®

DIESEL GENERATOR SET

STANDBY
1200 ekW 1500 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.

FEATURES
EMISSIONS / FUEL STRATEGY CAT 3512B TA DIESEL ENGINE
• Low Emissions
• Reliable, rugged, durable design
FULL RANGE OF ATTACHMENTS • Field-proven in thousands of applications
• Wide range of bolt-on system expansion worldwide
attachments, factory designed and tested • Four-stroke-cycle diesel engine combines
consistent performance and excellent fuel
WORLDWIDE PRODUCT SUPPORT economy with minimum weight
• Caterpillar® dealers provide extensive post sale
support including maintenance and repair
agreements CAT SR4B GENERATOR
• Caterpillar dealers fill 99.7% of parts orders within
24 hours • Matched to the performance and output
• Caterpillar dealers have over 1,844 dealer branch characteristics of Caterpillar engines
stores operating in 166 countries • Optimum winding pitch for minimum total
• The Cat Scheduled Oil Sampling program cost harmonic distortion and maximum efficiency
effectively detects internal engine component • Single point access to accessory connections
condition, even the presence of unwanted fluids • UL 1446 recognized Class H insulation
and combustion by-products
CAT EMCP3 CONTROL PANELS
DESIGN CRITERIA
• The generator set accepts rated load in one step • Controls designed to meet individual customer
needs:
• EMCP 3 provides the option for full-featured
power metering and protective relaying
• Segrated low voltage, AC/DC accessory box
provides single point access to accessory
connections
 ®

STANDBY 1200 ekW 1500 kVA

50 Hz 1500 rpm 400 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Single element canister type air cleaner • Dual element & heavy duty air cleaners (with
• Service indicator pre-cleaners)
• Air inlet adapters & shutoff
Cooling • Radiator with guard (43°C) • Radiator with 27°C 50°C ambient capability
• Low Profile (frontal area) • Radiator option for 57°C ambient with treated water
• Low Airflow • Radiator removal
• Fan and belt guards • Heat exchanger and expansion tank
• Radiator duct flange • Heavy duty, harsh enviroment radiator at 43°C and
• Coolant drain line with valve 50°C
• Fan and belt guards • Coolant level switch gauge
• Caterpillar Extended Life Coolant* • Jacket water heater
*Not included with packages without radiators
Exhaust • Dry exhaust manifold • Mufflers and silencers
• Flanged faced outlets • Stainless steel exhaust flex fittings
• Elbows, flanges, expanders & Y adapters
Fuel • Secondary fuel filters • Water separator
• Fuel priming pump • Duplex fuel filter
• Flexible fuel lines
• Fuel cooler*
*Not included with packages without radiators
Generator • Permanent magnet excited • Oversize & premium generators
• Class H insulation
• Class F temperature (105°C prime/130°C standby)
• Winding temperature detectors (select models)
• Anti-condensation space heaters
Power Termination •Bus bar (NEMA and IEC mechanical lug holes)- right • Circuit breakers, UL listed, 3 pole shunt trip, 80% or
side standard 100% rated, choice of trip units, manual or electrically
•Top and bottom cable entry operated (low voltage only)
• Circuit breakers, IEC compliant, 3 or 4 pole with shunt
trip (low voltage only), choice of trup inits, manual or
electrically operated
• Shroud cover for bottom cable entry
• Power terminiations can be located on the left and/or
rear as an option. Also, multiple circuit breakers can
be ordered (up to 3)
Governor • ADEM™ III • Load share module

Control Panel • User interface panel (UIP) - rear mount • EMCP 3.3
• EMCP 3.1 Genset Controller • Option for right or left mount UIP
• Voltage and Speed Adjust • Option for rear or left mount Customer wiring area
• AC&DC customer wiring area (right side) • Local & remote annunciator modules
• CAT digital voltage regulator (CDVR)with DVAR/PF • Load share module
control, 3-phase sensing • Discrete I/O Module
• Reative droop • Generator temperature monitoring & protection
• Emergency Stop Pushbutton
Lube • Lubricating oil and filter • Oil level regulator
• Oil drain line with valves • Deep sump oil pan
• Fumes disposal • Electric & air prelube pumps
• Gear type lube oil pump • Manual prelube with sump pump
• Duplex oil filter
Mounting • Structual steel tube • Isolator removal
• Anti-vibration mounts (shipped loose) • Spring-type zone 4
Starting/Charging • 24 volt starting motor(s) • Battery chargers (10 &20 Amp)
• Batteries with rack and cables • 45 amp charging alternator
• Battery disconnect switch • Oversize batteries
• Ether starting aids
• Heavy duty starting motors
• Barring device (manual)
• Air starting motor with control & silencer
Note Standard and optional equipment may vary for UL
2200 Listed Packages. UL 2200 Listed packages may
have oversized generators with a different
temperature rise and motor starting characteristics.

