valve limit switch signal via the digital input. After the ignition
(mode 4) phase the device checks that the signal disappears. The digital output
programmed appropriately, will supply the phase to the limit switch.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
PARAMETER VALUE
DESCRIPTION
Stop / fault The digital output indicates that the instrument is in lockout status,
manual stop or waiting after power on (flashing display). The output is not
(mode 1,2,3,4) activated during auto diagnosis.
Fault The digital output indicates that the instrument is in lockout status. The
output is not activated during auto diagnosis, in manual stop status nor
(mode 1,2,3,4) waiting after power on.
Burner ON The digital output indicates that the burner is on. The output is activated
from the end of the ignition phase and remains on for all the burner fun-
(mode 4) ctioning phases.
Regolation The digital output allows burner regulation. It activated at the end of the
consent “Regulation delay time” and remains on for the time that the burner is in
regime. The behavior of this output is the same as the ready output of the
(mode 4) EXP-2 expansion.
The digital output controls the NO dimming UV-2 shutter, needed for
Command periodic check during permanent functioning. Without any command, the
NO shutter shutter is normally open and the digital output is activated in the test
(mode 1,2,3,4) phase to command the closing, determining the dimming of the UV-2
probe.
Digital output
14 The digital output controls the NC dimming UV-2 shutter, needed for
function Command periodic check during permanent functioning. Without any command, the
NC shutter shutter is normally closed and the digital output is deactivated in the test
(mode 1,2,3,4) phase to command the closing, determining the dimming of the UV-2
probe.
In the absence of the EXP-2 expansion, the digital output controls the
Digital input phase sent to the air pressure or flow switches when the digital input
control takes on the “FSL enable purge”, “FSH enable ignition” or “Air pressure
(mode 4) switch” functions. This selection is necessary to check the efficiency of
the digital input when it carries out these functions.
The digital output is activated from the ignition request until burner shut
Minimum air down for controlling the minimum air flow valve. The behavior of the digi-
control tal output is contemporary to the air output when it is continuous. Instead
(mode 4) it is independent for other types of air control (see Air flow control para-
meter type).
Minimum air in The digital output is activtated from the ignition request to the burner shut
down but two seconds earlier compared with all the other outputs. This
advance selection allows to anticipate the opening of the minimum flow air valve
(mode 4) or of the fume valve.
Remote The front button is not checked by the instrument as the burner control
enable takes place via serial communication. If the specific status request com-
mand is sent, the instrument activates the local button action and it takes
(mode 4) on the “Reset / Stop” function to allow local maintenance operations.
The front button has dual function: with burner running, as soon as it is
Reset / stop pressed, it determines manual stop; whilst with the burner in stop or loc-
Local kout, if pressed for 1 - 3 seconds, when released, it unlocks the burner.
15 (mode 1,2,3,4)
botton In MODEs 1 and 3 the input is the start command.
Only stop The front button is checked by the instrument only with burner running:
(mode 4) as soon as it is pressed it determines burner manual stop.
Only reset The front button is checked by the instrument only with burner in stop or
lockout: if it is pressed for 1-3 seconds, when released it unlocks the bur-
(mode 4) ner.
Time limit for serial communication absence, that can be set in ten steps
Communication 0 ÷ 480 sec from 0 to 480 seconds, after which the instrument activates the Com-
20
timeout (mode 1,3,4) timeout alarm, determining burner stop. Set this parameter at 0 to disa-
ble the Com-timeout alarm when serial communication is not used.
4800 ÷ 38400 Communication speed (4800, 9600, 19200 and 38400 Bit/s) with ECS
ECS protocol. The hardware interface is ECS, and it requires a specific con-
Communication (mode 1,3,4) verter.
21 Baudrate 4800 ÷ 38400 Communication speed (4800, 9600, 19200 and 38400 Bit/s) with
& & ModbusRTU 1 Modbus RTU (1 stop bit) protocol. The hardware interface is ECS, and it
22 Communication (mode 1,2,3,4) requires a specific converter.
protocol 4800 ÷ 38400 Communication speed (4800, 9600, 19200 and 38400 Bit/s) with Modbus
ModbusRTU 2 RTU (2 stop bit) protocol. The hardware interface is ECS, and it requires
(mode 1,2,3,4) a specific converter.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
PARAMETER VALUE
DESCRIPTION
Inhibited The instrument does not control the expansion cards. This configuration
is needed when the expansion cards are not installed or if the EXP-3
(mode 1,2,3,4) expansion is present.
25 EXP Installed
Enable The instrument activates the expansion card control. This configuration is
necessary when the EXP-2, EXP-4 and EXP-5 expansion cards are
(mode 1,2,3,4) installed.
Inhibited
The air pressure switch status is not checked.
(mode 1,2,3,4)
The missing air pressure switch signal implies:
• During the purge phase it determines the timer reset;
Waiting • With continuous type air control and burner on it determines shut down
(mode 4) and waits for the signal to return (automatic reignition).
• With discontinuous or impulsive type air control, with burner on, it deter-
mines the status change for air deactivation.
The missing air pressure switch signal implies:
• During the purge phase it determines the timer reset;
Air pressure Lockout • With continuous type air control and burner on it determines shut down
27 in lockout for lack of air (reset is required).
switch (mode 4)
• With discontinuous or impulsive type air control, with burner on, it deter-
mines the status change for air deactivation.
Lockout after The device expects the air pressure switch signal within 5 seconds of
activation of the air valve or blower otherwise it stops in lockout. Once the
5 sec
signal is received, the ignition cycle continues and another missing signal
(mode 4) will cause the same effects as the “Lockout” section.
Lockout after The device expects the air pressure switch signal within 20 seconds of
activation of th air valve or blower otherwise it blocks. Once the signal is
20 sec
received, the ignition cycle continues and another missing signal will
(mode 4) cause the same effects as the “Lockout” section.
Inhibited
The thermostat status connected to the expansion card is not checked.
(mode 1,2,3,4)
Thermostat
28 The instrument waits for the thermostat signal connected to the expan-
input Enable
sion card before switching the burner on. if there is no signal the burner
(mode 4)
is shut down and waits for the signal to return.
The position of the air damper via the limit switch or the air flow detected
Inhibited
via the flow switches, is not checked for prepruge or burner ignition pha-
(mode 1,2,3,4) ses.
The instrument controls the air damper to regulate the air flow for purge
and ignintion. To time the purging, the damper is commanded to open
Local and the instrument checks the consent of the maximum position limit
switch or the air presence flow switch (FSL) for purging. After this, to acti-
(mode 4) vate burner ignition, the damper is commanded to close and the instru-
ment checks the consent of the minimum position limit switch or the
maximum flow switch (FSH) for ignition.
Air flow or The air damper position or the air flow is not controlled by the instrument
damper Remote inputs, but by a remote supervisor, which sends specifics serial com-
29 mands to the instrument to time the purging or to perform burner ignition
switch (mode 4) according to the shutter position or air flow. This function used in the past
control is not used in recent applications.
Only FSL The instrument checks the maximum air damper position limit switch or
air presence flow switch for purging (FSL) to time the purging. Once pre-
(mode 4) purge timing is over, the instrument moves directly onto ignition.
The instrument checks the consent of the air damper minimum position
Only FSH
limit switch or maximum ignition flow switch (FSH) to activate burner igni-
(mode 4)
tion.
Before carrying out ignition, check the presence of the closed gas valve
ZSL Gas valve
limit switch signal via the FSH expansion input. After the ignition phase,
(mode 4)
the device checks that the signal disappears.
Locked parameters
PARAMETER VALUE
DESCRIPTION
1 ÷ 25 sec First safety time for ignition of the first gas stage (see table of allowed
4 1th safety time
(mode 1,3,4) times).
Phase 2
The device indicate the phase 2 for 3 second before reach the regime
enabled
status 3 only for mode 4.
Phase 2 (mode 4)
6
Enabling Phase 2
disabled The device after ignition period indicate directly the regime status 3.
(mode 1,2,3,4)
After 24 hours of continuous operation of the burner, the instrument acti-

Not permanent
vates shut down to perform efficiency test of the flame detection probes
(stop every
and auto diagnosis. This functioning is useful for not permanent opera-
24 hours)
tion burners detected by UV-2. This configuration avoids installing the
(mode 1,2,3,4)
shutter for the UV-2 probe.
Burner Every hour of continuous burner operation, the instrument checks the
Permanent
11 functioning flame amplifier by disconnecting the flame signal from the detection
with detection rod
mode electrode. This selection is allowed only with ionization flame detection
(mode 1,2,3,4)
via electrode.
Every hour of continuous burner operation, the instrument checks the
Permanent flame amplifier and the UV-2 sensibility probe, by dimming the UV radia-
with UV and shutter tion coming into the probe. Dimming occurs via a shutter placed betwe-
(mode 1,2,3,4) en the probe and the burner. This selection is allowed only with flame
UV-2 sensor flame detection.
0
The instrument never attempts reignition in lockout conditions.
(mode 1,2,3,4)
Maximum number of automatic recycle attempts (including prepurge),

1÷9 performed by the flame control regardless of the lockout cause. The
generic lockout attempts are done consecutively and only signal the lockout status to
(mode 1,4) remote at the end of all the attempts. When this function is enabled, the
instrument conforms only to the EN746-2 Norm.
Automatic Maximum number of automatic recycle attempts (including prepurge),

16 ignition 1÷5
performed by the flame control after failed ignition (U lockout). The
trial recycle for “U”
attempts are done also non consecutively and only signal the lockout
lockout
status to remote at the end of all the attempts. When this function is
(mode 4)
enabled, the instrument conforms only to the EN746-2 Norm.
Maximum number of automatic reignition attempts (excluding prepur-