2 12 May 2006 12:52 PM

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STANDBY 1200 ekW 1500 kVA

50 Hz 1500 rpm 400 Volts

SPECIFICATIONS

CAT GENERATOR CAT EMCP3 CONTROLS

• EMCP 3.1 (standard)

SR4B Generator
• EMCP 3.3 (optional)
Frame size......................................................................... 697
• Integral to generator terminal box
Excitation................................................ Permanent Magnet
• IP 23 enclosure
Pitch.............................................................................. 0.7333
• UL/CSA/CE
Number of poles...................................................................4
• Electronically dead front
Number of bearings...................................... Single Bearing
• Lockable hinged door (optional)
Insulation....................... UL 1446 Recognized Class H with
• Run/Auto/Stop/Control
tropicalization and antiabrasion
IP rating..........................................................Drip Proof IP22 • Voltage Adjust (Optional on 3.1)
Alignment.............................................................. Pilot Shaft • True RMS metering, 3-phase
Overspeed capability - % of rated................................... 180 • Digital indications for:
Wave form....................................................................003.00 - RPM
Paralleling kit/Droop transformer.......................... Standard - Operating hours
Voltage regulator.3 Phase sensing with selectible volts/Hz - Oil pressure
Voltage regulation............Less than +/- 1/2% (steady state) - Coolant temperature
Less than +/- 1% (no load to full load) - System DC volts
Telephone Influence Factor.............................. Less than 50 - AC volts, phase amps, Hz
Harmonic distortion......................................... Less than 5% - L-L volts, L-N volts, Phase amps, Hz
CAT DIESEL ENGINE - ekW, kVA, kVAR, kWhr, %kW, PF(*)
• Shutdowns with indicating lights (with optional
Annunciator)
3512B TA, 4-stroke-cycle watercooled diesel - Low oil pressure
Bore - mm.............................................. 170.00 mm (6.69 in) - High coolant temperature
Stroke - mm........................................... 190.00 mm (7.48 in) - Overspeed
Displacement - L................................... 51.80 L (3161.03 in3) - Emergency stop
Compression ratio........................................................ 13.0:1 - Failure to start (over crank)
Aspiration........................................................................... TA • Programmable protective relaying functions:(*)
Fuel system..................................... Electronic unit injection - Under and over voltage
Governor type............................................................ ADEM3 - Under and over frequency
- Reverse power
- Overcurrent
• MODBUS isolated data link (RS-485
half-duplex)supports serial communication at data rate
up to 1115.2 kbaud (*)

3 12 May 2006 12:52 PM

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STANDBY 1200 ekW 1500 kVA

50 Hz 1500 rpm 400 Volts

TECHNICAL DATA

Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM8038

Low Emissions

Generator Set Package Performance

Genset Power rating @ 0.8 pf 1500 kVA
Genset Power rating with fan 1200 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 90 ° C 194 ° F
Fuel Consumption
100% load with fan 315.1 L/hr 83.2 Gal/hr
75% load with fan 243.7 L/hr 64.4 Gal/hr
50% load with fan 173.4 L/hr 45.8 Gal/hr
Cooling System1
Ambient air temperature 51 ° C 124 ° F
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 1614 m³/min 56998 cfm
Engine coolant capacity 156.8 L 41.4 gal
Inlet Air
Combustion air inlet flow rate 98.0 m³/min 3460.8 cfm
Exhaust System
Exhaust stack gas temperature 462.4 ° C 864.3 ° F
Exhaust gas flow rate 254.3 m³/min 8980.5 cfm
Exhaust flange size (internal diameter) 203.2 mm 8.0 in
Exhaust system backpressure (maximum allowable) 6.7 kPa 26.9 in. water
Heat Rejection
Heat rejection to coolant (total) 543 kW 30880 Btu/min
Heat rejection to exhaust (total) 1156 kW 65742 Btu/min
Heat rejection to aftercooler 232 kW 13194 Btu/min
Heat rejection to atmosphere from engine 140 kW 7962 Btu/min
Heat rejection to atmosphere from generator 56.5 kW 3213.1 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 2257 skVA
Frame 697
Temperature Rise 130 ° C 266 ° F
Lube System
Sump refill with filter 310.4 L 82.0 gal
Emissions (Nominal)3
NOx mg/nm3 4068.0 mg/nm³
CO mg/nm3 616.1 mg/nm³
HC mg/nm3 70.6 mg/nm³
PM mg/nm3 25.2 mg/nm³
1
Ambient capability at 300 m (984ft) above sea level. For ambient capability at other altitudes, consult your Caterpillar dealer.
2
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40 degree C ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuel
with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and
engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use
values based on a weighted cycle.

4 12 May 2006 12:52 PM

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STANDBY 1200 ekW 1500 kVA

50 Hz 1500 rpm 400 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: ABGSM Ratings are based on SAE J1995 standard conditions.
TM3, AS1359, AS2789, BS4999, BS5000, BS5514, These ratings also apply at ISO3046/1, DIN6271, and
DIN6271, DIN6280, EGSA101P, IEC34/1, ISO3046/1, BS5514 standard conditions.
ISO8528, JEM1359, NEMA MG 1-22, VDE0530, Fuel Rates are based on fuel oil of 35º API (16º C or 60º F)
89/392/EEC, 89/336/EEC gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
Standby - Output available with varying load for the when used at 29º C (85º F) and weighing 838.9 g/liter
duration of the interruption of the normal source power. (7.001 lbs/U.S. gal.).
Standby power in accordance with ISO8528. Fuel stop Additional Ratings may be available for specific
power in accordance with ISO3046/1, AS2789, DIN6271, customer requirements. Consult your Caterpillar
and BS5514. Standby ambients shown indicate ambient representative for details.
temperature at 100 percent load which results in a
coolant top tank temperature just below the shutdown
temperature.

5 12 May 2006 12:52 PM

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STANDBY 1200 ekW 1500 kVA

50 Hz 1500 rpm 400 Volts

DIMENSIONS

Package Dimensions
Note: Do not use for installation design.
Length 5053.5 mm 198.96 in See general dimension drawings for
Width 2085.0 mm 82.09 in detail (Drawing #2748716).
Height 2331.6 mm 91.8 in
Weight 13 204 kg 29,110 lb

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© 2006 Caterpillar
All rights reserved.
Performance No.: DM8038
Materials and specifications are subject to change without notice.
Feature Code:: 512DE4N The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as
Source:: U.S. Sourced well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
12 May 2006 6868315
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