1÷5
ge), performed by the flame control after failed ignition (U lockout). The
respark for “U”
attempts are done also non consecutively and only signal the lockout
lockout
status to remote at the end of all the attempts. When this function is
(mode 4)
enabled, the instrument conforms only to the EN746-2 Norm.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
PARAMETER VALUE
DESCRIPTION
Inhibited The instrument never activates the high temperature function even after
(mode 1,2,3,4) the specific command from the digital input.
The instrument activates the high temperature function with the sole
function of flame bypass for the time in which the specific digital input
Only flame command is present. With this high temperature function on, the instru-
ment carries out the ignition cycle normally, but at the end it keeps the
Bypass with ignition
gas valves open, regardless of the flame presence signal. When this
(mode 1,3,4) function is enabled, the instrument conforms only to the EN746-2 Norm,
and the command to the digital input must come from the protection
system.
Only flame The instrument activates operation at high temperature with the only
Bypass without function of flame bypass like the previous selection with the difference
ignition that during the burner ignition phase it does not activate the power out-
(mode 4) put of the ignition transformer.
The instrument activates the high temperature function with the sole
High function of prepurge exclusion for the time in which the specific digital
Only prepurge input command is present. With this high temperature function on, the
17 temperature
exclusion instrument does not carry out the prepurge phase but skips directly to
function burner ignition, monitoring the flame signal.When this function is ena-
(mode 4)
bled, the instrument conforms only to the EN746-2 Norm, and the com-
mand to the digital input must come from the protection system.
The instrument activates the high temperature function with prepurge
exclusion and flame bypass function for the time in which the specific
Flame bypass with digital command is present. With this high temperature function com-
ignition and mand on, the instrument does not carry out the prepurge phase but
prepurge exclusion skips directly to the ignition burner phase, keeping the gas valves open
(mode 4) regardless of the flame signal presence. When this function is enabled,
the instrument conforms only to the EN746-2 Norm, and the command
to the digital input must come from the protection system.
Flame bypass
without ignition The instrument activates the high temperature operation with prepurge
exclusion and flame bypass function like the previous selection but with
and prepurge
the difference that during the burner ignition phase it does not activate
exclusion the power output of the ignition transformer.
(mode 4)
The duration of the first gas safety time for 1st gas stage ignition is fixed.
The instrument checks the flame formation only at the end of the 1st
Fixed
safety time after having deactivated the ignition transformer.This confi-
(mode 1,3,4)
guration is compulsory with systems having unirod or UV2 probe type
detection.
1st stage gas
18 The duration of the first safety time can be reduced automatically, to
ignition type
immediately reach the regime phase (pulse firing). The instrument con-
Variable tinuously checks the flame formation during the ignition phase and as
(mode 4) soon as it checks its presence, it deactivates the ignition transformer
and passes onto the next phase. This configuration is possible only with
systems having detection with a dedicated electrode.
Maximum safety time allowed between flame signal absence and gas
valve interception (see table of allowed times). If the flame signal
1 ÷ 20 sec
19 Reaction time returns before the time expires, the instrument keeps the current phase,
(mode 1,2,3,4)
otherwise it determines the behaviour configured in the “Behaviour at
flame loss” parameter.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
In the following table the maximum allowed time limits If values not allowed by the EN298 but only by the
have been indicated. Refer to the specific application EN746-2 are set, only the reference norm for which ESA
norm to establish the correct applicable parameter at REFLAM-H is applicable is indicated on the label of the
installation, choosing according to the burner type and instrument.
power, values that do not compromise its safety.
IGNITION SAFTEY REACTION

APPLICATION NORM NOTES
TIMES TIME
Refer to the Recycle and reignition
EN298 Maximum 1 s
application norm allowed.
Depending on the applica-
Depend on burner type tion, only one recycle
EN676 and power Maximum 1 s attempt is allowed.
maximum 5 s “Prepurge” mode is speci-
fied by the norm.
Gas burners Depending on the applica-
tion, one recycle attempt is
allowed at flame signal
Depend on burner Depends on
loss and two recycle
EN746-2 type and power the application
attempts at failed ignition.
maximum 10 s maximum 2 s
High temperature functio-
ning and “Prepurge” mode
are specified by the norm.

Refer to the
tion, recycle and allowed
EN298 application norm Maximum 1 s
reignition.“Prepurge” mode
and to EN267
is specified by the norm.

Oil burners tion, one recycle attempt is
allowed at flame signal
Depend on burner Depends on the
loss and two recycle
EN746-2 type and power application
attempts at failed ignition.
maximum 10 s maximum 2 s
High temperature functio-
ning and “Prepurge” mode
are specified by the norm.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
WARNINGS
For correct use of the burner control and flame detector, supply phase of the sensor must come from the digital
respect the following instructions. output that will be configured for this function.
¾ When replacing the output protection fuse, the fuse
¾ In the selection of configuration parameters analyze, must be fast acting and with a value that does not exce-
in addition to the specific rule, any risks associated with ed the maximum permissible current. Otherwise the not
certain modes of operation, choosing values which do replaceable fuse blows to protect internal relays, so that
not jeopardize the safety of the application. Before the device does not work anymore.
installing the unit, check that the configuration parame- ¾ After replacing the resettable fuse, before reconnec-
ters conform to what has been defined. ting the instrument to the application it is imperative to
¾ ESA REFLAM-H is meant to be electrically connected check the absence of internal damage. Check the insula-
in a permanent and fixed manner. The reverse / neutral tion between the power supply phase terminal and the
connection may compromise the security of the system. safety valve output phase terminals. Otherwise the
Do not use different phase between the various voltage instrument must be sent to the manufacturer.
inputs and do not apply voltages on the output terminals ¾ If there are disturbances with other equipment during
or serial communication. the burner ignition phase, use a connector with suppres-
¾ The EMC emissions of the application must be chec- sor filter for the connection of the HV cable to the ignition
ked following the incorporation of the final application of electrode. Also check that the cable layout is correct (see
the burner control device. The EMC application require- “Installation” chapter).
ment shall be tested after the incorporation of the burner ¾ For unirod detection systems use only specific ignition
control device into the final equipment. transformers, that allow operation for unirod ignition and
¾ Burner safety shut down, for unsafe application con- detection. Make sure that the device is connected correc-
ditions (emergency, overheating, incorrect pressure tly to the earth protection before ignition to avoid irrepa-
values etc), is guaranteed only by cutting off the power rable damage.
to the device. The thermostat inputs (digital or expansion ¾ In order not to overheat the ignition system control
inputs) are not safety inputs, but only for commanding devices (solenoid valves and transformers) keep a mini-
burner ignition and shut down for temperature regula- mum time lapse between the burner ignition attempts.
tion. The same recommendation is valid for instruments The minimum time should be calculated as follows: the
that are controlled by serial communication, where the sum of the purging time plus first safety time plus 5 more
ignition and shut down commands cannot be considered seconds.
for safety but only for regulation control. ¾ In case of lockout or failure refer to the “Visualization
¾ The input digital signal, depending functioning mode and display” section to identify the failure according to
must be pulse-type or fixed and must not be present the code indicated by the instrument. Disconnect the
during the instrument’s auto diagnosis when the input power supply before accomplishing any kind of operation
has the function for Reset/Stop,Only Reset and Only on the device.
stop; whilst it must be stable when the input has other ¾ In case of malfunctioning ESA REFLAM-H must be
functions. The reset command is not accepted if the sent back to the manufacturer for repair. Any type of
pulse duration is less than or greater than what has been repair or alteration done by third parties causes the gene-
specified. ral guarantee conditions to expire and compromises the
¾ The command that activates the high temperature device safety.
function, connected to the digital input with special con- ¾ If ESA REFLAM-H only checks the first FSL signal for
ductors, must derive directly from the safety temperatu- purging or the FSH one for burner ignition, the operator
re detector (a part of the protection system according to must occasionally check if the flow switch is working pro-
the EN746-2). The temperature detector guarantees perly (setting out of range etc), as the device checks the
indirect flame control, monitoring that the minimum input but cannot verify if the switch functions properly.
combustion chamber temperature is enough to guaran- The frequency of these tests can be reduced in applica-
tee ignition of the fuel introduced. Refer to the specific tions where both flow switches are managed, as the
application norm for the choice of these devices. flame control verifies that the signals arrive only in the
¾ The power supply for the solenoid fuel valves must be correct phase, otherwise an alarm is indicated alarm.
derived only from the outputs on the ESA REFLAM-H. ¾ ESA REFLAM-H is a device that controls burner safe-
Control of the fuel solenoid valves by other devices is ty organs and checks its efficiency (a part of the protec-
not allowed (relay, not safety PLC…) that receive the tion system according to the EN746-2). It is not intended
command from the instrument. for burner regulation for which there are appropriate
¾ If the digital input assumes the function of FSL for instruments.
purging, or FSH for ignition or air pressure, the power
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
INSTALLATION
For correct installation respect the following instructions: 9 - The laying out of the flame signal cables must be
separated from power cables and other cables. The use
1 - Avoid placing ESA REFLAM-H near intense magnetic of multi-core cables is not allowed, nor the use of shiel-
or electric fields and in conditions of direct exposure to ded cables. The type of cables must ensure the minimum
heat or combustion products, liquids, solvents or corrosi- insulation required between the conductors.
ve gases.
10 - Detection probes and any connectors must be isola-
2 - Do not limit in any way the area surrounding the instru- ted and made inaccessible using proper protection, so as
ment, but guarantee adequate space and ventilation to to allow access only to qualified personnel.; if it is consi-
avoid overheating the device. dered necessary, place warnings near the probes.
3 - Installation must be done by qualified staff respecting 11 - Always make sure the protective earth is connected
the regulations in force at the time and place of installa- to the correct terminals and to all metallic frameworks of
tion. related elements as well as to the burner with suitable
conductors The non-connection of the protective earth to
4 - All processing of the container necessary for installa- the device, determines irreparable damage as well as a
tion of the instrument requires a protection degree equal dangerous condition for the application. If necessary use
to or not lower than IP40. For systems used in open air, the shoulder screw provided in the base of the instru-
the protection degree must be equal to IP54. The protec- ment, for the interconnection of the grounding conduc-
tion degree can also be guaranteed by the application in tors.
which the instrument is put.
12 - When using the digital input it is necessary to con-
5 - If the system has a phase-phase type power, install an nect RC filter that is supplied to the terminal as well.
insulation transformer, connecting it to one end of the
secondary winding referred to ground. 13 - In applications with multiple burners, parallel connec-
tions between the outputs of the instruments are not allo-
6 - During wiring refer to the technical documentation, wed. If the system is controlled via ECS serial interface,
respecting polarity between phase and neutral. The termi- follow the specific wiring instructions.
nals for the electrical connections are screw-on type and
can accept wires with sections from 0.5 to 2.5mm² and 14 - The laying out of the ECS communication line must
the choice of conductors and their location must be suita- be separated from power lines, motor control (inverter)
ble for the application. and network voltage; above all neither MULTIPOLAR nor
SHIELDED cables are to be used.
7 - Adequately tighten the wires into the terminals to pre-
vent malfunction or overheating which can lead to dange- 15 - For the ECS communication lines, use the specific
rous conditions. Numbering and the use of appropriate ECS CABLE; alternatively we recommend the use of
terminals on the conductors is recommended. busway systems taking into account a maximum length of
the connecting cable between the busway and instrument
8 - The connection from the ignition transformer to the of 1 m, both for communication and for the power supply.
corresponding electrode of the burner, must be performed
with cable HV (High Voltage) unshielded, specific for high 16 - The conductors on the inputs of the expansion cards
voltage. Use the connector with integral suppression must be wrapped at least once around the ferrites sup-
device for connecting the ignition electrode. The length of plied.
the HV cable must not exceed the size indicated, otherwi-
se the ignition transformer must be placed in the vicinity 17 - In applications with proportional regulation valves
of the burner. The HV cable must be installed far from (e.g. 4-20mA) controlled by the PLC, to carry out the pre-
power cables and metal conduits: ideally it should be left purge cycle it is possible to directly interface the PLC
in the open air. For further information on the connection input to expansion card outputs, which then command
of the ignition transformer, refer to ESA E5004 and E5005 the valve according to the device requests. The air valve
data sheets. position or air flow check, must be done directly by the
device.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H CONNECTIONS - BURNER CONTROL MODE 1,3,4
+ -
+ COM + h
a
Mp N
- COM
7 8 9 10
Mp N
b g
Ph L f
i
Mp N
c
Mp N / -Vdc
Mp N / -Vdc
Mp N / -Vdc
Ph L / +Vdc
Ph L / +Vdc
7 8 9 10
d
e
l
Mp N
Mp N
COM
COM
NO
NO
NC
L N A B 1 2 3 4 5 6 7 8 9 10
D7802I20
Pos. Description Pos. Description

a ECS serial communication f Fuel valve command contact output
b Power supply g Status indication output
c Safety stop h UV-2 probe flame detection
d Digital output i Flame detection with dedicated electrode
e Digital input l Unirod flame detection
Terminal connectors

+ ECS communication positive input 3 Not connected
- ECS communication negative input 4 Status indication output (Com)
L Power supply phase 5 Status indication output (No)
N Power supply neutral 6 Status indication output (Nc)
A Digital output (phase) 7 Ignition transformer phase
B Digital input (phase) 8 Ignition transformer neutral
Safety contact output fuel valve command Detection electrode, signal from transformer
1 9
(Com) (unirod) or UV probe negative
Safety contact output fuel valve command Pe ground protection, burner body and UV
2 10
(No) probe positive
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA REFLAM-H CONNECTIONS - FLAME DETECTOR MODE 2
+ -
+ COM + h
a
Mp N
- COM
7 8 9 10
Mp N
b g
Ph L f
i
Mp N
c
Mp N / -Vdc
Mp N / -Vdc
Mp N / -Vdc
Mp N / -Vdc
Ph L / +Vdc
Ph L / +Vdc
7 8 9 10
d
e
l
Mp N
Mp N
COM
COM
NO
NO
NC
NC
L N A B 1 2 3 4 5 6 7 8 9 10
D7802I21

a ECS serial communication f Safety burner on contact output
b Power supply g Status indication output
c Safety stop h UV-2 probe flame detection
d Digital output i Flame detection with dedicated electrode
e Digital input l Unirod flame detection
Terminal connectors

+ ECS communication positive input 3 Safety burner on output (Nc)
- ECS communication negative input 4 Status indication output (Com)
L Power supply phase 5 Status indication output (No)
N Power supply neutral 6 Status indication output (Nc)
A Digital output (phase) 7 Ignition transformer phase
B Digital input (phase) 8 Ignition transformer neutral
Detection electrode, signal from transformer
1 Safety burner on output (Com) 9
(unirod) or UV probe negative
Pe ground protection, burner body and UV
2 Safety burner on output (No) 10
probe positive
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ESA EXP-2 EXPANSION CONNECTIONS
D7802I22

a ECS serial communication k Air regulation valve limit switch or air flow switch
i External temperature regulator l Air pressure switch and thermostat input
j Air regulation valve m Combustion blower or air valve
Terminal connectors

Input for FSL purging or maximum position
11 ECS communication positive input 18
limit switch for air regulation valve (phase)
Input for air flow switch or air regulation valve
12 ECS communication negative input 19
limit switch neutral
Temperature regulation consent output
13 20 Thermostat input for ignition (phase)
(phase)
14 Air regulation valve closing output (phase) 21 PLS air pressure switch input (phase)
Air pressure switch and thermostat
15 Air regulation valve opening output (phase) 22
input neutral
Power supply phase for air regulation valve Power supply phase for air valve or combu-
16 23
control stion blower command.
Input for air FSH for ignition or air regulation Air partializing / interception valve or blower
17 24
valve minimum position limit switch (phase) command output (phase)
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
OVERALL DIMENSIONS
Fixing holes
120 96
20 21.5 18.5 18.5 21.5 20 50 46

38
A
A 11 10
9 8 7
21
110
6
21
A A
C
200
D
G
33
E E
F
12
G
17
5 3 1
57
16
4 2
20
8
7
7 1 4
19 18.5 18.5 18.5 23 22.5
internal base view base front
D7802I19
Preformed holes Diameter mm Cable Pos. Elements

1 19 PG11 - M20x1,5 A Fastening connectins for transformer
2-3-4-5-12 16 PG9 - M16x1,5 C Not used
6-8-10-11 * 16 PG9 - M16x1,5 D Not used
7-9 * 19 PG11 - M20x1,5 E-E Not used
F Shoulder screw for earthing
* The mounting of the transformer precludes the possi- Mounting plate for back collar
bility of using the steps of cables 6 ÷ 11 G-G
(tube ½”) – thread M6
The installation of expansion cards, precludes the possibility to mount the transformer inside ESA REFLAM-H and vice-
versa; in this case it necessary to use the ESA TRAFO box to contain the ignition transformer (E5004).
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ORDERING CODE - BURNER CONTROL MODE 1,3,4
ESA REFLAM
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29
MODEL 01 10 POSTPURGE TIME

ESA REFLAM-H H from 0 to 99 seconds (*)
2 minute 2M
3 minute 3M
FUNCTIONING MODE 02
4 minute 4M
Mode 1 (continuous start command) 1
Mode 3 (semi-continous start command) 3 11 BURNER FUNCTIONING MODE
Mode 4 standby 4 Not permanent (stop every 24h) D
Mode 4 autostart A Permanent with detection rod R
Permanent with UV and shutter U
PREPURGE TIME 03
12 AIR FLOW CONTROL TYPE
inhibited 00 Continue or not present C
from 1 to 99 seconds (M.4) (*) Discontinue delayed 0 sec. (M.4) D
from 2 to 9 minutes (M.4) 2M-9M Pulse (M.4) P
from 10 to 20 minutes (M.4) AM-LM Remote (M.4) R
Discontinue delayed 3 sec. (M.4) E
1 ST SAFETY TIME 04 Discontinue delayed 5 sec. (M.4) F
from 1 to 25 seconds (*) Discontinue delayed 10 sec. (M.4) G
13 DIGITAL IMPUT FUNCTION

REGULATOR DELAY 05
Inhibited (M.4) Z
inhibited 00
Reset / Stop / Start B
from 1 to 25 seconds (M.4) (*)
Only stop (M.4) S
Only reset (M.4) U
Thermostat (M.4) T
PHASE 2 ENABLING 06
High temperature enabling H
Phase 2 enabled (M.4) C
Main ON / Off function (M.4) M
Phase 2 disabled R
Air ON / Off function (M.4) A
FSL enable purge (M.4) P
BEHAVIOR AT FLAME FAILURE 07 FSH enable ignition (M.4) G
Lock-out N ZSL gas valve switch (M.4) Z
Re-clycle enable (M.4) Y
Spark restoration enable (M.1,4) K
R 14 DIGITAL OUTPUT FUNCTION
Only one recycle repetition (M.4)
Only one spark restoration (M.1,4) S Active only with fault F
Active with fault and stop B
Active with burner On (M.4) M
SUPPLY VOLTAGE 08 R
Active with regulation consent (M.4)
115 Vac 1 Active to comand a NO shutter O
230 Vac 2 Active to comand a NC shutter C
Digital input control (M.4) K
Minimum air control (M.4) A
POSTPURGE FLEX & ILLEGAL DETECTION 09
Minimum air control advance (M.4) P
Postpurge flex disable /
Postpurge flex enable (M.4) F
15 LOCAL BUTTON
Only indication of illegal flame (M.1) N
Stop / Reset B
Stop/reset enabled from remote (M.4) R
Only stop (M.4) S
Only reset (M.4) U
(*): Enter the value (in seconds)

(Mx): Parameter setting admitted only for functioning Mode indicated. Where non indicated it can be set for Mode 1,3,4.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ORDERING CODE - BURNER CONTROL MODE 1,3,4
AUTOMATIC IGNITION TRIAL 16 21 COMMUNICATION BAUDRATE

Inhibited 0 4800 4
from 1 to 9 for generic lockout (M.1,4) 1-9 9600 9
from 1 to 5 recycle for U lockout (M.4) A-E 19200 1
1 - 5 re-ignition for U Lockout (M.4) F-L 38400 3
HIGH TEMPERATURE FUNCTION 17 22 COMMUNICATION PROTOCOL

ECS E
Inhibited / MODBUS 1 1
Only flame bypass with ignition H MODBUS 2 2
Only flame bypass K
without ignition (M.4) 23 BURNER ON OUTPUT TYPE
Only prepurge exclusion (M.4) P Standard output /
Flame bypass with ignition B
& prepurge esclusion (M.4) 24 AVAILABLE PARAMETER
Flame bypass without ignition C No associated function /
& prepurge esclusion (M.4)
25 SPECIAL VERSION
1°ST STAGE GAS IGNITION TYPE 18 Standard /

Ignition transformer inside T
Fixed safety time /
Pre wiring C
Variable safety time (M.4) S
TRAFO coupled with A
19 With expansion EXP-2 2
REACTION TIME AT FLAME LOSS
With expansion EXP-3 3
from 1 to 9 seconds 1-9
from 10 to 20 seconds A-K
COMMUNICATION TIME OUT 20 26 EXPANSION PARAMETERS

0 seconds (alarm deactivated) 0 27 No expansion present ////
8 seconds 1 28 Air press. switch in digital input /x//
16 seconds 2 29 EXP-2 v. tab. A
32 seconds 3 EXP-3 v. E7015
256 seconds 6
320 seconds 7
400 seconds 8
480 seconds 9
Tab. A - Expansion parameters EXP-2

26 Inputs voltage 27 Air pressure switch (**) 28 Thermostat input 29 Flow or limit switch control
Inhibited /
Inhibited /
Remote serial control (M.4) R
115 Vac 1 Puts in waiting phase (M.4) H
Inhibited / Locale for prepurge and ignition (M.4) L
230 Vac 2 Stop in lock-out from burner on (M.4) L
Enable (M.4) T Only FSL check for purge (M.4) P
24 Vac \ Vdc 4 Stop in lock-out after 5 sec. (M.4) A
Only FSH check for ignition (M.4) G
Stop in lock-out after 20 sec.(M.4) B
Only ZSL gas valve switch (M.4) Z
(**) Parameter 27 defines the operation of the air pressure switch connected to the digital input of the expansion or ESA REFLAM-H (parameter 13)
(Parameter 25): Certain selections are incompatible with each other (see “Overall dimensions”), if there are several possible selections (T and C, 2
and C or A, etc) the code priority to be indicated is the following: expansion cards, wiring, ignition transformer and finally coupled ESA TRAFO.
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ORDERING CODE - FLAME DETECTOR MODE 2
ESA REFLAM
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29
MODEL 01 10 POSTPURGE TIME

ESA REFLAM-H H inhibited 0
FUNCTIONING MODE 02
11 BURNER FUNCTIONING MODE
Mode 2 Flame detector 2
Not permanent (stop every 24h) D
Permanent with detection rod R
PREPURGE TIME 03 Permanent with UV and shutter U
inhibited 00
12 AIR FLOW CONTROL TYPE

1 ST SAFETY TIME 04
inhibited C
inhibited 03
REGULATOR DELAY 05
13 DIGITAL IMPUT FUNCTION
inhibited 00
Only reset U
PHASE 2 ENABLING 06
Phase 2 disabled R 14 DIGITAL OUTPUT FUNCTION
Active only with fault F

BEHAVIOR AT FLAME FAILURE 07 Active with fault and stop B
Stop N Active to comand a NO shutter O
Active to comand a NC shutter C
SUPPLY VOLTAGE 08
15 LOCAL BUTTON
115 Vac 1
230 Vac 2 Reset B
POSTPURGE FLEX & ILLEGAL DETECTION 09

inhibited /
ESA REFLAM-H - E7802 rev. 02 - 20/04/2017
ORDERING CODE - FLAME DETECTOR MODE 2
AUTOMATIC IGNITION TRIAL 16 21 COMMUNICATION BAUDRATE

4800 4
Inhibited 0
9600 9
19200 1
38400 3
HIGH TEMPERATURE FUNCTION 17
Inhibited / 22 COMMUNICATION PROTOCOL

ECS E
MODBUS 1 1
1°ST STAGE GAS IGNITION TYPE 18 MODBUS 2 2
Fixed safety time /
23 BURNER ON OUTPUT TYPE
Standard output /
REACTION TIME AT FLAME LOSS 19
24 AVAILABLE PARAMETER
from 1 to 9 seconds 1-9
No associated function /
from 10 to 20 seconds A-K
25 SPECIAL VERSION
COMMUNICATION TIME OUT 20 Standard /
Ignition transformer inside T
0 seconds (alarm deactivated) 0
Pre wiring C
TRAFO coupled with A
26 EXPANSION PARAMETERS
27 No expansion present ////
28 Air press. switch in digital input /x//
29 EXP-2 v. tab. A
EXP-3 v. E7015
EXP-4 v. E7016
EXP-5 v. E7017
Tab. A - Expansion parameters EXP-2

26 Inputs voltage 27 Air pressure switch (**) 28 Thermostat input 29 Flow or limit switch control
115 Vac 1
230 Vac 2 Inhibited / Inhibited / Inhibited /
24 Vac \ Vdc 4
(Parameter 25): Certain selections are incompatible with each other (see “Overall dimensions”), if there are several possible selections (T and C, 2
and C or A, etc) the code priority to be indicated is the following: expansion cards, wiring, ignition transformer and finally coupled ESA TRAFO.

Electronics: Burner Control and Flame Detector For Permanent and Not-Permanent Operation

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Electronics: Burner Control and Flame Detector For Permanent and Not-Permanent Operation

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Electronics

Burner control and flame detector for

GENERAL WARNINGS: DISPOSAL:

¾ The functioning of a combustion plant can be dange- CERTIFICATIONS:

Esa S.p.A. ESA Belgium

ESA REFLAM-H is a flame detector or a microprocessor

¾ Voltage supply: 115 Vac or 230 Vac +10 ÷ -15%

¾ Voltage to the flame detection probe: max 300 Vac

* NC contact safety output available only in mode 2

¾ Purging or waiting time before ignition: 0 ÷ 99 sec or 2 ÷ 20 min

CONTROL BY SERIAL COMMUNICATION

THERMOSTAT AIR VALVE OR

IGNITION AIR FLOW REGOLATION

DISPLAY AND LOCAL BUTTON SECTION

Normal operation phases

DISPLAY STATUS DESCRIPTION

DISPLAY STATUS DESCRIPTION

Stop phase for regulation requested by serial communication. The instrument

DISPLAY STATUS DESCRIPTION

DISPLAY STATUS DESCRIPTION

DISPLAY STATUS DESCRIPTION

Malfunctioning due to memory corruption or a failure in the safety system. The

DISPLAY STATUS DESCRIPTION

BARGRAPH LOCAL BUTTON

¾ Halt in manual stop: as soon as the local button is

Display Device Safety ignition

ILLEGAL FLAME PRESENCE

ILLEGAL DETECTION LOCKOUT

ILLEGAL DETECTION INDICATION

APPLICATION EXAMPLE 1 - ESA REFLAM-H MODE 1

ESA REFLAM-H Mode 1 is used as a burner control in fails.

APPLICATION EXAMPLE 2 - ESA REFLAM-H MODE 2

SAFE INPUT 230Vac / + 24 Vdc

APPLICATION EXAMPLE 3 - ESA REFLAM-H MODE 3

APPLICATION EXAMPLE 4 - ESA REFLAM-H MODE 4

Non blocked parameters

0 ÷ 99 sec Chamber purge or waiting time before burner ignition. In applications

Discontinue The instrument maintains the same behaviour as when “Discontinue

After 24 hours of continuous operation of the burner, the instrument acti-

Maximum number of automatic recycle attempts (including prepurge),

Automatic Maximum number of automatic recycle attempts (including prepurge),

Maximum number of automatic reignition attempts (excluding prepur-

IGNITION SAFTEY REACTION

Depending on the applica-

Depending on the applica-

ESA REFLAM-H CONNECTIONS - BURNER CONTROL MODE 1,3,4

Pos. Description Pos. Description

Pos. Description Pos. Description

ESA REFLAM-H CONNECTIONS - FLAME DETECTOR MODE 2

Pos. Description Pos. Description

Pos. Description Pos. Description

ESA EXP-2 EXPANSION CONNECTIONS

Pos. Description Pos. Description

Pos. Description Pos. Description

20 21.5 18.5 18.5 21.5 20 50 46

internal base view base front

Preformed holes Diameter mm Cable Pos. Elements

ORDERING CODE - BURNER CONTROL MODE 1,3,4